CN221248669U - Roller end cover dismounting device - Google Patents
Roller end cover dismounting device Download PDFInfo
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- CN221248669U CN221248669U CN202323333924.7U CN202323333924U CN221248669U CN 221248669 U CN221248669 U CN 221248669U CN 202323333924 U CN202323333924 U CN 202323333924U CN 221248669 U CN221248669 U CN 221248669U
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Abstract
本实用新型公开了一种托辊端盖拆卸装置,包括板体(1),所述板体(1)的两端分别设置有一个膨胀连接组件(2),所述板体(1)的中心位置开设有螺纹孔(3),所述螺纹孔(3)内螺纹安装有顶杆(4)。本实用新型能够实现快速拆卸托辊防尘端盖,且不受拆卸场地和工具的限制,同时避免了敲击拆卸对滚筒内壁产生的损伤。
The utility model discloses a roller end cover disassembly device, comprising a plate body (1), wherein both ends of the plate body (1) are respectively provided with an expansion connection assembly (2), a threaded hole (3) is provided at the center of the plate body (1), and a push rod (4) is installed in the threaded hole (3). The utility model can realize the rapid disassembly of the roller dustproof end cover without being restricted by the disassembly site and tools, and at the same time avoids the damage to the inner wall of the roller caused by knocking and disassembly.
Description
技术领域Technical Field
本实用新型涉及一种拆卸工具,特别是一种托辊端盖拆卸装置。The utility model relates to a disassembly tool, in particular to a disassembly device for an end cover of a roller.
背景技术Background technique
带式输送机上需安装托辊,以支撑输送带和物料重量,托辊的结构一般由外部空心的滚筒、轴和轴承组成,轴的两端安装轴承,再与滚筒安装固定。打叶复烤生产线因加工工艺情况,现场粉尘较大,为延长轴承使用寿命,所安装的托辊均需在轴承外侧再安装防尘端盖。防尘端盖为内嵌安装,端盖采用过盈配合固定在托辊滚筒内壁,端盖上设置两个对称的观察孔,便于日常巡检时观察内部轴承的运行情况。Rollers need to be installed on belt conveyors to support the weight of the conveyor belt and materials. The structure of the roller is generally composed of a hollow roller, a shaft and a bearing. Bearings are installed at both ends of the shaft and then fixed to the roller. Due to the processing technology of the leaf threshing and redrying production line, there is a lot of dust on site. In order to extend the service life of the bearings, the installed rollers need to be equipped with dustproof end covers on the outside of the bearings. The dustproof end cover is embedded and fixed to the inner wall of the roller drum with an interference fit. Two symmetrical observation holes are set on the end cover to facilitate observation of the operation of the internal bearings during daily inspections.
在维修过程中,如需更换轴承,需先拆除端盖,因端盖为内嵌安装,无施力点,只能采用铜棒从一端敲击的方法,将轴承连同端盖从另一端敲击出来,因过盈配合,该过程费时费力,且可能会损伤托辊滚筒内壁。During the maintenance process, if the bearing needs to be replaced, the end cover must be removed first. Since the end cover is installed inline, there is no force point. The only way is to use a copper rod to knock from one end to knock the bearing and the end cover out from the other end. Due to the interference fit, this process is time-consuming and laborious, and may damage the inner wall of the roller.
采用敲击拆卸的方法效率较低,需通过钳桌对托辊进行固定后再敲击拆卸,受场地及工具限制较大,另一方面,使用虎钳固定托辊,易对托辊造成变形或损伤,敲击过程中也难以避免端盖在振动和移动时划伤滚筒内壁。The knocking disassembly method is less efficient, as the rollers need to be fixed by a vise before being knocked out, which is greatly limited by the site and tools. On the other hand, using a vise to fix the rollers can easily cause deformation or damage to the rollers. During the knocking process, it is also difficult to avoid the end cover scratching the inner wall of the drum during vibration and movement.
实用新型内容Utility Model Content
本实用新型的目的是提供一种托辊端盖拆卸装置,以解决现有技术中的技术问题,它能够实现快速拆卸托辊防尘端盖,且不受拆卸场地和工具的限制,同时避免了敲击拆卸对滚筒内壁产生的损伤。The utility model aims to provide a roller end cover disassembly device to solve the technical problems in the prior art. The utility model can realize the rapid disassembly of the roller dustproof end cover without being restricted by the disassembly site and tools, and at the same time avoids the damage to the inner wall of the roller caused by knocking and disassembly.
本实用新型提供了一种托辊端盖拆卸装置,包括板体,所述板体的两端分别设置有一个膨胀连接组件,所述板体的中心位置开设有螺纹孔,所述螺纹孔内螺纹安装有顶杆。The utility model provides a roller end cover disassembly device, comprising a plate body, wherein two ends of the plate body are respectively provided with an expansion connection assembly, a threaded hole is opened at the center of the plate body, and a push rod is threadedly installed in the threaded hole.
前述的托辊端盖拆卸装置中,优选地,所述板体两端的所述膨胀连接组件结构完全相同,所述膨胀连接组件包括膨胀套筒、拉拔螺栓和锥形拉拔头,所述膨胀套筒的一端与所述板体固定连接,所述膨胀套筒的另一端形成有多个弹性膨胀片,所述拉拔螺栓贯穿于所述膨胀套筒,所述拉拔螺栓靠近所述弹性膨胀片的一端固设有所述锥形拉拔头。In the aforementioned roller end cover disassembly device, preferably, the expansion connection assembly structure at both ends of the plate body is exactly the same, and the expansion connection assembly includes an expansion sleeve, a pulling bolt and a conical pulling head. One end of the expansion sleeve is fixedly connected to the plate body, and the other end of the expansion sleeve is formed with a plurality of elastic expansion sheets. The pulling bolt passes through the expansion sleeve, and the conical pulling head is fixedly provided at one end of the pulling bolt close to the elastic expansion sheet.
前述的托辊端盖拆卸装置中,优选地,所述板体的两端分别固设有一个螺纹套筒,所述膨胀套筒与所述螺纹套筒插接连接,二者为过盈配合,所述拉拔螺栓与所述螺纹套筒螺纹连接。In the aforementioned roller end cover disassembly device, preferably, a threaded sleeve is fixedly provided at each end of the plate body, the expansion sleeve is plug-connected with the threaded sleeve, the two are interference fit, and the pull bolt is threadedly connected with the threaded sleeve.
前述的托辊端盖拆卸装置中,优选地,所述顶杆的一端为锥状结构。In the aforementioned roller end cover disassembly device, preferably, one end of the push rod is a conical structure.
前述的托辊端盖拆卸装置中,优选地,所述顶杆的另一端垂直安装有旋转手柄。In the aforementioned roller end cover disassembly device, preferably, a rotating handle is vertically mounted on the other end of the push rod.
前述的托辊端盖拆卸装置中,优选地,所述板体为长方体结构。In the aforementioned roller end cover disassembly device, preferably, the plate body is a rectangular parallelepiped structure.
与现有技术相比,本实用新型包括板体,板体的两端分别设置有一个膨胀连接组件,板体的中心位置开设有螺纹孔,螺纹孔内螺纹安装有顶杆。本实用新型通过两个膨胀连接组件可以与托辊端盖上的两个观察孔进行连接,然后通过旋转顶紧旋钮可以与转轴接触并使板体通过两个膨胀连接组件对托辊端盖提供拉力,从而将托辊端盖拉出,既不会损坏托辊端盖,又不会对辊筒的内壁造成损伤,极大地提高了拆卸效率。Compared with the prior art, the utility model includes a plate body, and an expansion connection assembly is respectively arranged at both ends of the plate body. A threaded hole is opened at the center of the plate body, and a push rod is installed in the threaded hole. The utility model can be connected with two observation holes on the roller end cover through two expansion connection assemblies, and then the plate body can contact the rotating shaft through the two expansion connection assemblies by rotating the tightening knob, so that the roller end cover can be pulled out without damaging the roller end cover or the inner wall of the roller, which greatly improves the disassembly efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型的轴测图。Fig. 1 is an axonometric view of the present utility model.
附图标记说明:板体1、膨胀连接组件2、螺纹孔3、顶杆4、膨胀套筒5、拉拔螺栓6、锥形拉拔头7、弹性膨胀片8、螺纹套筒9、旋转手柄10。Explanation of the reference numerals: plate body 1, expansion connection assembly 2, threaded hole 3, push rod 4, expansion sleeve 5, puller bolt 6, conical pulling head 7, elastic expansion sheet 8, threaded sleeve 9, rotating handle 10.
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能解释为对本实用新型的限制。The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be interpreted as limiting the present invention.
本实用新型的实施例:如图1所示,一种托辊端盖拆卸装置,包括板体1,板体1为长方体结构,板体1的两端分别设置有一个膨胀连接组件2,板体1的中心位置开设有螺纹孔3,螺纹孔3内螺纹安装有顶杆4。An embodiment of the utility model: as shown in Figure 1, a roller end cover disassembly device includes a plate body 1, the plate body 1 is a rectangular structure, an expansion connection assembly 2 is respectively provided at both ends of the plate body 1, a threaded hole 3 is opened at the center position of the plate body 1, and a push rod 4 is installed in the threaded hole 3.
两个膨胀连接组件2用于连接托辊端盖上的两个观察孔,顶杆4则用于顶压转轴,通过两个膨胀连接组件2将托辊端盖拉出,实现拆卸目的。The two expansion connection components 2 are used to connect the two observation holes on the roller end cover, and the push rod 4 is used to push the rotating shaft. The roller end cover is pulled out through the two expansion connection components 2 to achieve the disassembly purpose.
在一种具体地实施方式中,板体1两端的膨胀连接组件2结构完全相同,膨胀连接组件2包括膨胀套筒5、拉拔螺栓6和锥形拉拔头7,膨胀套筒5的一端与板体1固定连接,膨胀套筒5的另一端形成有多个弹性膨胀片8,拉拔螺栓6贯穿于膨胀套筒5,拉拔螺栓6靠近弹性膨胀片8的一端固设有锥形拉拔头7。In a specific embodiment, the expansion connection assembly 2 at both ends of the plate body 1 has exactly the same structure. The expansion connection assembly 2 includes an expansion sleeve 5, a pulling bolt 6 and a conical pulling head 7. One end of the expansion sleeve 5 is fixedly connected to the plate body 1, and a plurality of elastic expansion sheets 8 are formed at the other end of the expansion sleeve 5. The pulling bolt 6 runs through the expansion sleeve 5, and a conical pulling head 7 is fixedly provided at one end of the pulling bolt 6 close to the elastic expansion sheet 8.
多个弹性膨胀片8围绕膨胀套筒5端面的圆周等间距布置,当拉拔螺栓6端部的锥形拉拔头7挤压各个弹性膨胀片8的时候,各个弹性膨胀片8向远离膨胀套筒5轴线的方向翘起,实现锁止功能。当拉拔螺栓6端部的锥形拉拔头7与弹性膨胀片8分离后,各个弹性膨胀片8会自动恢复到原始位置。A plurality of elastic expansion pieces 8 are arranged at equal intervals around the circumference of the end face of the expansion sleeve 5. When the conical pulling head 7 at the end of the pull bolt 6 squeezes each elastic expansion piece 8, each elastic expansion piece 8 tilts away from the axis of the expansion sleeve 5 to achieve a locking function. When the conical pulling head 7 at the end of the pull bolt 6 separates from the elastic expansion piece 8, each elastic expansion piece 8 automatically returns to its original position.
进一步,板体1的两端分别固设有一个螺纹套筒9,膨胀套筒5与螺纹套筒9插接连接,二者为过盈配合,拉拔螺栓6与螺纹套筒9螺纹连接。Furthermore, a threaded sleeve 9 is fixedly provided at both ends of the plate body 1 , the expansion sleeve 5 is plug-connected with the threaded sleeve 9 , and the two are interference fit, and the pull bolt 6 is threadedly connected with the threaded sleeve 9 .
通过螺纹套筒9的设置,方便膨胀套筒5的安装和拆卸,因为弹性膨胀片8为金属材质,使用久了自身弹性下降,恢复原始位置的能力下降,这时可以选择更换新的螺纹套筒9,此外,当托辊端盖上的观察孔孔径尺寸不合适而无法插入膨胀套筒5时,可更换合适尺寸的膨胀套筒5。The threaded sleeve 9 is provided to facilitate installation and removal of the expansion sleeve 5. Because the elastic expansion piece 8 is made of metal, its elasticity decreases after long-term use, and its ability to restore the original position decreases. In this case, you can choose to replace it with a new threaded sleeve 9. In addition, when the aperture size of the observation hole on the roller end cover is not suitable and the expansion sleeve 5 cannot be inserted, the expansion sleeve 5 of appropriate size can be replaced.
进一步,顶杆4的一端为锥状结构。顶杆4的另一端垂直安装有旋转手柄10。Further, one end of the push rod 4 is a cone-shaped structure. A rotating handle 10 is vertically installed at the other end of the push rod 4.
本实用新型的工作原理:使用时,将两个膨胀连接组件2上的锥形拉拔头7和膨胀套筒5插入到托辊端盖上的两个观察孔内,然后旋转拉拔螺栓6,使锥形拉拔头7向弹性膨胀片8的方向靠近,直至进入到弹性膨胀片8内,各个弹性膨胀片8收到锥形拉拔头7的挤压都向外侧翻转,从而扩大了整体外径,此时膨胀套筒5无法从观察孔内退出。然后使用旋转手柄10转动顶杆4,使顶杆4挤压托辊的转轴,由于转轴是不动的,板体1通过两个膨胀套筒5向外拉托辊端盖,托辊端盖被逐渐拉出托辊,即提高了拆卸效率,也保护了托辊和转轴不受伤害。The working principle of the utility model: when in use, insert the conical pulling heads 7 and the expansion sleeves 5 on the two expansion connection components 2 into the two observation holes on the roller end cover, and then rotate the pulling bolt 6 to make the conical pulling head 7 approach the elastic expansion sheet 8 until it enters the elastic expansion sheet 8. Each elastic expansion sheet 8 is squeezed by the conical pulling head 7 and flipped outward, thereby expanding the overall outer diameter. At this time, the expansion sleeve 5 cannot be withdrawn from the observation hole. Then use the rotating handle 10 to rotate the push rod 4 so that the push rod 4 squeezes the rotating shaft of the roller. Since the rotating shaft is stationary, the plate body 1 pulls the roller end cover outward through the two expansion sleeves 5, and the roller end cover is gradually pulled out of the roller, which improves the disassembly efficiency and protects the roller and the rotating shaft from damage.
以上依据图式所示的实施例详细说明了本实用新型的构造、特征及作用效果,以上所述仅为本实用新型的较佳实施例,但本实用新型不以图面所示限定实施范围,凡是依照本实用新型的构想所作的改变,或修改为等同变化的等效实施例,仍未超出说明书与图示所涵盖的精神时,均应在本实用新型的保护范围内。The above describes in detail the structure, features and effects of the utility model based on the embodiments shown in the drawings. The above is only a preferred embodiment of the utility model, but the utility model is not limited to the scope of implementation shown in the drawings. Any changes made in accordance with the concept of the utility model, or modified into equivalent embodiments with equivalent changes, which still do not exceed the spirit covered by the description and the drawings, should be within the protection scope of the utility model.
Claims (6)
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CN202323333924.7U CN221248669U (en) | 2023-12-07 | 2023-12-07 | Roller end cover dismounting device |
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CN202323333924.7U CN221248669U (en) | 2023-12-07 | 2023-12-07 | Roller end cover dismounting device |
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