CN221144716U - Automatic oil supplementing device of compressor - Google Patents
Automatic oil supplementing device of compressor Download PDFInfo
- Publication number
- CN221144716U CN221144716U CN202323216921.5U CN202323216921U CN221144716U CN 221144716 U CN221144716 U CN 221144716U CN 202323216921 U CN202323216921 U CN 202323216921U CN 221144716 U CN221144716 U CN 221144716U
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- CN
- China
- Prior art keywords
- compressor
- connecting pipe
- oil
- reducing sleeve
- supplementing device
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- 230000001502 supplementing effect Effects 0.000 title claims abstract description 15
- 239000007788 liquid Substances 0.000 claims abstract description 21
- 230000001105 regulatory effect Effects 0.000 claims abstract description 16
- 239000003921 oil Substances 0.000 abstract description 52
- 239000010687 lubricating oil Substances 0.000 abstract description 9
- 238000012544 monitoring process Methods 0.000 abstract description 3
- 239000003638 chemical reducing agent Substances 0.000 description 5
- 238000005299 abrasion Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Compressor (AREA)
Abstract
The utility model discloses an automatic oil supplementing device for a compressor, which comprises a compressor and an oil tank, wherein the oil tank is arranged at a height greater than that of the compressor, a first reducing sleeve, a gear pump, a regulating valve, a mass flowmeter and a second reducing sleeve are sequentially arranged on a pipeline between the oil tank and the compressor, the first reducing sleeve is close to the oil tank, the second reducing sleeve is close to the compressor, a communicating vessel is arranged outside a crankcase of the compressor, a liquid level sensor is arranged on the communicating vessel, and the liquid level sensor, the mass flowmeter, the regulating valve and a gear pump uniform main controller form electric connection. The automatic oil supplementing device of the compressor realizes the function of monitoring the oil level of special equipment of the oil and gas field in real time by flexibly applying the communicating vessel principle, and ensures the normal operation of the special equipment by intelligently adding lubricating oil through the combination of the equipment.
Description
Technical Field
The utility model relates to a tool, in particular to an automatic oil supplementing device of a compressor.
Background
At present, the compressor is widely applied to the field of oil and gas fields, wherein lubricating oil can reduce the abrasion phenomenon of important parts such as a compressor crankshaft, a cross head, a coupling and the like, and the normal operation of a compressor unit is ensured, and the importance of the compressor unit is self-evident. However, due to long-time operation of the unit, fluctuation exists in working condition parameters, and lubricating oil is lost to different degrees. Therefore, on-site workers need to observe the oil level of the crankcase at any time, and oil is not replenished at any time, so that the workload intensity is high.
Disclosure of utility model
Accordingly, it is desirable to provide an automatic oil compensating device for a compressor in order to solve the above-mentioned problems.
In order to solve the technical problems, the utility model adopts the following technical scheme:
the automatic oil supplementing device for the compressor is characterized by comprising a compressor and an oil tank, wherein the oil tank is arranged at a height greater than that of the compressor, a first reducing sleeve, a gear pump, a regulating valve, a mass flowmeter and a second reducing sleeve are sequentially arranged on a pipeline between the oil tank and the compressor, the first reducing sleeve is close to the oil tank, the second reducing sleeve is close to the compressor, a communicating vessel is arranged outside a crankcase of the compressor, a liquid level sensor is arranged on the communicating vessel,
Wherein, the liquid level sensor, the mass flowmeter, the regulating valve and the gear pump are electrically connected with the uniform main controller.
As a preferred embodiment of the utility model, the bottom of the communicating vessel is communicated with the crankcase of the compressor through a hose, and the liquid level sensor is arranged at the equal liquid level of the communicating vessel.
As a preferred embodiment of the utility model, the first reducer sleeve is disposed transversely and the second reducer sleeve is disposed longitudinally.
As a preferred embodiment of the utility model, the first reducing sleeve and the second reducing sleeve both comprise a tubular first connecting pipe and a tubular second connecting pipe, the inner diameter of the first connecting pipe is larger than that of the second connecting pipe, and a horn-shaped reducing connecting pipe is arranged between the first connecting pipe and the second connecting pipe.
As a preferred embodiment of the present utility model, the first connecting pipe is welded to the reducing connecting pipe, and the second connecting pipe is welded to the reducing connecting pipe.
As a preferred embodiment of the utility model, the regulating valve is an electric regulating valve.
Compared with the prior art, the utility model has the following beneficial effects:
The utility model provides an automatic oil supplementing device for a compressor, which solves the problems that the structure of compressor equipment is precise, a related liquid level detector cannot be directly installed, the equipment is worn and the service life is shortened because of untimely filling of lubricating oil, and the problems that the lubricating oil needs to be frequently filled in the field and the workload is large. The oil level real-time monitoring function of the special equipment of the oil and gas field is realized by flexibly applying the communicating vessel principle, lubricating oil is intelligently filled through the combination of the equipment, the normal operation of the special equipment is ensured, the service life of the equipment is prolonged, the labor intensity of workers is reduced, the automation and the intelligent upgrading of the special equipment of the oil and gas field are realized, and the powerful support is provided for the construction of an intelligent well site.
Drawings
In order to more clearly illustrate the solution of the present utility model, a brief description will be given below of the drawings required for the description of the embodiments, it being obvious that the drawings in the following description are some embodiments of the present utility model, and that other drawings may be obtained from these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of an automatic oil replenishing device for a compressor according to the present utility model;
FIG. 2 is a schematic view of a first reducer sleeve of the automatic oil refill apparatus of the compressor of FIG. 1;
The labels in the figures are illustrated below: 1. a compressor; 11. a crankcase; 2. an oil tank; 3A, a first reducer sleeve; 3B, a second reducer sleeve; 4. a gear pump; 5. a regulating valve; 6. a mass flowmeter; 7. a communicating vessel; 8. a liquid level sensor; 9. a hose; m, a main controller; s1, a first connecting pipe; s2, reducing connecting pipes; s3, a second connecting pipe.
Detailed Description
The preferred embodiments of the present utility model will be described in detail below with reference to the accompanying drawings so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, thereby making clear and defining the scope of the present utility model.
As shown in fig. 1, the automatic oil supplementing device for a compressor comprises a compressor 1 and an oil tank 2, wherein the oil tank 2 is arranged at a height greater than that of the compressor 1, a first reducing sleeve 3A, a gear pump 4, a regulating valve 5, a mass flowmeter 6 and a second reducing sleeve 3B are sequentially arranged on a pipeline between the oil tank 2 and the compressor 1, the first reducing sleeve 3A is close to the oil tank 2, the second reducing sleeve 3B is close to the compressor 1, a communicating vessel 7 is arranged outside a crankcase 11 of the compressor 1, and a liquid level sensor 8 is arranged on the communicating vessel 7. Wherein the liquid level sensor 8, the mass flowmeter 6, the regulating valve 5 and the gear pump 4 are electrically connected with the main controller M.
The regulator valve 5 is an electric regulator valve.
The bottom of the communicating vessel 7 communicates with the crankcase 11 of the compressor 1 via a hose 9, and the liquid level sensor 8 is provided at the level of the communicating vessel 7.
The first variable diameter sleeve 3A is disposed laterally, and the second variable diameter sleeve 3B is disposed longitudinally.
The first reducing sleeve 3A and the second reducing sleeve 3B each comprise a tubular first connecting pipe S1 and a tubular second connecting pipe S3, the inner diameter of the first connecting pipe S1 is larger than that of the second connecting pipe S3, and a horn-shaped reducing connecting pipe S2 is arranged between the first connecting pipe S1 and the second connecting pipe S3.
In addition, the first connecting pipe S1 is welded to the reducing connecting pipe S2, and the second connecting pipe S3 is welded to the reducing connecting pipe S2.
The operation of the automatic oil compensating device of the compressor will be described.
As shown in fig. 1, when the liquid level sensor 8 of the communicating vessel 7 detects that the oil level of the crankcase 11 of the compressor 1 is lower than the limit value, the main controller M instructs the start of the gear pump 4 and the full opening of the regulator valve 5, and the lubricant is supplied from the oil tank 2 into the crankcase 11.
When the liquid level sensor 8 of the communicating vessel 7 detects that the oil level of the crankcase 11 of the compressor 1 is at a certain value, the main controller M instructs the regulating valve 5 to close a part, and small flow delivery is performed. When the flow reaches a certain value, the mass flowmeter 6 triggers an alarm signal, the main controller M instructs the gear pump 4 to be closed, the regulating valve 5 is fully closed, and the conveying is finished. At this time, the oil remaining in the second reducing sleeve 3B slowly enters the crankcase 11 of the compressor 1, and the oil replenishment is completed.
It should be noted that, since the crankcase 11 has a certain air pressure, the oil cannot fill the pipe during oil filling, and a portion of the pipe space needs to be reserved for return air, and the transmission characteristic of the pipe causes that the oil fills the whole pipe during oil filling. Therefore, the first reducing sleeve 3A is arranged at the position of the high outlet of the gear pump 4 and is used for the backflow of part of oil, so that the state that the liquid in the pipeline is not a full pipe when the gear pump 4 pumps out the oil is realized. Meanwhile, by means of intermittent control of the regulating valve 5 and the gear pump 4, the condition that oil is in a low-pressure and non-full pipe state when being conveyed in a pipeline is ensured, and therefore the condition that air blockage is not sent when liquid is replenished is ensured.
In addition, as the mass flowmeter 6 is controlled by the main controller M, the liquid level and the oil delivery quantity of the oil tank are not more than the limit of the oil tank, and the oil is prevented from being sprayed out.
The automatic oil supplementing device for the compressor solves the problems that the structure of the compressor equipment is precise, the related liquid level detector cannot be directly installed, the equipment is not timely filled with lubricating oil, the abrasion and the service life are reduced, and the problems that the lubricating oil needs to be frequently filled in the field and the workload is large. The oil level real-time monitoring function of the special equipment of the oil and gas field is realized by flexibly applying the communicating vessel principle, lubricating oil is intelligently filled through the combination of the equipment, the normal operation of the special equipment is ensured, the service life of the equipment is prolonged, the labor intensity of workers is reduced, the automation and the intelligent upgrading of the special equipment of the oil and gas field are realized, and the powerful support is provided for the construction of an intelligent well site.
Without being limited thereto, any changes or substitutions that are not contemplated by the inventors are intended to be included within the scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the protection scope defined by the claims.
Claims (6)
1. The automatic oil supplementing device for the compressor is characterized by comprising a compressor (1) and an oil tank (2), wherein the setting height of the oil tank (2) is larger than that of the compressor (1), a first reducing sleeve (3A), a gear pump (4), a regulating valve (5), a mass flowmeter (6) and a second reducing sleeve (3B) are sequentially arranged on a pipeline between the oil tank (2) and the compressor (1), the first reducing sleeve (3A) is close to the oil tank (2), the second reducing sleeve (3B) is close to the compressor (1), a communicating vessel (7) is arranged outside a crankcase (11) of the compressor (1), a liquid level sensor (8) is arranged on the communicating vessel (7),
The liquid level sensor (8), the mass flowmeter (6), the regulating valve (5) and the gear pump (4) are electrically connected with the uniform main controller (M).
2. The automatic oil supplementing device for the compressor according to claim 1, wherein the bottom of the communicating vessel (7) is communicated with a crankcase (11) of the compressor (1) through a hose (9), and the liquid level sensor (8) is arranged at the equal liquid level of the communicating vessel (7).
3. The automatic oil supplementing device for a compressor according to claim 1, wherein the first reducing sleeve (3A) is arranged transversely and the second reducing sleeve (3B) is arranged longitudinally.
4. The automatic oil supplementing device of a compressor according to claim 1, wherein the first reducing sleeve (3A) and the second reducing sleeve (3B) each comprise a tubular first connecting pipe (S1) and a tubular second connecting pipe (S3), the inner diameter of the first connecting pipe (S1) is larger than that of the second connecting pipe (S3), and a horn-shaped reducing connecting pipe (S2) is arranged between the first connecting pipe (S1) and the second connecting pipe (S3).
5. The automatic oil supplementing device for the compressor according to claim 4, wherein the first connecting pipe (S1) is welded with the reducing connecting pipe (S2), and the second connecting pipe (S3) is welded with the reducing connecting pipe (S2).
6. The automatic oil supplementing device of the compressor according to claim 1, wherein the regulating valve (5) is an electric regulating valve.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202323216921.5U CN221144716U (en) | 2023-11-28 | 2023-11-28 | Automatic oil supplementing device of compressor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202323216921.5U CN221144716U (en) | 2023-11-28 | 2023-11-28 | Automatic oil supplementing device of compressor |
Publications (1)
Publication Number | Publication Date |
---|---|
CN221144716U true CN221144716U (en) | 2024-06-14 |
Family
ID=91431037
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202323216921.5U Active CN221144716U (en) | 2023-11-28 | 2023-11-28 | Automatic oil supplementing device of compressor |
Country Status (1)
Country | Link |
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CN (1) | CN221144716U (en) |
-
2023
- 2023-11-28 CN CN202323216921.5U patent/CN221144716U/en active Active
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