CN221112581U - Automatic processing system of foamed plastic - Google Patents
Automatic processing system of foamed plastic Download PDFInfo
- Publication number
- CN221112581U CN221112581U CN202322560335.6U CN202322560335U CN221112581U CN 221112581 U CN221112581 U CN 221112581U CN 202322560335 U CN202322560335 U CN 202322560335U CN 221112581 U CN221112581 U CN 221112581U
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- Prior art keywords
- workbench
- shaping
- processing system
- blanking
- die
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- 239000004033 plastic Substances 0.000 title claims abstract description 14
- 229920003023 plastic Polymers 0.000 title claims abstract description 14
- 238000007493 shaping process Methods 0.000 claims abstract description 45
- 238000005520 cutting process Methods 0.000 claims abstract description 33
- 238000007599 discharging Methods 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 8
- 239000000047 product Substances 0.000 claims description 23
- 238000003860 storage Methods 0.000 claims description 13
- 239000011265 semifinished product Substances 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 4
- 238000005187 foaming Methods 0.000 abstract description 15
- 238000010438 heat treatment Methods 0.000 abstract description 4
- 238000000465 moulding Methods 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- -1 EPE Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Landscapes
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The utility model discloses an automatic processing system of a foaming plastic product with poor ductility, which comprises a machine body (1), a feeding frame (2), a cutting device (3), an oven (4), a discharging device (5), a shaping device (6), a containing device (7), a conveyor belt (8), a power device (9) and a control device (10), wherein the cutting device is arranged between the feeding frame (2) and the oven (4) and is used for cutting coiled materials into sheets with proper sizes, the conveyor belt (8) sequentially passes through the feeding frame (2), the cutting device (3), the oven (4) and the discharging device (5), and the shaping device (6) and the containing device (7) are arranged at the periphery of the discharging device (5). The system of the utility model is adopted to control five working procedures of feeding, cutting, heating, shaping and blanking by the control device, and the five working procedures are uniformly completed, so that the consistency of products is greatly improved, the yield of the products is greatly improved, and the labor cost is greatly saved.
Description
Technical Field
The utility model relates to the field of product molding processing, in particular to a processing machine capable of automatically processing foamed plastics with insufficient ductility.
Background
The foaming plastic materials such as EPE, EVA, sponge and the like can be shaped but have insufficient ductility, and at present, the technology for producing the foaming product by adopting the materials comprises the following steps: and automatically cutting the foamed plastic sheet which is foamed in advance and can be shaped according to a set shape, automatically entering a die for shaping, and obtaining a foamed product with uniform thickness. The existing processing machines for foaming plastic with insufficient ductility are mainly an external heating oven and a shaping machine, sheets with insufficient ductility are cut into a set shape in advance, the set shape is heated to a set temperature in the oven, the heated sheets are manually placed into a die of the shaping machine, the pressure is applied to the plastic foaming plastic material sheets which enter the die and can be shaped of EPE, EVA or sponge products through the die, the foaming plastic sheets with insufficient ductility can slide and fold along the shape of the die, the whole plastic foaming plastic materials are not stretched, and the plastic foaming plastic materials are maintained for a period of time to be shaped after being in place in the die. And after shaping, manually taking out to obtain a semi-finished product, and then taking the semi-finished product onto a punch press to separate the redundant burr parts by punching with a punching knife to obtain a finished product. Three working flows are needed by the existing processing equipment, so that manpower is wasted, time is wasted, and cost is high.
Disclosure of utility model
The utility model aims to overcome the defects of the prior art and provides mechanical equipment capable of effectively reducing the labor cost and the time cost of molding and processing foaming products.
The utility model discloses an automatic processing system of foamed plastics, which comprises a machine body, a feeding frame, an oven, a shaping device, a storage device, a power device, a control device, a cutting device, a discharging device and a conveyor belt, wherein the cutting device is arranged between the feeding frame and the oven and is used for cutting coiled materials into sheets with proper sizes, the conveyor belt sequentially passes through the feeding frame, the cutting device, the oven and the discharging device, and the shaping device and the storage device are arranged on the periphery of the discharging device.
The shaping device comprises a frame, a first workbench, a second workbench and a third workbench, wherein the second workbench is fixed, the first workbench and the second workbench are movable, a shaping die is arranged between the first workbench and the second workbench, a blanking cutting die is arranged between the second workbench and the third workbench, and the blanking cutting die is used for blanking a semi-finished product, so that the finished product and burrs are separated.
Wherein, setting device includes frame, first workstation, second workstation and third workstation, and wherein first workstation is fixed, and second workstation and third workstation can link, install blanking cutting die between first workstation and the second workstation, install setting mould between second workstation and the third workstation, and setting process and blanking process can link and go on.
Further, the device comprises a manipulator, wherein the manipulator is used for placing the heated sheet placed on the discharging device into a shaping mould of the shaping device for fixed mould processing, moving the shaped semi-finished product into a blanking cutting die of the shaping device for blanking, and moving the blanked finished product into the receiving device.
Further, the manipulator is arranged on the discharging device or the setting device.
Further, the storage device is arranged at a position adjacent to the discharging device and the shaping device and is placed in the action range of the manipulator, and the storage device can be arranged on the machine body or a trolley independent of the machine body is adopted as the storage device.
Further, the machine body is a horizontal metal frame; the conveyor belt is a chain; the control device is an independent control cabinet or is arranged on the machine body and used for controlling the action of the whole system.
Compared with the prior art, the processing system provided by the utility model has the following beneficial effects:
the automatic feeding device is provided with the feeding frame and the cutting device, the oven, the shaping position and the edge cutting device are integrally formed, the automatic feeding device is uniformly controlled by the control device, the foaming product sheet with insufficient ductility can be cut into a set shape in advance and then heated, the foaming product sheet enters the die, the sheet is folded freely in the molding process, less stretching is achieved, and the foaming product with uniform thickness is molded easily. The method has obvious advantages for the foaming products needing deep modeling, and in addition, five procedures of feeding, cutting, heating, modeling and blanking are controlled by a control system to be uniformly completed, so that the consistency of the products is greatly improved, the yield of the products is greatly improved, and the material cost and the labor cost are greatly saved.
Drawings
Fig. 1: a first embodiment of the automated processing system of the present utility model is a schematic top view;
fig. 2: a schematic front view of a first embodiment of the automatic processing system of the present utility model;
Fig. 3: a schematic diagram of a shaping device of the first embodiment;
fig. 4: the second embodiment is a schematic diagram of a shaping device.
Reference numerals illustrate:
1-a machine body; 2-feeding frames;
3-a cutting device; 4-an oven;
5-a discharging device; 6-setting device;
61-a frame; 62-upper workbench;
63-middle workbench; 64-lower working table;
65-a manipulator; 7-a storage device;
8-a conveyor belt; 9-a power plant;
10-control means.
Detailed Description
The present utility model will be described in detail with reference to the accompanying drawings.
First embodiment
As shown in fig. 1 and 2, the processing system of the present utility model includes: the machine body 1, the feeding frame 2, the cutting device 3, the oven 4, the discharging device 5, the shaping device 6, the storage device 7, the conveyor belt 8, the power device 9 and the control device 10.
The machine body 1 is a horizontal metal rack, wherein the feeding rack 2, the cutting device 3, the oven 4 and the discharging device 5 are sequentially arranged on the machine body 1 and are adjacent to each other, and the central lines of the devices are on a horizontal line. A conveyor 8, which may be a chain or other conveying structure, passes through the loading frame 2, the cutting device 3, the oven 4 and the discharge device 5 for conveying the parts to be processed between these devices. The shaping device 6 and the containing device 7 are arranged on the machine body 1 and are arranged on the periphery of the discharging device 5.
The feeding frame 2 is arranged at the forefront end of the machine body 1, and the foaming sheet coiled material is conveyed to the cutting device 3 through the feeding frame 2. The cutting device 3 is used for cutting the coiled material into sheets with proper sizes, and the sheets are conveyed to the oven 4 by the conveyor belt 8 for heating. The heated sheet is conveyed to the discharging device 5 by a conveyor belt 8. The discharging device 5 is provided with a manipulator, and materials can be transported among the discharging device 5, the shaping device 6 and the containing device 7.
The setting device 6, as shown in fig. 3, includes a frame 61, an upper table 62, a middle table 63, and a lower table 64, wherein the upper table 62, the middle table 63, and the lower table 64 also serve as the first table 62, the second table 63, and the third table 64. The frame 61 may be a stand-alone upright metal rack or may be a part of the machine body 1 for carrying three work tables. A shaping mold is installed between the upper table 62 and the middle table 63, and is a mold adapted to the outer shape of the finished product. A blanking die is installed between the middle table 63 and the lower table 64, and is used for blanking the semi-finished product and separating the finished product from burrs. The mounting positions of the shaping die and the blanking die can be interchanged.
The effect of the manipulator that sets up on the blowing device 5 mainly has: 1) Placing the heated sheet placed on the discharging device 5 into a shaping die of a shaping device 6; 2) Moving the shaped semi-finished product into a blanking cutting die, and blanking by the blanking cutting die; 3) The finished product after punching is moved to the receiving device 7.
The receiving device 7 is arranged at a position adjacent to the discharging device 5 and the shaping device 6, is placed in the action range of the manipulator, and the manipulator moves the finished product after processing to the receiving device for receiving. The storage device can also be a trolley independent of the machine body, so that a plurality of finished products which are processed and stacked together can be conveniently transported away.
The power device 9 is arranged on the frame 1, is uniformly controlled by the control device 10, provides power for a plurality of devices, and drives each device to act for modeling processing. The control device 10 can be installed on the frame 1, can also be installed in an independent control cabinet, or can be partially installed on the frame and partially installed in the control cabinet, so as to control the action of the whole system.
The machine body 1 connects a plurality of devices into one integral machine.
The processing of the first embodiment of the present utility model will be described below with reference to the accompanying drawings.
1) The coiled material of foaming material is put into a feeding frame 2 and is conveyed to a cutting device 3 by a conveyor belt 8.
2) The cutting device 3 cuts the web into sheets of suitable size.
3) The sheet is fed into an oven 4 and warmed to a certain temperature.
4) The heated sheet is fed to the discharging device 5.
5) The robot arm of the discharging device 5 places the sheet in the shaping mould of the shaping device 6.
6) And controlling the shaping mould to be closed, and pressing and shaping the sheet.
7) And delivering the pressed semi-finished product into a blanking cutter die by the manipulator for blanking.
8) The manipulator places the punched product in the storage device 7.
Second embodiment
Compared with the first embodiment, the discharging device 5 of the first embodiment is not provided with a manipulator, the shaping device shown in fig. 4 is adopted, the shaping device is provided with a manipulator, the heated sheet is conveyed into the shaping mould of the shaping device 6 by the discharging device 5, and the conveying of the shaped semi-finished product into the blanking cutting mould is performed by the manipulator 65 arranged on the shaping device.
The styling apparatus in this embodiment may employ the styling machine of patent 2018103958025, which the inventors have filed, the entire contents of patent 2018103958025 being incorporated herein in its entirety.
The foregoing description is only illustrative of the preferred embodiments of the present utility model and is not to be construed as limiting the scope of the utility model, i.e., the utility model is not limited to the specific embodiments described herein, but is to be accorded the full scope of the utility model as defined by the appended claims and their equivalents.
Claims (8)
1. The utility model provides an automatic processing system of foamed plastic, includes organism (1), material loading frame (2), oven (4), setting device (6), storage device (7), power device (9) and controlling means (10), its characterized in that: still include cutting device (3), blowing device (5) and conveyer belt (8), cutting device (3) set up between last work or material rest (2) and oven (4) for cut the coiled material into the sheet of suitable size, conveyer belt (8) pass in proper order and go up work or material rest (2), cutting device (3), oven (4) and blowing device (5), setting device (6) and storage device (7) set up in blowing device (5) periphery.
2. The automated processing system of claim 1, wherein: the shaping device comprises a frame (61), a first workbench (62), a second workbench (63) and a third workbench (64), wherein the second workbench (63) is fixed, the first workbench and the second workbench (63) are movable, a shaping die is arranged between the first workbench (62) and the second workbench (63), a blanking cutter die is arranged between the second workbench (63) and the third workbench (64), and the blanking cutter die is used for blanking a semi-finished product, so that a finished product of the product is separated from burrs.
3. The automated processing system of claim 1, wherein: the shaping device comprises a frame (61), a first workbench (62), a second workbench (63) and a third workbench (64), wherein the first workbench (62) is fixed, the second workbench (63) and the third workbench (64) can be linked, a blanking cutter die is arranged between the first workbench (62) and the second workbench (63), a shaping die is arranged between the second workbench (63) and the third workbench (64), and the shaping process and the blanking process can be linked.
4. An automated processing system according to claim 2 or 3, wherein: the device also comprises a manipulator, wherein the manipulator is used for placing the heated sheet placed on the discharging device (5) into a shaping die of the shaping device (6) for fixed die processing, moving the shaped semi-finished product into a blanking cutting die of the shaping device (6) for blanking, and moving the blanked finished product into the containing device (7).
5. The automated processing system of claim 4, wherein: the manipulator is arranged on the discharging device (5) or on the shaping device (6).
6. The automated processing system of claim 4, wherein: the storage device (7) is arranged at a position adjacent to the discharging device (5) and the shaping device (6), is placed in the action range of the manipulator, and can be mounted on the machine body (1) or adopts a trolley independent of the machine body (1) as the storage device (7).
7. The automated processing system of any of claims 1-3, 5-6, wherein: the machine body (1) is a horizontal metal frame; the conveyor belt is a chain; the control device (10) is an independent control cabinet or is arranged on the machine body (1) and is used for controlling the action of the whole system.
8. The automated processing system of claim 4, wherein: the machine body (1) is a horizontal metal frame; the conveyor belt is a chain; the control device (10) is an independent control cabinet or is arranged on the machine body (1) and is used for controlling the action of the whole system.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322239182 | 2023-08-21 | ||
| CN2023222391825 | 2023-08-21 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221112581U true CN221112581U (en) | 2024-06-11 |
Family
ID=91336808
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322560335.6U Active CN221112581U (en) | 2023-08-21 | 2023-09-20 | Automatic processing system of foamed plastic |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221112581U (en) |
-
2023
- 2023-09-20 CN CN202322560335.6U patent/CN221112581U/en active Active
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