CN220968365U - Lever-type automatic liquid draining structure of negative pressure vibrating screen - Google Patents
Lever-type automatic liquid draining structure of negative pressure vibrating screen Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型涉及自动排液设备技术领域,更具体地说涉及一种负压振动筛的杠杆式自动排液结构。The utility model relates to the technical field of automatic liquid discharge equipment, and more specifically to a lever-type automatic liquid discharge structure of a negative pressure vibration screen.
背景技术Background technique
随着环境管理日益严格和污染减排形势日趋严峻,实现经济高效、绿色环保的石油开采已然成为发展的大趋势,因此高净化能力、低含液率的负压振动筛的发展成为关键之一。现有的负压振动筛的排液方式一般是在负压吸盘设定高度位置开设单向阀排液口,当负压吸盘内介质液面达到排液口位置时,需要人工打开排液口排出不够自动化。这种方式还会导致介质中的杂质在负压吸盘底部淤积,随着使用时间的增长,负压吸盘底部淤积的杂质越来越多,会堵塞排液口,影响负压吸盘内介质的排出,影响负压振动筛设备的正常运行,需要人工进行清理,降低了负压振动筛设备的处理效率。With increasingly strict environmental management and increasingly severe pollution reduction situations, achieving economical, efficient, green and environmentally friendly oil extraction has become a major development trend. Therefore, the development of negative pressure vibrating screens with high purification capacity and low liquid content has become one of the keys. The existing negative pressure vibrating screen drainage method generally opens a one-way valve drainage port at the set height position of the negative pressure suction cup. When the liquid level of the medium in the negative pressure suction cup reaches the drainage port position, it is necessary to manually open the drainage port to discharge it, which is not automated enough. This method will also cause impurities in the medium to accumulate at the bottom of the negative pressure suction cup. As the use time increases, more and more impurities accumulate at the bottom of the negative pressure suction cup, which will block the drainage port and affect the discharge of the medium in the negative pressure suction cup. The normal operation of the negative pressure vibrating screen equipment is affected, and manual cleaning is required, which reduces the processing efficiency of the negative pressure vibrating screen equipment.
实用新型内容Utility Model Content
为了克服上述现有技术中存在的缺陷,本实用新型的目的是提供一种负压振动筛的杠杆式自动排液结构,解决了现有负压振动筛排液箱需要人工手动开闭排液口,自动化程度不高,排液箱底部易堆积沉淀造成清理不便,效率不高,且无法进行故障报警的问题。In order to overcome the defects existing in the above-mentioned prior art, the purpose of the utility model is to provide a lever-type automatic drainage structure for a negative pressure vibrating screen, which solves the problems that the existing negative pressure vibrating screen drainage box needs to manually open and close the drainage port, the degree of automation is not high, the bottom of the drainage box is prone to accumulation of sediment, which makes cleaning inconvenient, the efficiency is low, and fault alarm cannot be performed.
为了实现以上目的,本实用新型采用的技术方案:In order to achieve the above objectives, the technical solution adopted by the utility model is:
一种负压振动筛的杠杆式自动排液结构,包括负压吸盘,所述负压吸盘底部设置有排液口,在排液口下方设置有用于封堵所述排液口的堵头,所述堵头连接杠杆机构的一端,在杠杆机构的另一端设置有配重组件;当负压吸盘内介质施加到堵头上向下的压力大于杠杆机构中配重组件施加到堵头上向上的力时,堵头离开排液口,负压吸盘内介质从排液口排出;当负压吸盘内介质施加到堵头上向下的压力小于杠杆机构中配重组件施加到堵头上向上的力时,堵头复位封堵排液口。A lever-type automatic drainage structure of a negative pressure vibrating screen comprises a negative pressure suction cup, a drainage port is arranged at the bottom of the negative pressure suction cup, a plug for sealing the drainage port is arranged below the drainage port, the plug is connected to one end of a lever mechanism, and a counterweight assembly is arranged at the other end of the lever mechanism; when the downward pressure applied to the plug by the medium in the negative pressure suction cup is greater than the upward force applied to the plug by the counterweight assembly in the lever mechanism, the plug leaves the drainage port, and the medium in the negative pressure suction cup is discharged from the drainage port; when the downward pressure applied to the plug by the medium in the negative pressure suction cup is less than the upward force applied to the plug by the counterweight assembly in the lever mechanism, the plug is reset to seal the drainage port.
优选的,排液口是由设置在负压吸盘底部的矩管形成的,矩管内腔体与负压吸盘内腔体连通。Preferably, the liquid discharge port is formed by a rectangular tube arranged at the bottom of the negative pressure suction cup, and the inner cavity of the rectangular tube is connected to the inner cavity of the negative pressure suction cup.
优选的,所述杠杆机构包括杠杆和支座,所述杠杆连接在所述支座上,并由支座支撑,杠杆相对支座转动。Preferably, the lever mechanism comprises a lever and a support, the lever is connected to and supported by the support, and the lever rotates relative to the support.
优选的,所述配重组件包括配重箱、配重盖和若干配重砝码;配重箱固定在杠杆机构的端部。Preferably, the counterweight assembly comprises a counterweight box, a counterweight cover and a plurality of counterweight weights; the counterweight box is fixed to the end of the lever mechanism.
优选的,所述堵头包括橡胶塞;橡胶塞设置有安全底座。Preferably, the plug comprises a rubber plug; the rubber plug is provided with a safety base.
优选的,所述杠杆机构的两端部设置有固定底座。Preferably, fixed bases are provided at both ends of the lever mechanism.
优选的,包括故障报警装置,安装在负压吸盘特定位置。Preferably, a fault alarm device is included and installed at a specific position of the negative pressure suction cup.
优选的,故障报警装置包括液位传感器、蜂鸣器和处理器,蜂鸣器和液位传感器均与处理器电连接;液位传感器用于检测负压吸盘内介质液面是否达到临界值,若达到临界值,则将检测信号传输至处理器,处理器发出指令给蜂鸣器,启动蜂鸣器发出警报。Preferably, the fault alarm device includes a liquid level sensor, a buzzer and a processor, and the buzzer and the liquid level sensor are electrically connected to the processor; the liquid level sensor is used to detect whether the liquid level of the medium in the negative pressure suction cup reaches a critical value. If the critical value is reached, the detection signal is transmitted to the processor, and the processor sends an instruction to the buzzer to start the buzzer to sound an alarm.
本实用新型的有益效果:Beneficial effects of the utility model:
1、与现有技术相比,本实用新型采用杠杆机构控制堵头脱落或者密封,杠杆结构给堵头的作用力向上,回收液的压力和负压效果组成的作用力向下,前期由于回收液量少,杠杆作用力大于回收液的压力和负压效果组成的作用力,堵头密封,随着回收液量增多,达到平衡点,再增多,堵头脱落,回收液流出,直至剩余回收液压力与杠杆力再度达到平衡点,堵头复位继续封堵。不需要人工手动开闭排液口,自动化程度高,设计简单且高效。1. Compared with the prior art, the utility model adopts a lever mechanism to control the plug to fall off or seal. The lever structure exerts an upward force on the plug, and a force composed of the pressure and negative pressure effect of the recovery liquid is downward. In the early stage, due to the small amount of recovery liquid, the lever force is greater than the force composed of the pressure and negative pressure effect of the recovery liquid, and the plug is sealed. As the amount of recovery liquid increases, it reaches a balance point. If it increases again, the plug falls off, and the recovery liquid flows out until the remaining recovery liquid pressure and the lever force reach a balance point again, and the plug is reset to continue to seal. There is no need to manually open and close the discharge port, with a high degree of automation, simple design and high efficiency.
2、本实用新型中,回收的钻井液包含了一部分固体杂质,以往的排液设备将排液口开设在侧壁上,杂质会在底部堆积直至堵塞排液口,需要人工定时停机清理排液箱,而将排液口设置在负压吸盘的底部,杂质会随回收液流向下一道工序,就不会因为杂质堆积而影响效率。2. In the utility model, the recovered drilling fluid contains a part of solid impurities. In the previous drainage equipment, the drainage port was opened on the side wall, and the impurities would accumulate at the bottom until the drainage port was blocked, requiring manual regular shutdown to clean the drainage box. However, the drainage port is set at the bottom of the negative pressure suction cup, and the impurities will flow to the next process with the recovered liquid, so the efficiency will not be affected by the accumulation of impurities.
3、因为配重组件包括若干配种砝码,可以调节配种箱重量;经过对过往数据统计分析计算,当钻井液密度为1.0 ~ 1.6 g/ cm3时,右侧放入一个砝码;钻井液密度为1.6 ~2.0 g/ cm3时,右侧放入两个砝码;钻井液密度为2.0 ~ 2.6 g/ cm3时,右侧放入三个砝码,这样设置使本实用新型更加方便并且适应力得到了提高。3. Because the counterweight assembly includes several matching weights, the weight of the matching box can be adjusted; after statistical analysis and calculation of past data, when the drilling fluid density is 1.0 ~ 1.6 g/ cm3 , one weight is placed on the right side; when the drilling fluid density is 1.6 ~2.0 g/ cm3 , two weights are placed on the right side; when the drilling fluid density is 2.0 ~ 2.6 g/ cm3 , three weights are placed on the right side. This arrangement makes the utility model more convenient and improves adaptability.
4、本实用新型中,设置有故障报警装置,液位传感器安装在负压吸盘的合适位置,当出现无法排液或者是进液量过大无法及时排液的情况时,装置进行报警,随后人工介入维修,降低维修成本,自动报警,安全可靠。4. In the utility model, a fault alarm device is provided, and the liquid level sensor is installed at a suitable position of the negative pressure suction cup. When the liquid cannot be discharged or the liquid intake is too large to be discharged in time, the device alarms, and then manual intervention for maintenance is carried out, which reduces the maintenance cost, automatically alarms, and is safe and reliable.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
附图标记:Reference numerals:
1、负压吸盘;2、液位传感器;3、矩管;4、橡胶塞;5、安装底座;6、固定底座;7、杠杆;8、支座;9、分配箱;10、砝码;11、分配箱盖。1. Negative pressure suction cup; 2. Liquid level sensor; 3. Rectangular tube; 4. Rubber plug; 5. Mounting base; 6. Fixed base; 7. Lever; 8. Support; 9. Distribution box; 10. Weight; 11. Distribution box cover.
具体实施方式Detailed ways
以下将结合实施例和附图对本实用新型的构思、具体结构及产生的技术效果进行清楚、完整的描述,以充分地理解本实用新型的目的、特征和效果。The concept, specific structure and technical effects of the present invention will be clearly and completely described below in combination with the embodiments and drawings to fully understand the purpose, features and effects of the present invention.
实施例1Example 1
如图一所示,一种负压振动筛的杠杆式自动排液结构,包括负压吸盘1,负压吸盘1底部设置有排液口,可以排掉一些固体杂质,因为回收的钻井液包含了一部分固体杂质,以往的排液设备将排液口开设在侧壁上,杂质会在底部堆积直至堵塞排液口,需要人工定时停机清理排液箱,而将排液口设置在负压吸盘的底部,杂质会随回收液流向下一道工序,就不会因为杂质堆积而影响效率;在排液口下方设置有用于封堵所述排液口的堵头,上述堵头连接杠杆机构的一端,在杠杆机构的另一端设置有配重组件;当负压吸盘1内介质施加到堵头上向下的压力大于杠杆机构中配重组件施加到堵头上向上的力时,堵头离开排液口,负压吸盘1内介质从排液口排出;当负压吸盘1内介质施加到堵头上向下的压力小于杠杆机构中配重组件施加到堵头上向上的力时,堵头复位封堵排液口。As shown in FIG. 1 , a lever-type automatic drainage structure of a negative pressure vibrating screen includes a negative pressure suction cup 1, and a drainage port is provided at the bottom of the negative pressure suction cup 1, which can discharge some solid impurities. Because the recovered drilling fluid contains a part of solid impurities, the previous drainage equipment has the drainage port opened on the side wall, and the impurities will accumulate at the bottom until the drainage port is blocked, and it is necessary to manually stop the machine at a fixed time to clean the drainage box. The drainage port is set at the bottom of the negative pressure suction cup, and the impurities will flow to the next process with the recovered liquid, so that the efficiency will not be affected by the accumulation of impurities; a plug for blocking the drainage port is provided below the drainage port, and the plug is connected to one end of the lever mechanism, and a counterweight assembly is provided at the other end of the lever mechanism; when the downward pressure applied by the medium in the negative pressure suction cup 1 to the plug is greater than the upward force applied by the counterweight assembly in the lever mechanism to the plug, the plug leaves the drainage port, and the medium in the negative pressure suction cup 1 is discharged from the drainage port; when the downward pressure applied by the medium in the negative pressure suction cup 1 to the plug is less than the upward force applied by the counterweight assembly in the lever mechanism to the plug, the plug is reset to block the drainage port.
采用杠杆机构控制堵头脱落或者密封,杠杆机构给堵头的作用力向上,回收液的压力和负压效果组成的作用力向下,前期由于回收液量少,杠杆机构的作用力大于回收液的压力和负压效果组成的作用力,堵头密封排液口,随着回收液量增多,达到平衡点,再增多,堵头脱落小部分,负压效果减弱,继续脱落,形成正反馈,直至剩余回收液压力与杠杆力再度达到平衡点,堵头复位密封排液口。此方案不需要人工手动开闭排液口,自动化程度高,设计简单且高效。A lever mechanism is used to control the plug to fall off or seal. The lever mechanism exerts an upward force on the plug, and the force composed of the pressure and negative pressure effect of the recovery liquid is downward. In the early stage, due to the small amount of recovered liquid, the force of the lever mechanism is greater than the force composed of the pressure and negative pressure effect of the recovery liquid, and the plug seals the drain port. As the amount of recovered liquid increases, it reaches a balance point. If it increases again, a small part of the plug falls off, the negative pressure effect weakens, and it continues to fall off, forming a positive feedback until the remaining recovery liquid pressure and the lever force reach a balance point again, and the plug is reset to seal the drain port. This solution does not require manual opening and closing of the drain port, has a high degree of automation, and is simple and efficient in design.
排液口是由设置在负压吸盘1底部的矩管3形成的,矩管3内腔体与负压吸盘1内腔体连通。The liquid discharge port is formed by a rectangular tube 3 arranged at the bottom of the negative pressure suction cup 1 , and the inner cavity of the rectangular tube 3 is communicated with the inner cavity of the negative pressure suction cup 1 .
上述杠杆机构包括杠杆7和支座8,上述杠杆7连接在上述支座8上,并由上述支座8支撑,杠杆7相对支座8转动,支座8安装在杠,7的中部,相当于一个天平,在排液之后,杠杆机构可以带动堵头自动复位。The lever mechanism comprises a lever 7 and a support 8. The lever 7 is connected to and supported by the support 8. The lever 7 rotates relative to the support 8. The support 8 is installed in the middle of the lever 7, which is equivalent to a balance. After the liquid is discharged, the lever mechanism can drive the plug to automatically reset.
上述配重组件包括配重箱9、配重盖11和若干配重砝码10;配重箱9固定在杠杆机构的端部。若干配重砝码80的设计表明该配重组件为重量可调的,经过对过往数据统计分析计算,当钻井液密度为1.0 ~ 1.6 g/ cm3时,右侧放入一个配重砝码10;钻井液密度为1.6 ~ 2.0 g/ cm3时,右侧放入两个配重砝码10;钻井液密度为2.0 ~ 2.6 g/ cm3时,右侧放入三个配重砝码10,这样设置使本实用新型使用更加方便并且适应范围得到了提高。The above-mentioned counterweight assembly includes a counterweight box 9, a counterweight cover 11 and a plurality of counterweight weights 10; the counterweight box 9 is fixed at the end of the lever mechanism. The design of the plurality of counterweight weights 80 indicates that the counterweight assembly is weight-adjustable. After statistical analysis and calculation of past data, when the drilling fluid density is 1.0 to 1.6 g/ cm3 , one counterweight weight 10 is placed on the right side; when the drilling fluid density is 1.6 to 2.0 g/ cm3 , two counterweight weights 10 are placed on the right side; when the drilling fluid density is 2.0 to 2.6 g/ cm3 , three counterweight weights 10 are placed on the right side. Such a setting makes the utility model more convenient to use and improves the scope of application.
堵头包括橡胶塞4,密封性好,更换方便,橡胶塞4设置有安装底座5。The plug includes a rubber plug 4 which has good sealing performance and is easy to replace. The rubber plug 4 is provided with a mounting base 5 .
杠杆机构的两端部设置有固定底座6。Fixed bases 6 are provided at both ends of the lever mechanism.
包括故障报警装置,安装在负压吸盘1特定位置,提前设置有液位临界值,避免无法排液的故障发生给该结构造成较大破坏。It includes a fault alarm device, which is installed at a specific position of the negative pressure suction cup 1 and has a liquid level critical value set in advance to prevent the failure of drainage from causing serious damage to the structure.
故障报警装置包括液位传感器、蜂鸣器和处理器,蜂鸣器和液位传感器均与处理器电连接;液位传感器用于检测负压吸盘内介质液面是否达到临界值,若达到临界值,则将检测信号传输至处理器,处理器发出指令给蜂鸣器,启动蜂鸣器发出警报。液位传感器2优选红外线,精度高;CPU优选功能强大且稳定,性价比高的,有效支持该功能的实现的一款。The fault alarm device includes a liquid level sensor, a buzzer and a processor. The buzzer and the liquid level sensor are electrically connected to the processor. The liquid level sensor is used to detect whether the liquid level of the medium in the negative pressure suction cup reaches a critical value. If the critical value is reached, the detection signal is transmitted to the processor, and the processor sends a command to the buzzer to start the buzzer to sound an alarm. The liquid level sensor 2 is preferably infrared with high precision; the CPU is preferably powerful, stable, cost-effective, and effectively supports the realization of this function.
为了更好的理解本实用新型,下面对本实用新型的工作原理作一次完整的描述:排液口设置在负压吸盘1的底部,使用橡胶塞4封堵排液口,杠杆机构支撑住橡胶塞4,在负压吸盘1内介质的重力大于杠杆机构给橡胶塞4向上的作用力时橡胶塞4脱落,介质流出,随后压吸盘1内介质的重力小于杠杆机构给橡胶塞4向上的作用力,堵头复位封堵排液口。在出现无法排液或者排液不及时的情况时,设置有液位传感器2感应液面的上升,当上升到一定程度时,故障报警装置进行报警,人工介入维修,不仅降低维修成本,还提前防止了事故的发生。In order to better understand the present invention, the following is a complete description of the working principle of the present invention: the drain port is set at the bottom of the negative pressure suction cup 1, and the rubber plug 4 is used to block the drain port. The lever mechanism supports the rubber plug 4. When the gravity of the medium in the negative pressure suction cup 1 is greater than the upward force exerted by the lever mechanism on the rubber plug 4, the rubber plug 4 falls off and the medium flows out. Then, the gravity of the medium in the negative pressure suction cup 1 is less than the upward force exerted by the lever mechanism on the rubber plug 4, and the plug is reset to block the drain port. When the liquid cannot be drained or the liquid is not drained in time, a liquid level sensor 2 is provided to sense the rise of the liquid level. When it rises to a certain level, the fault alarm device alarms, and manual intervention for maintenance is performed, which not only reduces the maintenance cost, but also prevents accidents in advance.
以上对本实用新型的实施方式进行了具体说明,但本实用新型并不限于所述实施例,熟悉本领域的技术人员在不违背本实用新型精神的前提下还可作出种种等同变型或替换,这些等同或替换均包含在本实用新型权利要求所限定的范围内。The implementation methods of the present invention are described in detail above, but the present invention is not limited to the described embodiments. Those skilled in the art may make various equivalent modifications or substitutions without violating the spirit of the present invention, and these equivalents or substitutions are all included in the scope defined by the claims of the present invention.
Claims (8)
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