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CN220933067U - A multi-channel current and leakage current monitoring device - Google Patents

A multi-channel current and leakage current monitoring device Download PDF

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Publication number
CN220933067U
CN220933067U CN202322521737.5U CN202322521737U CN220933067U CN 220933067 U CN220933067 U CN 220933067U CN 202322521737 U CN202322521737 U CN 202322521737U CN 220933067 U CN220933067 U CN 220933067U
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current
leakage current
channel
input terminal
shell component
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张明
黄一鸣
仲婷
张聪聪
陈志豪
蔡华阳
盛晓明
钱杰
刘静
陈宇凡
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Jiangsu Ankeri Microgrid Research Institute Co ltd
Acrel Co Ltd
Jiangsu Acrel Electrical Manufacturing Co Ltd
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Jiangsu Ankeri Microgrid Research Institute Co ltd
Acrel Co Ltd
Jiangsu Acrel Electrical Manufacturing Co Ltd
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Abstract

本实用新型涉及的一种多通道的电流及漏电流监控装置,它包括外壳和设置在外壳内的线路板,外壳由上壳体组件和下壳体组件组成,所述线路板上焊接有多个外接电流及漏电流插座;所述上壳体组件的顶面设有多路电流输入端子和多路漏电流输入端子,还设有一个通讯输出端口和一个辅助电源输入端子;所述线路板上设有MCU芯片,所述MCU芯片分别连接通讯单元、供电单元、LED控制单元和光耦隔离单元,所述光耦隔离单元连接交流计量芯片,所述交流计量芯片分别连接交流电流采集单元和交流漏电流采集单元。本实用新型采用多通道设计,可以同时监测多个通道的电流和漏电流,适用于多通道监测需求。

The utility model relates to a multi-channel current and leakage current monitoring device, which includes a shell and a circuit board arranged in the shell, the shell is composed of an upper shell component and a lower shell component, and a plurality of external current and leakage current sockets are welded on the circuit board; the top surface of the upper shell component is provided with a multi-channel current input terminal and a multi-channel leakage current input terminal, and a communication output port and an auxiliary power input terminal are also provided; an MCU chip is provided on the circuit board, and the MCU chip is respectively connected to a communication unit, a power supply unit, an LED control unit and an optical coupling isolation unit, and the optical coupling isolation unit is connected to an AC metering chip, and the AC metering chip is respectively connected to an AC current acquisition unit and an AC leakage current acquisition unit. The utility model adopts a multi-channel design, can monitor the current and leakage current of multiple channels at the same time, and is suitable for multi-channel monitoring needs.

Description

一种多通道的电流及漏电流监控装置A multi-channel current and leakage current monitoring device

技术领域Technical Field

本实用新型涉及电流及漏电流监控技术领域,尤其涉及一种多通道的电流及漏电流监控装置,可应用于电力监控计量与监测领域、工业控制领域、车辆船舶监测领域等。The utility model relates to the technical field of current and leakage current monitoring, and in particular to a multi-channel current and leakage current monitoring device, which can be applied to the fields of power monitoring, metering and monitoring, industrial control, vehicle and ship monitoring, etc.

背景技术Background technique

电流及漏电流监控装置可应用于多个领域,如:Current and leakage current monitoring devices can be used in many fields, such as:

电力系统:在电力系统中,需要对电流进行监测,以确保电网的正常运行;同时,漏电流监测可以用于检测电网中的漏电情况,从而及时发现和排除安全隐患。Power system: In the power system, current needs to be monitored to ensure the normal operation of the power grid; at the same time, leakage current monitoring can be used to detect leakage in the power grid, so as to promptly discover and eliminate safety hazards.

工业控制:在工业控制领域中,需要对多台设备和机器的电流同时进行监测,以确保设备和机器的正常运行;同时,漏电流监测可以用于检测这些设备和机器中的漏电情况,从而及时发现和排除安全隐患。Industrial control: In the field of industrial control, the currents of multiple devices and machines need to be monitored simultaneously to ensure the normal operation of the devices and machines. At the same time, leakage current monitoring can be used to detect leakage in these devices and machines, so as to promptly discover and eliminate safety hazards.

汽车电子:在汽车电子中,需要对车辆电路中的电流进行监测,以确保车辆电路的正常运行;同时,漏电流监测可以用于检测车辆电路中的漏电情况,从而及时发现和排除安全隐患。Automotive electronics: In automotive electronics, the current in the vehicle circuit needs to be monitored to ensure the normal operation of the vehicle circuit; at the same time, leakage current monitoring can be used to detect leakage in the vehicle circuit, so as to promptly discover and eliminate safety hazards.

目前市场上的电流及漏电流监控装置主要采用单通道设计,即每个装置只能监测一个通道的电流或漏电流,这种设计存在监测范围窄、成本高等问题,不适用于多通道的监测需求。如中国专利CN202223430368.0提供了一种多通道电流监测装置,该装置体积很大,不利于安装在配电箱、配电柜等应用场景,运输,接线等很不方便,集成化程度不高。At present, the current and leakage current monitoring devices on the market mainly adopt a single-channel design, that is, each device can only monitor the current or leakage current of one channel. This design has problems such as narrow monitoring range and high cost, and is not suitable for multi-channel monitoring needs. For example, Chinese patent CN202223430368.0 provides a multi-channel current monitoring device, which is large in size and not conducive to installation in application scenarios such as distribution boxes and distribution cabinets. It is inconvenient to transport and wire, and the degree of integration is not high.

发明内容Summary of the invention

本实用新型的目的在于克服上述不足,提供一种多通道的电流及漏电流监控装置,采用多通道设计,可以实现对多个通道的电流或漏电流进行同时监测。The purpose of the utility model is to overcome the above-mentioned shortcomings and provide a multi-channel current and leakage current monitoring device, which adopts a multi-channel design and can realize simultaneous monitoring of currents or leakage currents of multiple channels.

本实用新型的目的是这样实现的:The purpose of the utility model is achieved in this way:

一种多通道的电流及漏电流监控装置,它包括外壳和设置在外壳内的线路板,外壳由上壳体组件和下壳体组件组成,所述上壳体组件和下壳体组件之间通过卡扣连接,所述线路板上焊接有多个外接电流及漏电流插座;所述上壳体组件的顶面设有多路电流输入端子和多路漏电流输入端子,还设有一个通讯输出端口和一个辅助电源输入端子,所述电流输入端子、漏电流输入端子、通讯输出端口和辅助电源输入端子的底部均焊接在线路板上;所述线路板上设有MCU芯片,所述MCU芯片分别连接通讯单元、供电单元、LED控制单元和光耦隔离单元,所述光耦隔离单元连接交流计量芯片,所述交流计量芯片分别连接交流电流采集单元和交流漏电流采集单元。A multi-channel current and leakage current monitoring device comprises a shell and a circuit board arranged in the shell, wherein the shell consists of an upper shell component and a lower shell component, the upper shell component and the lower shell component are connected by a snap, and a plurality of external current and leakage current sockets are welded on the circuit board; a multi-channel current input terminal and a multi-channel leakage current input terminal are arranged on the top surface of the upper shell component, and a communication output port and an auxiliary power supply input terminal are also arranged, and the bottoms of the current input terminal, the leakage current input terminal, the communication output port and the auxiliary power supply input terminal are all welded on the circuit board; an MCU chip is arranged on the circuit board, and the MCU chip is respectively connected to a communication unit, a power supply unit, an LED control unit and an optical coupling isolation unit, and the optical coupling isolation unit is connected to an AC metering chip, and the AC metering chip is respectively connected to an AC current acquisition unit and an AC leakage current acquisition unit.

进一步地,所述下壳体组件的底面两端分别插有固定件,固定件用于壁挂式固定安装。Furthermore, fixing parts are respectively inserted at both ends of the bottom surface of the lower shell assembly, and the fixing parts are used for wall-mounted fixed installation.

进一步地,所述下壳体组件的底面两端分别设有导轨锁紧件,导轨锁紧件与下壳体组件的底面插接,用于导轨式安装。Furthermore, guide rail locking pieces are respectively provided at both ends of the bottom surface of the lower shell assembly, and the guide rail locking pieces are plugged into the bottom surface of the lower shell assembly for guide rail installation.

进一步地,所述电流输入端子外接精密电流互感器,互感器输出端子分为S1和S2两根线,分别接入电流输入段子的“+”和“-”输入一个mA级的电流信号,通过这个电流信号可以监测设备的实际电流数据;所述漏电流输入端子外接漏电流,分别接入漏电流输入段子的“+”和“-”输入一个mA级的漏电流信号,通过这个漏电流信号可以监测设备的实际漏电流数据;所述通讯输出端口将上述电流和楼电流数据上传给上位机软件,支持通过通讯端口设置;所述辅助电源输入给设备供电使用,支持直流24V电压供电。Furthermore, the current input terminal is externally connected to a precision current transformer, and the transformer output terminal is divided into two wires, S1 and S2, which are respectively connected to the "+" and "-" of the current input segment to input a mA-level current signal, and the actual current data of the device can be monitored through this current signal; the leakage current input terminal is externally connected to the leakage current, and is respectively connected to the "+" and "-" of the leakage current input segment to input a mA-level leakage current signal, and the actual leakage current data of the device can be monitored through this leakage current signal; the communication output port uploads the above-mentioned current and floor current data to the upper computer software, and supports settings through the communication port; the auxiliary power input is used to power the device, and supports DC 24V voltage power supply.

进一步地,所述上壳体组件的顶面设有两个LCD指示灯。Furthermore, two LCD indicator lights are provided on the top surface of the upper shell assembly.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

本实用新型提供了一种多通道的电流及漏电流监控装置,多通道设计:采用多通道设计,可以同时监测多个通道的电流和漏电流,适用于多通道监测需求;独立监测:每个通道的监测模块可以独立地对电流或漏电流进行监测,避免了不同通道之间的相互干扰;数据处理:综合数据处理单元可以对各个通道的监测数据进行处理和分析,并输出监测数据,提高了监测效率和准确性;成本低:相对于单通道的监测装置,本装置的成本更低,适用于大规模应用;稳定性高:本实用新型有较高的稳定性和可靠性,能够长期稳定地工作。The utility model provides a multi-channel current and leakage current monitoring device, multi-channel design: adopting the multi-channel design, the current and leakage current of multiple channels can be monitored simultaneously, and it is suitable for multi-channel monitoring needs; independent monitoring: the monitoring module of each channel can independently monitor the current or leakage current, avoiding mutual interference between different channels; data processing: the integrated data processing unit can process and analyze the monitoring data of each channel, and output the monitoring data, thereby improving the monitoring efficiency and accuracy; low cost: compared with a single-channel monitoring device, the cost of the device is lower and it is suitable for large-scale applications; high stability: the utility model has high stability and reliability, and can work stably for a long time.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型的俯视图。FIG1 is a top view of the utility model.

图2为本实用新型的爆炸图。FIG. 2 is an exploded view of the present invention.

图3为本实用新型的功能框图。FIG3 is a functional block diagram of the present utility model.

其中:in:

上壳体组件1、下壳体组件2、固定件3、导轨锁紧件4、线路板5、外接电流及漏电流插座6、LCD指示灯7、电流输入端子8、漏电流输入端子9、通讯输出端口10、辅助电源输入端子11。Upper housing assembly 1, lower housing assembly 2, fixing part 3, guide rail locking part 4, circuit board 5, external current and leakage current socket 6, LCD indicator light 7, current input terminal 8, leakage current input terminal 9, communication output port 10, auxiliary power input terminal 11.

实施方式Implementation

为更好地理解本实用新型的技术方案,以下将结合相关图示作详细说明。应理解,以下具体实施例并非用以限制本实用新型的技术方案的具体实施态样,其仅为本实用新型技术方案可采用的实施态样。需先说明,本文关于各组件位置关系的表述,如A部件位于B部件上方,其系基于图示中各组件相对位置的表述,并非用以限制各组件的实际位置关系。In order to better understand the technical solution of the present invention, the following will be described in detail in conjunction with the relevant illustrations. It should be understood that the following specific embodiments are not intended to limit the specific implementation of the technical solution of the present invention, and are only implementations that can be adopted by the technical solution of the present invention. It should be noted that the description of the positional relationship of each component in this article, such as component A being located above component B, is based on the description of the relative positions of the components in the illustration, and is not intended to limit the actual positional relationship of the components.

实施例1Example 1

参见图1-2,图1绘制了本实用新型的结构示意图。如图所示,本实用新型涉及的一种多通道的电流及漏电流监控装置,它包括外壳和设置在外壳内的线路板5,外壳由上壳体组件1和下壳体组件2组成,所述上壳体组件1和下壳体组件2之间通过卡扣和自攻螺丝固定连接,所述下壳体组件2的底面两端分别插有固定件3,固定件3用于壁挂式固定安装;所述下壳体组件2的底面两端分别设有导轨锁紧件4,导轨锁紧件4与下壳体组件2的底面插接,用于导轨式安装。Referring to Figures 1-2, Figure 1 shows a schematic diagram of the structure of the utility model. As shown in the figure, the utility model relates to a multi-channel current and leakage current monitoring device, which includes a housing and a circuit board 5 arranged in the housing, the housing is composed of an upper housing component 1 and a lower housing component 2, the upper housing component 1 and the lower housing component 2 are fixedly connected by snaps and self-tapping screws, the bottom surface of the lower housing component 2 is respectively inserted with fixing parts 3, the fixing parts 3 are used for wall-mounted fixed installation; the bottom surface of the lower housing component 2 is respectively provided with guide rail locking parts 4, the guide rail locking parts 4 are plugged into the bottom surface of the lower housing component 2, and are used for guide rail installation.

所述线路板5上焊接有多个外接电流及漏电流插座6。The circuit board 5 is welded with a plurality of external current and leakage current sockets 6 .

所述线路板5上还焊接有8路电流输入端子8、2路漏电流输入端子9、一个通讯输出端口10和一个辅助电源输入端子11,均露出上壳体组件1的顶面;所述电流输入端子8外接精密电流互感器,互感器输出端子分为S1和S2两根线,分别接入电流输入段子的“+”和“-”输入一个mA级的电流信号,通过这个电流信号可以监测设备的实际电流数据;所述漏电流输入端子9外接漏电流,分别接入漏电流输入段子的“+”和“-”输入一个mA级的漏电流信号,通过这个漏电流信号可以监测设备的实际漏电流数据;所述通讯输出端口10可以将上述电流和楼电流数据上传给上位机软件,也可以支持通过通讯端口设置例如电流变比,仪表地址,波特率等参数;所述辅助电源输入11是给设备供电使用,支持直流24V电压供电。The circuit board 5 is also welded with 8 current input terminals 8, 2 leakage current input terminals 9, a communication output port 10 and an auxiliary power input terminal 11, all of which are exposed on the top surface of the upper shell assembly 1; the current input terminal 8 is externally connected to a precision current transformer, and the transformer output terminal is divided into two wires, S1 and S2, which are respectively connected to the "+" and "-" of the current input segment to input a mA-level current signal, and the actual current data of the device can be monitored through this current signal; the leakage current input terminal 9 is externally connected to the leakage current, and is respectively connected to the "+" and "-" of the leakage current input segment to input a mA-level leakage current signal, and the actual leakage current data of the device can be monitored through this leakage current signal; the communication output port 10 can upload the above-mentioned current and floor current data to the upper computer software, and can also support the setting of parameters such as current transformation ratio, instrument address, baud rate, etc. through the communication port; the auxiliary power input 11 is used to power the device, and supports DC 24V voltage power supply.

所述上壳体组件1的顶面设有两个LCD指示灯7,分别为运行指示灯和通信指示灯。The top surface of the upper housing assembly 1 is provided with two LCD indicator lights 7, which are an operation indicator light and a communication indicator light.

参见图3,图3绘制了本实用新型的功能框图。如图所示,所述线路板5上设有MCU芯片,所述MCU芯片分别连接通讯单元、供电单元、LED控制单元和光耦隔离单元,所述光耦隔离单元连接交流计量芯片,所述交流计量芯片分别连接交流电流采集单元和交流漏电流采集单元;其中MCU、交流计量芯片、通讯单元组成了综合数据处理单元,综合数据处理单元可实现对电流、漏电流等数据的采集读取和解析发送。See Figure 3, which shows a functional block diagram of the utility model. As shown in the figure, the circuit board 5 is provided with an MCU chip, which is respectively connected to the communication unit, the power supply unit, the LED control unit and the optical coupling isolation unit, the optical coupling isolation unit is connected to the AC metering chip, and the AC metering chip is respectively connected to the AC current acquisition unit and the AC leakage current acquisition unit; wherein the MCU, the AC metering chip and the communication unit constitute a comprehensive data processing unit, which can realize the collection, reading and analysis and sending of data such as current and leakage current.

工作原理:working principle:

本实用新型提供了一种多通道的电流及漏电流监控装置,上壳塑料组件和下壳塑料组件连接组成中空壳体,线路板、外接电流及漏电流插座和LCD指示灯均设置在此中空壳体中;塑料固定件和塑料导轨锁紧件安装在下壳塑料组件下部,其中,塑料固定件可支持壁挂式固定安装,塑料导轨缩紧件可支持卡标准导轨安装,多种安装方式可根据客户现场实际情况进行选择,本结构具有简单小巧、组装效率高、安全可靠等优点。The utility model provides a multi-channel current and leakage current monitoring device, wherein an upper shell plastic component and a lower shell plastic component are connected to form a hollow shell, wherein a circuit board, an external current and leakage current socket and an LCD indicator light are all arranged in the hollow shell; a plastic fixing part and a plastic guide rail locking part are installed at the lower part of the lower shell plastic component, wherein the plastic fixing part can support wall-mounted fixed installation, and the plastic guide rail tightening part can support card standard guide rail installation, and a variety of installation methods can be selected according to the actual situation on site of the customer, and the structure has the advantages of being simple and compact, having high assembly efficiency, being safe and reliable, etc.

本实用新型包括多个电流输入端子,多个漏电流输入端子,通讯端子,辅助电源输入端子。其中,多个电流输入端子可以外接多个电流传感器,每个通道可以独立地对负载的电流进行监测,多个漏电流输入端子可以外接多个漏电流传感器,每个通道可以独立地对负载的漏电流进行监测,辅助电源端子可以外接DC24V供电电源,用于给监控装置供电,实现监控装置的数据采集和上传,综合数据处理单元包括MCU、交流计量芯片、通讯单元,可以将各个电流及漏电流通道的监测数据采集并将监测数据进行处理和分析,通讯端子可以外接通讯设备,实现对数据的上传解析。The utility model includes multiple current input terminals, multiple leakage current input terminals, communication terminals, and auxiliary power input terminals. Among them, multiple current input terminals can be connected to multiple current sensors, and each channel can independently monitor the current of the load; multiple leakage current input terminals can be connected to multiple leakage current sensors, and each channel can independently monitor the leakage current of the load; the auxiliary power terminal can be connected to a DC24V power supply to power the monitoring device and realize data collection and uploading of the monitoring device; the comprehensive data processing unit includes an MCU, an AC metering chip, and a communication unit, which can collect the monitoring data of each current and leakage current channel and process and analyze the monitoring data; the communication terminal can be connected to a communication device to realize data upload and analysis.

本实用新型包括多个通道的电流数据采集单元、多个通道的漏电流数据采集单元和综合数据处理单元;其中,每个通道可以独立地对负载的电流或漏电流进行监测,综合数据处理单元可以将各个通道的监测数据采集并将监测数据进行处理和分析,最后通过RS485通讯端口输出上述监测数据。The utility model comprises a current data acquisition unit of multiple channels, a leakage current data acquisition unit of multiple channels and a comprehensive data processing unit; wherein each channel can independently monitor the current or leakage current of the load, and the comprehensive data processing unit can collect the monitoring data of each channel and process and analyze the monitoring data, and finally output the above monitoring data through the RS485 communication port.

本实用新型采用多通道设计,可以实现对多个通道的电流或漏电流进行同时监测,提高了监测范围和效率;同时,每个通道可以独立地对监测负载的电流或漏电流进行监测,提高了监测精度和稳定性。本实用新型的监控装置支持标准导轨安装,安装方便,宽度不超过10P,在原有仪表的体积下实现了高度的集成化。The utility model adopts a multi-channel design, which can realize the simultaneous monitoring of the current or leakage current of multiple channels, improving the monitoring range and efficiency; at the same time, each channel can independently monitor the current or leakage current of the monitoring load, improving the monitoring accuracy and stability. The monitoring device of the utility model supports standard rail installation, is easy to install, and has a width of no more than 10P, achieving a high degree of integration under the volume of the original instrument.

以上仅是本实用新型的具体应用范例,对本实用新型的保护范围不构成任何限制。凡采用等同变换或者等效替换而形成的技术方案,均落在本实用新型权利保护范围之内。The above are only specific application examples of the utility model, and do not constitute any limitation on the protection scope of the utility model. Any technical solution formed by equivalent transformation or equivalent replacement shall fall within the protection scope of the utility model.

Claims (4)

1.一种多通道的电流及漏电流监控装置,其特征在于:它包括外壳和设置在外壳内的线路板(5),外壳由上壳体组件(1)和下壳体组件(2)组成,所述上壳体组件(1)和下壳体组件(2)之间通过卡扣连接,所述线路板(5)上焊接有多个外接电流及漏电流插座(6);所述上壳体组件(1)的顶面设有多路电流输入端子(8)和多路漏电流输入端子(9),还设有一个通讯输出端口(10)和一个辅助电源输入端子(11),所述电流输入端子(8)、漏电流输入端子(9)、通讯输出端口(10)和辅助电源输入端子(11)的底部均焊接在线路板(5)上; 所述线路板(5)上设有MCU芯片,所述MCU芯片分别连接通讯单元、供电单元、LED控制单元和光耦隔离单元,所述光耦隔离单元连接交流计量芯片,所述交流计量芯片分别连接交流电流采集单元和交流漏电流采集单元。1. A multi-channel current and leakage current monitoring device, characterized in that: it comprises a shell and a circuit board (5) arranged in the shell, the shell comprising an upper shell component (1) and a lower shell component (2), the upper shell component (1) and the lower shell component (2) being connected by a snap, and a plurality of external current and leakage current sockets (6) being welded on the circuit board (5); a top surface of the upper shell component (1) is provided with a multi-channel current input terminal (8) and a multi-channel leakage current input terminal (9), and a communication output port (10) and an auxiliary power supply input terminal (11), and the bottoms of the current input terminal (8), the leakage current input terminal (9), the communication output port (10) and the auxiliary power supply input terminal (11) are all welded on the circuit board (5); an MCU chip is arranged on the circuit board (5), the MCU chip is respectively connected to a communication unit, a power supply unit, an LED control unit and an optical coupling isolation unit, the optical coupling isolation unit is connected to an AC metering chip, and the AC metering chip is respectively connected to an AC current acquisition unit and an AC leakage current acquisition unit. 2.根据权利要求1所述的一种多通道的电流及漏电流监控装置,其特征在于:所述下壳体组件(2)的底面两端分别插有固定件(3),固定件(3)用于壁挂式固定安装。2. A multi-channel current and leakage current monitoring device according to claim 1, characterized in that: fixing parts (3) are respectively inserted at both ends of the bottom surface of the lower shell component (2), and the fixing parts (3) are used for wall-mounted fixed installation. 3.根据权利要求1所述的一种多通道的电流及漏电流监控装置,其特征在于:所述下壳体组件(2)的底面两端分别设有导轨锁紧件(4),导轨锁紧件(4)与下壳体组件(2)的底面插接,用于导轨式安装。3. A multi-channel current and leakage current monitoring device according to claim 1, characterized in that: guide rail locking pieces (4) are respectively provided at both ends of the bottom surface of the lower shell component (2), and the guide rail locking pieces (4) are plugged into the bottom surface of the lower shell component (2) for guide rail installation. 4.根据权利要求1所述的一种多通道的电流及漏电流监控装置,其特征在于:所述上壳体组件(1)的顶面设有两个LCD指示灯(7)。4. A multi-channel current and leakage current monitoring device according to claim 1, characterized in that two LCD indicator lights (7) are provided on the top surface of the upper housing component (1).
CN202322521737.5U 2023-09-18 2023-09-18 A multi-channel current and leakage current monitoring device Active CN220933067U (en)

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