CN220726991U - Counterweight structure of marine engine crankshaft - Google Patents
Counterweight structure of marine engine crankshaft Download PDFInfo
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- CN220726991U CN220726991U CN202322510211.7U CN202322510211U CN220726991U CN 220726991 U CN220726991 U CN 220726991U CN 202322510211 U CN202322510211 U CN 202322510211U CN 220726991 U CN220726991 U CN 220726991U
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- 238000005260 corrosion Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 abstract description 12
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及发动机技术领域,特别涉及一种船用发动机曲轴的配重结构。The utility model relates to the technical field of engines, in particular to a counterweight structure of a crankshaft of a marine engine.
背景技术Background technique
船用发动机可将其他形式的能转化为机械能的机器,可用来驱动轮船在海上行驶,曲轴是发动机内的重要零件之一,是发动机的脊柱,可承受冲击载荷,传递动力的关键零件,并可以驱动发动机的配气机构及各种其他部件,曲轴的工作环境和受力状况较为复杂,曲轴在高速旋转时,会对轴产生一个惯性力和离心力,根据旋转稳定性的要求,当物体本身的重心和旋转的轴心相重合的时候,旋转物体会达到旋转平衡,增加了平衡重量,可以减轻惯性力对轴的影响,因此会使用到发动机曲轴的配重结构。Marine engines are machines that can convert other forms of energy into mechanical energy and can be used to drive ships on the sea. The crankshaft is one of the important parts in the engine and is the backbone of the engine. It can withstand impact loads and is a key part for transmitting power. It can also drive the engine's valve mechanism and various other components. The working environment and stress conditions of the crankshaft are relatively complex. When the crankshaft rotates at high speed, it will generate an inertial force and centrifugal force on the shaft. According to the requirements of rotational stability, when the center of gravity of the object itself coincides with the axis of rotation, the rotating object will achieve rotational balance. Increasing the balancing weight can reduce the impact of the inertial force on the shaft. Therefore, the counterweight structure of the engine crankshaft is used.
在实际的使用过程中,配重块一般安装在曲轴的中部,通过平衡重可以减轻惯性力对轴的影响,在拆卸维护时需要将曲轴整体拆出,此种方式在拆卸时较为不便。因此,提出一种船用发动机曲轴的配重结构解决上述背景技术中指出的问题。In actual use, the counterweight block is generally installed in the middle of the crankshaft. The counterweight can reduce the influence of inertia force on the shaft. When disassembling and maintaining, the crankshaft needs to be disassembled as a whole, which is inconvenient. Therefore, a counterweight structure of a marine engine crankshaft is proposed to solve the problems pointed out in the above background technology.
实用新型内容Utility Model Content
(一)要解决的技术问题1. Technical issues to be resolved
本实用新型的目的在于提供一种船用发动机曲轴的配重结构,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a counterweight structure for a marine engine crankshaft to solve the problems raised in the above background technology.
(二)实用新型内容(II) Utility Model Content
为了解决上述技术问题,本实用新型提供如下技术方案:一种船用发动机曲轴的配重结构,包括前端轴,所述前端轴的一侧安装有曲柄,所述曲柄一侧的顶端安装有连杆轴颈,所述连杆轴颈的一侧安装有另一组所述曲柄,另一组所述曲柄的一侧安装有曲轴主轴颈,所述曲轴主轴颈的一侧设置有平衡重,所述平衡重的外侧涂覆有防腐层,所述平衡重的一端安装有配重块,所述配重块的内部均设置有固定孔,所述固定孔的内部安装有定位螺栓,所述平衡重的一侧设置有曲拐,所述曲拐的一侧安装有后端轴。In order to solve the above technical problems, the utility model provides the following technical solutions: a counterweight structure of a marine engine crankshaft, comprising a front end shaft, a crank is installed on one side of the front end shaft, a connecting rod journal is installed on the top of one side of the crank, another group of cranks is installed on one side of the connecting rod journal, a crankshaft main journal is installed on one side of the other group of cranks, a balancing weight is arranged on one side of the crankshaft main journal, an anti-corrosion layer is coated on the outer side of the balancing weight, a counterweight block is installed on one end of the balancing weight, fixing holes are arranged inside the counterweight blocks, positioning bolts are installed inside the fixing holes, a crank is arranged on one side of the balancing weight, and a rear end shaft is installed on one side of the crank.
优选的,所述固定孔设置有两组,所述定位螺栓的一端延伸至平衡重的内部。Preferably, two groups of fixing holes are provided, and one end of the positioning bolt extends to the interior of the counterweight.
优选的,所述后端轴的一侧安装有安装轴板,所述安装轴板内部的边缘处均设置有安装孔,所述安装轴板的一侧设置有橡胶垫,所述橡胶垫内侧的边缘处均设置有预留孔。Preferably, a mounting shaft plate is installed on one side of the rear end shaft, mounting holes are arranged at the inner edge of the mounting shaft plate, a rubber pad is arranged on one side of the mounting shaft plate, and reserved holes are arranged at the inner edge of the rubber pad.
优选的,所述安装孔设置有若干个,若干个所述安装孔在安装轴板的内侧呈环形分布。Preferably, a plurality of the mounting holes are provided, and the plurality of the mounting holes are distributed in a ring shape on the inner side of the mounting shaft plate.
优选的,所述橡胶垫侧截面呈环形设置,所述预留孔在橡胶垫的内侧呈环形分布。Preferably, the side cross-section of the rubber pad is arranged in a ring shape, and the reserved holes are distributed in a ring shape on the inner side of the rubber pad.
优选的,所述平衡重设置有两组,两组所述平衡重呈对称分布。Preferably, the counterweights are provided in two groups, and the two groups of counterweights are symmetrically distributed.
(三)有益效果(III) Beneficial effects
本实用新型提供的一种船用发动机曲轴的配重结构,其优点在于:通过设置有配重块,当需要对配重块进行安装时,可将配重块放置到平衡重的一端,之后将定位螺栓穿过固定孔安装进平衡重的内部,此时配重块会固定在平衡重的外部,完成对配重块的安装,提高了安装时的便捷性,同时在拆卸维护时只需将配重块拆卸即可;The utility model provides a counterweight structure for a marine engine crankshaft, which has the advantages that: by providing a counterweight block, when the counterweight block needs to be installed, the counterweight block can be placed on one end of the counterweight, and then the positioning bolt is passed through the fixing hole and installed into the inside of the counterweight, at which time the counterweight block will be fixed on the outside of the counterweight, completing the installation of the counterweight block, thereby improving the convenience during installation, and at the same time, only the counterweight block needs to be disassembled during disassembly and maintenance;
通过设置有橡胶垫,在安装时,可将橡胶垫放置到安装轴板的一侧,之后将安装轴板通过螺栓安装固定,可将螺栓穿过安装孔和预留孔的内部,之后将安装轴板锁紧固定,通过预留孔可保证安装时的紧固性,同时当后端轴在转动时,通过预留孔可减缓曲轴产生的振动力度,保证其稳定性;By providing a rubber pad, during installation, the rubber pad can be placed on one side of the mounting shaft plate, and then the mounting shaft plate is fixed by bolts, and the bolts can be passed through the mounting hole and the inside of the reserved hole, and then the mounting shaft plate is locked and fixed, and the reserved hole can ensure the tightness during installation, and at the same time, when the rear end shaft is rotating, the reserved hole can reduce the vibration strength generated by the crankshaft to ensure its stability;
通过设置有平衡重,当曲轴在高速旋转时,会对轴产生一个惯性力和离心力,通过平衡重可以减轻惯性力对轴的影响,增加曲轴的使用寿命,通过平衡重的外侧涂覆有防腐层,防腐层可提高对平衡重外侧的耐腐蚀性能,进而可防止平衡重受到腐蚀,延长平衡重的使用寿命。By providing a balancing weight, when the crankshaft rotates at high speed, it will generate an inertial force and centrifugal force on the shaft. The balancing weight can reduce the impact of the inertial force on the shaft and increase the service life of the crankshaft. The outside of the balancing weight is coated with an anti-corrosion layer, which can improve the corrosion resistance of the outside of the balancing weight, thereby preventing the balancing weight from corrosion and extending the service life of the balancing weight.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为本实用新型的正视结构示意图;FIG1 is a front view schematic diagram of the structure of the utility model;
图2为本实用新型的平衡重侧视结构示意图;FIG2 is a schematic diagram of the side structure of the counterweight of the present invention;
图3为本实用新型的安装轴板侧视结构示意图;FIG3 is a schematic diagram of the side structure of the mounting shaft plate of the present invention;
图4为本实用新型的配重块立体结构示意图。FIG4 is a schematic diagram of the three-dimensional structure of the counterweight block of the present invention.
图中的附图标记说明:Description of reference numerals in the figures:
1、前端轴;2、曲柄;3、连杆轴颈;4、曲轴主轴颈;5、平衡重;6、后端轴;7、安装轴板;8、橡胶垫;9、预留孔;10、安装孔;11、曲拐;12、定位螺栓;13、配重块;14、防腐层;15、固定孔。1. Front end shaft; 2. Crank; 3. Connecting rod journal; 4. Crankshaft main journal; 5. Counterweight; 6. Rear end shaft; 7. Mounting shaft plate; 8. Rubber pad; 9. Reserved hole; 10. Mounting hole; 11. Crank; 12. Positioning bolt; 13. Counterweight; 14. Anti-corrosion layer; 15. Fixing hole.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
实施例一:请参阅图1-4,本实用新型提供的一种实施例:一种船用发动机曲轴的配重结构,包括前端轴1,前端轴1的一侧安装有曲柄2,曲柄2一侧的顶端安装有连杆轴颈3,连杆轴颈3的一侧安装有另一组曲柄2,另一组曲柄2的一侧安装有曲轴主轴颈4,曲轴主轴颈4的一侧设置有平衡重5,平衡重5的一端安装有配重块13,配重块13的内部均设置有固定孔15,固定孔15的内部安装有定位螺栓12,平衡重5的一侧设置有曲拐11,曲拐11的一侧安装有后端轴6,固定孔15设置有两组,定位螺栓12的一端延伸至平衡重5的内部;Embodiment 1: Please refer to Figures 1-4. An embodiment provided by the utility model is a counterweight structure of a crankshaft of a marine engine, comprising a front end shaft 1, a crank 2 is installed on one side of the front end shaft 1, a connecting rod journal 3 is installed on the top of one side of the crank 2, another set of cranks 2 is installed on one side of the connecting rod journal 3, a crankshaft main journal 4 is installed on one side of the other set of cranks 2, a counterweight 5 is arranged on one side of the crankshaft main journal 4, a counterweight 5 is arranged on one end of the counterweight 5, a counterweight block 13 is arranged on one end of the counterweight 5, a fixing hole 15 is arranged inside the counterweight block 13, a positioning bolt 12 is arranged inside the fixing hole 15, a crank 11 is arranged on one side of the counterweight 5, a rear end shaft 6 is installed on one side of the crank 11, two sets of fixing holes 15 are arranged, and one end of the positioning bolt 12 extends to the inside of the counterweight 5;
具体地,如图1、图2和图4所示,当需要对配重块13进行安装时,可将配重块13放置到平衡重5的一端,之后将定位螺栓12穿过固定孔15安装进平衡重5的内部,此时配重块13会固定在平衡重5的外部,完成对配重块13的安装,提高了安装时的便捷性,同时在拆卸维护时只需将配重块13拆卸即可;Specifically, as shown in FIGS. 1 , 2 and 4 , when the counterweight 13 needs to be installed, the counterweight 13 can be placed at one end of the counterweight 5, and then the positioning bolt 12 is passed through the fixing hole 15 and installed into the inside of the counterweight 5. At this time, the counterweight 13 will be fixed to the outside of the counterweight 5, completing the installation of the counterweight 13, which improves the convenience during installation. At the same time, when disassembling and maintaining, only the counterweight 13 needs to be disassembled;
实施例二:后端轴6的一侧安装有安装轴板7,安装轴板7内部的边缘处均设置有安装孔10,安装轴板7的一侧设置有橡胶垫8,橡胶垫8内侧的边缘处均设置有预留孔9,安装孔10设置有若干个,若干个安装孔10在安装轴板7的内侧呈环形分布,橡胶垫8侧截面呈环形设置,预留孔9在橡胶垫8的内侧呈环形分布;Embodiment 2: A mounting shaft plate 7 is installed on one side of the rear end shaft 6, and mounting holes 10 are provided at the edges inside the mounting shaft plate 7, a rubber pad 8 is provided on one side of the mounting shaft plate 7, and reserved holes 9 are provided at the edges inside the rubber pad 8, and a plurality of mounting holes 10 are provided, and the plurality of mounting holes 10 are distributed in an annular shape on the inner side of the mounting shaft plate 7, the side cross section of the rubber pad 8 is arranged in an annular shape, and the reserved holes 9 are distributed in an annular shape on the inner side of the rubber pad 8;
具体地,如图1和图3所示,在安装时,可将橡胶垫8放置到安装轴板7的一侧,之后将安装轴板7通过螺栓安装固定,可将螺栓穿过安装孔10和预留孔9的内部,之后将安装轴板7锁紧固定,通过预留孔9可保证安装时的紧固性,同时当后端轴6在转动时,通过预留孔9可减缓曲轴产生的振动力度,保证其稳定性;Specifically, as shown in FIG. 1 and FIG. 3 , during installation, the rubber pad 8 can be placed on one side of the mounting shaft plate 7, and then the mounting shaft plate 7 can be fixed by bolts, and the bolts can be passed through the mounting holes 10 and the reserved holes 9, and then the mounting shaft plate 7 can be locked and fixed, and the reserved holes 9 can ensure the tightness during installation, and at the same time, when the rear end shaft 6 is rotating, the reserved holes 9 can reduce the vibration strength generated by the crankshaft to ensure its stability;
实施例三:平衡重5的外侧涂覆有防腐层14,平衡重5设置有两组,两组平衡重5呈对称分布;Embodiment 3: The outer side of the balancing weight 5 is coated with an anti-corrosion layer 14, and two groups of balancing weights 5 are provided, and the two groups of balancing weights 5 are symmetrically distributed;
具体地,如图1和图2所示,当曲轴在高速旋转时,会对轴产生一个惯性力和离心力,通过平衡重5可以减轻惯性力对轴的影响,增加曲轴的使用寿命,通过平衡重5的外侧涂覆有防腐层14,防腐层14可提高对平衡重5外侧的耐腐蚀性能,进而可防止平衡重5受到腐蚀,延长平衡重5的使用寿命。Specifically, as shown in Figures 1 and 2, when the crankshaft rotates at high speed, an inertial force and centrifugal force will be generated on the shaft. The counterweight 5 can reduce the influence of the inertial force on the shaft and increase the service life of the crankshaft. The outer side of the counterweight 5 is coated with an anti-corrosion layer 14, which can improve the corrosion resistance of the outer side of the counterweight 5, thereby preventing the counterweight 5 from being corroded and extending the service life of the counterweight 5.
工作原理:本实用新型在使用时,将配重块13放置到平衡重5的一端,之后将定位螺栓12穿过固定孔15安装进平衡重5的内部,此时配重块13会固定在平衡重5的外部,完成对配重块13的安装,将橡胶垫8放置到安装轴板7的一侧,之后将安装轴板7通过螺栓安装固定,可将螺栓穿过安装孔10和预留孔9的内部,之后将安装轴板7锁紧固定,通过预留孔9可保证安装时的紧固性,同时当后端轴6在转动时,通过预留孔9可减缓曲轴产生的振动力度,当曲轴在高速旋转时,会对轴产生一个惯性力和离心力,通过平衡重5可以减轻惯性力对轴的影响,增加曲轴的使用寿命,完成配重结构的使用工作。Working principle: When the utility model is in use, the counterweight 13 is placed at one end of the counterweight 5, and then the positioning bolt 12 is passed through the fixing hole 15 and installed into the interior of the counterweight 5. At this time, the counterweight 13 will be fixed on the outside of the counterweight 5, completing the installation of the counterweight 13, and the rubber pad 8 is placed on one side of the mounting shaft plate 7, and then the mounting shaft plate 7 is installed and fixed by bolts. The bolts can be passed through the mounting hole 10 and the reserved hole 9, and then the mounting shaft plate 7 is locked and fixed. The reserved hole 9 can ensure the tightness during installation. At the same time, when the rear end shaft 6 is rotating, the reserved hole 9 can reduce the vibration force generated by the crankshaft. When the crankshaft rotates at high speed, it will generate an inertial force and centrifugal force on the shaft. The counterweight 5 can reduce the influence of the inertial force on the shaft, increase the service life of the crankshaft, and complete the use of the counterweight structure.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
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