CN220724545U - Raw material dyeing treatment device for brocade - Google Patents
Raw material dyeing treatment device for brocade Download PDFInfo
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Abstract
本实用新型公开了一种织锦的原材料染色处理装置,涉及织锦的原材料染色技术领域。该织锦的原材料染色处理装置,包括底座,所述底座的顶端固定连接有染色池,所述染色池的顶端两侧分别设置有导向辊,所述染色池的顶端固定连接有支架,所述支架上设置有挤压机构,所述染色池的内壁上设置有进料机构,所述挤压机构包括电动伸缩杆,所述电动伸缩杆的伸缩端上固定连接有两组连接杆,所述连接杆的左右两端均固定连接有固定杆,所述固定杆的底端固定连接有套筒,所述套筒的内壁上转动连接有压辊。本实用新型,使原材料更加充分的与染料相接触,并延长其与燃料接触的时间,使其染料涂覆得更加均匀充分。
The utility model discloses a raw material dyeing and processing device for brocade, and relates to the technical field of raw material dyeing for brocade. The raw material dyeing and processing device for brocade comprises a base, a dyeing pool is fixedly connected to the top of the base, guide rollers are respectively arranged on both sides of the top of the dyeing pool, a bracket is fixedly connected to the top of the dyeing pool, an extrusion mechanism is arranged on the bracket, a feeding mechanism is arranged on the inner wall of the dyeing pool, and the extrusion mechanism comprises an electric telescopic rod, two groups of connecting rods are fixedly connected to the telescopic end of the electric telescopic rod, the left and right ends of the connecting rod are fixedly connected to fixed rods, the bottom end of the fixed rod is fixedly connected to a sleeve, and a pressure roller is rotatably connected to the inner wall of the sleeve. The utility model enables the raw material to contact with the dye more fully, and prolongs the time of contact with the fuel, so that the dye is coated more evenly and fully.
Description
技术领域Technical Field
本实用新型涉及织锦的原材料染色技术领域,具体为一种织锦的原材料染色处理装置。The utility model relates to the technical field of brocade raw material dyeing, in particular to a brocade raw material dyeing processing device.
背景技术Background technique
织锦是用染好颜色的彩色经纬线,经提花、织造工艺织出图案的织物,中国丝织提花技术起源久远,历史悠久,文化底蕴深厚。Brocade is a fabric made of dyed colored warp and weft threads, woven into patterns through jacquard and weaving techniques. China's silk jacquard technology has a long origin, a long history, and profound cultural heritage.
织锦通常采用蚕丝,涤丝,还有人造丝等作为原材料,在生产过程中需要对原材料进行染色处理,而现有的染色装置多是通过传动机构带动原材料进行传送,并将其传送经过染色池与底部染料充分接触对其进行染色,而现有的通常通过挤压辊来使水平状态的原材料绕过挤压辊,使其接触底部的染料进行染色,而这种方式原材料底部与染料接触的面积较小,导致在传输速度较快时,染料上得不够均匀充分,另外,现有的染料在进行使用时,会产生一定损耗,需要工作人员时常进行手动补充,影响工作效率,比较费时费力。Brocade usually uses silk, polyester, and rayon as raw materials. The raw materials need to be dyed during the production process. The existing dyeing devices mostly use a transmission mechanism to drive the raw materials for transmission, and transmit them through a dyeing tank to fully contact the bottom dye for dyeing. The existing ones usually use squeezing rollers to make the horizontal raw materials bypass the squeezing rollers so that they contact the bottom dye for dyeing. In this way, the contact area between the bottom of the raw material and the dye is small, resulting in the dye not being evenly and fully applied when the transmission speed is fast. In addition, the existing dyes will produce a certain amount of loss when they are used, and the staff needs to manually replenish them from time to time, which affects work efficiency and is time-consuming and labor-intensive.
实用新型内容Utility Model Content
(一)解决的技术问题1. Technical issues to be solved
针对现有技术的不足,本实用新型提供了一种织锦的原材料染色处理装置,解决了上述背景技术提到的现有的染色装置需要人工补充染料,较为费时费力的问题。In view of the deficiencies of the prior art, the utility model provides a raw material dyeing and processing device for brocade, which solves the problem that the prior dyeing device mentioned in the above background technology needs manual dye replenishment, which is time-consuming and labor-intensive.
(二)技术方案(II) Technical solution
为实现以上目的,本实用新型通过以下技术方案予以实现:一种织锦的原材料染色处理装置,包括底座,所述底座的顶端固定连接有染色池,所述染色池的顶端两侧分别设置有导向辊,所述染色池的顶端固定连接有支架,所述支架上设置有挤压机构,所述染色池的内壁上设置有进料机构;To achieve the above purpose, the utility model is implemented by the following technical solutions: a raw material dyeing processing device for brocade, comprising a base, a dyeing tank is fixedly connected to the top of the base, guide rollers are respectively arranged on both sides of the top of the dyeing tank, a bracket is fixedly connected to the top of the dyeing tank, an extrusion mechanism is arranged on the bracket, and a feeding mechanism is arranged on the inner wall of the dyeing tank;
所述挤压机构包括电动伸缩杆,所述电动伸缩杆的伸缩端上固定连接有两组连接杆,所述连接杆的左右两端均固定连接有固定杆,所述固定杆的底端固定连接有套筒,所述套筒的内壁上转动连接有压辊;The squeezing mechanism comprises an electric telescopic rod, two groups of connecting rods are fixedly connected to the telescopic end of the electric telescopic rod, the left and right ends of the connecting rod are fixedly connected to fixed rods, the bottom end of the fixed rod is fixedly connected to a sleeve, and a pressing roller is rotatably connected to the inner wall of the sleeve;
所述进料机构包括进料管,所述染色池的内壁上固定连接有导轨,所述导轨的内壁上滑动连接有挡板,所述挡板的外表上固定连接有连杆,所述连杆的底端转动连接有螺纹套,所述螺纹套的底端螺纹连接有螺纹杆,所述螺纹杆的底端固定连接有浮板。The feeding mechanism includes a feeding pipe, a guide rail is fixedly connected to the inner wall of the dyeing tank, a baffle is slidably connected to the inner wall of the guide rail, a connecting rod is fixedly connected to the outer surface of the baffle, the bottom end of the connecting rod is rotatably connected to a threaded sleeve, the bottom end of the threaded sleeve is threadedly connected to a threaded rod, and the bottom end of the threaded rod is fixedly connected to a floating plate.
优选的,所述电动伸缩杆的固定端固定连接在支架的顶端中心处,所述电动伸缩杆的伸缩端贯穿支架。Preferably, the fixed end of the electric telescopic rod is fixedly connected to the top center of the bracket, and the telescopic end of the electric telescopic rod passes through the bracket.
优选的,所述连接杆均呈倾斜状设置。Preferably, the connecting rods are all arranged in an inclined shape.
优选的,所述进料管的底端与染色池的外壁固定连接,所述染色池的内壁上开设有与进料管相连通的槽口。Preferably, the bottom end of the feed pipe is fixedly connected to the outer wall of the dyeing tank, and a notch communicating with the feed pipe is provided on the inner wall of the dyeing tank.
优选的,所述导轨呈L型设置。Preferably, the guide rail is arranged in an L shape.
优选的,所述螺纹套的外壁上开设有一圈凹槽。Preferably, a circle of grooves is provided on the outer wall of the threaded sleeve.
优选的,所述浮板的侧壁与染色池的内壁相接触。Preferably, the side wall of the floating plate is in contact with the inner wall of the dyeing tank.
优选的,所述底座的顶端靠近染色池的右侧固定连接有烘干机。Preferably, a dryer is fixedly connected to the top of the base near the right side of the dyeing tank.
(三)有益效果(III) Beneficial effects
本实用新型提供了一种织锦的原材料染色处理装置。具备以下有益效果:The utility model provides a raw material dyeing and processing device for brocade, which has the following beneficial effects:
(1)、该织锦的原材料染色处理装置在使用时,通过设置挤压机构,使本装置能够通过两组压辊将原材料与染料接触的部分呈水平状态,能够使原材料更加充分的与染料相接触,并延长其与燃料接触的时间,使其染料涂覆得更加均匀充分,并通过电动伸缩杆能够控制对原材料的挤压力,来调整其整体的张力。(1) When the raw material dyeing processing device of the brocade is in use, an extrusion mechanism is set up so that the device can make the part of the raw material that contacts the dye horizontal through two sets of pressure rollers, so that the raw material can contact the dye more fully and prolong its contact time with the dye, so that the dye is coated more evenly and fully, and the extrusion force on the raw material can be controlled by the electric telescopic rod to adjust its overall tension.
(2)、该织锦的原材料染色处理装置在使用时,通过设置进料机构,使本装置通过浮板来使得液位能够始终保持在一定的状态,当染料出现损耗后,液位下降时会自动的补充,补充到一定液位后通过挡板能够对其阻挡,无需人工进行补充,更加省时省力。(2) When the raw material dyeing and processing device of the brocade is in use, a feeding mechanism is set up so that the device can always keep the liquid level at a certain state through a floating plate. When the dye is depleted, the liquid level will be automatically replenished when it drops. After replenishing to a certain level, it can be blocked by a baffle, without manual replenishment, which is more time-saving and labor-saving.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型整体立体结构示意图;FIG1 is a schematic diagram of the overall three-dimensional structure of the utility model;
图2为本实用新型染色池分离状态立体结构示意图;Fig. 2 is a schematic diagram of the three-dimensional structure of the dyeing tank in the separation state of the utility model;
图3为本实用新型进料机构立体结构示意图Figure 3 is a schematic diagram of the three-dimensional structure of the feeding mechanism of the utility model
图中:1、底座;2、染色池;3、烘干机;4、支架;5、挤压机构;6、进料机构;51、电动伸缩杆;52、连接杆;53、固定杆;54、套筒;55、压辊;61、进料管;62、导轨;63、挡板;64、连杆;65、螺纹套;66、螺纹杆;67、浮板;7、导向辊。In the figure: 1. base; 2. dyeing tank; 3. dryer; 4. bracket; 5. extrusion mechanism; 6. feeding mechanism; 51. electric telescopic rod; 52. connecting rod; 53. fixing rod; 54. sleeve; 55. pressure roller; 61. feeding pipe; 62. guide rail; 63. baffle; 64. connecting rod; 65. threaded sleeve; 66. threaded rod; 67. floating plate; 7. guide roller.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-图3,本实用新型提供一种织锦的原材料染色处理装置,包括底座1,底座1的顶端固定连接有染色池2,染色池2的内部放置有染料,底座1的顶端靠近染色池2的右侧固定连接有烘干机3,在织锦的原材料穿过烘干机3后,通过烘干机3能够对其进行初步的烘干处理,染色池2的顶端两侧分别设置有导向辊7,导向辊7由上下两组辊组成,且均转动连接在染色池2的内壁上,将织锦的原材料穿过两组辊直接,对织锦的原材料进行导向,染色池2的顶端固定连接有支架4,支架4上设置有挤压机构5,染色池2的内壁上设置有进料机构6;Please refer to Figures 1 to 3. The utility model provides a raw material dyeing and processing device for brocade, including a base 1. A dyeing tank 2 is fixedly connected to the top of the base 1. Dye is placed inside the dyeing tank 2. A dryer 3 is fixedly connected to the top of the base 1 near the right side of the dyeing tank 2. After the raw material of the brocade passes through the dryer 3, it can be preliminarily dried by the dryer 3. Guide rollers 7 are respectively arranged on both sides of the top of the dyeing tank 2. The guide rollers 7 are composed of two groups of rollers, and both are rotatably connected to the inner wall of the dyeing tank 2. The raw material of the brocade passes through the two groups of rollers directly to guide the raw material of the brocade. A bracket 4 is fixedly connected to the top of the dyeing tank 2. An extrusion mechanism 5 is arranged on the bracket 4. A feeding mechanism 6 is arranged on the inner wall of the dyeing tank 2.
挤压机构5包括电动伸缩杆51,电动伸缩杆51的固定端固定连接在支架4的顶端中心处,电动伸缩杆51的伸缩端贯穿支架4,电动伸缩杆51的伸缩端上固定连接有两组连接杆52,两组连接杆52均呈倾斜状设置,且连接杆52的左右两端均固定连接有固定杆53,固定杆53的底端固定连接有套筒54,套筒54的内壁上转动连接有压辊55,将织锦的原材料在穿过导向辊7之后,绕过压辊55的底端,压辊55设置有两组,且两组之间具有一定的间隙,从而使得在绕过压辊55后,使得底部的织锦原材料有一段呈平铺状态,能够增加在染色池2底部染料的通过时间,并使其更充分的与染料相接触,使得染料充分的分布在织锦原材料上,同时通过电动伸缩杆51能够带动底部的压辊55产生上下移动,来调整对织锦的原材料挤压的压力,从而控制其表面张力;The squeezing mechanism 5 comprises an electric telescopic rod 51, the fixed end of which is fixedly connected to the top center of the bracket 4, the telescopic end of which passes through the bracket 4, and two groups of connecting rods 52 are fixedly connected to the telescopic end of the electric telescopic rod 51, both of which are arranged in an inclined shape, and the left and right ends of the connecting rods 52 are fixedly connected to fixed rods 53, the bottom end of the fixed rod 53 is fixedly connected to a sleeve 54, and a pressing roller 55 is rotatably connected to the inner wall of the sleeve 54, so that the raw material of the brocade passes through the guide roller 7 and bypasses the bottom end of the pressing roller 55, and there is a certain gap between the two groups, so that after bypassing the pressing roller 55, the brocade raw material at the bottom is in a flat state for a period of time, which can increase the passing time of the dye at the bottom of the dyeing tank 2, and make it more fully contact with the dye, so that the dye is fully distributed on the brocade raw material, and at the same time, the electric telescopic rod 51 can drive the bottom pressing roller 55 to move up and down to adjust the pressure of squeezing the raw material of the brocade, thereby controlling its surface tension;
进料机构6包括进料管61,进料管61的底端与染色池2的外壁固定连接,且染色池2的内壁上开设有与进料管61相连通的槽口,染色池2的内壁上固定连接有导轨62,导轨62呈L型设置,导轨62的内壁上滑动连接有挡板63,挡板63的直径略大于染色池2内壁开设的槽口的直径,当挡板63将槽口挡住后,能够阻止进料管61出料,挡板63的外表上固定连接有连杆64,连杆64的底端转动连接有螺纹套65,螺纹套65的外壁上开设有一圈凹槽,能够提高与手的摩擦力,便于皮肤接触后能够带动其产生旋转,螺纹套65的底端螺纹连接有螺纹杆66,螺纹杆66的底端固定连接有浮板67,浮板67的侧壁与染色池2的内壁相接触,通过染料自身的浮力能够带动浮板67上升,从而使得挡板63上升,从而使得挡板63将染色池2内的槽口堵住,当其内部的染料损耗一部分后,则液位下降,此时浮板67以及挡板63下降,通过漏出的槽口部分使得染料通过进料管61进入到染色池2的内部,将损耗的染料自动的补齐,无需人工进行补料。The feeding mechanism 6 includes a feeding pipe 61, the bottom end of which is fixedly connected to the outer wall of the dyeing tank 2, and a slot communicating with the feeding pipe 61 is provided on the inner wall of the dyeing tank 2, a guide rail 62 is fixedly connected to the inner wall of the dyeing tank 2, the guide rail 62 is L-shaped, a baffle 63 is slidably connected to the inner wall of the guide rail 62, the diameter of the baffle 63 is slightly larger than the diameter of the slot provided on the inner wall of the dyeing tank 2, when the baffle 63 blocks the slot, it can prevent the feeding pipe 61 from discharging material, a connecting rod 64 is fixedly connected to the outer surface of the baffle 63, the bottom end of the connecting rod 64 is rotatably connected to a threaded sleeve 65, and a circle of grooves is provided on the outer wall of the threaded sleeve 65, which can improve the hand The friction force can drive the skin to rotate after contact. The bottom end of the threaded sleeve 65 is threadedly connected to a threaded rod 66, and the bottom end of the threaded rod 66 is fixedly connected to a float plate 67. The side wall of the float plate 67 is in contact with the inner wall of the dyeing tank 2. The buoyancy of the dye itself can drive the float plate 67 to rise, thereby causing the baffle plate 63 to rise, so that the baffle plate 63 blocks the slot in the dyeing tank 2. When a part of the dye inside is lost, the liquid level drops. At this time, the float plate 67 and the baffle plate 63 drop, and the dye passes through the leaked slot part through the feed pipe 61 into the interior of the dyeing tank 2, and the lost dye is automatically replenished without manual replenishment.
在本实用新型中,使用时,通过外部设备将织锦的原材料穿过导向辊7,绕过底部的压辊55再从另一侧的导向辊7穿过,使得织锦的原材料与染色池2底部的染料相接触进行染色,染色后经过烘干机3进行烘干处理,同时通过电动伸缩杆51能够带动压辊55产生升降,从而调节对织锦原材料的挤压力,当染色池2内部的染料出现损耗后,其液位会下降,从而使得浮板67下降,浮板67通过螺纹杆66、螺纹套65、连杆64带动挡板63下降,从而使得挡板63将槽口漏出,通过进料管61将染料通过槽口进入到染色池2的内部,当补充到一定程度后,液位上升后,带动浮板67上升,使得挡板63重新上升将槽口堵住,来达到内部染料保持一定的液位,通过旋转螺纹套65,而因为浮板67与染色池2的内壁接触,从而使得螺纹杆66保持不动,使得螺纹套65在旋转时,能够带动螺纹杆66产生上下的移动,从而对其初始的液位进行调整。In the utility model, when in use, the raw material of the brocade is passed through the guide roller 7 by an external device, bypasses the pressing roller 55 at the bottom, and then passes through the guide roller 7 on the other side, so that the raw material of the brocade is in contact with the dye at the bottom of the dyeing tank 2 for dyeing, and then passes through the dryer 3 for drying after dyeing. At the same time, the pressing roller 55 can be driven to rise and fall by the electric telescopic rod 51, so as to adjust the squeezing force on the raw material of the brocade. When the dye inside the dyeing tank 2 is lost, its liquid level will drop, so that the floating plate 67 will drop. The floating plate 67 is connected to the threaded rod 66, the threaded sleeve 65, and the connecting rod 6 The baffle plate 63 is driven down, so that the baffle plate 63 leaks out of the slot, and the dye is fed into the dyeing tank 2 through the slot through the feeding pipe 61. When the dye is replenished to a certain extent, the liquid level rises, driving the floating plate 67 up, so that the baffle plate 63 rises again to block the slot, so that the internal dye maintains a certain liquid level. By rotating the threaded sleeve 65, the floating plate 67 contacts the inner wall of the dyeing tank 2, so that the threaded rod 66 remains stationary, so that the threaded sleeve 65 can drive the threaded rod 66 to move up and down when rotating, so as to adjust its initial liquid level.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (8)
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2023
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Denomination of utility model: A dyeing and processing device for raw materials of brocade Granted publication date: 20240405 Pledgee: Zhangjiajie Rural Commercial Bank Co.,Ltd. Pledgor: ZHANGJIAJIE PRETTY GIRL TUJIA BROCADE DEVELOPMENT Co.,Ltd.|ZHANGJIAJIE LYUDIAN CULTURAL OPERATION Co.,Ltd. Registration number: Y2025980000249 |
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