CN220672592U - Solar plane tile - Google Patents
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- CN220672592U CN220672592U CN202321733920.5U CN202321733920U CN220672592U CN 220672592 U CN220672592 U CN 220672592U CN 202321733920 U CN202321733920 U CN 202321733920U CN 220672592 U CN220672592 U CN 220672592U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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- Y02E10/50—Photovoltaic [PV] energy
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Abstract
Description
技术领域Technical field
本实用新型属于光伏技术领域,涉及一种太阳能发电组件,尤其涉及一种太阳能平面瓦。The utility model belongs to the field of photovoltaic technology and relates to a solar power generation component, in particular to a solar flat tile.
背景技术Background technique
随着光伏技术的发展,其应用场景越来越多,产品日渐丰富,从最初的航空航天到地面电站、草坪灯、墙面光伏或工商业屋顶等等。其中,光伏与屋顶的结合得到广泛关注,不少公司开发了类似的曲面光伏瓦。With the development of photovoltaic technology, there are more and more application scenarios and increasingly rich products, from the initial aerospace to ground power stations, lawn lights, wall photovoltaics or industrial and commercial roofs, etc. Among them, the combination of photovoltaics and roofs has received widespread attention, and many companies have developed similar curved photovoltaic tiles.
曲面光伏瓦在形状和外观上接近我国传统瓦片,屋顶无需过多改动就可直接替换传统瓦片的特点,使其具备瓦片固有的性能外还能提供电能输出。例如CN106906958A公开了一种光伏建筑柔性曲面瓦组件及其生产工艺,其中光伏建筑柔性曲面瓦组件,包括依次叠合固定的第一曲面波浪透明玻璃、第一曲面波浪柔性夹胶材料、柔性薄膜太阳能芯片、第二曲面波浪柔性夹胶材料和曲面波浪柔性背板;所述第一曲面波浪透明玻璃与曲面波浪柔性背板配对烧制而成。但曲面光伏瓦受弯曲形状影响,发电量较低。另外需使用弯曲形状材料和特殊工艺制作,成本较高,导致总体性价比过低。Curved photovoltaic tiles are close to traditional Chinese tiles in shape and appearance. The roof can directly replace the characteristics of traditional tiles without too much modification, so that it has the inherent performance of tiles and can also provide electrical energy output. For example, CN106906958A discloses a photovoltaic building flexible curved tile component and its production process. The photovoltaic building flexible curved tile component includes a first curved surface wavy transparent glass, a first curved surface wavy flexible sandwich material, a first curved surface wavy transparent glass, and a flexible thin film solar energy The chip, the second curved surface corrugated flexible laminate material and the curved surface corrugated flexible back plate; the first curved surface corrugated transparent glass and the curved surface corrugated flexible back plate are paired and fired. However, curved photovoltaic tiles have low power generation due to their curved shape. In addition, curved shape materials and special processes are required to make them, which results in high cost, resulting in low overall cost performance.
平面光伏瓦与曲面光伏瓦相比,不仅发电量高,而且成本低,例如CN214195245U公开了一种太阳能平面瓦及其连接结构,包括前板、太阳能电池、第一侧支撑框架、第二侧支撑框架和挂钩,前板为透明材质,太阳能电池固定在前板下侧,第一侧支撑框架固定在前板和太阳能电池的一侧边,第二侧支撑框架固定在前板和太阳能电池的另一侧边,挂钩固定在太阳能电池的下侧。CN214531580U公开了一种太阳能平面瓦安装结构,包括设置在建筑顶面上的龙骨以及太阳能瓦片,若干块太阳能瓦片在龙骨的上侧拼接,并罩设在建筑顶面的上侧,各太阳能瓦片的顶部均伸入上侧与其相邻的太阳能瓦片和龙骨之间,每相邻的两太阳能瓦片之间通过插接装置拼接,且相邻太阳能瓦片之间密封连接,各太阳能瓦片的下侧均设置有用于与龙骨连接的连接部。然而,上述装置结构复杂,成本较高,发电效率有待于进一步提高。Compared with curved photovoltaic tiles, flat photovoltaic tiles not only have higher power generation, but also have lower costs. For example, CN214195245U discloses a solar flat tile and its connection structure, including a front panel, a solar cell, a first side support frame, and a second side support. Frame and hook, the front panel is made of transparent material, the solar cell is fixed on the underside of the front panel, the first side support frame is fixed on one side of the front panel and the solar cell, the second side support frame is fixed on the other side of the front panel and the solar cell. On one side, the hook is fixed to the underside of the solar cell. CN214531580U discloses a solar flat tile installation structure, which includes a keel and solar tiles arranged on the top surface of a building. Several solar tiles are spliced on the upper side of the keel and covered on the upper side of the building top surface. Each solar tile The tops of the tiles extend between the upper side and the adjacent solar tiles and keels. Each adjacent solar tile is spliced through a plug-in device, and the adjacent solar tiles are sealed and connected. The lower sides of the tiles are provided with connecting parts for connecting to the keels. However, the above-mentioned device has a complex structure and high cost, and the power generation efficiency needs to be further improved.
因此,提供一种发电效率高、成本低且适于市场化应用的新型太阳能平面瓦,是亟待解决的技术问题。Therefore, providing a new type of solar flat tile with high power generation efficiency, low cost and suitable for market application is an urgent technical problem to be solved.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的在于提供一种太阳能平面瓦。本实用新型设计了一种新型的太阳能平面瓦,不仅降低了发电成本,提高了发电效率,而且前板玻璃的光照一侧的表面设置耐候膜,有效改善了太阳能平面瓦的水汽阻隔性能和耐化学性能,并且使得太阳能平面瓦能够满足建筑物对建材的各种色泽需求,从而太阳能平面瓦更容易被市场所接受,增加了太阳能平面瓦的实用性。In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a solar flat tile. The utility model designs a new type of solar flat tile, which not only reduces the power generation cost and improves the power generation efficiency, but also sets a weather-resistant film on the surface of the illuminated side of the front glass, which effectively improves the water vapor barrier performance and resistance of the solar flat tile. Chemical properties, and enable solar flat tiles to meet the various color requirements of buildings for building materials, making solar flat tiles more easily accepted by the market and increasing the practicality of solar flat tiles.
为达此目的,本实用新型采用以下技术方案:To achieve this purpose, the utility model adopts the following technical solutions:
第一方面,本实用新型提供了一种太阳能平面瓦,所述太阳能平面瓦包括沿着光照的方向依次层叠设置的前板玻璃、发电层和背板;In a first aspect, the utility model provides a solar flat tile, which includes a front plate glass, a power generation layer and a back plate that are stacked in sequence along the direction of illumination;
所述前板玻璃的光照一侧的表面设置有耐候膜。A weather-resistant film is provided on the surface of the front glass on the illuminated side.
本实用新型设计了一种新型的太阳能平面瓦,不仅降低了发电成本,提高了发电效率,而且前板玻璃的光照一侧的表面设置耐候膜,有效改善了太阳能平面瓦的水汽阻隔性能和耐化学性能,并且使得太阳能平面瓦能够满足建筑物对建材的各种色泽需求,从而太阳能平面瓦更容易为市场所接受,增加了太阳能平面瓦的实用性。并且,当太阳能平面瓦以叠片的方式安装在檩条上时,能够让太阳能平面瓦呈现出符合美学或光学的效果,从而达到光伏瓦与美学的完美结合。The utility model designs a new type of solar flat tile, which not only reduces the power generation cost and improves the power generation efficiency, but also sets a weather-resistant film on the surface of the illuminated side of the front glass, which effectively improves the water vapor barrier performance and resistance of the solar flat tile. Chemical properties, and enable solar flat tiles to meet the various color requirements of buildings for building materials, making solar flat tiles more easily accepted by the market and increasing the practicality of solar flat tiles. Moreover, when the solar flat tiles are installed on the purlins in a stacked manner, the solar flat tiles can present aesthetic or optical effects, thereby achieving the perfect combination of photovoltaic tiles and aesthetics.
本实用新型中采用的发电层是指够进行光伏发电的膜层或组件,示例性的,例如可以是钙钛矿薄膜发电层、砷化镓薄膜发电层、碲化镉薄膜发电层或铜铟镓硒薄膜发电层等。The power generation layer used in the present invention refers to a film layer or component capable of photovoltaic power generation. For example, it can be a perovskite thin film power generation layer, a gallium arsenide thin film power generation layer, a cadmium telluride thin film power generation layer or copper indium Gallium selenide thin film power generation layer, etc.
本实用新型对背板的材质不作具体限定,示例性的,例如可以是玻璃材质。The material of the back plate is not specifically limited in the present invention. As an example, it can be made of glass.
本领域的技术人员应当理解的是,一般采用玻璃来制备薄膜发电层。Those skilled in the art should understand that glass is generally used to prepare the thin film power generation layer.
作为本实用新型一种优选的技术方案,所述耐候膜为乙烯-四氟乙烯共聚物膜。As a preferred technical solution of the present invention, the weather-resistant film is an ethylene-tetrafluoroethylene copolymer film.
本实用新型中,乙烯-四氟乙烯共聚物膜具备良好的绝缘性、卓越的耐化学性能和机械性能、优良的拉伸强度、水汽阻隔性能和合适的伸长率。In the utility model, the ethylene-tetrafluoroethylene copolymer film has good insulation, excellent chemical resistance and mechanical properties, excellent tensile strength, water vapor barrier properties and appropriate elongation.
作为本实用新型一种优选的技术方案,所述耐候膜靠近光照的一侧表面具有凹凸纹路。As a preferred technical solution of the present invention, the surface of the weather-resistant film close to the light has a concave and convex pattern.
本实用新型中,具有凹凸纹路的耐候膜在阳光照射下可以散射出龙鳞的光泽,提高了平面瓦的美学效果。In the utility model, the weather-resistant film with concave and convex patterns can scatter the luster of dragon scales under sunlight, thereby improving the aesthetic effect of the flat tile.
本实用新型对耐候膜表面的凹凸纹路的形成方法不作限定,示例性的,例如可以采用粗布或压纹玻璃高温压合的方式。The present invention does not limit the method of forming the uneven texture on the surface of the weather-resistant film. For example, high-temperature lamination of coarse cloth or embossed glass can be used.
作为本实用新型一种优选的技术方案,所述前板玻璃的受光面设置有透光彩釉层。As a preferred technical solution of the present invention, the light-receiving surface of the front plate glass is provided with a transparent glaze layer.
本实用新型中,透光彩釉层的名称仅仅是为了说明这个膜层是有颜色的,且具有一定的透光性,并不构成对颜色的限定,可以包括单一颜色,例如白色、银色、红色或蓝色等,也可以包括多种颜色,例如多种颜色构成的图案。透光比例可以根据实际需要调整材料种类和膜层厚度,本实用新型不作具体的限定。一般情况下,彩釉层的透光率过低,则平面瓦的发电效率受到影响,发电量低;彩釉层的透光率过高,则彩釉前板玻璃颜色浅,不足以遮盖发电层轮廓,导致外观不均匀美观。In this utility model, the name of the transparent glaze layer is only to indicate that this film layer is colored and has certain light transmittance, and does not constitute a limitation on the color. It can include a single color, such as white, silver, Red or blue, etc., can also include multiple colors, such as patterns composed of multiple colors. The light transmittance ratio can be adjusted according to actual needs, such as material type and film thickness, and is not specifically limited by the present invention. Generally speaking, if the light transmittance of the colored glaze layer is too low, the power generation efficiency of the flat tile will be affected and the power generation capacity will be low; if the light transmittance of the colored glaze layer is too high, the color of the colored glaze front glass will be light and insufficient to cover the power generation. layer contours, resulting in an uneven and aesthetically pleasing appearance.
本实用新型中,透光彩釉层不仅可以赋予平面瓦龙鳞的色彩,具有美化的效果。In the utility model, the transparent glaze layer can not only give the flat tile the color of dragon scales, but also has a beautifying effect.
优选地,所述前板玻璃为超白压花钢化玻璃。Preferably, the front plate glass is ultra-white embossed tempered glass.
优选地,所述前板玻璃远离光照的一侧为压花面。Preferably, the side of the front plate glass away from the light is an embossed surface.
本实用新型中前板玻璃的压花面与第一封装胶膜结合,可减少太阳能的反射损失。In the utility model, the embossed surface of the front plate glass is combined with the first packaging film to reduce the reflection loss of solar energy.
优选地,所述背板为普白平面钢化玻璃。Preferably, the back plate is plain white flat tempered glass.
优选地,所述发电层包括薄膜发电层或晶硅电池片发电层。Preferably, the power generation layer includes a thin film power generation layer or a crystalline silicon cell power generation layer.
作为本实用新型一种优选的技术方案,所述薄膜发电层由发电玻璃和配片玻璃拼接而成。As a preferred technical solution of the present invention, the thin film power generation layer is made of power generation glass and matching glass.
本实用新型中,发电功能由发电玻璃实现,配片玻璃设置在平面瓦安装后的重叠区域。这种设置保证了上下组件通过安装孔固定后下方组件的发电区域不被上方组件遮挡,避免了中间层为全发电玻璃情况下叠瓦安装带来的热斑效应和电性能大幅下降。此外,配片玻璃价格远远低于发电玻璃,因此节约了平面瓦的成本,提高了性价比。In the utility model, the power generation function is realized by the power generation glass, and the matching glass is arranged in the overlapping area after the flat tiles are installed. This arrangement ensures that the power generation area of the lower component is not blocked by the upper component after the upper and lower components are fixed through the mounting holes, avoiding the hot spot effect and significant decrease in electrical performance caused by shingled installation when the middle layer is full power generation glass. In addition, the price of matching glass is much lower than that of power generation glass, thus saving the cost of flat tiles and improving the cost performance.
优选地,所述发电玻璃的形状为方形。Preferably, the shape of the power-generating glass is square.
优选地,所述发电玻璃为钙钛矿发电玻璃。Preferably, the power-generating glass is perovskite power-generating glass.
本实用新型对发电玻璃和配片玻璃的配色不作限定,可以配色一致,也可以配色不一致。The utility model does not limit the color matching of the power generation glass and the matching glass. The color matching can be consistent or inconsistent.
优选地,所述发电玻璃和所述配片玻璃之间设置有胶膜填充条。Preferably, an adhesive film filling strip is provided between the power generation glass and the matching glass.
本实用新型中,在发电玻璃和所述配片玻璃之间设置有胶膜填充条,可以有效避免发电玻璃和配片玻璃直接接触,从而防止发电玻璃和配片玻璃之间发生碰撞,造成平面瓦的损坏。In the utility model, a film filling strip is provided between the power-generating glass and the matching glass, which can effectively avoid direct contact between the power-generating glass and the matching glass, thereby preventing collisions between the power-generating glass and the matching glass, resulting in flat surfaces. Damage to tiles.
本实用新型中,对胶膜填充条的材质不作具体限定,示例性的,例如可以是聚烯烃弹性体膜、聚乙烯醇缩丁醛膜或聚乙烯-聚醋酸乙烯酯共聚物膜等。In the present invention, the material of the adhesive film filling strip is not specifically limited. Examples thereof include polyolefin elastomer film, polyvinyl butyral film, or polyethylene-polyvinyl acetate copolymer film.
优选地,所述配片玻璃包括第一配片玻璃和第二配片玻璃。Preferably, the matching glass includes a first matching glass and a second matching glass.
优选地,所述第一配片玻璃和所述第二配片玻璃之间设置有所述胶膜填充条。Preferably, the adhesive film filling strip is provided between the first matching glass and the second matching glass.
本实用新型中,在第一配片玻璃和第二配片玻璃之间设置有胶膜填充条,可以有效避免配片玻璃之间直接接触,从而防止配片玻璃之间发生碰撞,造成平面瓦的损坏。In the utility model, a film filling strip is provided between the first glass matching piece and the second matching glass piece, which can effectively avoid direct contact between the matching glass pieces, thereby preventing collision between the matching glass pieces and causing flat tiles. of damage.
优选地,所述第一配片玻璃的长度与所述前板玻璃的长度一致。Preferably, the length of the first matching piece of glass is consistent with the length of the front plate glass.
优选地,所述第二配片玻璃的长度与所述发电玻璃的长度一致。Preferably, the length of the second matching glass is consistent with the length of the power-generating glass.
优选地,所述晶硅电池片由单个晶硅电池采用叠片方式焊接成串,再进行串联或并联而成。Preferably, the crystalline silicon cells are formed by stacking single crystalline silicon cells and welding them into strings, and then connecting them in series or parallel.
本实用新型对晶硅电池片的种类不作限定,示例性的,例如可以是IBC电池(Interdigitated back contact,全背电极接触电池)片等。The present invention does not limit the type of crystalline silicon battery sheet. For example, it may be an IBC battery (Interdigitated back contact battery) sheet.
作为本实用新型一种优选的技术方案,所述耐候膜的厚度为20-50μm,例如可以是20μm、22μm、24μm、26μm、28μm、30μm、35μm、40μm、45μm或50μm等。但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。As a preferred technical solution of the present invention, the thickness of the weather-resistant film is 20-50 μm, for example, it can be 20 μm, 22 μm, 24 μm, 26 μm, 28 μm, 30 μm, 35 μm, 40 μm, 45 μm or 50 μm, etc. However, it is not limited to the listed values, and other unlisted values within the range of values are also applicable.
本实用新型中,耐候膜的厚度过低,会使得耐候的效果较差;耐候膜的厚度过高,会造成成本上升。In the present utility model, if the thickness of the weather-resistant film is too low, the weather-resistant effect will be poor; if the thickness of the weather-resistant film is too high, the cost will increase.
优选地,所述透光彩釉层的厚度为10-50μm,例如可以是10μm、15μm、20μm、25μm、30μm、35μm、40μm、45μm或50μm等。但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the thickness of the transparent glaze layer is 10-50 μm, for example, it may be 10 μm, 15 μm, 20 μm, 25 μm, 30 μm, 35 μm, 40 μm, 45 μm or 50 μm, etc. However, it is not limited to the listed values, and other unlisted values within the range of values are also applicable.
优选地,所述胶膜填充条的宽度为0.38-1.2mm,例如可以是0.38nm、0.4nm、0.6nm、0.8nm、1nm或1.2nm等。Preferably, the width of the adhesive film filling strip is 0.38-1.2mm, for example, it can be 0.38nm, 0.4nm, 0.6nm, 0.8nm, 1nm or 1.2nm, etc.
优选地,所述发电玻璃的长度比所述前板玻璃的长度小100-150mm,例如可以是100mm、110mm、120mm、130mm、140mm或150mm等。但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the length of the power-generating glass is 100-150mm shorter than the length of the front plate glass, for example, it can be 100mm, 110mm, 120mm, 130mm, 140mm or 150mm, etc. However, it is not limited to the listed values, and other unlisted values within the range of values are also applicable.
优选地,所述发电玻璃的宽度比所述前板玻璃的宽度小100-150mm,例如可以是100mm、110mm、120mm、130mm、140mm或150mm等。但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the width of the power-generating glass is 100-150 mm smaller than the width of the front glass, for example, it may be 100 mm, 110 mm, 120 mm, 130 mm, 140 mm or 150 mm. However, it is not limited to the listed values, and other unlisted values within the range of values are also applicable.
优选地,所述第一配片玻璃和第二配片玻璃的宽度独立地为100-150mm,例如可以是100mm、110mm、120mm、130mm、140mm或150mm等。但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the widths of the first glass piece and the second glass piece are independently 100-150mm, for example, they can be 100mm, 110mm, 120mm, 130mm, 140mm or 150mm, etc. However, it is not limited to the listed values, and other unlisted values within the range of values are also applicable.
需要说明的是,本实用新型中,“独立地”指的是第一配片玻璃的宽度为100-150mm,第二配片玻璃的宽度为100-150mm,二者的选择互不干扰,可以是相同的,也可以不同的。It should be noted that in this utility model, "independently" means that the width of the first glass piece is 100-150mm, and the width of the second glass piece is 100-150mm. The selection of the two does not interfere with each other, and can be are the same or they can be different.
作为本实用新型一种优选的技术方案,所述前板玻璃和所述发电层之间设置有第一封装胶膜,所述发电层和所述背板之间设置有第二封装胶膜。As a preferred technical solution of the present invention, a first packaging adhesive film is provided between the front plate glass and the power generation layer, and a second packaging adhesive film is provided between the power generation layer and the back plate.
优选地,所述发电层和所述背板的四周边缘设置有边缘密封胶,所述第二封装胶膜位于所述边缘密封胶围成的区域内。Preferably, edge sealant is provided around the edges of the power generation layer and the backplane, and the second encapsulation film is located in an area surrounded by the edge sealant.
优选地,所述背板的安装孔周围边缘设置有边缘密封胶。Preferably, edge sealant is provided around the mounting hole of the back plate.
作为本实用新型一种优选的技术方案,所述第一封装胶膜选自聚烯烃弹性体膜、聚乙烯醇缩丁醛膜或聚乙烯-聚醋酸乙烯酯共聚物膜中的任意一种,优选为聚烯烃弹性体膜。As a preferred technical solution of the present invention, the first encapsulating film is selected from any one of polyolefin elastomer films, polyvinyl butyral films or polyethylene-polyvinyl acetate copolymer films, Polyolefin elastomer films are preferred.
本实用新型中,聚烯烃弹性体膜具有较低的层压温度,较低的水汽透过率,其水汽透过率低于2g/(m2×day)。In the utility model, the polyolefin elastomer film has a lower lamination temperature and a lower water vapor transmission rate, and its water vapor transmission rate is lower than 2g/(m 2 ×day).
优选地,所述第一封装胶膜的厚度为0.38-1.2mm,例如可以是0.38nm、0.4nm、0.6nm、0.8nm、1nm或1.2nm等。Preferably, the thickness of the first encapsulation film is 0.38-1.2mm, for example, it can be 0.38nm, 0.4nm, 0.6nm, 0.8nm, 1nm or 1.2nm.
优选地,所述发电层和所述背板的四周边缘设置有边缘密封胶。Preferably, edge sealant is provided around the edges of the power generation layer and the back plate.
优选地,所述边缘密封胶包括丁基胶。Preferably, the edge sealant includes butyl glue.
本实用新型中,作为边缘密封胶的丁基胶,其水汽透过率低于1g/(m2×day)。In the present utility model, the water vapor transmission rate of butyl glue used as the edge sealant is lower than 1g/(m 2 ×day).
优选地,所述边缘密封胶的宽度为10-15mm,例如可以是10mm、11mm、12mm、13mm、14mm或15mm等。但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the width of the edge sealant is 10-15mm, for example, it can be 10mm, 11mm, 12mm, 13mm, 14mm or 15mm, etc. However, it is not limited to the listed values, and other unlisted values within the range of values are also applicable.
优选地,所述边缘密封胶的厚度为0.5-0.7mm,例如可以是0.5mm、0.52mm、0.55mm、0.57mm、0.6mm、0.62mm、0.65mm、0.67mm或0.7mm等。但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the thickness of the edge sealant is 0.5-0.7mm, for example, it can be 0.5mm, 0.52mm, 0.55mm, 0.57mm, 0.6mm, 0.62mm, 0.65mm, 0.67mm or 0.7mm, etc. However, it is not limited to the listed values, and other unlisted values within the range of values are also applicable.
优选地,所述第二封装胶膜选自聚烯烃弹性体膜、聚乙烯醇缩丁醛膜或聚乙烯-聚醋酸乙烯酯共聚物膜中的任意一种,优选为聚烯烃弹性体膜。Preferably, the second encapsulating film is selected from any one of polyolefin elastomer film, polyvinyl butyral film or polyethylene-polyvinyl acetate copolymer film, preferably a polyolefin elastomer film.
优选地,所述第二封装胶膜的厚度为0.5-0.7mm,例如可以是0.5mm、0.52mm、0.55mm、0.57mm、0.6mm、0.62mm、0.65mm、0.67mm或0.7mm等。但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the thickness of the second encapsulating film is 0.5-0.7mm, for example, it can be 0.5mm, 0.52mm, 0.55mm, 0.57mm, 0.6mm, 0.62mm, 0.65mm, 0.67mm or 0.7mm, etc. However, it is not limited to the listed values, and other unlisted values within the range of values are also applicable.
作为本实用新型一种优选的技术方案,所述耐候膜和所述前板玻璃之间设置有粘结胶膜,所述粘结胶膜的两个对角位置上独立地设置有安装孔。As a preferred technical solution of the present invention, an adhesive film is provided between the weather-resistant film and the front glass, and mounting holes are independently provided at two diagonal positions of the adhesive film.
本实用新型中,在耐候膜和前板玻璃之间设置有粘结胶膜,不仅可以将耐候膜粘接在前板玻璃上,而且可以起到一定的缓冲作用,防止异常天气如冰雹对平面瓦造成的冲击损伤,有效保护平面瓦。In this utility model, an adhesive film is provided between the weather-resistant film and the front glass. It can not only bond the weather-resistant film to the front glass, but also play a certain buffering role to prevent abnormal weather such as hail from damaging the flat surface. Effectively protect flat tiles from impact damage caused by tiles.
本实用新型对粘结胶膜的种类不作限定,只要是属于热熔胶膜即可,示例性的,例如可以是聚烯烃弹性体膜、聚乙烯醇缩丁醛膜或聚乙烯-聚醋酸乙烯酯共聚物膜等。The present invention does not limit the type of adhesive film, as long as it is a hot-melt adhesive film. For example, it can be a polyolefin elastomer film, a polyvinyl butyral film or a polyethylene-polyvinyl acetate film. Ester copolymer films, etc.
优选地,所述粘结胶膜的厚度为0.6-1.2mm,例如可以是0.6mm、0.7mm、0.8mm、0.9mm、1mm、1.1mm或1.2mm等。但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the thickness of the adhesive film is 0.6-1.2mm, for example, it can be 0.6mm, 0.7mm, 0.8mm, 0.9mm, 1mm, 1.1mm or 1.2mm, etc. However, it is not limited to the listed values, and other unlisted values within the range of values are also applicable.
优选地,所述前板玻璃的两个对角位置设置有安装孔,所述背板的两个对角位置设置有安装孔。Preferably, the front plate glass is provided with mounting holes at two diagonal positions, and the back plate is provided with mounting holes at two diagonal positions.
优选地,所述第一配片玻璃和第二配片玻璃上独立地设置有安装孔,对应于所述前板玻璃或所述背板的安装孔的位置。Preferably, the first matching glass and the second matching glass are independently provided with mounting holes, corresponding to the positions of the mounting holes of the front plate glass or the back plate.
优选地,所述第一封装胶膜的两个对角位置设置有安装孔,所述第二封装胶膜的两个对角位置设置有安装孔。Preferably, the first packaging film is provided with mounting holes at two diagonal positions, and the second packaging film is provided with mounting holes at two diagonal positions.
本实用新型中,平面瓦中的各层叠放设置、各层中的安装孔位置一一对应,并以螺栓固定并安装在檩条上,这样可以简单、方便,并且牢固地安装在檩条上,形成安全的叠瓦结构。In the present utility model, each layer of flat tiles is stacked and arranged, and the positions of the mounting holes in each layer correspond one to one, and are fixed with bolts and installed on the purlins. This can be simple, convenient, and securely installed on the purlins, forming a Secure shingle construction.
优选地,所述第一配片玻璃上的安装孔中心到所述发电层边缘的距离不超过所述第一配片玻璃宽度的二分之一,所述第二配片玻璃上的安装孔中心到所述发电层边缘的距离不超过所述第二配片玻璃宽度的二分之一。Preferably, the distance from the center of the mounting hole on the first matching glass to the edge of the power generation layer does not exceed half of the width of the first matching glass, and the mounting hole on the second matching glass is The distance from the center to the edge of the power generation layer does not exceed half of the width of the second matching glass.
本实用新型中,第一配片玻璃和第二配片玻璃上的安装孔中心在以上限定条件下可以确保安装后发电玻璃区域不被遮盖。In the present utility model, the center of the installation hole on the first glass and the second glass can ensure that the power generation glass area is not covered after installation under the above limited conditions.
优选地,所述晶硅电池片的边缘距离安装孔的边缘位置大于等于15mm,例如可以是15mm、16mm、17mm、18mm或19mm等。Preferably, the distance between the edge of the crystalline silicon cell sheet and the edge of the mounting hole is greater than or equal to 15 mm, for example, it may be 15 mm, 16 mm, 17 mm, 18 mm or 19 mm.
优选地,所述晶硅电池片的边缘距离平面瓦的边缘位置大于等于15mm,例如可以是15mm、16mm、17mm、18mm或19mm等。Preferably, the distance between the edge of the crystalline silicon cell sheet and the edge of the flat tile is greater than or equal to 15 mm, for example, it may be 15 mm, 16 mm, 17 mm, 18 mm or 19 mm.
优选地,所述粘结胶膜上的安装孔中心到所述粘结胶膜的边缘距离为30-70mm,例如可以是30mm、40mm、50mm、60mm或70mm等。但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the distance from the center of the mounting hole on the adhesive film to the edge of the adhesive film is 30-70mm, for example, it can be 30mm, 40mm, 50mm, 60mm or 70mm. However, it is not limited to the listed values, and other unlisted values within the range of values are also applicable.
优选地,所述前板玻璃上的安装孔中心到所述前板玻璃的边缘距离为30-70mm,例如可以是30mm、40mm、50mm、60mm或70mm等。但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the distance from the center of the mounting hole on the front plate glass to the edge of the front plate glass is 30-70 mm, for example, it can be 30 mm, 40 mm, 50 mm, 60 mm or 70 mm, etc. However, it is not limited to the listed values, and other unlisted values within the range of values are also applicable.
优选地,所述第一封装胶膜上的安装孔中心到所述第一封装胶膜的边缘距离为30-70mm,例如可以是30mm、40mm、50mm、60mm或70mm等。但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the distance from the center of the mounting hole on the first packaging film to the edge of the first packaging film is 30-70mm, for example, it can be 30mm, 40mm, 50mm, 60mm or 70mm. However, it is not limited to the listed values, and other unlisted values within the range of values are also applicable.
优选地,所述第二封装胶膜上的安装孔中心到所述第二封装胶膜的边缘距离为15-60mm,例如可以是15mm、25mm、35mm、45mm、55mm或60mm等。但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the distance from the center of the mounting hole on the second packaging film to the edge of the second packaging film is 15-60mm, for example, it can be 15mm, 25mm, 35mm, 45mm, 55mm or 60mm. However, it is not limited to the listed values, and other unlisted values within the range of values are also applicable.
优选地,所述背板上的安装孔中心到所述背板的边缘距离为30-70mm,例如可以是30mm、40mm、50mm、60mm或70mm等。但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the distance from the center of the mounting hole on the back plate to the edge of the back plate is 30-70 mm, for example, it can be 30 mm, 40 mm, 50 mm, 60 mm or 70 mm, etc. However, it is not limited to the listed values, and other unlisted values within the range of values are also applicable.
优选地,所述粘结胶膜、所述前板玻璃、所述第一封装胶膜、所述发电层和所述背板上的安装孔的孔径独立地为10-15mm,例如可以是10mm、11mm、12mm、13mm、14mm或15mm等。但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the apertures of the adhesive film, the front glass, the first encapsulating film, the power generation layer and the mounting holes on the back plate are independently 10-15 mm, for example, they may be 10 mm. , 11mm, 12mm, 13mm, 14mm or 15mm, etc. However, it is not limited to the listed values, and other unlisted values within the range of values are also applicable.
优选地,所述第二封装胶膜上的安装孔的孔径为20-30mm,例如可以是20mm、22mm、24mm、26mm、28mm或30mm等。但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the diameter of the mounting hole on the second packaging film is 20-30 mm, for example, it may be 20 mm, 22 mm, 24 mm, 26 mm, 28 mm or 30 mm. However, it is not limited to the listed values, and other unlisted values within the range of values are also applicable.
作为本实用新型一种优选的技术方案,所述背板远离光照的一侧设置有接线盒。As a preferred technical solution of the present invention, a junction box is provided on the side of the back panel away from the light.
优选地,所述背板上还设置有引出孔。Preferably, the back plate is also provided with an outlet hole.
优选地,所述太阳能平面瓦还包括汇流条,所述汇流条从所述发电层的正极和负极引出,通过所述引出孔引出至所述接线盒。Preferably, the solar flat tile further includes a bus bar, which is led out from the positive and negative electrodes of the power generation layer and led to the junction box through the lead-out hole.
本实用新型中,汇流条的正负极从引出孔引出到接线盒内腔与接线端焊接,接线盒通过正负极线缆插头相互连接,安装后平面瓦之间可形成串联或并联。In the utility model, the positive and negative poles of the bus bar are led out from the lead-out holes to the inner cavity of the junction box and welded to the terminals. The junction boxes are connected to each other through the positive and negative cable plugs. After installation, the flat tiles can be connected in series or in parallel.
本实用新型所述的数值范围不仅包括上述例举的点值,还包括没有例举出的上述数值范围之间的任意的点值,限于篇幅及出于简明的考虑,本实用新型不再穷尽列举所述范围包括的具体点值。The numerical range described in the present invention not only includes the above-mentioned point values, but also includes any point value between the above-mentioned numerical ranges that are not exemplified. Due to space limitations and for the sake of simplicity, the present utility model will not be exhaustive. List specific point values included in the stated range.
与现有技术相比,本实用新型的有益效果为:Compared with the existing technology, the beneficial effects of this utility model are:
本实用新型设计了一种新型的太阳能平面瓦,不仅降低了发电成本,提高了发电效率,而且前板玻璃的光照一侧的表面设置耐候膜,有效改善了太阳能平面瓦的水汽阻隔性能和耐化学性能,并且使得太阳能平面瓦能够满足建筑物对建材的各种色泽需求,从而太阳能平面瓦更容易为市场所接受,增加了太阳能平面瓦的实用性。The utility model designs a new type of solar flat tile, which not only reduces the power generation cost and improves the power generation efficiency, but also sets a weather-resistant film on the surface of the illuminated side of the front glass, which effectively improves the water vapor barrier performance and resistance of the solar flat tile. Chemical properties, and enable solar flat tiles to meet the various color requirements of buildings for building materials, making solar flat tiles more easily accepted by the market and increasing the practicality of solar flat tiles.
附图说明Description of the drawings
图1为本实用新型一个具体实施方式提供的太阳能平面瓦的结构示意图。Figure 1 is a schematic structural diagram of a solar flat tile provided by a specific embodiment of the present invention.
图2为本实用新型一个具体实施方式提供的薄膜发电层的示意图。Figure 2 is a schematic diagram of a thin film power generation layer provided by a specific embodiment of the present invention.
其中,1-耐候膜;2-粘结胶膜;3-前板玻璃;4-第一封装胶膜;5-发电层;6-第二封装胶膜;7-背板;8-接线盒;9-安装孔;10-发电玻璃;11-第一配片玻璃;12-第二配片玻璃;13-汇流条;14-胶膜填充条;15-边缘密封胶。Among them, 1-weather-resistant film; 2-adhesive film; 3-front glass; 4-first packaging film; 5-power generation layer; 6-second packaging film; 7-back plate; 8-junction box ; 9-Mounting hole; 10-Power generation glass; 11-First matching piece of glass; 12-Second matching piece of glass; 13-Bus bar; 14-Adhesive film filling strip; 15-Edge sealant.
具体实施方式Detailed ways
需要理解的是,在本实用新型的描述中,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。It should be understood that in the description of the present utility model, the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention. The novel and simplified description does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present invention. Furthermore, the terms “first”, “second”, etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Thus, features defined by "first," "second," etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise stated, the meaning of "plurality" is two or more.
需要说明的是,在本实用新型的描述中,除非另有明确的规定和限定,术语“设置”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。It should be noted that in the description of the present utility model, unless otherwise clearly stated and limited, the terms "set", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection or a removable connection. Detachable connection, or integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
本领域技术人员理应了解的是,本实用新型中必然包括用于实现工艺完整的必要管线、常规阀门和通用泵设备,但以上内容不属于本实用新型的主要创新点,本领域技术人员可以基于工艺流程和设备结构选型可以自行增设布局,本实用新型对此不做特殊要求和具体限定。Those skilled in the art should understand that the present utility model must include necessary pipelines, conventional valves and general pump equipment for achieving a complete process. However, the above content does not belong to the main innovation points of the present utility model. Those skilled in the art can based on The layout of the process flow and equipment structure selection can be added by oneself, and the utility model does not impose special requirements or specific limitations on this.
下面结合附图并通过具体实施方式来进一步说明本实用新型的技术方案。The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific implementations.
实施例1Example 1
本实施例提供了一种如图1所示的太阳能平面瓦,所述太阳能平面瓦包括沿着光照的方向依次层叠设置的具有凹凸纹路的耐候膜1、粘结胶膜2、前板玻璃3、第一封装胶膜4、发电层5、第二封装胶膜6、背板7和接线盒8;This embodiment provides a solar flat tile as shown in Figure 1. The solar flat tile includes a weather-resistant film 1 with concave and convex textures, an adhesive film 2, and a front glass 3 that are stacked in sequence along the direction of illumination. , the first packaging film 4, the power generation layer 5, the second packaging film 6, the backplane 7 and the junction box 8;
所述前板玻璃3、所述第一封装胶膜4、所述第二封装胶膜6和所述背板7的两个对角位置上分别独立地设置有安装孔9;Mounting holes 9 are independently provided at two diagonal positions of the front glass 3, the first packaging film 4, the second packaging film 6 and the back plate 7;
所述耐候膜1为乙烯-四氟乙烯的共聚物膜,厚度为35μm;The weather-resistant film 1 is an ethylene-tetrafluoroethylene copolymer film with a thickness of 35 μm;
所述粘结胶膜2为聚烯烃弹性体膜,厚度为0.9mm,所述粘结胶膜2的两个对角位置上独立地设置有安装孔9,所述安装孔9中心到所述粘结胶膜2的边缘距离为50mm,孔径为12mm;The adhesive film 2 is a polyolefin elastomer film with a thickness of 0.9mm. Mounting holes 9 are independently provided at two diagonal positions of the adhesive film 2. The center of the mounting hole 9 reaches the The edge distance of the adhesive film 2 is 50mm, and the hole diameter is 12mm;
所述前板玻璃3的受光面设置有透光彩釉层,厚度为30μm,所述前板玻璃3为超白压花钢化玻璃,前板玻璃3远离光照的一侧为压花面,前板玻璃3的两个对角位置上独立地设置有安装孔9,安装孔9中心到前板玻璃3的边缘距离为50mm,孔径为12mm;The light-receiving surface of the front plate glass 3 is provided with a transparent glaze layer with a thickness of 30 μm. The front plate glass 3 is ultra-white embossed tempered glass. The side of the front plate glass 3 away from the light is an embossed surface. Mounting holes 9 are independently provided at two diagonal positions of the plate glass 3. The distance from the center of the mounting hole 9 to the edge of the front plate glass 3 is 50mm, and the aperture is 12mm;
所述第一封装胶膜4为聚烯烃弹性体膜,厚度为0.6mm,第一封装胶膜4的两个对角位置上独立地设置有安装孔9,第一封装胶膜4上的安装孔9中心到所述第一封装胶膜4的边缘距离为50mm,孔径为12mm;The first packaging film 4 is a polyolefin elastomer film with a thickness of 0.6mm. Mounting holes 9 are independently provided at two diagonal positions of the first packaging film 4. The installation holes on the first packaging film 4 are The distance from the center of hole 9 to the edge of the first packaging film 4 is 50mm, and the hole diameter is 12mm;
所述背板7的材质为普白平面钢化玻璃,即背板玻璃,背板7的两个对角位置上独立地设置有安装孔9,背板7上的安装孔9中心到所述背板7的边缘距离为50mm,孔径为12mm,背板7上还设置有引出孔;The material of the back plate 7 is plain white flat tempered glass, that is, back plate glass. Mounting holes 9 are independently provided at two diagonal positions of the back plate 7. The center of the mounting hole 9 on the back plate 7 reaches the back plate. The edge distance of the board 7 is 50mm, the hole diameter is 12mm, and the back plate 7 is also provided with an outlet hole;
所述发电层5为薄膜发电层,如图2所示,所述薄膜发电层由方形的发电玻璃10、第一配片玻璃11和第二配片玻璃12拼接而成,发电玻璃10为钙钛矿发电玻璃,发电玻璃10与第一配片玻璃11和第二配片玻璃12的配色一致,所述发电玻璃10、所述第一配片玻璃11和所述第二配片玻璃12之间设置有宽度为0.6mm的胶膜填充条14,材质为聚烯烃弹性体膜;The power generation layer 5 is a thin film power generation layer. As shown in Figure 2, the thin film power generation layer is made of square power generation glass 10, a first matching piece of glass 11 and a second matching piece of glass 12. The power generation glass 10 is made of calcium. Titanium power generation glass, the color matching of the power generation glass 10 and the first matching glass 11 and the second matching glass 12 is consistent. The power generation glass 10, the first matching glass 11 and the second matching glass 12 are There are film filling strips 14 with a width of 0.6mm, and the material is polyolefin elastomer film;
所述发电玻璃10的长度比前板玻璃3的长度小125mm,发电玻璃10的宽度比前板玻璃3的宽度小125mm;The length of the power-generating glass 10 is 125mm smaller than the length of the front glass 3, and the width of the power-generating glass 10 is 125mm smaller than the width of the front glass 3;
所述第一配片玻璃11的长度与所述前板玻璃3的长度一致,所述第二配片玻璃12的长度与所述发电玻璃10的长度一致,所述第一配片玻璃的宽度与所述第二配片玻璃的宽度相等;The length of the first matching glass 11 is consistent with the length of the front glass 3, the length of the second matching glass 12 is consistent with the length of the power generation glass 10, and the width of the first matching glass is Equal to the width of the second matching piece of glass;
所述第一配片玻璃11和第二配片玻璃12上独立地设置有安装孔9,孔径为12mm,对应于所述前板玻璃3或所述背板7的安装孔9的位置,所述第一配片玻璃11上的安装孔9中心到所述发电层5边缘的距离小于所述第一配片玻璃11宽度的二分之一,所述第二配片玻璃12上的安装孔9中心到所述发电层5边缘的距离小于所述第二配片玻璃12宽度的二分之一;The first matching piece of glass 11 and the second matching piece of glass 12 are independently provided with mounting holes 9 with a diameter of 12 mm, corresponding to the position of the mounting hole 9 of the front plate glass 3 or the back plate 7, so The distance from the center of the mounting hole 9 on the first matching glass 11 to the edge of the power generation layer 5 is less than half the width of the first matching glass 11, and the mounting hole on the second matching glass 12 The distance from the center of 9 to the edge of the power generation layer 5 is less than half the width of the second matching glass 12;
所述发电层5和所述背板7的四周边缘设置有边缘密封胶15,所述背板7的安装孔9周围边缘设置有边缘密封胶15,边缘密封胶15为丁基胶,宽度为12mm,厚度为0.6mm;The power generation layer 5 and the back plate 7 are provided with edge sealant 15 on the surrounding edges. The edge sealant 15 is provided on the surrounding edges of the mounting hole 9 of the back plate 7. The edge sealant 15 is butyl glue and has a width of 12mm, thickness 0.6mm;
所述第二封装胶膜6位于所述边缘密封胶15围成的区域内,第二封装胶膜6为聚烯烃弹性体膜,厚度为0.6mm,第二封装胶膜6的两个对角位置上独立地设置有安装孔9,第二封装胶膜6上的安装孔9中心到所述第二封装胶膜6的边缘距离为38mm,孔径为25mm;The second encapsulating film 6 is located in the area surrounded by the edge sealant 15. The second encapsulating film 6 is a polyolefin elastomer film with a thickness of 0.6 mm. The two diagonal corners of the second encapsulating film 6 are Mounting holes 9 are independently provided at each position. The distance from the center of the mounting hole 9 on the second packaging film 6 to the edge of the second packaging film 6 is 38mm, and the hole diameter is 25mm;
所述发电组件还包括汇流条13,所述汇流条13从所述发电层5的正极和负极引出,通过所述引出孔引出至所述接线盒8。The power generation assembly also includes a bus bar 13 , which is led out from the positive and negative electrodes of the power generation layer 5 and to the junction box 8 through the lead out holes.
实施例2Example 2
本实施例提供了一种太阳能平面瓦,所述太阳能平面瓦包括沿着光照的方向依次层叠设置的具有凹凸纹路的耐候膜1、粘结胶膜2、前板玻璃3、第一封装胶膜4、发电层5、第二封装胶膜6、背板7和接线盒8;This embodiment provides a solar flat tile, which includes a weather-resistant film 1 with concave and convex textures, an adhesive film 2, a front glass 3, and a first encapsulating adhesive film that are stacked in sequence along the direction of illumination. 4. Power generation layer 5, second packaging film 6, backplane 7 and junction box 8;
所述前板玻璃3、所述第一封装胶膜4、所述第二封装胶膜6和所述背板7的两个对角位置上分别独立地设置有安装孔9;Mounting holes 9 are independently provided at two diagonal positions of the front glass 3, the first packaging film 4, the second packaging film 6 and the back plate 7;
所述耐候膜1为乙烯-四氟乙烯的共聚物膜,厚度为20μm;The weather-resistant film 1 is an ethylene-tetrafluoroethylene copolymer film with a thickness of 20 μm;
所述粘结胶膜2为聚烯烃弹性体膜,厚度为0.6mm,所述粘结胶膜2的两个对角位置上独立地设置有安装孔9,所述安装孔9中心到所述粘结胶膜2的边缘距离为30mm,孔径为10mm;The adhesive film 2 is a polyolefin elastomer film with a thickness of 0.6mm. Mounting holes 9 are independently provided at two diagonal positions of the adhesive film 2. The center of the mounting hole 9 reaches the The edge distance of the adhesive film 2 is 30mm, and the hole diameter is 10mm;
所述前板玻璃3的受光面设置有透光彩釉层,厚度为10μm,所述前板玻璃3为超白压花钢化玻璃,前板玻璃3远离光照的一侧为压花面,前板玻璃3的两个对角位置上独立地设置有安装孔9,安装孔9中心到前板玻璃3的边缘距离为30mm,孔径为10mm;The light-receiving surface of the front plate glass 3 is provided with a transparent glaze layer with a thickness of 10 μm. The front plate glass 3 is ultra-white embossed tempered glass. The side of the front plate glass 3 away from the light is an embossed surface. Mounting holes 9 are independently provided at two diagonal positions of the plate glass 3. The distance from the center of the mounting hole 9 to the edge of the front plate glass 3 is 30 mm, and the aperture diameter is 10 mm;
所述第一封装胶膜4为聚烯烃弹性体膜,厚度为0.4mm,第一封装胶膜4的两个对角位置上独立地设置有安装孔9,第一封装胶膜4上的安装孔9中心到所述第一封装胶膜4的边缘距离为30mm,孔径为10mm;The first packaging film 4 is a polyolefin elastomer film with a thickness of 0.4mm. Mounting holes 9 are independently provided at two diagonal positions of the first packaging film 4. The installation holes on the first packaging film 4 are The distance from the center of hole 9 to the edge of the first packaging film 4 is 30mm, and the hole diameter is 10mm;
所述背板7为普白平面钢化玻璃,即为背板玻璃,背板7的两个对角位置上独立地设置有安装孔9,背板7上的安装孔9中心到所述背板7的边缘距离为30mm,孔径为10mm,背板7上还设置有引出孔;The back plate 7 is plain white flat tempered glass, that is, back plate glass. Mounting holes 9 are independently provided at two diagonal positions of the back plate 7. The center of the mounting hole 9 on the back plate 7 reaches the back plate. The edge distance of 7 is 30mm, the aperture is 10mm, and the back plate 7 is also provided with an outlet hole;
所述发电层5为薄膜发电层,所述薄膜发电层由方形的发电玻璃10、第一配片玻璃11和第二配片玻璃12拼接而成,发电玻璃10为钙钛矿发电玻璃,发电玻璃10与第一配片玻璃11和第二配片玻璃12的配色一致;The power generation layer 5 is a thin film power generation layer. The thin film power generation layer is made up of square power generation glass 10, a first matching glass 11 and a second matching glass 12. The power generation glass 10 is a perovskite power generation glass, which generates electricity. The color of the glass 10 is consistent with that of the first matching glass 11 and the second matching glass 12;
所述发电玻璃10的长度比前板玻璃3的长度小100mm,发电玻璃10的宽度比前板玻璃3的宽度小100mm,所述发电玻璃10、所述第一配片玻璃11和所述第二配片玻璃12之间设置有宽度为0.4mm的胶膜填充条14,材质为聚烯烃弹性体膜;The length of the power-generating glass 10 is 100 mm smaller than the length of the front glass 3 , and the width of the power-generating glass 10 is 100 mm smaller than the width of the front glass 3 . The power-generating glass 10 , the first matching glass 11 and the third A film filling strip 14 with a width of 0.4mm is provided between the two pieces of glass 12, and the material is a polyolefin elastomer film;
所述第一配片玻璃11的长度与所述前板玻璃3的长度一致,所述第二配片玻璃12的长度与所述发电玻璃10的长度一致,所述第一配片玻璃的宽度与所述第二配片玻璃的宽度相等;The length of the first matching glass 11 is consistent with the length of the front glass 3, the length of the second matching glass 12 is consistent with the length of the power generation glass 10, and the width of the first matching glass is Equal to the width of the second matching piece of glass;
所述第一配片玻璃11和第二配片玻璃12上独立地设置有安装孔9,孔径为10mm,对应于所述前板玻璃3或所述背板7的安装孔9的位置,所述第一配片玻璃11上的安装孔9中心到所述发电层5边缘的距离小于所述第一配片玻璃11宽度的二分之一,所述第二配片玻璃12上的安装孔9中心到所述发电层5边缘的距离小于所述第二配片玻璃12宽度的二分之一;The first matching piece of glass 11 and the second matching piece of glass 12 are independently provided with mounting holes 9 with a diameter of 10 mm, corresponding to the position of the mounting hole 9 of the front plate glass 3 or the back plate 7, so The distance from the center of the mounting hole 9 on the first matching glass 11 to the edge of the power generation layer 5 is less than half the width of the first matching glass 11, and the mounting hole on the second matching glass 12 The distance from the center of 9 to the edge of the power generation layer 5 is less than half the width of the second matching glass 12;
所述发电层5和所述背板7的四周边缘设置有边缘密封胶15,所述背板7的安装孔9周围边缘设置有边缘密封胶15,边缘密封胶15为丁基胶,宽度为10mm,厚度为0.5mm;The power generation layer 5 and the back plate 7 are provided with edge sealant 15 on the surrounding edges. The edge sealant 15 is provided on the surrounding edges of the mounting hole 9 of the back plate 7. The edge sealant 15 is butyl glue and has a width of 10mm, thickness 0.5mm;
所述第二封装胶膜6位于所述边缘密封胶15围成的区域内,第二封装胶膜6为聚烯烃弹性体膜,厚度为0.5mm,第二封装胶膜6的两个对角位置上独立地设置有安装孔9,第二封装胶膜6上的安装孔9中心到所述第二封装胶膜6的边缘距离为20mm,孔径为20mm;The second encapsulating film 6 is located in the area surrounded by the edge sealant 15. The second encapsulating film 6 is a polyolefin elastomer film with a thickness of 0.5 mm. The two diagonal corners of the second encapsulating film 6 are Mounting holes 9 are independently provided at each position. The distance from the center of the mounting hole 9 on the second packaging film 6 to the edge of the second packaging film 6 is 20 mm, and the hole diameter is 20 mm;
所述太阳能平面瓦还包括汇流条13,所述汇流条13从所述发电层5的正极和负极引出,通过所述引出孔引出至所述接线盒8。The solar flat tile also includes a bus bar 13 , which is led out from the positive and negative electrodes of the power generation layer 5 and to the junction box 8 through the lead out holes.
实施例3Example 3
本实施例提供了一种太阳能平面瓦,所述太阳能平面瓦包括沿着光照的方向依次层叠设置的具有凹凸纹路的耐候膜1、粘结胶膜2、前板玻璃3、第一封装胶膜4、发电层5、第二封装胶膜6、背板7和接线盒8;This embodiment provides a solar flat tile, which includes a weather-resistant film 1 with concave and convex textures, an adhesive film 2, a front glass 3, and a first encapsulating adhesive film that are stacked in sequence along the direction of illumination. 4. Power generation layer 5, second packaging film 6, backplane 7 and junction box 8;
所述前板玻璃3、所述第一封装胶膜4、所述第二封装胶膜6和所述背板7的两个对角位置上分别独立地设置有安装孔9;Mounting holes 9 are independently provided at two diagonal positions of the front glass 3, the first packaging film 4, the second packaging film 6 and the back plate 7;
所述耐候膜1为乙烯-四氟乙烯的共聚物膜,厚度为50μm;The weather-resistant film 1 is an ethylene-tetrafluoroethylene copolymer film with a thickness of 50 μm;
所述粘结胶膜2为聚烯烃弹性体膜,厚度为1.2mm,所述粘结胶膜2的两个对角位置上独立地设置有安装孔9,所述安装孔9中心到所述粘结胶膜2的边缘距离为70mm,孔径为15mm;The adhesive film 2 is a polyolefin elastomer film with a thickness of 1.2mm. Mounting holes 9 are independently provided at two diagonal positions of the adhesive film 2. The center of the mounting hole 9 reaches the The edge distance of the adhesive film 2 is 70mm, and the hole diameter is 15mm;
所述前板玻璃3的受光面设置有透光彩釉层,透光率为90%,厚度为50μm,所述前板玻璃3为超白压花钢化玻璃,前板玻璃3远离光照的一侧为压花面,前板玻璃3的两个对角位置上独立地设置有安装孔9,安装孔9中心到前板玻璃3的边缘距离为70mm,孔径为15mm;The light-receiving surface of the front plate glass 3 is provided with a transparent glaze layer, with a light transmittance of 90% and a thickness of 50 μm. The front plate glass 3 is ultra-white embossed tempered glass, and the front plate glass 3 is away from the light. The side is an embossed surface, and mounting holes 9 are independently provided at two diagonal positions of the front glass 3. The distance from the center of the mounting hole 9 to the edge of the front glass 3 is 70mm, and the aperture is 15mm;
所述第一封装胶膜4为聚烯烃弹性体膜,厚度为1.2mm,第一封装胶膜4的两个对角位置上独立地设置有安装孔9,第一封装胶膜4上的安装孔9中心到所述第一封装胶膜4的边缘距离为70mm,孔径为15mm;The first packaging film 4 is a polyolefin elastomer film with a thickness of 1.2mm. Mounting holes 9 are independently provided at two diagonal positions of the first packaging film 4. The installation holes on the first packaging film 4 are The distance from the center of hole 9 to the edge of the first packaging film 4 is 70mm, and the hole diameter is 15mm;
所述背板7为普白平面钢化玻璃,即为背板玻璃,背板7的两个对角位置上独立地设置有安装孔9,背板7上的安装孔9中心到所述背板7的边缘距离为70mm,孔径为15mm,背板7上还设置有引出孔;The back plate 7 is plain white flat tempered glass, that is, back plate glass. Mounting holes 9 are independently provided at two diagonal positions of the back plate 7. The center of the mounting hole 9 on the back plate 7 reaches the back plate. The edge distance of 7 is 70mm, the aperture is 15mm, and the back plate 7 is also provided with an outlet hole;
所述发电层5为薄膜发电层,所述薄膜发电层由方形的发电玻璃10、第一配片玻璃11和第二配片玻璃12拼接而成,发电玻璃10为钙钛矿发电玻璃,发电玻璃10与第一配片玻璃11和第二配片玻璃12的配色一致,所述发电玻璃10、所述第一配片玻璃11和所述第二配片玻璃12之间设置有宽度为1.2mm的胶膜填充条14,材质为聚烯烃弹性体膜;The power generation layer 5 is a thin film power generation layer. The thin film power generation layer is made up of square power generation glass 10, a first matching glass 11 and a second matching glass 12. The power generation glass 10 is a perovskite power generation glass, which generates electricity. The color of the glass 10 is consistent with that of the first matching glass 11 and the second matching glass 12. There is a gap with a width of 1.2 between the power generation glass 10, the first matching glass 11 and the second matching glass 12. mm film filling strip 14, made of polyolefin elastomer film;
所述发电玻璃10的长度比前板玻璃3的长度小150mm,发电玻璃10的宽度比前板玻璃3的宽度小150mm;The length of the power-generating glass 10 is 150mm smaller than the length of the front glass 3, and the width of the power-generating glass 10 is 150mm smaller than the width of the front glass 3;
所述第一配片玻璃11的长度与所述前板玻璃3的长度一致,所述第二配片玻璃12的长度与所述发电玻璃10的长度一致,所述第一配片玻璃的宽度与所述第二配片玻璃的宽度相等;The length of the first matching glass 11 is consistent with the length of the front glass 3, the length of the second matching glass 12 is consistent with the length of the power generation glass 10, and the width of the first matching glass is Equal to the width of the second matching piece of glass;
所述第一配片玻璃11和第二配片玻璃12上独立地设置有安装孔9,孔径为15mm,对应于所述前板玻璃3或所述背板7的安装孔9的位置,所述第一配片玻璃11上的安装孔9中心到所述发电层5边缘的距离小于所述第一配片玻璃11宽度的二分之一,所述第二配片玻璃12上的安装孔9中心到所述发电层5边缘的距离小于所述第二配片玻璃12宽度的二分之一;The first matching piece of glass 11 and the second matching piece of glass 12 are independently provided with mounting holes 9 with a diameter of 15 mm, corresponding to the position of the mounting hole 9 of the front plate glass 3 or the back plate 7, so The distance from the center of the mounting hole 9 on the first matching glass 11 to the edge of the power generation layer 5 is less than half the width of the first matching glass 11, and the mounting hole on the second matching glass 12 The distance from the center to the edge of the power generation layer 5 is less than half of the width of the second matching glass 12;
所述发电层5和所述背板7的四周边缘设置有边缘密封胶15,所述背板7的安装孔9周围边缘设置有边缘密封胶15,边缘密封胶15为丁基胶,宽度为15mm,厚度为0.7mm;The power generation layer 5 and the back plate 7 are provided with edge sealant 15 on the surrounding edges. The edge sealant 15 is provided on the surrounding edges of the mounting hole 9 of the back plate 7. The edge sealant 15 is butyl glue and has a width of 15mm, thickness 0.7mm;
所述第二封装胶膜6位于所述边缘密封胶15围成的区域内,第二封装胶膜6为聚烯烃弹性体膜,厚度为0.7mm,第二封装胶膜6的两个对角位置上独立地设置有安装孔9,第二封装胶膜6上的安装孔9中心到所述第二封装胶膜6的边缘距离为55mm,孔径为30mm;The second encapsulating film 6 is located in the area surrounded by the edge sealant 15. The second encapsulating film 6 is a polyolefin elastomer film with a thickness of 0.7mm. The two diagonal corners of the second encapsulating film 6 are Mounting holes 9 are independently provided at each position. The distance from the center of the mounting hole 9 on the second packaging film 6 to the edge of the second packaging film 6 is 55mm, and the hole diameter is 30mm;
所述太阳能平面瓦还包括汇流条13,所述汇流条13从所述发电层5的正极和负极引出,通过所述引出孔引出至所述接线盒8。The solar flat tile also includes a bus bar 13 , which is led out from the positive and negative electrodes of the power generation layer 5 and to the junction box 8 through the lead out holes.
申请人声明,以上所述仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,所属技术领域的技术人员应该明了,任何属于本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,均落在本实用新型的保护范围和公开范围之内。The applicant declares that the above are only specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Those skilled in the technical field should understand that any skilled person in the technical field will not be limited in the present utility model. Within the technical scope disclosed by the new model, changes or substitutions that can be easily imagined fall within the protection scope and disclosure scope of the present utility model.
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