CN220628165U - FPC acquisition device and battery module - Google Patents
FPC acquisition device and battery module Download PDFInfo
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- CN220628165U CN220628165U CN202322306839.5U CN202322306839U CN220628165U CN 220628165 U CN220628165 U CN 220628165U CN 202322306839 U CN202322306839 U CN 202322306839U CN 220628165 U CN220628165 U CN 220628165U
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/249—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/519—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing comprising printed circuit boards [PCB]
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/569—Constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Battery Mounting, Suspending (AREA)
Abstract
Description
技术领域Technical field
本申请涉及电池技术领域,具体涉及FPC采集装置及电池模组。This application relates to the field of battery technology, specifically to FPC collection devices and battery modules.
背景技术Background technique
相关技术中,电池模组中的FPC板(Flexible Printed Circuit,柔性电路板)大多数都设置在电池模组主体的侧面,通过将FPC板的一部分片段90°弯折至电池模组主体的上表面,再将上表面上的FPC片段中的一部分90°弯折至电池模组主体的前表面,以便于FPC板采集的信号从电池模组主体的前表面对外输出。In related technology, most of the FPC boards (Flexible Printed Circuit, flexible circuit boards) in battery modules are set on the side of the battery module body. By bending a portion of the FPC board at 90° to the upper surface of the battery module body, surface, and then bend part of the FPC segment on the upper surface at 90° to the front surface of the battery module body, so that the signals collected by the FPC board can be output from the front surface of the battery module body.
然而,这种FPC板的平面形状一般呈类似于“Z”字形,在制作这种FPC板时,需要用刀模割去大面积不布线路的FPC材料,会造成FPC材料的浪费,从而增加制作FPC板的材料成本。However, the plane shape of this kind of FPC board is generally similar to a "Z" shape. When making this kind of FPC board, it is necessary to use a die to cut off a large area of FPC material without wiring, which will cause a waste of FPC material and thus increase the cost. Material cost for making FPC board.
因此,如何降低制作FPC板的材料成本,是当前电池模组亟需解决的技术问题。Therefore, how to reduce the material cost of making FPC boards is an urgent technical problem that needs to be solved for current battery modules.
实用新型内容Utility model content
本申请的实施例提供了一种FPC采集装置及电池模组,可以降低制作FPC板的材料成本。Embodiments of the present application provide an FPC collection device and a battery module, which can reduce the material cost of making FPC boards.
第一方面,本申请的实施例提供了一种FPC采集装置,所述FPC采集装置包括:In a first aspect, embodiments of the present application provide an FPC collection device. The FPC collection device includes:
FPC板,呈长条状,包括沿所述FPC板的长度方向依次连接的第一FPC片段、第二FPC片段和第三FPC片段,所述第一FPC片段、所述第二FPC片段和所述第三FPC片段一体成型,所述第一FPC片段贴合于电池模组主体的第一表面,经相对于所述第一FPC片段折叠以及折弯后形成所述第二FPC片段,所述第二FPC片段贴合于所述电池模组主体的第二表面,经相对于所述第二FPC片段折叠以及折弯后形成所述第三FPC片段,所述第三FPC片段贴合于所述电池模组主体的第三表面,所述第一表面、所述第二表面以及所述第三表面互为相邻表面;The FPC board is in the shape of a long strip and includes a first FPC segment, a second FPC segment and a third FPC segment connected in sequence along the length direction of the FPC board. The first FPC segment, the second FPC segment and the The third FPC segment is integrally formed, the first FPC segment is attached to the first surface of the battery module body, and is folded and bent relative to the first FPC segment to form the second FPC segment. The second FPC segment is attached to the second surface of the battery module body, and is folded and bent relative to the second FPC segment to form the third FPC segment. The third FPC segment is attached to the The third surface of the battery module body, the first surface, the second surface and the third surface are mutually adjacent surfaces;
信号采集片,设置于所述第一FPC片段处;A signal acquisition piece is arranged at the first FPC segment;
信号输出接口,设置于所述第三FPC片段处。A signal output interface is provided at the third FPC segment.
在一实施例中,所述第二FPC片段相对于所述第一FPC片段的折叠方向倾斜于所述FPC板的长度方向,所述第三FPC片段相对于所述第二FPC片段的折叠方向倾斜于所述FPC板的长度方向。In one embodiment, the folding direction of the second FPC segment relative to the first FPC segment is inclined to the length direction of the FPC board, and the folding direction of the third FPC segment relative to the second FPC segment Inclined to the length direction of the FPC board.
在一实施例中,所述第二FPC片段相对于所述第一FPC片段折叠时的折痕所在的方向与所述FPC板的长度方向形成的夹角为45°,所述第三FPC片段相对于所述第二FPC片段折叠时的折痕所在的方向与所述FPC板的长度方向形成的夹角为45°。In one embodiment, the angle formed by the direction of the fold when the second FPC segment is folded relative to the first FPC segment and the length direction of the FPC board is 45°, and the third FPC segment The angle formed by the direction of the fold when the second FPC segment is folded and the length direction of the FPC board is 45°.
在一实施例中,所述第一FPC片段朝向所述第二表面的一侧设置有凹槽,所述第一FPC片段中包括“S”型连接件,所述“S”型连接件设置于所述凹槽中,所述“S”型连接件包括第一端部和第二端部,所述第一端部固定于所述凹槽的第一侧壁,所述信号采集片固定于所述第二端部。In one embodiment, the first FPC segment is provided with a groove on one side facing the second surface, the first FPC segment includes an “S”-shaped connector, and the “S”-shaped connector is provided with In the groove, the "S"-shaped connector includes a first end and a second end, the first end is fixed to the first side wall of the groove, and the signal collection piece is fixed at the second end.
在一实施例中,所述第一FPC片段的横截面中包括依次层叠的第一保护膜层、FPC基材层、覆盖膜层以及第二保护膜层,所述第一保护膜层位于所述第一FPC片段靠近所述电池模组主体的一侧,所述信号采集片的一个端部固定于所述第二端部处的所述FPC基材层与所述覆盖膜层之间。In one embodiment, the cross section of the first FPC segment includes a first protective film layer, an FPC substrate layer, a cover film layer and a second protective film layer that are stacked in sequence, and the first protective film layer is located at the The first FPC segment is close to one side of the battery module body, and one end of the signal collection piece is fixed between the FPC base material layer and the cover film layer at the second end.
在一实施例中,所述第二端部通过微连接段与所述凹槽的第二侧壁连接,所述第二侧壁与所述第一侧壁相对设置。In one embodiment, the second end is connected to the second side wall of the groove through a micro-connection section, and the second side wall is opposite to the first side wall.
在一实施例中,所述凹槽远离所述“S”型连接件的一侧设置有定位孔,所述定位孔依次贯穿所述第一保护膜层、所述FPC基材层、所述覆盖膜层以及所述第二保护膜层,所述定位孔用于供所述电池模组本体上的定位柱穿过。In one embodiment, a positioning hole is provided on the side of the groove away from the "S"-shaped connector, and the positioning hole penetrates the first protective film layer, the FPC base material layer, and the Covering the film layer and the second protective film layer, the positioning hole is used for the positioning post on the battery module body to pass through.
在一实施例中,所述信号采集片包括第一信号采集片段和第二信号采集片段,所述第一信号采集片段和所述第二信号采集片段沿所述信号采集片的长度方向依次连接,所述第一信号采集片段设置于所述第一表面,且所述第一信号采集片段远离所述第二信号采集片段的端部固定于所述第二端部,经相对于所述第一信号采集片段折弯后形成所述第二信号采集片段,所述第二信号采集片段贴合于所述第二表面,所述第二信号采集片段远离所述第一信号采集片段的端部固定于所述第二表面上的汇流排。In one embodiment, the signal acquisition piece includes a first signal acquisition segment and a second signal acquisition segment, and the first signal acquisition segment and the second signal acquisition segment are connected in sequence along the length direction of the signal acquisition piece. , the first signal acquisition segment is disposed on the first surface, and the end of the first signal acquisition segment away from the second signal acquisition segment is fixed to the second end, relative to the first signal acquisition segment A signal collection segment is bent to form the second signal collection segment, the second signal collection segment is attached to the second surface, and the end of the second signal collection segment away from the first signal collection segment A bus bar fixed on the second surface.
在一实施例中,所述第二信号采集片段相对于所述第一信号采集片段折弯时的折痕与所述第二端部的间隔距离大于或等于预设距离。In one embodiment, the distance between the fold and the second end when the second signal collection segment is bent relative to the first signal collection segment is greater than or equal to a preset distance.
第二方面,本申请的实施例提供了一种电池模组,所述电池模组包括电池模组主体,以及如上任一项所述的FPC采集装置,所述FPC采集装置用于采集所述电池模组主体中的电池状态信号。In a second aspect, embodiments of the present application provide a battery module. The battery module includes a battery module body and an FPC collection device as described in any one of the above. The FPC collection device is used to collect the Battery status signal in the main body of the battery module.
本申请的实施例的有益效果:Beneficial effects of the embodiments of the present application:
在本申请的实施例中,采用长条状的FPC板,将长条状的FPC板划分为三个FPC片段,通过FPC片段与FPC片段之间的折叠以及折弯,将其中一个FPC片段贴合至电池模组主体的其他相邻表面,最终使得FPC板采集的信号可从贴合于电池模组主体的第三表面的第三FPC片段处对外输出,而无需采用类似于“Z”字形的FPC板,相较于类似于“Z”字形的FPC板,长条状的FPC板的材料浪费更少,从而降低制作FPC板的材料成本。In the embodiment of the present application, a strip-shaped FPC board is used, and the strip-shaped FPC board is divided into three FPC segments. Through folding and bending between the FPC segments, one of the FPC segments is pasted Combined to other adjacent surfaces of the battery module body, the signal collected by the FPC board can finally be output from the third FPC segment that is attached to the third surface of the battery module body without using a "Z" shape. Compared with FPC boards similar to the "Z" shape, long FPC boards waste less material, thereby reducing the material cost of making FPC boards.
附图说明Description of the drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application. For those skilled in the art, other drawings can also be obtained based on these drawings without exerting creative efforts.
图1是本申请的实施例提供的FPC采集装置与电池模组主体的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the FPC collection device and the main body of the battery module provided by the embodiment of the present application;
图2是图1中区域A的细化结构示意图;Figure 2 is a detailed structural diagram of area A in Figure 1;
图3是图1中FPC板的展开结构示意图;Figure 3 is a schematic diagram of the unfolded structure of the FPC board in Figure 1;
图4是图1中FPC板折叠以及折弯后的结构示意图;Figure 4 is a schematic structural diagram of the FPC board in Figure 1 after folding and bending;
图5是图1中区域B的一种细化结构示意图;Figure 5 is a detailed structural diagram of area B in Figure 1;
图6是图5的第一FPC片段中部分结构的平面示意图;Figure 6 is a schematic plan view of some structures in the first FPC segment of Figure 5;
图7是第一FPC片段的横截面中的层叠结构示意图;Figure 7 is a schematic diagram of the stacked structure in a cross-section of the first FPC segment;
图8是图1中区域B的另一种细化结构示意图。FIG. 8 is another detailed structural diagram of area B in FIG. 1 .
附图标记说明:Explanation of reference symbols:
1、FPC采集装置;10、FPC板;11、第一FPC片段;12、第二FPC片段;13、第三FPC片段;14、第一虚线;15、第二虚线;16、第三虚线;17、第四虚线;18、凹槽;181、第一侧壁;182、第二侧壁;183、定位孔;19、“S”型连接件;191、第一端部;192、第二端部;193、微连接段;111、第一保护膜层;112、FPC基材层;113、覆盖膜层;114、第二保护膜层;20、信号采集片;21、第一信号采集片段;22、第二信号采集片段;23、第二信号采集片段22相对于第一信号采集片段21折弯时的折痕;30、信号输出接口;2、电池模组主体;3、定位柱;4、汇流排。1. FPC acquisition device; 10. FPC board; 11. First FPC fragment; 12. Second FPC fragment; 13. Third FPC fragment; 14. First dotted line; 15. Second dotted line; 16. Third dotted line; 17. Fourth dotted line; 18. Groove; 181. First side wall; 182. Second side wall; 183. Positioning hole; 19. "S" shaped connector; 191. First end; 192. Second End; 193. Micro-connection section; 111. First protective film layer; 112. FPC base material layer; 113. Covering film layer; 114. Second protective film layer; 20. Signal collection piece; 21. First signal collection Fragment; 22. Second signal collection fragment; 23. The crease when the second signal collection fragment 22 is bent relative to the first signal collection fragment 21; 30. Signal output interface; 2. Battery module body; 3. Positioning column ; 4. Bus bar.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。此外,应当理解的是,此处所描述的具体实施方式仅用于说明和解释本申请,并不用于限制本申请。在本申请中,在未作相反说明的情况下,使用的方位词如“上”和“下”通常是指装置实际使用或工作状态下的上和下,具体为附图中的图面方向;而“内”和“外”则是针对装置的轮廓而言的。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without making creative efforts fall within the scope of protection of this application. In addition, it should be understood that the specific embodiments described here are only used to illustrate and explain the application, and are not used to limit the application. In this application, unless otherwise specified, the directional words used such as "upper" and "lower" usually refer to the upper and lower positions of the device in actual use or working conditions, specifically the direction of the drawing in the drawings. ; while “inside” and “outside” refer to the outline of the device.
为了降低制作FPC板的材料成本,本申请实施例提供一种FPC采集装置及电池模组,采用长条状的FPC板,将长条状的FPC板划分为三个FPC片段,通过FPC片段与FPC片段之间的折叠以及折弯,将其中一个FPC片段贴合至电池模组主体的其他相邻表面,最终使得FPC板采集的信号可从贴合于电池模组主体的第三表面的第三FPC片段处对外输出,而无需采用类似于“Z”字形的FPC板,相较于类似于“Z”字形的FPC板,长条状的FPC板的材料浪费更少,从而降低制作FPC板的材料成本,且无需进行多余的切割工序,减少了FPC板的加工周期。具体方案请参阅下述具体描述。In order to reduce the material cost of making FPC boards, embodiments of the present application provide an FPC collection device and a battery module, which adopts a long FPC board and divides the long FPC board into three FPC segments. Through the FPC segments and Folding and bending between FPC segments, one of the FPC segments is attached to other adjacent surfaces of the battery module body, and finally the signal collected by the FPC board can be collected from the third surface that is attached to the third surface of the battery module body. Three FPC segments are output to the outside without using a "Z"-shaped FPC board. Compared with a "Z"-shaped FPC board, a long FPC board wastes less material, thereby reducing the cost of making FPC boards. The material cost is reduced, and redundant cutting processes are not required, which reduces the processing cycle of the FPC board. Please refer to the detailed description below for specific solutions.
第一方面,本申请的实施例提供了一种FPC采集装置。请参阅图1和2,图1是FPC采集装置1与电池模组主体2的整体结构示意图,图2是图1中区域A的细化结构示意图。从图1和图2可以看出,FPC采集装置1包括信号采集片20、FPC板10以及信号输出接口30,信号采集片20一般为镍片。信号采集片20用于采集电池模组主体2中的电池状态信号,电池状态信号一般是记录了电池当前电压、电池当前温度等的信号。FPC板10用于将信号采集片20采集的电池状态信号传输至信号输出接口30,以便于将电池状态信号从信号输出接口30对外输出,例如信号输出接口30可连接至电池模组外部的BMS(Battery Management System,电池管理系统),以便于BMS对电池模组主体2中电池的状态监控和管理。电池模组主体2中容置有电池,电池用于对外提供电能,例如为电动车辆提供电能。In a first aspect, embodiments of the present application provide an FPC collection device. Please refer to Figures 1 and 2. Figure 1 is a schematic diagram of the overall structure of the FPC collection device 1 and the battery module body 2. Figure 2 is a detailed structural diagram of area A in Figure 1. As can be seen from Figures 1 and 2, the FPC acquisition device 1 includes a signal acquisition piece 20, an FPC board 10 and a signal output interface 30. The signal acquisition piece 20 is generally a nickel piece. The signal acquisition piece 20 is used to collect the battery status signal in the battery module body 2. The battery status signal is generally a signal that records the current voltage of the battery, the current temperature of the battery, etc. The FPC board 10 is used to transmit the battery status signal collected by the signal acquisition chip 20 to the signal output interface 30 so as to output the battery status signal from the signal output interface 30 to the outside. For example, the signal output interface 30 can be connected to a BMS outside the battery module. (Battery Management System, battery management system) to facilitate the BMS to monitor and manage the status of the battery in the battery module body 2. The battery module body 2 houses a battery, and the battery is used to provide electric energy to the outside, for example, to provide electric energy to an electric vehicle.
请参阅图3和图4,图3是图1中FPC板10的展开结构示意图,图4是图1中FPC板10折叠以及折弯后的结构示意图。从图3可以看出,展开的FPC板10呈长条状,包括沿FPC板10的长度方向依次连接的第一FPC片段11、第二FPC片段12和第三FPC片段13,且第一FPC片段11、第二FPC片段12和第三FPC片段13一体成型,这样,用刀模直接裁剪出长条状的FPC板10即可,避免了FPC材料的浪费。FPC板10的长度方向在图3中示例为从右至左的方向。Please refer to Figures 3 and 4. Figure 3 is a schematic diagram of the unfolded structure of the FPC board 10 in Figure 1. Figure 4 is a schematic structural diagram of the FPC board 10 in Figure 1 after being folded and bent. It can be seen from Figure 3 that the unfolded FPC board 10 is in a long strip shape and includes a first FPC segment 11, a second FPC segment 12 and a third FPC segment 13 connected in sequence along the length direction of the FPC board 10, and the first FPC segment The segment 11, the second FPC segment 12 and the third FPC segment 13 are integrally formed. In this way, a long strip of FPC board 10 can be cut directly with a die, thereby avoiding the waste of FPC materials. The length direction of the FPC board 10 is exemplified as the direction from right to left in FIG. 3 .
参照图2和图4,第一FPC片段11贴合于电池模组主体2的第一表面,第二FPC片段12贴合于电池模组主体2的第二表面,第三FPC片段13贴合于电池模组主体2的第三表面,这样,通过将信号采集片20设置于第一FPC片段11处,信号输出接口30设置于第三FPC片段13处,即可实现从电池模组主体2的第三表面对外输出电池状态信号。第一表面、第二表面以及第三表面互为相邻表面,在图2中,第一表面示例为电池模组主体2的一个侧面,第二表面示例为电池模组主体2的上表面,第三表面示例为电池模组主体2的前表面。为了更加具体地描述本申请实施例中的FPC采集装置,以图2中示出的电池模组主体2的一个侧面、上表面以及前表面,代替第一表面、第二表面以及第三表面来描述下述内容,具体如下:Referring to Figures 2 and 4, the first FPC segment 11 is bonded to the first surface of the battery module body 2, the second FPC segment 12 is bonded to the second surface of the battery module body 2, and the third FPC segment 13 is bonded to On the third surface of the battery module body 2, in this way, by arranging the signal collection piece 20 at the first FPC segment 11 and the signal output interface 30 at the third FPC segment 13, it is possible to realize the acquisition from the battery module body 2 The third surface outputs the battery status signal to the outside. The first surface, the second surface and the third surface are mutually adjacent surfaces. In Figure 2, the first surface is an example of a side surface of the battery module body 2, and the second surface is an example of the upper surface of the battery module body 2. An example of the third surface is the front surface of the battery module body 2 . In order to describe the FPC collection device in the embodiment of the present application more specifically, one side surface, the upper surface and the front surface of the battery module body 2 shown in Figure 2 are used instead of the first surface, the second surface and the third surface. Describe the following content, as follows:
参照图3和图4,经相对于第一FPC片段11折叠以及折弯后形成第二FPC片段12,第二FPC片段12贴合于电池模组主体2的上表面,其中,折叠是指弯折后至少部分重叠在一起,即弯折角度为180°,而折弯是指弯折后未重叠,而是形成一定角度,即弯折角度小于180°。在图3中,由于第一FPC片段11贴合于电池模组主体2的一个侧面,因此可先将第二FPC片段12相对于第一FPC片段11沿第一虚线14进行折叠,再将第二FPC片段12相对于第一FPC片段11沿第二虚线15进行折弯,形成图4中第二FPC片段12与第一FPC片段11之间的相对位置关系,使得第二FPC片段12贴合于电池模组主体2的上表面。Referring to FIGS. 3 and 4 , the second FPC segment 12 is formed after being folded and bent relative to the first FPC segment 11 . The second FPC segment 12 is attached to the upper surface of the battery module body 2 , where folding refers to bending. After folding, they overlap at least partially, that is, the bending angle is 180°, and bending means that they do not overlap after bending, but form a certain angle, that is, the bending angle is less than 180°. In FIG. 3 , since the first FPC segment 11 is attached to one side of the battery module body 2 , the second FPC segment 12 can be folded relative to the first FPC segment 11 along the first dotted line 14 first, and then the second FPC segment 12 can be folded along the first dotted line 14 . The two FPC segments 12 are bent along the second dotted line 15 relative to the first FPC segment 11, forming the relative positional relationship between the second FPC segment 12 and the first FPC segment 11 in Figure 4, so that the second FPC segment 12 fits on the upper surface of the battery module body 2.
类似地,经相对于第二FPC片段12折叠以及折弯后形成第三FPC片段13,第三FPC片段13贴合于电池模组主体2的前表面。具体地,在图3中,在第二FPC片段12贴合于电池模组主体2的上表面后,可先将第三FPC片段13相对于第二FPC片段12沿第三虚线16进行折叠,再将第三FPC片段13相对于第二FPC片段12沿第四虚线17进行折弯,形成图4中第三FPC片段13与第二FPC片段12之间的相对位置关系,使得第三FPC片段13贴合于电池模组主体2的前表面。Similarly, the third FPC segment 13 is formed after being folded and bent relative to the second FPC segment 12 , and the third FPC segment 13 is attached to the front surface of the battery module body 2 . Specifically, in FIG. 3 , after the second FPC segment 12 is attached to the upper surface of the battery module body 2 , the third FPC segment 13 can first be folded relative to the second FPC segment 12 along the third dotted line 16 . The third FPC segment 13 is then bent along the fourth dotted line 17 relative to the second FPC segment 12, forming the relative positional relationship between the third FPC segment 13 and the second FPC segment 12 in Figure 4, so that the third FPC segment 13 is attached to the front surface of the battery module body 2 .
在本申请的一些实施例中,在图3中,第二FPC片段12相对于第一FPC片段11的折叠方向(即第一虚线14在FPC板10所在平面内的法线方向)倾斜于FPC板10的长度方向,以便于折叠后的第二FPC片段12可通过折弯贴合至电池模组主体2的上表面。类似地,在图3中,第三FPC片段13相对于第二FPC片段12的折叠方向(即第三虚线16在FPC板10所在平面内的法线方向)倾斜于FPC板10的长度方向,以便于折叠后的第三FPC片段13可通过折弯贴合至电池模组主体2的前表面。In some embodiments of the present application, in FIG. 3 , the folding direction of the second FPC segment 12 relative to the first FPC segment 11 (ie, the normal direction of the first dotted line 14 in the plane where the FPC board 10 is located) is inclined to the FPC The length direction of the board 10 is such that the folded second FPC segment 12 can be attached to the upper surface of the battery module body 2 by bending. Similarly, in Figure 3, the folding direction of the third FPC segment 13 relative to the second FPC segment 12 (ie, the normal direction of the third dotted line 16 in the plane where the FPC board 10 is located) is inclined to the length direction of the FPC board 10, So that the folded third FPC segment 13 can be attached to the front surface of the battery module body 2 by bending.
在进一步的实施例中,在图3中,第二FPC片段12相对于第一FPC片段11的折叠方向与第三FPC片段13相对于第二FPC片段12的折叠方向平行,即第一虚线14与第三虚线16平行,以便于在第二FPC片段12从电池模组主体2的侧面折叠以及折弯,贴合至电池模组主体2的上表面后,第三FPC片段13也可从电池模组主体2的上表面折叠以及折弯,贴合至电池模组主体2的前表面。In a further embodiment, in FIG. 3 , the folding direction of the second FPC segment 12 relative to the first FPC segment 11 is parallel to the folding direction of the third FPC segment 13 relative to the second FPC segment 12 , that is, the first dotted line 14 parallel to the third dotted line 16, so that after the second FPC segment 12 is folded and bent from the side of the battery module body 2 and attached to the upper surface of the battery module body 2, the third FPC segment 13 can also be folded from the battery module body 2. The upper surface of the module body 2 is folded and bent to fit to the front surface of the battery module body 2 .
在进一步的实施例中,在图3中,第二FPC片段12相对于第一FPC片段11折叠时的折痕与FPC板10的长度方向形成的夹角为45°,即第一虚线14与FPC板10的长度方向形成的夹角为45°,这样,在第二FPC片段12从电池模组主体2的侧面折叠以及折弯,贴合至电池模组主体2的上表面后,第二FPC片段12与电池模组主体2的上表面边缘平行或者垂直,以便于第二FPC片段12的安装。类似地,在图3中,第三FPC片段13相对于第二FPC片段12折叠时的折痕与FPC板10的长度方向形成的夹角为45°,即第三虚线16与FPC板10的长度方向形成的夹角为45°,这样,在第三FPC片段13从电池模组主体2的上表面折叠以及折弯,贴合至电池模组主体2的前表面后,第二FPC片段12与电池模组主体2的前表面边缘平行或者垂直,以便于第三FPC片段13的安装。In a further embodiment, in FIG. 3 , the angle between the crease when the second FPC segment 12 is folded relative to the first FPC segment 11 and the length direction of the FPC board 10 is 45°, that is, the first dotted line 14 and The angle formed by the length direction of the FPC board 10 is 45°. In this way, after the second FPC segment 12 is folded and bent from the side of the battery module body 2 and attached to the upper surface of the battery module body 2, the second The FPC segment 12 is parallel or perpendicular to the upper surface edge of the battery module body 2 to facilitate the installation of the second FPC segment 12 . Similarly, in FIG. 3 , the angle between the fold of the third FPC segment 13 when folded relative to the second FPC segment 12 and the length direction of the FPC board 10 is 45°, that is, the angle between the third dotted line 16 and the length direction of the FPC board 10 is 45°. The angle formed in the length direction is 45°. In this way, after the third FPC segment 13 is folded and bent from the upper surface of the battery module body 2 and attached to the front surface of the battery module body 2, the second FPC segment 12 It is parallel or perpendicular to the front surface edge of the battery module body 2 to facilitate the installation of the third FPC segment 13 .
在本申请的一些实施例中,在图3中,第二FPC片段12相对于第一FPC片段11折弯时的折痕(即第二虚线15)、第三FPC片段13相对于第二FPC片段12折弯时的折痕(即第四虚线17)均垂直于FPC板10的长度方向,以便于第二FPC片段12与电池模组主体2的上表面的贴合、第三FPC片段13与电池模组主体2的前表面的贴合。In some embodiments of the present application, in Figure 3, the crease when the second FPC segment 12 is bent relative to the first FPC segment 11 (ie, the second dotted line 15), the third FPC segment 13 relative to the second FPC The creases (i.e., the fourth dotted line 17 ) when the segment 12 is bent are perpendicular to the length direction of the FPC board 10 to facilitate the fitting of the second FPC segment 12 to the upper surface of the battery module body 2 and the third FPC segment 13 Fitted with the front surface of the battery module body 2 .
在本申请的一些实施例中,第二FPC片段12相对于第一FPC片段11折叠的位置、第三FPC片段13相对于第二FPC片段12折叠的位置均设置有泡棉。具体地,泡棉一般设置于折叠后重叠的两个部分之间,以避免折叠后的FPC回弹。例如,在第二FPC片段12相对于第一FPC片段11折叠后,第二FPC片段12与第一FPC片段11至少有部分重叠,此时,第二FPC片段12中的重叠部分与第一FPC片段11中的重叠部分之间可设置泡棉。又例如,在第三FPC片段13相对于第二FPC片段12折叠后,第三FPC片段13与第二FPC片段12至少有部分重叠,此时,第三FPC片段13中的重叠部分与第二FPC片段12中的重叠部分之间可设置泡棉。在一个示例中,泡棉的长度和宽度可以均是1毫米。In some embodiments of the present application, foam is provided at the folded position of the second FPC segment 12 relative to the first FPC segment 11 and the folded position of the third FPC segment 13 relative to the second FPC segment 12 . Specifically, foam is generally placed between two overlapping parts after folding to prevent the FPC from springing back after folding. For example, after the second FPC segment 12 is folded relative to the first FPC segment 11, the second FPC segment 12 at least partially overlaps with the first FPC segment 11. At this time, the overlapping portion of the second FPC segment 12 overlaps with the first FPC segment 12. Foam may be provided between the overlapping portions of segment 11 . For another example, after the third FPC segment 13 is folded relative to the second FPC segment 12, the third FPC segment 13 and the second FPC segment 12 at least partially overlap. At this time, the overlapping portion of the third FPC segment 13 overlaps the second FPC segment 12. Foam may be provided between overlapping portions of the FPC segments 12 . In one example, the length and width of the foam may both be 1 mm.
在本申请的一些实施例中,如图5所示,图5是图1中区域B的一种细化结构示意图。在图5中,信号采集片20的一端连接至第一FPC片段11,另一端连接至电池模组主体2的上表面的汇流排4,汇流排4下方连接有电池,以便于信号采集片20采集电池状态信号。但是,在电池由于受热等因素向上膨胀时,信号采集片20与汇流排4连接的一端也会向上移动,容易造成信号采集片20断裂而影响电池状态信号的采集。In some embodiments of the present application, as shown in Figure 5, Figure 5 is a detailed structural diagram of area B in Figure 1. In FIG. 5 , one end of the signal collection piece 20 is connected to the first FPC segment 11 , and the other end is connected to the bus 4 on the upper surface of the battery module body 2 . A battery is connected below the bus 4 so that the signal collection piece 20 Collect battery status signals. However, when the battery expands upward due to factors such as heating, the end of the signal collection piece 20 connected to the bus 4 will also move upward, which may easily cause the signal collection piece 20 to break and affect the collection of battery status signals.
为此,本实施例对第一FPC片段11中的部分结构进行了改进。具体地,如图6所示,图6是图5的第一FPC片段11中部分结构的平面示意图。在图6中,第一FPC片段11朝向电池模组主体2的上表面的一侧设置有凹槽18,第一FPC片段11中包括“S”型连接件19,“S”型连接件19设置于凹槽18中,且“S”型连接件19与凹槽18之间存在间隙,“S”型连接件19包括第一端部191和第二端部192,第一端部191固定于凹槽18的第一侧壁181,信号采集片20固定于第二端部192,这样,即使电池向上膨胀,“S”型连接件19也可允许信号采集片20跟随汇流排4向上移动一定距离,避免了信号采集片20的断裂。图6中示出的结构可同时存在多个,以通过不同的“S”型连接件19分别连接不同的信号采集片20。To this end, this embodiment improves some structures in the first FPC segment 11. Specifically, as shown in FIG. 6 , FIG. 6 is a schematic plan view of part of the structure in the first FPC segment 11 of FIG. 5 . In FIG. 6 , the first FPC segment 11 is provided with a groove 18 on one side facing the upper surface of the battery module body 2 . The first FPC segment 11 includes an “S”-shaped connector 19 . The “S”-shaped connector 19 It is arranged in the groove 18, and there is a gap between the "S"-shaped connector 19 and the groove 18. The "S"-shaped connector 19 includes a first end 191 and a second end 192, and the first end 191 is fixed. On the first side wall 181 of the groove 18, the signal collection piece 20 is fixed to the second end 192. In this way, even if the battery expands upward, the "S"-shaped connector 19 can allow the signal collection piece 20 to move upward following the busbar 4. A certain distance avoids breakage of the signal collection piece 20 . Multiple structures shown in FIG. 6 may exist at the same time to connect different signal collection pieces 20 through different “S”-shaped connectors 19 .
在一个示例中,对“S”型连接件19的尺寸进行举例说明,例如图6中示出了C、D、E、F、G、H这6个位置的距离,其中,C可以是6毫米,D可以是4毫米,E可以是10毫米,F可以是2毫米,G可以是8毫米,H可以是7.2毫米。In one example, the dimensions of the “S”-shaped connector 19 are illustrated. For example, FIG. 6 shows the distances of six positions: C, D, E, F, G, and H, where C can be 6 mm, D can be 4mm, E can be 10mm, F can be 2mm, G can be 8mm, H can be 7.2mm.
在本申请的一些实施例中,对第一FPC片段11的材料进行说明。参照图7,图7是第一FPC片段11的横截面中的层叠结构示意图。在图7中,第一FPC片段11包括依次层叠的第一保护膜层111、FPC基材层112、覆盖膜层113以及第二保护膜层114,第一保护膜层111位于第一FPC片段11靠近电池模组主体2的一侧,第二保护膜层114位于第一FPC片段11远离电池模组主体2的一侧。信号采集片20的一个端部固定于第二端部192处的FPC基材层112与覆盖膜层113之间,以使信号采集片20与FPC基材层112接触,这样,信号采集片20采集到的电池状态信号可从信号采集片20传递至FPC基材层112,以便于电池状态信号在FPC基材层112中的传输。In some embodiments of the present application, the materials of the first FPC segment 11 are described. Referring to FIG. 7 , FIG. 7 is a schematic diagram of the stacked structure in a cross section of the first FPC segment 11 . In FIG. 7 , the first FPC segment 11 includes a first protective film layer 111 , an FPC substrate layer 112 , a covering film layer 113 and a second protective film layer 114 laminated in sequence. The first protective film layer 111 is located in the first FPC segment. 11 is close to the side of the battery module body 2 , and the second protective film layer 114 is located on the side of the first FPC segment 11 away from the battery module body 2 . One end of the signal collection sheet 20 is fixed between the FPC base material layer 112 and the cover film layer 113 at the second end 192 so that the signal collection sheet 20 is in contact with the FPC base material layer 112. In this way, the signal collection sheet 20 The collected battery status signal can be transmitted from the signal collection piece 20 to the FPC base material layer 112 to facilitate the transmission of the battery status signal in the FPC base material layer 112 .
其中,FPC基材层112具体可包括依次层叠的PI(PolyimideFilm,聚酰亚胺薄膜)补强层、基材粘接胶、FPC铜箔,PI补强层设置于FPC基材层112远离覆盖膜层113的一侧,FPC铜箔设置于FPC基材层112靠近覆盖膜层113的一侧,信号采集片20的上述端部具体固定于FPC铜箔与覆盖膜层113之间,信号采集片20的该端部的固定可利用锡膏和回流焊来实现。Among them, the FPC base material layer 112 may specifically include a PI (Polyimide Film, polyimide film) reinforcement layer, a base material adhesive glue, and an FPC copper foil laminated in sequence. The PI reinforcement layer is disposed on the FPC base material layer 112 away from the covering layer. On one side of the film layer 113, the FPC copper foil is disposed on the side of the FPC base material layer 112 close to the covering film layer 113. The above-mentioned end of the signal collection piece 20 is specifically fixed between the FPC copper foil and the covering film layer 113. The signal collection The fixation of this end of the chip 20 can be achieved using solder paste and reflow soldering.
在一个示例中,FPC基材层112的厚度可以是0.11毫米,其中,FPC铜箔的厚度为35微米,基材粘接胶的厚度为25微米,PI补强层的厚度为50微米。第一保护膜层111和第二保护膜层114的厚度均为50微米,第一保护膜层111与PI补强层之间的粘接胶、第二保护膜层114与PI补强层之间的粘接胶以及覆盖膜层113与FPC铜箔之间的粘接胶的厚度均为25微米,形成的第一FPC片段11的总厚度为0.3±0.05毫米。In one example, the thickness of the FPC substrate layer 112 may be 0.11 mm, where the thickness of the FPC copper foil is 35 microns, the thickness of the substrate adhesive is 25 microns, and the thickness of the PI reinforcement layer is 50 microns. The thickness of the first protective film layer 111 and the second protective film layer 114 is both 50 microns. The thickness of the adhesive between the film layer 113 and the FPC copper foil is 25 microns, and the total thickness of the first FPC segment 11 is 0.3±0.05 mm.
在形成第一FPC片段11的过程中,在将信号采集片20的一个端部与FPC基材层112焊接,并覆盖上覆盖膜层113后,此时还需要在覆盖膜层113上再贴合一层第二保护膜层114,但由于上述的“S”型连接件19的结构设计,“S”型连接件19可能会出现晃动,使得第二保护膜层114无法准确贴合。In the process of forming the first FPC segment 11 , after welding one end of the signal collection piece 20 to the FPC base material layer 112 and covering it with the covering film layer 113 , it is necessary to stick another layer on the covering film layer 113 at this time. However, due to the structural design of the “S”-shaped connector 19 mentioned above, the “S”-shaped connector 19 may shake, making the second protective film layer 114 unable to fit accurately.
为此,本实施例对第一FPC片段11中的部分结构进行了进一步改进。具体地,如图6所示,第二端部192通过微连接段193与凹槽18的第二侧壁182连接,第二侧壁182与第一侧壁181相对设置,在微连接段193的约束作用下,“S”型连接件19不会出现晃动,使得第二保护膜层114可以准确贴合,从而增加FPC的良率和生产效率。在一个示例中,微连接段沿垂直于电池模组主体2的上表面的方向上的宽度可以是1毫米,从而实现微连接。To this end, this embodiment further improves some structures in the first FPC segment 11. Specifically, as shown in FIG. 6 , the second end 192 is connected to the second side wall 182 of the groove 18 through a micro-connection section 193 . The second side wall 182 is opposite to the first side wall 181 . In the micro-connection section 193 Under the constraint, the "S"-shaped connector 19 will not shake, so that the second protective film layer 114 can be accurately fitted, thereby increasing the yield and production efficiency of FPC. In one example, the width of the micro-connection section in a direction perpendicular to the upper surface of the battery module body 2 may be 1 mm, thereby realizing micro-connection.
在本申请的一些实施例中,如图6所示,凹槽18远离“S”型连接件19的一侧设置有定位孔183,定位孔183依次贯穿第一保护膜层111、FPC基材层112、覆盖膜层113以及第二保护膜层114,定位孔183用于供电池模组本体上的定位柱3穿过。这样,在将第二保护膜层114贴合至“S”型连接件19时,定位柱3可通过定位孔183也穿过第二保护膜层114,以便于定位柱3对第一保护膜层111、FPC基材层112、覆盖膜层113以及第二保护膜层114的同时定位,进一步降低了准确贴合第二保护膜层114的难度。In some embodiments of the present application, as shown in FIG. 6 , a positioning hole 183 is provided on the side of the groove 18 away from the “S”-shaped connector 19 , and the positioning hole 183 sequentially penetrates the first protective film layer 111 and the FPC substrate. layer 112, the covering film layer 113 and the second protective film layer 114, and the positioning hole 183 is used for the positioning post 3 on the battery module body to pass through. In this way, when the second protective film layer 114 is attached to the "S"-shaped connector 19, the positioning post 3 can also pass through the second protective film layer 114 through the positioning hole 183, so that the positioning post 3 can align the first protective film layer 114 with the second protective film layer 114. The simultaneous positioning of the layer 111 , the FPC base material layer 112 , the covering film layer 113 and the second protective film layer 114 further reduces the difficulty of accurately fitting the second protective film layer 114 .
在本申请的一些实施例中,如图8所示,图8为图1中区域B的另一种细化结构示意图。在图8中,信号采集片20包括第一信号采集片段21和第二信号采集片段22,第一信号采集片段21和第二信号采集片段22沿信号采集片20的长度方向依次连接,第一信号采集片段21和第二信号采集片段22一体成型。第一信号采集片段21设置于电池模组主体2中第一FPC片段11所在的侧面,且第一信号采集片段21远离第二信号采集片段22的端部固定于第二端部192,经相对于第一信号采集片段21折弯后形成第二信号采集片段22,使得第二信号采集片段22贴合于电池模组主体2的上表面,第二信号采集片段22远离第一信号采集片段21的端部固定于电池模组主体2的上表面的汇流排4。这样,信号采集片20即可从电池模组主体2的上表面的汇流排4采集电池状态信号,并传递至电池模组主体2的侧面的第一FPC片段11。In some embodiments of the present application, as shown in FIG. 8 , FIG. 8 is another detailed structural diagram of area B in FIG. 1 . In FIG. 8 , the signal collection piece 20 includes a first signal collection section 21 and a second signal collection section 22 . The first signal collection section 21 and the second signal collection section 22 are connected in sequence along the length direction of the signal collection piece 20 . The signal collecting section 21 and the second signal collecting section 22 are integrally formed. The first signal acquisition segment 21 is disposed on the side of the battery module body 2 where the first FPC segment 11 is located, and the end of the first signal acquisition segment 21 away from the second signal acquisition segment 22 is fixed to the second end 192 , and is connected to the second end 192 . The second signal collection section 22 is formed after the first signal collection section 21 is bent, so that the second signal collection section 22 is attached to the upper surface of the battery module body 2 and the second signal collection section 22 is away from the first signal collection section 21 The end is fixed to the bus bar 4 on the upper surface of the battery module body 2 . In this way, the signal collection piece 20 can collect the battery status signal from the bus bar 4 on the upper surface of the battery module body 2 and transmit it to the first FPC segment 11 on the side of the battery module body 2 .
在本申请的一些实施例中,第二信号采集片段22相对于第一信号采集片段21折弯时的折痕23与第二端部192的间隔距离大于或等于预设距离,从而在该折痕与第二端部192之间保留一定空间。这样,在通过折弯治具来折弯第二信号采集片段22时,折弯治具可利用该折痕与第二端部192之间的空间来执行折弯操作,不会压到第一FPC片段11而影响电池状态信号的采集。其中,预设距离的取值基于折弯治具执行折弯操作时需要的空间来设置,例如预设距离的取值可以是2毫米。In some embodiments of the present application, the separation distance between the crease 23 and the second end 192 when the second signal collection segment 22 is bent relative to the first signal collection segment 21 is greater than or equal to the preset distance, so that at the fold A certain space is left between the mark and the second end 192. In this way, when the second signal collection segment 22 is bent by the bending jig, the bending jig can utilize the space between the fold and the second end 192 to perform the bending operation without pressing the first signal collecting segment 22 . FPC segment 11 affects the collection of battery status signals. The value of the preset distance is set based on the space required by the bending fixture when performing the bending operation. For example, the value of the preset distance may be 2 mm.
第二方面,本申请的实施例提供了一种电池模组。电池模组包括电池模组主体2,以及如上任一项所述的FPC采集装置1。电池模组主体2包括上述的电池、汇流排4以及定位柱3,FPC采集装置1用于采集电池模组主体2中的电池状态信号,实现了在电池模组主体2的前表面对外输出电池状态信号的同时,降低制作FPC板10的材料成本。In a second aspect, embodiments of the present application provide a battery module. The battery module includes a battery module body 2 and the FPC collection device 1 as described in any one of the above. The battery module main body 2 includes the above-mentioned battery, the bus bar 4 and the positioning post 3. The FPC acquisition device 1 is used to collect the battery status signal in the battery module main body 2, and realizes the external output of the battery on the front surface of the battery module main body 2. At the same time, the material cost of manufacturing the FPC board 10 is reduced.
以上对本申请实施例进行了详细介绍,本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的方法及其核心思想;同时,对于本领域的技术人员,依据本申请的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本申请的限制。The embodiments of the present application have been introduced in detail above. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method and the core idea of the present application; at the same time, for Those skilled in the art may make changes in the specific implementation and application scope based on the ideas of the present application. In summary, the contents of this description should not be understood as limiting the present application.
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