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CN220602565U - Wearable embedded flexible electrothermal sensing structures, sensors and wearable devices - Google Patents

Wearable embedded flexible electrothermal sensing structures, sensors and wearable devices Download PDF

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CN220602565U
CN220602565U CN202322364986.8U CN202322364986U CN220602565U CN 220602565 U CN220602565 U CN 220602565U CN 202322364986 U CN202322364986 U CN 202322364986U CN 220602565 U CN220602565 U CN 220602565U
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electrothermal
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张宝龙
吴廷洋
唐福康
茅东升
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Ningbo Institute of Material Technology and Engineering of CAS
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Abstract

The utility model discloses a wearable embedded flexible electric heating sensing structure, a sensor and wearable equipment. The wearable embedded flexible electric heating sensing structure comprises a sensing structure, at least one electric heating structure and at least one insulating structure, wherein the electric heating structure is embedded in the sensing structure, the insulating structure is arranged between the electric heating structure and the sensing structure, and the electric heating structure is electrically isolated from the sensing structure through the insulating structure. The wearable embedded flexible electric sensor provided by the utility model combines the electric heating layer and the sensing layer into a whole, can realize self-control temperature through controllable electric heating, can realize real-time body data monitoring through electric current transmission, monitors heart rate, unsmooth blood, blood pressure, joint fluctuation and the like through stress-strain sensing, and fills the blank of the wearable flexible sensor combining electric heating and sensing.

Description

可穿戴嵌入式柔性电热传感结构、传感器及可穿戴设备Wearable embedded flexible electrothermal sensing structures, sensors and wearable devices

技术领域Technical field

本实用新型特别涉及一种可穿戴嵌入式柔性电热传感结构、传感器及可穿戴设备,属于柔性传感器技术领域。The utility model particularly relates to a wearable embedded flexible electrothermal sensing structure, a sensor and a wearable device, and belongs to the technical field of flexible sensors.

背景技术Background technique

目前制备柔性电子材料的主要基材有橡胶、塑料、有机硅等。难以降解,可回收比例较低,对环境造成巨大威胁,且传感结构单一,缺乏复合功能及复杂场景应用,传感材料与基质之间的弱亲和力直接限制其耐久性及抗疲劳能力。碳系传感材料一直没能良好解决分散问题,大多使用超声振荡和有机分散剂结合分散,其中有机分散剂易造成成型传感材料内含缺陷,无法得到良好分散效果。目前制备可穿戴式柔性电子传感器无法实现实时可控灵敏度,有些需要高灵敏度的使用场景和一些需要较低灵敏度的使用场景无法兼容,使得传感器应用场景受限。At present, the main base materials for preparing flexible electronic materials include rubber, plastic, silicone, etc. It is difficult to degrade, has a low recyclability ratio, poses a huge threat to the environment, and has a single sensing structure, lacking composite functions and complex scene applications. The weak affinity between the sensing material and the matrix directly limits its durability and fatigue resistance. Carbon-based sensing materials have not been able to solve the dispersion problem well. Most of them use ultrasonic oscillation and organic dispersants for dispersion. Organic dispersants can easily cause defects in the molded sensing materials, making it impossible to obtain good dispersion effects. At present, the preparation of wearable flexible electronic sensors cannot achieve real-time controllable sensitivity. Some usage scenarios that require high sensitivity are incompatible with some usage scenarios that require lower sensitivity, which limits the application scenarios of the sensor.

专利201910793284.7公开了一种锑掺杂SnO2@碳纳米管复合膜的制备方法,采用水热法将Sb掺杂SnO2负载到碳纳米管薄膜上,电热效率明显提高。由此可见,当前以碳纳米管为基础或增强材料的电热膜并没有解决碳纳米管容易团聚的问题,这样会导致电热不均。专利201910967180.3公开了一种水性碳纳米管高导电膜的制备方法,将碳纳米管水性分散液涂于加热的转印辊表面,形成连续碳纳米管膜后通过热压转印至带有热熔胶的塑料基材,之后通过等离子或电弧刻蚀工艺将分散剂清理后得到高导电的碳纳米管层。但将分散剂清理之后得到的碳纳米管层会有不可避免的缺陷影响。专利201510230768.2公开了一种碳纳米管应用于地暖电热膜上的方法,方法是将两根铜箔丝竖直穿过所述涤纶布的两侧,再将涤纶布通过所制取的碳纳米管液相,这种材料结构虽然可以在一定程度上解决碳系材料与基质之间的亲和力问题,但是却牺牲了相当一部分抗疲劳能力与材料的可回收性。Patent 201910793284.7 discloses a method for preparing an antimony-doped SnO 2 @carbon nanotube composite film. The hydrothermal method is used to load Sb-doped SnO 2 onto the carbon nanotube film, and the electrothermal efficiency is significantly improved. It can be seen that the current electric heating films based on carbon nanotubes or reinforced materials do not solve the problem of easy agglomeration of carbon nanotubes, which will lead to uneven electric heating. Patent 201910967180.3 discloses a method for preparing a water-based carbon nanotube highly conductive film. The aqueous carbon nanotube dispersion is applied to the surface of a heated transfer roller to form a continuous carbon nanotube film and is then transferred to a film with hot melt by hot pressing. The plastic substrate is glued, and then the dispersant is cleaned through a plasma or arc etching process to obtain a highly conductive carbon nanotube layer. However, the carbon nanotube layer obtained after cleaning the dispersant will have inevitable defects. Patent 201510230768.2 discloses a method for applying carbon nanotubes to floor heating electric heating films. The method is to pass two copper foil wires vertically through both sides of the polyester cloth, and then pass the polyester cloth through the prepared carbon nanotubes. Liquid phase, although this material structure can solve the affinity problem between carbon-based materials and the matrix to a certain extent, it sacrifices a considerable part of the fatigue resistance and material recyclability.

实用新型内容Utility model content

本实用新型的主要目的在于提供一种可穿戴嵌入式柔性电热传感结构、传感器及可穿戴设备,能够通过同一材料层同时实现电热与应变传感监测,且电热单元与传感单元分离工作,可以实现可控变温与实时传感,功能性强,从而克服现有技术中的不足。The main purpose of this utility model is to provide a wearable embedded flexible electrothermal sensing structure, sensor and wearable device, which can simultaneously realize electrothermal and strain sensing monitoring through the same material layer, and the electrothermal unit and the sensing unit work separately. It can realize controllable temperature change and real-time sensing, and has strong functionality, thereby overcoming the shortcomings of the existing technology.

为实现前述实用新型目的,本实用新型采用的技术方案包括:In order to achieve the aforementioned purpose of the utility model, the technical solutions adopted by the utility model include:

本实用新型一方面提供了一种可穿戴嵌入式柔性电热传感结构,包括传感结构、至少一电热结构和至少一绝缘结构,所述电热结构嵌设在所述传感结构内,所述绝缘结构设置在所述电热结构与所述传感结构之间,所述电热结构与所述传感结构经所述绝缘结构电性隔离。On the one hand, the utility model provides a wearable embedded flexible electrothermal sensing structure, which includes a sensing structure, at least one electrothermal structure and at least one insulation structure. The electrothermal structure is embedded in the sensing structure, and the An insulating structure is disposed between the electrothermal structure and the sensing structure, and the electrothermal structure and the sensing structure are electrically isolated by the insulating structure.

本实用新型另一方面还提供了一种可穿戴嵌入式柔性电热传感器,包括依次层叠设置的导热层、第一绝缘层、电热传感层、第二绝缘层和隔热层,其中,所述电热传感层包括所述的可穿戴嵌入式柔性电热传感结构。On the other hand, the utility model also provides a wearable embedded flexible electrothermal sensor, which includes a thermal conductive layer, a first insulating layer, an electrothermal sensing layer, a second insulating layer and a thermal insulation layer that are stacked in sequence, wherein the The electrothermal sensing layer includes the wearable embedded flexible electrothermal sensing structure.

本实用新型另一方面还提供了一种可穿戴设备,包括所述的可穿戴嵌入式柔性电热传感结构或者所述的可穿戴嵌入式柔性电热传感器。On the other hand, the present invention also provides a wearable device, including the wearable embedded flexible electrothermal sensing structure or the wearable embedded flexible electrothermal sensor.

与现有技术相比,本实用新型的优点包括:Compared with the existing technology, the advantages of this utility model include:

1)本实用新型提供的一种可穿戴嵌入式柔性电热传感器能够通过同一材料层同时实现电热与应变传感监测,且电热单元与传感单元分离工作,可以实现可控变温与实时传感,功能性强。1) The wearable embedded flexible electrothermal sensor provided by this utility model can simultaneously realize electrothermal and strain sensing monitoring through the same material layer, and the electrothermal unit and the sensing unit work separately, which can realize controllable temperature change and real-time sensing. Highly functional.

2)本实用新型提供的一种可穿戴嵌入式柔性电热传感器在传感器表面施加应力范围小于损伤应力的40%~80%的情况下发热层电阻呈类抛物线变化,拟合度可达0.9914,可以通过电阻变化精确检测应力变化,传感灵敏度高。2) The utility model provides a wearable embedded flexible electrothermal sensor. When the stress range applied to the sensor surface is less than 40% to 80% of the damage stress, the resistance of the heating layer changes in a parabolic manner, and the fitting degree can reach 0.9914. Stress changes are accurately detected through resistance changes, and the sensing sensitivity is high.

3)本实用新型提供的一种可穿戴嵌入式柔性电热传感器所有材料均采用可降解材料,核心电热传感层采用全碳系材料制成,环保性强。3) All materials of the wearable embedded flexible electrothermal sensor provided by this utility model are made of degradable materials, and the core electrothermal sensing layer is made of all-carbon materials, which is highly environmentally friendly.

4)本实用新型提供的一种可穿戴嵌入式柔性电热传感器制备成本不高,可以实现工业化量产,性价比高。4) The wearable embedded flexible electrothermal sensor provided by this utility model has low preparation cost, can realize industrial mass production, and has high cost performance.

5)本实用新型提供的一种可穿戴嵌入式柔性电热传感器中的电热传感层可通过调配碳纳米管与石墨烯之间的比例灵活调控电阻率,实现可控的电热与高传感灵敏度,且可通过可控电热实时控制传感器灵敏度。5) The electrothermal sensing layer in a wearable embedded flexible electrothermal sensor provided by this utility model can flexibly adjust the resistivity by adjusting the ratio between carbon nanotubes and graphene to achieve controllable electrothermal and high sensing sensitivity. , and the sensor sensitivity can be controlled in real time through controllable electric heating.

附图说明Description of the drawings

为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present application or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments recorded in this application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.

图1是本实用新型一典型实施案例中提供的一种可穿戴嵌入式柔性电热传感结构的结构示意图;Figure 1 is a schematic structural diagram of a wearable embedded flexible electrothermal sensing structure provided in a typical implementation case of the present invention;

图2是本实用新型一典型实施案例中提供的一种可穿戴嵌入式柔性电热传感结构的制备流程示意图;Figure 2 is a schematic diagram of the preparation process of a wearable embedded flexible electrothermal sensing structure provided in a typical implementation case of the present invention;

图3是本实用新型一典型实施案例中提供的一种可穿戴嵌入式柔性电热传感结构的制备流程示意图;Figure 3 is a schematic diagram of the preparation process of a wearable embedded flexible electrothermal sensing structure provided in a typical implementation case of the present invention;

图4是本实用新型一典型实施案例中提供的一种可穿戴嵌入式柔性电热传感器的结构示意图。Figure 4 is a schematic structural diagram of a wearable embedded flexible electrothermal sensor provided in a typical implementation case of the present invention.

具体实施方式Detailed ways

鉴于现有技术中的不足,本案发明人经长期研究和大量实践,得以提出本实用新型的技术方案。如下将对该技术方案、其实施过程及原理等作进一步的解释说明。In view of the deficiencies in the prior art, the inventor of this case was able to propose the technical solution of the present utility model after long-term research and extensive practice. The technical solution, its implementation process and principles will be further explained below.

1991年,日本电子显微镜专家lijima在高分辨率透射电子显微镜下发现了多壁碳纳米管后,其迅速成为继C60之后最为热门的碳纳米材料。其具有极大的长径比和低密度,表现出优异的力学性能、良好的热稳定性、导电性和化学稳定性。随着对碳纳米管(CNTs)研究的不断深入,人们发现由碳纳米管制备的全碳薄膜材料表现出了极低的电阻率和很高的导热系数,容易实现性能的设计和调控。石墨烯纳米片(Graphene nanosheets,GNSs)具有特殊的二维结构和较大的比表面积,具有极高的电流密度和热传导率,被认为是热电的理想导体。利用范德华力和结构间的相互缠结,可以将纳米尺度的碳结构组装起来,形成具有多孔疏松结构的薄片纸状结构,即巴基纸。巴基纸内部随机取向的碳纳米网络保证的电学、力学信号的稳定传导,当其与具有高比强度、比模量的复合材料结合时,可以在层合板应变发生变化时顺利地传递电信号,基于此特性,其具有成为柔性健康监测传感器的潜力。In 1991, after Japanese electron microscope expert Lijima discovered multi-walled carbon nanotubes under a high-resolution transmission electron microscope, they quickly became the most popular carbon nanomaterial after C60. It has a large aspect ratio and low density, exhibits excellent mechanical properties, good thermal stability, electrical conductivity and chemical stability. With the deepening of research on carbon nanotubes (CNTs), it has been discovered that all-carbon film materials prepared from carbon nanotubes exhibit extremely low resistivity and high thermal conductivity, making it easy to design and regulate performance. Graphene nanosheets (GNSs) have a special two-dimensional structure and a large specific surface area, have extremely high current density and thermal conductivity, and are considered to be ideal conductors of thermoelectricity. Using van der Waals forces and the entanglement between structures, nanoscale carbon structures can be assembled to form thin paper-like structures with porous and loose structures, namely buckypaper. The randomly oriented carbon nanonetwork inside buckypaper ensures the stable conduction of electrical and mechanical signals. When combined with composite materials with high specific strength and specific modulus, it can smoothly transmit electrical signals when the laminate strain changes. , Based on this characteristic, it has the potential to become a flexible health monitoring sensor.

本实用新型以碳素材料为基底的纸基柔性传感材料相比之下拥有易降解、传感灵敏度高、电热效率好、成本低等优点。本实用新型设计的可穿戴嵌入式柔性电热传感器将电热层与传感层合二为一,可通过可控电热加热实现自主控温,也可通过电流传入实现实时身体数据监测,通过应力应变传感监测心率、血液不畅、血压、关节异动等,填补了将电热与传感二合一的可穿戴式柔性传感器的空白。The utility model's paper-based flexible sensing material based on carbon material has the advantages of easy degradation, high sensing sensitivity, good electrothermal efficiency, and low cost. The wearable embedded flexible electrothermal sensor designed by this utility model combines the electric heating layer and the sensing layer into one. It can realize independent temperature control through controllable electric heating, and can also realize real-time body data monitoring through the introduction of electric current. The sensor monitors heart rate, blood congestion, blood pressure, joint abnormalities, etc., filling the gap in wearable flexible sensors that combine electric heating and sensing into one.

本实用新型一方面提供了一种可穿戴嵌入式柔性电热传感结构,包括传感结构、至少一电热结构和至少一绝缘结构,所述电热结构嵌设在所述传感结构内,所述绝缘结构设置在所述电热结构与所述传感结构之间,所述电热结构与所述传感结构经所述绝缘结构电性隔离,该可穿戴嵌入式柔性电热传感结构可同时实现电热和应变监测。On the one hand, the utility model provides a wearable embedded flexible electrothermal sensing structure, which includes a sensing structure, at least one electrothermal structure and at least one insulation structure. The electrothermal structure is embedded in the sensing structure, and the An insulating structure is disposed between the electrothermal structure and the sensing structure. The electrothermal structure and the sensing structure are electrically isolated by the insulating structure. The wearable embedded flexible electrothermal sensing structure can realize electric heating at the same time. and strain monitoring.

进一步的,所述传感结构具有至少一收容孔,每一所述收容孔内嵌设有一个所述电热结构和一个所述绝缘结构,所述绝缘结构填充在所述电热结构与所述收容孔之间的间隙内。Further, the sensing structure has at least one receiving hole, and each receiving hole is embedded with one of the electric heating structure and one of the insulating structure, and the insulating structure is filled between the electric heating structure and the receiving hole. within the gaps between the holes.

进一步的,所述绝缘结构环绕所述电热结构分布。Further, the insulation structure is distributed around the electrothermal structure.

进一步的,所述收容孔是沿选定方向贯穿所述传感结构的贯穿孔。Further, the receiving hole is a through hole penetrating the sensing structure in a selected direction.

进一步的,所述传感结构、所述绝缘结构、所述电热结构的表面齐平。Further, the surfaces of the sensing structure, the insulation structure, and the electrothermal structure are flush.

进一步的,所述的可穿戴嵌入式柔性电热传感结构包括:多个电热结构,多个电热结构之间电性连接。Further, the wearable embedded flexible electrothermal sensing structure includes: multiple electrothermal structures, and the multiple electrothermal structures are electrically connected.

进一步的,所述收容孔沿选定方向形成的正投影的形状与所述电热结构沿所述选定方向形成的正投影的形状不同。Furthermore, the shape of the orthographic projection formed by the receiving hole along the selected direction is different from the shape of the orthographic projection formed by the electrothermal structure along the selected direction.

进一步的,所述收容孔沿所述选定方向形成的正投影的形状为八边形。Further, the shape of the orthographic projection formed by the receiving hole along the selected direction is an octagon.

进一步的,所述收容孔沿所述选定方向形成的正投影的形状为正八边形。Further, the shape of the orthographic projection formed by the receiving hole along the selected direction is a regular octagon.

进一步的,所述电热结构沿所述选定方向形成的正投影的形状为菱形。Further, the shape of the orthographic projection formed by the electrothermal structure along the selected direction is a rhombus.

需要说明的是,可穿戴嵌入式柔性电热传感结构可以是一个传感结构与多个菱形的电热结构的组合,电流通过电路流经多个电热结构,传感结构与电热结构、连接电热结构的导线之间均以绝缘凝胶结构相隔,以消除电流影响。It should be noted that the wearable embedded flexible electrothermal sensing structure can be a combination of a sensing structure and multiple rhombus-shaped electrothermal structures. The current flows through the multiple electrothermal structures through the circuit. The sensing structure and the electrothermal structure are connected to each other. The wires are separated by an insulating gel structure to eliminate the influence of current.

进一步的,所述传感结构为主要由单壁碳纳米管与多壁碳纳米管形成的巴斯纸传感膜,巴斯纸传感膜中单壁碳纳米管与多壁碳纳米管的质量比为0.1~2∶1。Further, the sensing structure is a Bass paper sensing film mainly composed of single-walled carbon nanotubes and multi-walled carbon nanotubes. The combination of single-walled carbon nanotubes and multi-walled carbon nanotubes in the Bass paper sensing film is The mass ratio is 0.1~2:1.

进一步的,所述巴斯纸传感膜的厚度为0.1~0.3mm。Further, the thickness of the Bass paper sensing film is 0.1-0.3 mm.

进一步的,所述电热结构为主要由单壁碳纳米管、多壁碳纳米管以及石墨烯纳米片形成的巴斯纸电热膜,巴斯纸电热膜中单壁碳纳米管与多壁碳纳米管的质量比为0.1~2∶1,石墨烯纳米片与碳纳米管(单壁碳纳米管与多壁碳纳米管的整体)的质量比为0.3~1∶1。Further, the electrothermal structure is a Bass paper electric heating film mainly composed of single-walled carbon nanotubes, multi-walled carbon nanotubes and graphene nanosheets. The single-walled carbon nanotubes and multi-walled carbon nanotubes in the Bass paper electric heating film are The mass ratio of the tubes is 0.1 to 2:1, and the mass ratio of the graphene nanosheets to the carbon nanotubes (the whole of single-walled carbon nanotubes and multi-walled carbon nanotubes) is 0.3 to 1:1.

进一步的,所述巴斯纸电热膜的厚度为0.1~0.3mm。Further, the thickness of the Bath paper electric heating film is 0.1 to 0.3 mm.

在一较为具体的实施方案中,一种可穿戴嵌入式柔性电热传感结构的制作方法可以包括如下步骤:In a more specific embodiment, a method for manufacturing a wearable embedded flexible electrothermal sensing structure may include the following steps:

(1)单壁碳纳米管与多壁碳纳米管的改性:(1) Modification of single-walled carbon nanotubes and multi-walled carbon nanotubes:

配置有改性功能的有机溶液或酸性溶液,将有机溶液或酸性溶液与多壁碳纳米管、单壁碳纳米管混合并超声分散形成混合体系,所述超声分散的时间为10~30min,功率为120~180W,所述有改性功能的有机溶液或酸性溶液包括氨丙基三乙氧基硅烷(APTES)、H2SO4或HNO3Configure an organic solution or acidic solution with a modification function, mix the organic solution or acidic solution with multi-walled carbon nanotubes and single-walled carbon nanotubes and ultrasonically disperse them to form a mixed system. The ultrasonic dispersion time is 10 to 30 minutes, and the power It is 120-180W, and the organic solution or acidic solution with modification function includes aminopropyltriethoxysilane (APTES), H 2 SO 4 or HNO 3 .

将所得混合体系真空过滤,然后将所得样品放入真空烘箱中干燥,得到改性之后的单壁碳纳米管与多壁碳纳米管混合物;Vacuum filter the obtained mixed system, and then put the obtained sample into a vacuum oven to dry, to obtain a modified mixture of single-walled carbon nanotubes and multi-walled carbon nanotubes;

将改性之后的单壁碳纳米管与多壁碳纳米管混合物和指定溶剂混合成巴基纸传感结构前驱液,将巴基纸传感结构前驱液分为两份,其中一份再加入石墨烯纳米片,形成巴基纸电热结构前驱液,所述石墨烯纳米片包括官能团化的石墨烯纳米片或氧化石墨烯纳米片;Mix the modified single-walled carbon nanotubes and multi-walled carbon nanotubes mixture and the specified solvent to form the bucky paper sensing structure precursor liquid. Divide the bucky paper sensing structure precursor liquid into two parts, and add one part to Graphene nanosheets are used to form the buckypaper electrothermal structure precursor liquid, and the graphene nanosheets include functionalized graphene nanosheets or graphene oxide nanosheets;

(2)分散碳纳米管与石墨烯纳米片:(2) Dispersed carbon nanotubes and graphene nanosheets:

分别在配置而成的两份前驱液中加入分散剂,将混合溶液倒入微射流超微粉气流粉碎机中打散,微射流超微粉气流粉碎机的压力为20000~25000PSI,溶液过机次数为4~6次;Add dispersant to the two prepared precursor liquids, pour the mixed solution into a micro-jet ultra-fine powder airflow pulverizer and disperse it. The pressure of the micro-jet ultra-fine powder airflow pulverizer is 20,000 to 25,000 PSI, and the number of passes of the solution is: 4 to 6 times;

最后将打散之后的溶液放入超声破碎仪中进行最后分散,所述超声破碎仪处理溶液时的功率为120~180W,超声时间为10~20min,将分散之后的两种前驱液真空抽滤成膜,干燥后制成电热传感结构,所述真空抽滤膜包括水性过滤膜与有机过滤膜,水性过滤膜与有机过滤膜的孔径大小为0.22μm或0.45μm,干燥过程中使用干燥手段包括烘台、烘箱与室温三种,烘台温度为60~80℃,时间为0.5~2h,烘箱温度为80~100℃,时间为1~3h,根据温度不同,干燥时间大致为48~72h。Finally, the dispersed solution is put into an ultrasonic crusher for final dispersion. The power of the ultrasonic crusher when processing the solution is 120-180W, and the ultrasonic time is 10-20 minutes. The two precursor liquids after dispersion are vacuum filtered. The film is formed and dried to form an electrothermal sensing structure. The vacuum filtration membrane includes an aqueous filtration membrane and an organic filtration membrane. The pore size of the aqueous filtration membrane and the organic filtration membrane is 0.22 μm or 0.45 μm. Drying means are used during the drying process. It includes three types: drying table, oven and room temperature. The drying table temperature is 60~80℃ and the drying time is 0.5~2h. The oven temperature is 80~100℃ and the drying time is 1~3h. Depending on the temperature, the drying time is approximately 48~72h. .

本实用新型另一方面还提供了一种可穿戴嵌入式柔性电热传感器,包括依次层叠设置的导热层、第一绝缘层、电热传感层、第二绝缘层和隔热层,其中,所述电热传感层包括所述的可穿戴嵌入式柔性电热传感结构。On the other hand, the utility model also provides a wearable embedded flexible electrothermal sensor, which includes a thermal conductive layer, a first insulating layer, an electrothermal sensing layer, a second insulating layer and a thermal insulation layer that are stacked in sequence, wherein the The electrothermal sensing layer includes the wearable embedded flexible electrothermal sensing structure.

进一步的,所述导热层包括导热凝胶层。Further, the thermal conductive layer includes a thermal conductive gel layer.

进一步的,所述导热层的厚度为0.2~0.5mm。Further, the thickness of the thermal conductive layer is 0.2-0.5 mm.

进一步的,所述第一绝缘层包括绝缘布以及绝缘凝胶层,所述绝缘凝胶层覆设在绝缘布的表面。Further, the first insulating layer includes an insulating cloth and an insulating gel layer, and the insulating gel layer is covered on the surface of the insulating cloth.

进一步的,所述第一绝缘层的厚度为0.4~0.7mm。Further, the thickness of the first insulating layer is 0.4-0.7 mm.

进一步的,所述电热传感层的厚度为0.1~0.3mm。Further, the thickness of the electrothermal sensing layer is 0.1 to 0.3 mm.

进一步的,所述第二绝缘层包括绝缘布以及绝缘凝胶层,所述绝缘凝胶层覆设在绝缘布的表面。Further, the second insulating layer includes an insulating cloth and an insulating gel layer, and the insulating gel layer is covered on the surface of the insulating cloth.

进一步的,所述第二绝缘层的厚度为0.4~0.7mm。Further, the thickness of the second insulating layer is 0.4-0.7 mm.

进一步的,所述隔热层包括隔热棉层。Further, the heat insulation layer includes a heat insulation cotton layer.

进一步的,所述隔热层的厚度为0.2~0.5mm。Further, the thickness of the heat insulation layer is 0.2-0.5 mm.

进一步的,所述的可穿戴嵌入式柔性电热传感器还包括耐磨层,所述耐磨层层叠设置在所述隔热层背对所述第二绝缘层的一侧。Further, the wearable embedded flexible electrothermal sensor further includes a wear-resistant layer, the wear-resistant layer is stacked on the side of the thermal insulation layer facing away from the second insulation layer.

进一步的,所述耐磨层包括尼龙面料层。Further, the wear-resistant layer includes a nylon fabric layer.

进一步的,所述耐磨层的厚度为0.5~0.7mm。Further, the thickness of the wear-resistant layer is 0.5-0.7mm.

进一步的,所述的可穿戴嵌入式柔性电热传感器还包括亲肤层,所述亲肤层层叠设置在所述导热层背对所述第一绝缘层的一侧。Further, the wearable embedded flexible electrothermal sensor further includes a skin-friendly layer, and the skin-friendly layer is stacked on the side of the thermal conductive layer facing away from the first insulating layer.

进一步的,所述亲肤层包括天然纤维层。Further, the skin-friendly layer includes a natural fiber layer.

进一步的,所述亲肤层的厚度为0.4~0.7mm。Further, the thickness of the skin-friendly layer is 0.4-0.7 mm.

进一步的,该可穿戴嵌入式柔性电热传感器中的电热传感层的上下包覆绝缘层,第二绝缘层的上表面紧贴隔热层,隔热层的外部覆盖着耐磨层,第一绝缘层紧贴着导热层,将热量传导至导热层下方的亲肤层。Further, the electrothermal sensing layer in the wearable embedded flexible electrothermal sensor is covered with an insulating layer up and down, the upper surface of the second insulating layer is close to the heat insulating layer, and the outside of the heat insulating layer is covered with a wear-resistant layer. The first The insulation layer is close to the thermal conductive layer and conducts heat to the skin-friendly layer below the thermal conductive layer.

本实用新型另一方面还提供了一种可穿戴设备,包括所述的可穿戴嵌入式柔性电热传感结构或者所述的可穿戴嵌入式柔性电热传感器。On the other hand, the present invention also provides a wearable device, including the wearable embedded flexible electrothermal sensing structure or the wearable embedded flexible electrothermal sensor.

如下将结合附图以及具体实施案例对该技术方案、其实施过程及原理等作进一步的解释说明,需要说明的是,本实用新型实施例意在对该一种可穿戴嵌入式柔性电热传感结构、传感器及可穿戴设备的结构组成及其效果进行解释和说明,除非特别说明的之外,本实用新型实施例中所采用的用于制作形成该可穿戴嵌入式柔性电热传感结构、传感器及可穿戴设备的原材料等均是本领域技术人员已知的,其均可以通过市购获得,在此不做具体的限定。The technical solution, its implementation process and principles will be further explained below with reference to the accompanying drawings and specific implementation cases. It should be noted that the embodiments of the present utility model are intended to provide a wearable embedded flexible electrothermal sensor. The structural composition and effects of the structure, sensor and wearable device are explained and described. Unless otherwise specified, the materials used in the embodiments of the present invention are used to form the wearable embedded flexible electrothermal sensing structure and sensor. and raw materials for wearable devices are all known to those skilled in the art and can be purchased commercially, and are not specifically limited here.

实施例1Example 1

请参阅图1,一种可穿戴嵌入式柔性电热传感结构18,包括传感结构18、多个电热结构15和多个绝缘结构26,该传感结构18具有多个收容孔17,该多个收容孔17沿传感结构18的平面延伸方向间隔分布,每一收容孔17沿传感结构18的厚度方向贯穿传感结构18,每一电热结构15和每一绝缘结构26对应嵌设在一收容孔17内,绝缘结构26设置在电热结构15和传感结构18之间,传感结构18和电热结构15之间经该绝缘结构26电性隔离,其中,该传感结构18作为传感单元可以实现应变监测,电热结构15作为电热单元可以实现电热功能,即该可穿戴嵌入式柔性电热传感结构18可同时实现电热和应变监测。Referring to Figure 1, a wearable embedded flexible electrothermal sensing structure 18 includes a sensing structure 18, a plurality of electrothermal structures 15 and a plurality of insulating structures 26. The sensing structure 18 has a plurality of receiving holes 17. The receiving holes 17 are spaced apart along the plane extension direction of the sensing structure 18 . Each receiving hole 17 penetrates the sensing structure 18 along the thickness direction of the sensing structure 18 . Each electrothermal structure 15 and each insulation structure 26 are correspondingly embedded in the sensing structure 18 . In a receiving hole 17, an insulating structure 26 is disposed between the electrothermal structure 15 and the sensing structure 18. The sensing structure 18 and the electrothermal structure 15 are electrically isolated by the insulating structure 26, wherein the sensing structure 18 serves as a sensor. The sensing unit can realize strain monitoring, and the electrothermal structure 15 can realize the electric heating function as an electric heating unit. That is, the wearable embedded flexible electrothermal sensing structure 18 can realize electric heating and strain monitoring at the same time.

具体的,该传感结构18为主要由单壁碳纳米管与多壁碳纳米管形成的巴斯纸传感膜,巴斯纸传感膜中单壁碳纳米管与多壁碳纳米管的质量比为0.1~2∶1,所述巴斯纸传感膜的厚度为0.1~0.3mm,可以理解的,前述多个收容孔17的深度与巴斯纸传感膜的厚度相同。Specifically, the sensing structure 18 is a Bass paper sensing film mainly composed of single-walled carbon nanotubes and multi-walled carbon nanotubes. The relationship between single-walled carbon nanotubes and multi-walled carbon nanotubes in the Bass paper sensing film is The mass ratio is 0.1 to 2:1, and the thickness of the bass paper sensing film is 0.1 to 0.3 mm. It can be understood that the depth of the plurality of aforesaid receiving holes 17 is the same as the thickness of the bass paper sensing film.

具体的,在收容孔17的径向方向上,所述收容孔17与电热结构15之间具有间隙,即传感结构18和电热结构15之间是不直接接触的,绝缘结构26设置在收容孔17和电热结构15之间的间隙中,绝缘结构26不仅可以实现对收容孔17内电热结构15的限制和固定,还可以对电热结构15和传感结构18实现电性隔离(绝缘),可以理解的,通过使绝缘结构26填充电热结构15和传感结构18之间的间隙可以限制电热结构15的运动,从而实现对电热结构15的固定,可以理解的,该绝缘结构26是环绕电热结构15设置的。Specifically, in the radial direction of the receiving hole 17, there is a gap between the receiving hole 17 and the electric heating structure 15, that is, there is no direct contact between the sensing structure 18 and the electric heating structure 15, and the insulating structure 26 is provided in the receiving hole 17. In the gap between the hole 17 and the electrothermal structure 15, the insulating structure 26 can not only limit and fix the electrothermal structure 15 in the receiving hole 17, but also electrically isolate (insulate) the electrothermal structure 15 and the sensing structure 18. It can be understood that by filling the gap between the electrothermal structure 15 and the sensing structure 18 with the insulating structure 26, the movement of the electrothermal structure 15 can be restricted, thereby achieving the fixation of the electrothermal structure 15. It can be understood that the insulating structure 26 is surrounding the electrothermal structure. Structure 15 is set.

具体的,收容孔17和电热结构15沿收容孔17的径向方向形成的径向截面的轮廓形状优选为不同,为了兼顾传感结构18的应变监测效果以及电热结构15的电热效果,优选将所述收容孔17设置为正八边形结构,而将电热结构15设置为菱形结构,以此在保证可穿戴嵌入式柔性电热传感结构18具有良好的应变监测效果的基础上还同时具有良好的电热效果。经过测试,当将电热结构15和传感结构18设置为圆形结构或方形结构时,整体以的电热效果不佳。Specifically, the contour shapes of the radial cross sections formed along the radial direction of the receiving hole 17 and the electrothermal structure 15 are preferably different. In order to take into account the strain monitoring effect of the sensing structure 18 and the electrothermal effect of the electrothermal structure 15, it is preferable to The receiving hole 17 is set as a regular octagonal structure, and the electrothermal structure 15 is set as a rhombus structure, thereby ensuring that the wearable embedded flexible electrothermal sensing structure 18 has a good strain monitoring effect and at the same time has a good strain monitoring effect. Electric heating effect. After testing, when the electrothermal structure 15 and the sensing structure 18 are arranged in a circular structure or a square structure, the overall electrothermal effect is not good.

具体的,所述电热结构15为主要由单壁碳纳米管、多壁碳纳米管以及石墨烯纳米片形成的巴斯纸电热膜,巴斯纸电热膜中单壁碳纳米管与多壁碳纳米管的质量比为0.1~2∶1,石墨烯纳米片与碳纳米管(单壁碳纳米管与多壁碳纳米管的整体)的质量比为0.3~1∶1,具体的,所述巴斯纸电热膜的厚度为0.1~0.3mm。Specifically, the electrothermal structure 15 is a Bath paper electric heating film mainly composed of single-walled carbon nanotubes, multi-walled carbon nanotubes and graphene nanosheets. The single-walled carbon nanotubes and multi-walled carbon in the Bath paper electric heating film are The mass ratio of nanotubes is 0.1 to 2:1, and the mass ratio of graphene nanosheets to carbon nanotubes (the whole of single-walled carbon nanotubes and multi-walled carbon nanotubes) is 0.3 to 1:1. Specifically, as described The thickness of Bath paper electric heating film is 0.1~0.3mm.

具体的,该多个电热结构15可以是由一张巴斯纸电热膜经裁切后形成。Specifically, the plurality of electric heating structures 15 may be formed by cutting a piece of Bath paper electric heating film.

具体的,该绝缘结构26可以是绝缘凝胶结构等。Specifically, the insulating structure 26 may be an insulating gel structure or the like.

具体的,所述传感结构18、所述绝缘结构26、所述电热结构15的表面齐平,该表面是指各结构沿收容孔17的轴向背对设置的两个表面/两个端面,即可以理解的,传感结构18、所述绝缘结构26、所述电热结构15的厚度均为0.1~0.3mm。Specifically, the surfaces of the sensing structure 18 , the insulation structure 26 , and the electrothermal structure 15 are flush. This surface refers to the two surfaces/two end surfaces of each structure that are arranged back-to-back along the axial direction of the receiving hole 17 , that is, it can be understood that the thickness of the sensing structure 18, the insulation structure 26, and the electrothermal structure 15 are all 0.1 to 0.3 mm.

具体的,该多个电热结构15之间电连接,更具体的,该多个电热结构15组合为一个或多个电热结构15组,每一电热结构15组包括间隔设置的多个电热结构15,同一电热结构15组所包含的多个电热结构15串联和/或并联设置。Specifically, the plurality of electric heating structures 15 are electrically connected. More specifically, the plurality of electric heating structures 15 are combined into one or more groups of electric heating structures 15. Each group of electric heating structures 15 includes a plurality of spaced apart electric heating structures 15. , multiple electrothermal structures 15 included in the same group of 15 electrothermal structures are arranged in series and/or in parallel.

具体的,多个电热结构15之间经过导线等进行电连接,该导线与传感结构18之间也是绝缘设置的,示例性的,该导电和传感结构18之间可以设置有绝缘凝胶等。Specifically, the plurality of electrothermal structures 15 are electrically connected through wires, etc., and the wires and the sensing structure 18 are also insulated. For example, an insulating gel can be provided between the conductive and sensing structures 18. wait.

需要说明的是,可穿戴嵌入式柔性电热传感结构18可以是一个传感结构18与多个菱形的电热结构15的组合,电流通过电路流经多个电热结构15,传感结构18与电热结构15、连接电热结构15的导线之间均以绝缘凝胶结构相隔,以消除电流影响。It should be noted that the wearable embedded flexible electrothermal sensing structure 18 can be a combination of one sensing structure 18 and multiple rhombus-shaped electrothermal structures 15. The current flows through the multiple electrothermal structures 15 through the circuit. The sensing structure 18 is connected with the electrothermal structure 15. The structure 15 and the wires connected to the electrothermal structure 15 are separated by an insulating gel structure to eliminate the influence of current.

实施例2Example 2

请参阅图4,一种可穿戴嵌入式柔性电热传感器,包括依次层叠设置的亲肤层25、导热层24、第一绝缘层23、电热传感层19、第二绝缘层22、隔热层21和耐磨层20,即该可穿戴嵌入式柔性电热传感器中的电热传感层19的上下包覆绝缘层,第二绝缘层22的上表面紧贴隔热层21,隔热层21的外部覆盖着耐磨层20,第一绝缘层23紧贴着导热层24,将热量传导至导热层24下方的亲肤层25。Please refer to Figure 4. A wearable embedded flexible electrothermal sensor includes a skin-friendly layer 25, a thermal conductive layer 24, a first insulating layer 23, an electrothermal sensing layer 19, a second insulating layer 22, and a thermal insulation layer that are stacked in sequence. 21 and wear-resistant layer 20, that is, the electrothermal sensing layer 19 in the wearable embedded flexible electrothermal sensor is covered with insulating layers up and down, the upper surface of the second insulating layer 22 is close to the heat insulation layer 21, and the heat insulation layer 21 The outside is covered with a wear-resistant layer 20 , and the first insulating layer 23 is close to the thermal conductive layer 24 to conduct heat to the skin-friendly layer 25 below the thermal conductive layer 24 .

具体的,所述亲肤层25包括天然纤维层,所述亲肤层25的厚度为0.4~0.7mm,所述导热层24包括导热凝胶层,所述导热层24的厚度为0.2~0.5mm。所述第一绝缘层23包括绝缘布以及绝缘凝胶层,所述绝缘凝胶层覆设在绝缘布的表面,所述第一绝缘层23的厚度为0.4~0.7mm。所述电热传感层19为实施例1中的所可穿戴嵌入式柔性电热传感结构18,所述电热传感层19的厚度为0.1~0.3mm。所述第二绝缘层22包括绝缘布以及绝缘凝胶层,所述绝缘凝胶层覆设在绝缘布的表面,所述第二绝缘层22的厚度为0.4~0.7mm。所述隔热层21包括隔热棉层,所述隔热层21的厚度为0.2~0.5mm。耐磨层20包括尼龙面料层,所述耐磨层20的厚度为0.5~0.7mm。Specifically, the skin-friendly layer 25 includes a natural fiber layer, and the thickness of the skin-friendly layer 25 is 0.4-0.7 mm. The thermal conductive layer 24 includes a thermal conductive gel layer, and the thickness of the thermal conductive layer 24 is 0.2-0.5 mm. mm. The first insulating layer 23 includes an insulating cloth and an insulating gel layer. The insulating gel layer is covered on the surface of the insulating cloth. The thickness of the first insulating layer 23 is 0.4-0.7 mm. The electrothermal sensing layer 19 is the wearable embedded flexible electrothermal sensing structure 18 in Embodiment 1, and the thickness of the electrothermal sensing layer 19 is 0.1 to 0.3 mm. The second insulating layer 22 includes an insulating cloth and an insulating gel layer. The insulating gel layer is covered on the surface of the insulating cloth. The thickness of the second insulating layer 22 is 0.4-0.7 mm. The heat insulation layer 21 includes a heat insulation cotton layer, and the thickness of the heat insulation layer 21 is 0.2-0.5 mm. The wear-resistant layer 20 includes a nylon fabric layer, and the thickness of the wear-resistant layer 20 is 0.5-0.7 mm.

实施例3Example 3

本实用新型中所采用的原料均可以在市场中购买得到,其中,本实施例中所采用的多壁碳纳米管的外径为30~50nm,纯度大于98%,长度为0.5~2μm,属于较短碳纳米管。本实施例中所采用的单壁碳纳米管的外径为1~2nm,纯度大于95%,长度为5~30μm,属于较长单壁碳纳米管。本实施例中所采用的石墨烯纳米片为氧化石墨烯,其中碳元素大于等于70%,氧元素大于等于10%。The raw materials used in the present utility model can all be purchased in the market. Among them, the multi-walled carbon nanotubes used in this embodiment have an outer diameter of 30 to 50 nm, a purity of greater than 98%, and a length of 0.5 to 2 μm. Shorter carbon nanotubes. The single-walled carbon nanotubes used in this embodiment have an outer diameter of 1 to 2 nm, a purity of greater than 95%, and a length of 5 to 30 μm, and are relatively long single-walled carbon nanotubes. The graphene nanosheets used in this embodiment are graphene oxide, in which carbon element is greater than or equal to 70%, and oxygen element is greater than or equal to 10%.

请参阅图2、图3和图4,一种可穿戴嵌入式柔性电热传感器的制备方法,包括如下步骤:Please refer to Figure 2, Figure 3 and Figure 4. A method for preparing a wearable embedded flexible electrothermal sensor includes the following steps:

1)单壁碳纳米管与多壁碳纳米管的羧基化。1) Carboxylation of single-walled carbon nanotubes and multi-walled carbon nanotubes.

将7.5ml的改性液1(98%浓度的浓硫酸)与2.5ml的改性液2(68%浓度的浓硝酸)混合配置酸性的改性溶液3,再加入190ml去离子水稀释;Mix 7.5 ml of modification solution 1 (concentrated sulfuric acid with a concentration of 98%) and 2.5 ml of modification solution 2 (concentrated nitric acid with a concentration of 68%) to prepare an acidic modification solution 3, and then add 190 ml of deionized water to dilute;

在稀释后的改性溶液3中加入原料4(0.03g的多壁碳纳米管)与原料5(0.01g单壁碳纳米管)后进行步骤7(超声分散),超声分散功率为150W,分散30min后,将所得溶液6真空过滤,过滤完成后用去离子水将所得样品冲洗干净,然后将样品放入真空烘箱中干燥,干燥温度为80℃,干燥时间为2h;Add raw material 4 (0.03g of multi-walled carbon nanotubes) and raw material 5 (0.01g of single-walled carbon nanotubes) to the diluted modified solution 3, and then proceed to step 7 (ultrasonic dispersion). The ultrasonic dispersion power is 150W. After 30 minutes, vacuum filter the obtained solution 6. After the filtration is completed, rinse the obtained sample with deionized water, and then put the sample into a vacuum oven to dry. The drying temperature is 80°C and the drying time is 2 hours;

最后待样品干燥完成后取出使用球磨机械破碎后得到羧基化的单壁碳纳米管与多壁碳纳米管混合物;Finally, after the sample is dried, it is taken out and crushed using a ball mill to obtain a mixture of carboxylated single-walled carbon nanotubes and multi-walled carbon nanotubes;

将羧基化之后的0.03g多壁碳纳米管、0.01g单壁碳纳米管配置成巴基纸传感结构前驱液,将羧基化之后的0.03g多壁碳纳米管、0.01g单壁碳纳米管和原料8(0.01g的氧化石墨烯纳米片)混合入去离子水中配置成巴基纸电热结构前驱液。Configure 0.03g multi-walled carbon nanotubes and 0.01g single-walled carbon nanotubes after carboxylation into bucky paper sensing structure precursor liquid, and combine 0.03g multi-walled carbon nanotubes and 0.01g single-walled carbon nanotubes after carboxylation. The tube and raw material 8 (0.01g of graphene oxide nanosheets) were mixed into deionized water to prepare a Bucky paper electrothermal structure precursor liquid.

(2)分散碳纳米管与氧化石墨烯纳米片。(2) Disperse carbon nanotubes and graphene oxide nanosheets.

在配置而成的前驱液(巴基纸电热结构前驱液/巴基纸传感结构前驱液,下同)中加入分散液9(阴离子表面活性剂聚丙烯酰胺),将加入分散剂的前驱液10放入设备11(高压均质机)中抽真空分散均匀,转速设置为2500rpm,混合时间为7min,再将初步分散均匀的前驱液12倒入设备13(微射流超微粉气流粉碎机)中打散,微射流超微粉粉碎机压力设置为25000PSI,前驱液过机次数为5次,最后将打散之后的前驱液放入超声破碎仪中进行最后分散,分散功率为160W,超声时间为10min。Add dispersion liquid 9 (anionic surfactant polyacrylamide) to the prepared precursor liquid (bucky paper electrothermal structure precursor liquid/bucky paper sensing structure precursor liquid, the same below), and add the dispersant precursor liquid 10 is placed in equipment 11 (high pressure homogenizer) and vacuumed to disperse evenly. The rotation speed is set to 2500rpm and the mixing time is 7 minutes. Then pour the preliminary evenly dispersed precursor liquid 12 into equipment 13 (micro-jet ultrafine powder airflow pulverizer). For dispersion, the pressure of the micro-jet ultrafine powder grinder is set to 25000 PSI, and the number of passes of the precursor liquid is 5 times. Finally, the dispersed precursor liquid is put into the ultrasonic crusher for final dispersion. The dispersion power is 160W and the ultrasonic time is 10 minutes. .

(3)将前驱液通过真空抽滤后干燥成膜。(3) The precursor liquid is vacuum filtered and then dried to form a film.

将分散之后的前驱液通过真空抽滤仪器成膜,真空抽滤仪器所采用的滤膜为0.45μm的有机微孔过滤膜,将前驱液真空抽滤净后加入酒精冲滤一遍,最后将滤纸放真空烘箱中干燥,温度为80℃,干燥时间为2h,干燥完成后将巴基纸14从滤纸剥离制成巴基纸电热膜16与巴基纸传感膜。The dispersed precursor liquid is formed into a film through a vacuum filtration instrument. The filter membrane used in the vacuum filtration instrument is a 0.45 μm organic microporous filter membrane. After vacuum filtration of the precursor liquid, alcohol is added to rinse it once, and finally the filter paper is Dry in a vacuum oven at a temperature of 80°C and a drying time of 2 hours. After drying, peel off the bucky paper 14 from the filter paper to make a bucky paper electric heating film 16 and a bucky paper sensing film.

(3)用巴基纸电热膜与传感膜制备电热传感层.(3) Use Bucky paper electric heating film and sensing film to prepare the electrothermal sensing layer.

请参阅图3,将制备好的巴基纸电热膜裁剪制成菱形的电热结构15,将巴基纸传感膜制成传感结构18,用电路将多个菱形的电热结构15连接,再将多个菱形的电热结构15嵌入传感结构18的八边形的收纳孔17内,在传感结构与电路、收纳孔17与电热结构之间设置绝缘凝胶以防电流干扰,最后接上电流接口制成电热传感层。Please refer to Figure 3. Cut the prepared bucky paper electric heating film into a rhombus-shaped electric heating structure 15, make the bucky paper sensing film into a sensing structure 18, connect multiple rhombus-shaped electric heating structures 15 with a circuit, and then Embed multiple rhombus-shaped electrothermal structures 15 into the octagonal storage hole 17 of the sensing structure 18 , and set insulating gel between the sensing structure and the circuit, the storage hole 17 and the electrothermal structure to prevent current interference, and finally connect The current interface is made into an electrothermal sensing layer.

(4)制备可穿戴嵌入式柔性电热传感器。(4) Preparation of wearable embedded flexible electrothermal sensors.

请再次参阅图4,将亲肤层25、导热层24、第一绝缘层23、电热传感层19、第二绝缘层22、隔热层21和耐磨层20依次层叠设置形成层叠体,从而获得可穿戴嵌入式柔性电热传感器。Please refer to Figure 4 again. The skin-friendly layer 25, the thermal conductive layer 24, the first insulating layer 23, the electrothermal sensing layer 19, the second insulating layer 22, the heat insulating layer 21 and the wear-resistant layer 20 are sequentially stacked to form a laminate. Thus, a wearable embedded flexible electrothermal sensor is obtained.

具体的,以棉质纤维材料作为亲肤层25,以两侧涂覆绝缘凝胶的绝缘布制成第一绝缘层23和第二绝缘层22。为了保证电热膜不会受到外部电阻变化影响,避免对应力监测精确性造成不利影响,以导热凝胶制成导热层24,可以将电热传感层19热量引导至传感器表面降低热量损失,最外层为尼龙面料制成耐磨层20,以隔热棉制成隔热层21,隔热层21可以有效防止热量外散,节约能量消耗。Specifically, the first insulating layer 23 and the second insulating layer 22 are made of cotton fiber material as the skin-friendly layer 25 and insulating cloth coated with insulating gel on both sides. In order to ensure that the electrothermal film will not be affected by external resistance changes and avoid adverse effects on the accuracy of stress monitoring, the thermal conductive layer 24 is made of thermal conductive gel, which can guide the heat of the electrothermal sensing layer 19 to the sensor surface to reduce heat loss. The wear-resistant layer 20 is made of nylon fabric, and the heat-insulating layer 21 is made of heat-insulating cotton. The heat-insulating layer 21 can effectively prevent heat from escaping and save energy consumption.

经测试,在室温下施加电压为20V的情况下,电热传感层19的表面电热温度可达59℃,发热效率好,且在传感器表面施加应力范围小于损伤应力的40%~80%的情况下发热层电阻呈类抛物线变化,拟合度可达0.9914,可以通过电阻变化精确检测传感器应力变化。After testing, when a voltage of 20V is applied at room temperature, the surface electric heating temperature of the electrothermal sensing layer 19 can reach 59°C, the heating efficiency is good, and the stress range applied to the sensor surface is less than 40% to 80% of the damage stress. The resistance of the lower heating layer changes in a parabola-like manner, and the fitting degree can reach 0.9914. The sensor stress change can be accurately detected through the resistance change.

本专利中提到的实施例只是本专利中的一部分实施例,并非本专利中全部的实施例。本专利中详细描述的实施例并非旨在限制要求保护的本专利的范围,而是表示本专利中的部分选定实施例。基于本专利中描述的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的其他所有实施例,都属于本专利保护的范围。The embodiments mentioned in this patent are only some of the embodiments in this patent, not all the embodiments in this patent. The embodiments described in detail in this patent are not intended to limit the scope of the claimed patent but are indicative of some selected embodiments of the patent. Based on the embodiments described in this patent, all other embodiments obtained by those of ordinary skill in the art without any creative work fall within the scope of protection of this patent.

本实用新型提供的一种可穿戴嵌入式柔性电热传感器能够通过同一材料层同时实现电热与应变传感监测,且电热单元与传感单元分离工作,可以实现可控变温与实时传感,功能性强,以及,该可穿戴嵌入式柔性电热传感器地电热传感层,通过改性与分散步骤实现碳纳米管与石墨烯纳米片均匀分布成膜,实现较高电热均匀性与电热效率,电热均匀性。The utility model provides a wearable embedded flexible electrothermal sensor that can simultaneously realize electrothermal and strain sensing monitoring through the same material layer, and the electrothermal unit and the sensing unit work separately, which can realize controllable temperature change and real-time sensing, and has high functionality. Strong, and the electrothermal sensing layer of the wearable embedded flexible electrothermal sensor achieves uniform distribution of carbon nanotubes and graphene nanosheets into a film through modification and dispersion steps, achieving high electrothermal uniformity and electrothermal efficiency, and uniform electrothermal sex.

本实用新型提供的一种可穿戴嵌入式柔性电热传感器在传感器表面施加应力范围小于损伤应力的40%~80%的情况下发热层电阻呈类抛物线变化,拟合度可达0.9914,可以通过电阻变化精确检测应力变化,传感灵敏度高,以及,本实用新型提供的一种可穿戴嵌入式柔性电热传感器结构层注重绝缘处理,电热上限为60℃,可以杜绝发生漏电或电热烫伤等安全事故,安全可靠。The utility model provides a wearable embedded flexible electrothermal sensor. When the stress range applied to the sensor surface is less than 40% to 80% of the damage stress, the resistance of the heating layer changes in a parabola-like manner, and the fitting degree can reach 0.9914. It can be passed through the resistance Changes can accurately detect stress changes and have high sensing sensitivity. Moreover, the structural layer of a wearable embedded flexible electrothermal sensor provided by this utility model pays attention to insulation treatment. The upper limit of electric heating is 60°C, which can prevent safety accidents such as leakage or electric heat burns. Safe and reliable.

本实用新型提供的一种可穿戴嵌入式柔性电热传感器所有材料均采用可降解材料,核心电热传感层采用全碳系材料制成,环保性强,同时,本实用新型提供的一种可穿戴嵌入式柔性电热传感器制备成本不高,可以实现工业化量产,性价比高,另外,本实用新型提供的一种可穿戴嵌入式柔性电热传感器中的电热传感层可通过调配碳纳米管与石墨烯之间的比例灵活调控电阻率,实现可控的电热与传感灵敏度。All materials of the wearable embedded flexible electrothermal sensor provided by the utility model are made of degradable materials, and the core electrothermal sensing layer is made of all carbon materials, which is highly environmentally friendly. At the same time, the utility model provides a wearable embedded flexible electrothermal sensor. The preparation cost of the embedded flexible electrothermal sensor is not high, industrial mass production can be achieved, and the cost performance is high. In addition, the electrothermal sensing layer in the wearable embedded flexible electrothermal sensor provided by the utility model can be made by blending carbon nanotubes and graphene. The ratio between them can be flexibly adjusted to achieve controllable electrothermal and sensing sensitivity.

应当理解,上述实施例仅为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本实用新型的内容并据以实施,并不能以此限制本实用新型的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本实用新型的保护范围之内。It should be understood that the above embodiments are only for illustrating the technical concepts and features of the present invention. Their purpose is to enable those familiar with the technology to understand the contents of the present invention and implement it accordingly. This does not limit the protection of the present invention. scope. All equivalent changes or modifications made based on the spirit and essence of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A wearable embedded flexible electrothermal sensing structure, comprising: the sensing structure is embedded in the sensing structure, the insulating structure is arranged between the electric heating structure and the sensing structure, and the electric heating structure is electrically isolated from the sensing structure through the insulating structure.
2. The wearable embedded flexible electrothermal sensing structure of claim 1, wherein: the sensing structure is provided with at least one accommodating hole, each accommodating hole is internally embedded with one electric heating structure and one insulating structure, and the insulating structure is filled in a gap between the electric heating structure and the accommodating hole;
and/or, the insulating structures are distributed around the electrothermal structures;
and/or the accommodating hole is a through hole penetrating the sensing structure along a selected direction;
and/or the surfaces of the sensing structure, the insulating structure and the electrothermal structure are flush.
3. The wearable embedded flexible electrothermal sensing structure of claim 2, comprising: the electric heating structures are electrically connected with each other.
4. A wearable embedded flexible electrothermal sensing structure according to claim 2 or 3, wherein: the shape of orthographic projection formed by the accommodating hole along the selected direction is different from that of orthographic projection formed by the electrothermal structure along the selected direction;
and/or the shape of the orthographic projection of the accommodating hole formed along the selected direction is octagonal;
and/or the shape of the orthographic projection of the accommodating hole formed along the selected direction is regular octagon;
and/or, the orthographic projection of the electrothermal structure along the selected direction is diamond-shaped.
5. A wearable embedded flexible electrothermal sensing structure according to claim 1 or 2 or 3, wherein: the sensing structure is a Bass paper sensing film mainly formed by single-wall carbon nanotubes and multi-wall carbon nanotubes;
and/or the thickness of the Bass paper sensing film is 0.1-0.3 mm.
6. A wearable embedded flexible electrothermal sensing structure according to claim 1 or 2 or 3, wherein: the electric heating structure is a bas paper electric heating film mainly formed by single-wall carbon nanotubes, multi-wall carbon nanotubes and graphene nanoplatelets;
and/or the thickness of the bas paper electrothermal film is 0.1-0.3 mm.
7. A wearable embedded flexible electrical heat sensor, comprising: the heat conduction layer, first insulating layer, electric heat sensing layer, second insulating layer and the insulating layer of range upon range of setting in proper order, wherein, electric heat sensing layer includes the wearable embedded flexible electric heat sensing structure of any one of claims 1-6.
8. The wearable embedded flexible electrical heat sensor of claim 7, wherein: the thermally conductive layer comprises a thermally conductive gel layer; and/or the thickness of the heat conduction layer is 0.2-0.5 mm;
and/or, the first insulating layer comprises an insulating cloth and an insulating gel layer, and the insulating gel layer is covered on the surface of the insulating cloth; and/or the thickness of the first insulating layer is 0.4-0.7 mm;
and/or the thickness of the electrothermal sensing layer is 0.1-0.3 mm;
and/or, the second insulating layer comprises an insulating cloth and an insulating gel layer, and the insulating gel layer is covered on the surface of the insulating cloth; and/or the thickness of the second insulating layer is 0.4-0.7 mm;
and/or, the thermal insulation layer comprises a thermal insulation cotton layer; and/or the thickness of the heat insulation layer is 0.2-0.5 mm.
9. The wearable embedded flexible electrical heat sensor of claim 7, further comprising a wear layer disposed in a stack on a side of the insulating layer opposite the second insulating layer;
and/or the wear-resistant layer comprises a nylon fabric layer, and/or the thickness of the wear-resistant layer is 0.5-0.7 mm;
and/or the wearable embedded flexible electric thermal sensor further comprises a skin-friendly layer, wherein the skin-friendly layer is arranged on one side of the heat conduction layer, which is opposite to the first insulating layer;
and/or, the skin-friendly layer comprises a natural fiber layer; and/or the thickness of the skin-friendly layer is 0.4-0.7 mm.
10. A wearable device characterized by comprising the wearable embedded flexible electrothermal sensing structure of any one of claims 1-6 or the wearable embedded flexible electrothermal sensor of any one of claims 7-9.
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