CN220473478U - Device for rapidly detecting performance of pouring sealant for packaging ultrafiltration membrane component - Google Patents
Device for rapidly detecting performance of pouring sealant for packaging ultrafiltration membrane component Download PDFInfo
- Publication number
- CN220473478U CN220473478U CN202321804028.1U CN202321804028U CN220473478U CN 220473478 U CN220473478 U CN 220473478U CN 202321804028 U CN202321804028 U CN 202321804028U CN 220473478 U CN220473478 U CN 220473478U
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- CN
- China
- Prior art keywords
- storage tank
- glue storage
- pouring sealant
- performance
- ultrafiltration membrane
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000565 sealant Substances 0.000 title claims abstract description 49
- 239000012528 membrane Substances 0.000 title claims abstract description 27
- 238000000108 ultra-filtration Methods 0.000 title claims abstract description 19
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 15
- 239000003292 glue Substances 0.000 claims abstract description 39
- 238000003756 stirring Methods 0.000 claims abstract description 23
- 239000000853 adhesive Substances 0.000 claims abstract description 6
- 230000001070 adhesive effect Effects 0.000 claims abstract description 6
- 238000004382 potting Methods 0.000 claims abstract description 6
- 239000007788 liquid Substances 0.000 claims description 17
- 238000000576 coating method Methods 0.000 claims description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 238000005538 encapsulation Methods 0.000 claims 1
- 238000012031 short term test Methods 0.000 claims 1
- 238000005266 casting Methods 0.000 abstract description 3
- 238000011056 performance test Methods 0.000 abstract description 3
- 238000007711 solidification Methods 0.000 abstract 1
- 230000008023 solidification Effects 0.000 abstract 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 238000000034 method Methods 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012510 hollow fiber Substances 0.000 description 2
- 238000010073 coating (rubber) Methods 0.000 description 1
- 238000013480 data collection Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
Landscapes
- Adhesives Or Adhesive Processes (AREA)
Abstract
The utility model discloses a device for rapidly detecting the performance of pouring sealant for packaging an ultrafiltration membrane component, which relates to the technical field of glue performance test and comprises the following components: the device comprises a glue storage tank, an operation platform and a PLC control system, wherein a temperature sensor is arranged at the bottom of the glue storage tank, the glue storage tank is transparent, and an infrared position finder is arranged on the outer side wall of the glue storage tank; the operation platform comprises a hardness tester, a stirring paddle, a viscosity measuring rotor and a control rod, wherein the control rod comprises a suspender and a supporting rod, the supporting rod is positioned on a horizontal plane and is vertical to the axial direction of the suspender, the hardness tester, the stirring paddle and the viscosity measuring rotor are connected with the supporting rod through grabbing clamps, and the suspender is a telescopic rod; the infrared position finder, the temperature sensor, the hardness tester, the stirring paddle, the viscosity measuring rotor and the suspender are all connected with the PLC control system. The utility model has high degree of automation and simple operation, can automatically measure the rule of the change of the potting adhesive, the hardness and the temperature along with time and the shrinkage rate after solidification, and screens the potting adhesive which is more suitable for casting of the membrane component.
Description
Technical Field
The utility model relates to the field of glue performance test, in particular to a device for rapidly detecting the performance of pouring sealant for packaging an ultrafiltration membrane component.
Background
At present, hollow fiber ultrafiltration membranes have been widely used in various fields due to their unique advantages. Hollow fiber ultrafiltration membranes are typically in the form of a filtration unit in the form of a membrane module that is cast-bonded together with an outer structural member from a plurality of fibrous membrane strands. The flowability, curing time, shrinkage, heat release performance and the like of the pouring sealant directly influence the qualification rate and application performance of the ultrafiltration membrane component, for example, the stirring time, curing time and the like of the pouring sealant directly influence the packaging efficiency; the viscosity of the pouring sealant directly influences the operation flow in the packaging process; the excessive heat release of the pouring sealant can burn the membrane wires, so that the service life of the membrane wires is greatly reduced; the shrinkage of the pouring sealant is obvious, so that the bonding effect is affected, and the membrane assembly leaks water, so that the performance of the pouring sealant needs to be tested before the ultrafiltration membrane assembly is cast.
At present, the pouring sealant performance test is carried out manually one by one, the related detection projects are numerous, the working procedures are complex, the degree of automation is low, the efficiency is low, and the data collection and arrangement are difficult. The proficiency of workers also affects the effect and efficiency of each process to a certain extent, and greatly restricts the productivity.
Disclosure of Invention
Technical problems: the technical problems to be solved by the utility model are as follows: the device for rapidly detecting the performance of the pouring sealant for packaging the ultrafiltration membrane component is high in automation degree, can automatically measure the change rule of the pouring sealant, the hardness and the temperature along with time, and can calculate the shrinkage rate of the pouring sealant after being completely solidified, so that the pouring sealant more suitable for casting the membrane component is screened.
The technical scheme is as follows: in order to solve the technical problems, the utility model adopts the technical scheme that: a device for rapidly detecting the performance of pouring sealant for packaging an ultrafiltration membrane component comprises: the device comprises a glue storage tank, an operation platform and a PLC control system, wherein a temperature sensor is arranged at the bottom of the glue storage tank, and an infrared position finder is arranged on the side wall of the glue storage tank; the operation platform comprises a hardness tester, a stirring paddle, a viscosity measuring rotor and a control rod, wherein the control rod comprises a hanging rod and a supporting rod, the supporting rod is located on a horizontal plane and is perpendicular to the axial direction of the hanging rod, the hardness tester, the stirring paddle and the viscosity measuring rotor are connected with the supporting rod of the control rod through grabbing clamps, the hanging rod telescopic rod can stretch out and draw back, the length of the hanging rod is controlled, and the temperature sensor, the hardness tester, the stirring paddle, the viscosity measuring rotor and the hanging rod are connected with a PLC control system.
Further, the side wall of the glue storage tank is provided with an infrared position finder for monitoring the liquid level of the added pouring sealant and the liquid level of the added water or ethanol after the pouring sealant is solidified.
Further, the number of the temperature sensors is more than or equal to 2.
Further, the glue storage tank is transparent, and the outer side wall is provided with an infrared position finder.
Further, the infrared position finder can move along with the liquid level height of the glue storage tank.
Further, the inner wall of the glue storage tank and the outer wall of the temperature sensor are coated with release agent coatings.
Further, the supporting rods are distributed at equal included angles on a horizontal plane, namely the included angles of every two supporting rods are equal.
Furthermore, the temperature sensor is of a conical structure, so that pouring sealant can be conveniently demoulded.
Further, the glue storage tank is of a conical structure.
Further, an ultrasonic vibrator is arranged on the outer side wall of the glue storage tank.
The beneficial effects are that: compared with the prior art, the technical scheme of the utility model has the following beneficial effects: the utility model has high degree of automation, and can automatically measure the rule of the change of the potting adhesive, the hardness and the temperature along with time, thereby screening the potting adhesive more suitable for casting the membrane component. The utility model has simple operation and high efficiency, and can automatically collect and arrange detection data and draw corresponding change curves.
Drawings
FIG. 1 is a device for rapidly detecting the performance of a potting adhesive for packaging an ultrafiltration membrane component;
fig. 2 is a top view of the control lever.
The drawings are as follows: 1. a glue storage tank; 2. an ultrasonic vibrator; 3. an infrared position finder; 4. a temperature sensor; 5. a hardness tester; 6. stirring paddles; 7. a viscosity measuring rotor; 8. a grabbing clamp; 9. a boom; 10. a PLC control system; 11. and (5) supporting the rod.
Detailed Description
The technical scheme of the utility model is described in detail below with reference to the accompanying drawings.
Referring to fig. 1-2, a device for rapidly detecting performance of a pouring sealant for packaging an ultrafiltration membrane component, comprising: the glue storage tank 1, an operation platform and the PLC control system 10, wherein the bottom of the glue storage tank 1 is provided with a temperature sensor 4 for detecting a change curve of the temperature of pouring sealant along with time; the operation platform comprises a hardness tester 5, a stirring paddle 6, a viscosity measuring rotor 7 and a control rod, wherein the control rod comprises a hanging rod 9 and a supporting rod 11, the supporting rod 11 is positioned on a horizontal plane and is perpendicular to the axial direction of the hanging rod, the hardness tester 5, the stirring paddle 6 and the viscosity measuring rotor 7 are all connected with the supporting rod 11 of the control rod through a grabbing clamp 8, the stirring paddle 6 is used for uniformly stirring pouring sealant to enable the pouring sealant to be mixed better, the hardness tester 5 is used for detecting a time-varying curve of the hardness of the pouring sealant, and the viscosity measuring rotor 7 is used for detecting a time-varying curve of the viscosity of the pouring sealant; the suspender 9 is a telescopic rod, can stretch out and draw back, controls the length of the suspender, and the infrared position finder 3, the temperature sensor 4, the hardness tester 5, the stirring paddle 6, the viscosity measuring rotor 7 and the suspender are all connected with the PLC control system 10.
Further, the glue storage tank is transparent, and the outer side wall is provided with an infrared position finder.
Further, the infrared position finder can move along with the liquid level height of the glue storage tank. The device is used for monitoring the liquid level in the glue storage tank, when the viscosity of the pouring sealant is measured and is static to solidify, the liquid level of the pouring sealant is measured, so that the volume of the pouring sealant to be solidified is calculated, after the pouring sealant is solidified, water or ethanol is added into the glue storage tank, the liquid level of the water or the ethanol is higher than that of the pouring sealant, the liquid level at the moment is measured, the volume of the added water or the ethanol can be calculated, and the volume shrinkage rate of the solidifying pouring sealant is calculated.
Further, the side wall of the glue storage tank is provided with an infrared position finder for monitoring the liquid level of the added pouring sealant and the liquid level of the added water or ethanol after the pouring sealant is solidified.
Furthermore, in order to make the test data more accurate, the number of the temperature sensors is more than or equal to 2.
Further, the inner wall of the glue storage tank and the outer wall of the temperature sensor are coated with release agent coatings, and the release agent coatings can be PTFE coatings, silicone rubber coatings and the like.
Further, the supporting rods are distributed at equal included angles on a horizontal plane, namely the included angles of every two supporting rods are equal.
Furthermore, the temperature sensor is of a conical structure, so that pouring sealant can be conveniently demoulded.
Further, the glue storage tank is of a conical structure.
Further, an ultrasonic vibrator is arranged on the outer side wall of the glue storage tank, so that after pouring sealant is solidified, water or ethanol is added to completely discharge the void gas after the pouring sealant is solidified.
The using process comprises the following steps: firstly, starting a start button of a PLC control system, adding pouring sealant into a glue storage tank, stopping when the liquid level reaches a specified height, operating the PLC control system, placing a stirring paddle into the glue storage tank, setting the rotating speed and the stirring time of the stirring paddle, enabling the stirring paddle to stir automatically, automatically adjusting the length of a hanging rod when the stirring paddle is set, extracting the stirring paddle, rotating a control rod, placing a viscosity meter rotor into the glue storage tank, setting a viscosity value, adjusting the PLC control system to take out the viscosity meter rotor when the viscosity reaches the set value, measuring the liquid level of the pouring sealant at the moment after one end of time, calculating the volume of the pouring sealant at the moment, rotating the control rod, placing a hardness meter into the glue storage tank, detecting a time-varying curve of hardness, adding water or ethanol when the pouring sealant is completely solidified, starting an ultrasonic vibrator, enabling the water or ethanol liquid level to be higher than the pouring sealant, measuring the liquid level of the liquid level at the moment, calculating the liquid level of the water or ethanol, and solidifying shrinkage rate of the pouring sealant.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the specific embodiments described above, and that the above specific embodiments and descriptions are provided for further illustration of the principles of the present utility model, and that various changes and modifications may be made therein without departing from the spirit and scope of the utility model as defined in the appended claims. The scope of the utility model is defined by the claims and their equivalents.
Claims (8)
1. The utility model provides a device of short-term test milipore filter subassembly encapsulation with pouring sealant performance which characterized in that includes: the automatic glue storage device comprises a glue storage tank (1), an operation platform and a PLC control system (10), wherein a temperature sensor (4) is arranged at the bottom of the glue storage tank (1), the glue storage tank (1) is transparent, and an infrared position finder (3) is arranged on the outer side wall of the glue storage tank; the operation platform comprises a hardness tester (5), a stirring paddle (6), a viscosity measuring rotor (7) and a control rod, wherein the control rod comprises a hanging rod (9) and a supporting rod (11), the supporting rod (11) is located on a horizontal plane and is perpendicular to the hanging rod (9) in the axial direction, the hardness tester (5), the stirring paddle (6) and the viscosity measuring rotor (7) are connected with the supporting rod (11) of the control rod through a grabbing clamp (8), the hanging rod (9) is a telescopic rod, and the infrared position finder (3), the temperature sensor (4), the hardness tester (5), the stirring paddle (6), the viscosity measuring rotor (7) and the hanging rod (9) are connected with a PLC (programmable logic controller) system (10).
2. The device for rapidly detecting the performance of the pouring sealant for packaging the ultrafiltration membrane component according to claim 1, wherein the number of the temperature sensors (4) is more than or equal to 2.
3. A device for rapidly detecting the performance of a potting adhesive for an ultrafiltration membrane assembly according to claim 1, wherein the infrared position finder (3) is movable with the height of the liquid level of the glue storage tank (1).
4. The device for rapidly detecting the performance of pouring sealant for packaging an ultrafiltration membrane component according to claim 1, wherein the supporting rods (11) are distributed at equal angles on a horizontal plane.
5. The device for rapidly detecting the performance of pouring sealant for packaging an ultrafiltration membrane component according to claim 1, wherein the temperature sensor (4) has a conical structure.
6. The device for rapidly detecting the performance of pouring sealant for packaging an ultrafiltration membrane component according to claim 1, wherein the glue storage tank (1) is of a conical structure.
7. The device for rapidly detecting the performance of the pouring sealant for packaging the ultrafiltration membrane component according to claim 1, wherein the outer side wall of the glue storage tank (1) is provided with an ultrasonic vibrator (2).
8. The device for rapidly detecting the performance of the pouring sealant for packaging the ultrafiltration membrane component according to claim 1, wherein the inner wall of the glue storage tank (1) and the outer wall of the temperature sensor (4) are coated with release agent coatings.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321804028.1U CN220473478U (en) | 2023-07-10 | 2023-07-10 | Device for rapidly detecting performance of pouring sealant for packaging ultrafiltration membrane component |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321804028.1U CN220473478U (en) | 2023-07-10 | 2023-07-10 | Device for rapidly detecting performance of pouring sealant for packaging ultrafiltration membrane component |
Publications (1)
Publication Number | Publication Date |
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CN220473478U true CN220473478U (en) | 2024-02-09 |
Family
ID=89798564
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202321804028.1U Active CN220473478U (en) | 2023-07-10 | 2023-07-10 | Device for rapidly detecting performance of pouring sealant for packaging ultrafiltration membrane component |
Country Status (1)
Country | Link |
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CN (1) | CN220473478U (en) |
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2023
- 2023-07-10 CN CN202321804028.1U patent/CN220473478U/en active Active
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