CN220366269U - Lubrication system, distributor and vehicle - Google Patents
Lubrication system, distributor and vehicle Download PDFInfo
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- CN220366269U CN220366269U CN202322163638.4U CN202322163638U CN220366269U CN 220366269 U CN220366269 U CN 220366269U CN 202322163638 U CN202322163638 U CN 202322163638U CN 220366269 U CN220366269 U CN 220366269U
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Abstract
Description
技术领域Technical field
本公开的实施例属于无人驾驶技术领域,具体涉及一种润滑系统、分配器及车辆。Embodiments of the present disclosure belong to the field of autonomous driving technology, and specifically relate to a lubrication system, a distributor and a vehicle.
背景技术Background technique
随着无人驾驶技术的不断成熟,无人驾驶宽体运输车已经出现在大众视野,并在矿山运输行业进行无人驾驶的常态化运营。作为一种智能车辆,它节约了人力,降低了用工成本,但在维护保养方面仍然存在人工劳动强度大、操作效率低以及工作质量不能保证等问题,特别是车辆补给润滑脂的作业方面。As driverless technology continues to mature, driverless wide-body transport vehicles have appeared in the public eye and are operating on a regular basis in the mining transportation industry. As an intelligent vehicle, it saves manpower and reduces labor costs. However, there are still problems such as high manual labor intensity, low operating efficiency and unguaranteed work quality in terms of maintenance, especially in the operation of replenishing grease to the vehicle.
无人宽体运输车属于重型车辆,其转向、制动、悬架以及货箱升降系统的运动副大多是滑动摩擦类型的运动副。为了延长车辆的使用寿命,运动副某个区域都会设置一个注油孔,用来补加润滑脂,保持运动副的润滑。Unmanned wide-body transport vehicles are heavy-duty vehicles, and most of the kinematic pairs of their steering, braking, suspension and cargo box lifting systems are sliding friction type kinematic pairs. In order to extend the service life of the vehicle, an oil filling hole will be installed in a certain area of the moving pair to add grease and keep the moving pair lubricated.
由于运输场景的客观要求,无人驾驶车辆通常在颠簸的崎岖路面行驶,各运动副运动频繁、冲击剧烈,此种情况下一旦润滑不到位,就会加速运动副的磨损,大大缩短车辆寿命。另外,由于润滑脂会随着车辆的使用逐渐风干,所以需要定期补加。Due to the objective requirements of transportation scenarios, driverless vehicles usually drive on bumpy and rugged roads, with frequent movements and violent impacts of the moving pairs. In this case, if the lubrication is not in place, the wear of the moving pairs will be accelerated and the vehicle life will be greatly shortened. In addition, since the grease will gradually dry out as the vehicle is used, it needs to be replenished regularly.
目前,国内外各大矿区都制定了车辆润滑方案,目前包含人工润滑和集中润滑两种方式。其中,人工润滑方式,需要人持润滑脂加注枪逐个给车辆各个润滑点补加润滑脂,这种方式工作量大,补加质量和效率受人员技术熟练程度、情绪等因素制约,容易引起补加遗漏问题。集中润滑方式,通过润滑脂泵将油箱的润滑脂加压,然后泵入分配器,然后经过管道分配到各个润滑点,此方式容易造成润滑脂浪费,过多的润滑脂溢落在车辆表面和地面,影响外观,造成一定的污染。At present, major mining areas at home and abroad have formulated vehicle lubrication plans, which currently include manual lubrication and centralized lubrication. Among them, the manual lubrication method requires a person to hold a grease filling gun and add grease to each lubrication point of the vehicle one by one. This method requires a large workload, and the quality and efficiency of refilling are restricted by factors such as the personnel's technical proficiency and emotions, which can easily cause Add missing questions. In the centralized lubrication method, the grease in the fuel tank is pressurized through a grease pump, and then pumped into the distributor, and then distributed to various lubrication points through pipelines. This method is prone to waste of grease, and excessive grease spills on the vehicle surface and The ground affects the appearance and causes certain pollution.
实用新型内容Utility model content
本公开的实施例旨在至少解决现有技术中存在的技术问题之一,提供一种润滑系统、分配器及车辆。Embodiments of the present disclosure aim to solve at least one of the technical problems existing in the prior art and provide a lubrication system, a distributor and a vehicle.
本公开实施例的第一方面,提供一种润滑系统,包括:A first aspect of an embodiment of the present disclosure provides a lubrication system, including:
润滑脂储罐、泵送组件、干管、分配器、至少一个分支管以及至少一个流量传感器;Grease storage tank, pumping assembly, main pipe, distributor, at least one branch pipe, and at least one flow sensor;
所述泵送组件的入口与所述润滑脂储罐的出口相连通,所述泵送组件的出口与所述干管的入口相连通;The inlet of the pumping component is connected to the outlet of the grease storage tank, and the outlet of the pumping component is connected to the inlet of the main pipe;
所述分配器设置有相互连通的进油孔和至少一个出油孔,所述分配器的所述进油孔与所述干管的出口相连通,所述分配器的所述出油孔与对应的所述分支管的入口相连通;The distributor is provided with an interconnected oil inlet hole and at least one oil outlet hole. The oil inlet hole of the distributor is connected to the outlet of the main pipe. The oil outlet hole of the distributor is connected to the outlet of the main pipe. The inlets of the corresponding branch pipes are connected;
所述流量传感器与所述分支管对应设置,所述流量传感器用于检测所述分支管内的润滑脂流量;The flow sensor is arranged corresponding to the branch pipe, and the flow sensor is used to detect the grease flow in the branch pipe;
其中,所述分配器设置有流量调节组件,所述流量调节组件用于根据润滑点需要的润滑脂量调整流经对应的所述分支管的润滑脂流量。Wherein, the distributor is provided with a flow adjustment component, which is used to adjust the flow rate of grease flowing through the corresponding branch pipe according to the amount of grease required at the lubrication point.
可选的,所述流量调节组件包括流量调节阀,所述流量调节阀用于调整所述出油孔的流量。Optionally, the flow adjustment component includes a flow adjustment valve, which is used to adjust the flow rate of the oil outlet hole.
可选的,所述流量调节阀包括螺纹紧固件和形成于所述分配器上的螺纹孔;Optionally, the flow regulating valve includes threaded fasteners and threaded holes formed on the distributor;
其中,所述螺纹孔与对应的所述出油孔连通;所述螺纹紧固件穿过所述螺纹孔并在所述出油孔的径向上可移动,以调整所述出油孔的流量。Wherein, the threaded hole is connected with the corresponding oil outlet hole; the threaded fastener passes through the threaded hole and is movable in the radial direction of the oil outlet hole to adjust the flow rate of the oil outlet hole. .
可选的,所述螺纹紧固件包括头部和杆部,所述杆部包括螺纹部和光滑部,所述螺纹部的一端连接所述头部,所述螺纹部的另一端连接所述光滑部;所述螺纹部的直径大于所述光滑部的直径;Optionally, the threaded fastener includes a head and a rod, the rod includes a threaded part and a smooth part, one end of the threaded part is connected to the head, and the other end of the threaded part is connected to the Smooth part; the diameter of the threaded part is greater than the diameter of the smooth part;
所述螺纹孔包括螺孔部和通孔部,所述螺纹部直径与所述螺孔部直径相适配,所述光滑部直径与所述通孔部直径相适配。The threaded hole includes a threaded hole part and a through-hole part, the diameter of the threaded part is adapted to the diameter of the threaded hole part, and the diameter of the smooth part is adapted to the diameter of the through-hole part.
可选的,所述螺孔部沿其轴向上的高度与所述光滑部在所述出油孔的径向上可移动的距离相等。Optionally, the height of the screw hole portion along its axial direction is equal to the movable distance of the smooth portion in the radial direction of the oil outlet hole.
可选的,所述至少一个出油孔为多个,并沿所述进油孔的轴向上间距布置;Optionally, there are a plurality of said at least one oil outlet holes, and they are arranged at intervals along the axial direction of the oil inlet hole;
所述流量调节组件与所述多个出油孔一一对应设置;The flow adjustment component is arranged in one-to-one correspondence with the plurality of oil outlets;
所述至少一个分支管与所述多个出油孔一一对应设置。The at least one branch pipe is arranged in one-to-one correspondence with the plurality of oil outlets.
可选的,还包括:Optional, also includes:
脉冲采集装置,与所述流量传感器连接,用于采集所述流量传感器检测到的所述润滑脂流量对应的脉冲值。A pulse acquisition device is connected to the flow sensor and used to collect the pulse value corresponding to the grease flow detected by the flow sensor.
可选的,还包括:Optional, also includes:
设于所述干管的压力传感器,所述压力传感器用于检测所述干管的压力。A pressure sensor is provided on the main pipe, and the pressure sensor is used to detect the pressure of the main pipe.
本公开实施例的第二方面,提供一种分配器,包括:A second aspect of the embodiment of the present disclosure provides a dispenser, including:
本体,所述本体上设置有进油孔和至少一个出油孔;A body, the body is provided with an oil inlet hole and at least one oil outlet hole;
螺纹紧固件和形成于所述本体上的螺纹孔;Threaded fasteners and threaded holes formed on the body;
其中,所述螺纹孔与对应的所述出油孔连通;所述螺纹紧固件穿过所述螺纹孔并在所述出油孔的径向上可移动,以调整所述出油孔的流量。Wherein, the threaded hole is connected with the corresponding oil outlet hole; the threaded fastener passes through the threaded hole and is movable in the radial direction of the oil outlet hole to adjust the flow rate of the oil outlet hole. .
可选的,所述螺纹紧固件包括头部和杆部,所述杆部包括螺纹部和光滑部,所述螺纹部的一端连接所述头部,所述螺纹部的另一端连接所述光滑部;所述螺纹部的直径大于所述光滑部的直径;Optionally, the threaded fastener includes a head and a rod, the rod includes a threaded part and a smooth part, one end of the threaded part is connected to the head, and the other end of the threaded part is connected to the Smooth part; the diameter of the threaded part is greater than the diameter of the smooth part;
所述螺纹孔包括螺孔部和通孔部,所述螺纹部直径与所述螺孔部直径相适配,所述光滑部直径与所述通孔部直径相适配。The threaded hole includes a threaded hole part and a through-hole part, the diameter of the threaded part is adapted to the diameter of the threaded hole part, and the diameter of the smooth part is adapted to the diameter of the through-hole part.
本公开实施例的第三方面,提供一种车辆,包括上述所述的润滑系统或者分配器。A third aspect of an embodiment of the present disclosure provides a vehicle, including the above-mentioned lubrication system or distributor.
本公开实施例的润滑系统,包括:润滑脂储罐、泵送组件、干管、分配器、至少一个分支管以及至少一个流量传感器;泵送组件的入口与润滑脂储罐的出口相连通,泵送组件的出口与干管的入口相连通;分配器设置有相互连通的进油孔和至少一个出油孔,分配器的进油孔与干管的出口相连通,分配器的出油孔与对应的分支管的入口相连通;流量传感器与分支管对应设置,流量传感器用于检测分支管内的润滑脂流量,通过各组件的配合实现了根据润滑点需要的润滑脂量调整流经对应的分支管的润滑脂流量,避免了人工润滑工作量大、以及集中润滑容易造成润滑脂浪费的问题。另外,本公开还可以设置有压力传感器和脉冲采集装置,用于监测干管、以及各分支管的压力或润滑脂流量,能够进一步减少润滑脂浪费。The lubrication system of the embodiment of the present disclosure includes: a grease storage tank, a pumping component, a main pipe, a distributor, at least one branch pipe, and at least one flow sensor; the inlet of the pumping component is connected to the outlet of the grease storage tank, The outlet of the pumping component is connected to the inlet of the main pipe; the distributor is provided with an interconnected oil inlet and at least one oil outlet. The oil inlet of the distributor is connected to the outlet of the main pipe, and the oil outlet of the distributor is connected to the outlet of the main pipe. Connected to the inlet of the corresponding branch pipe; the flow sensor is set corresponding to the branch pipe. The flow sensor is used to detect the grease flow in the branch pipe. Through the cooperation of each component, the amount of grease flowing through the corresponding lubrication point is adjusted according to the need for the lubrication point. The grease flow rate in the branch pipes avoids the problems of heavy manual lubrication workload and grease waste caused by centralized lubrication. In addition, the present disclosure can also be equipped with a pressure sensor and a pulse acquisition device for monitoring the pressure or grease flow of the main pipe and each branch pipe, which can further reduce grease waste.
附图说明Description of the drawings
图1为本公开的一实施例的润滑系统的结构示意图;Figure 1 is a schematic structural diagram of a lubrication system according to an embodiment of the present disclosure;
图2为本公开的一实施例的润滑系统的分配器的结构示意图;Figure 2 is a schematic structural diagram of a distributor of a lubrication system according to an embodiment of the present disclosure;
图3为本公开的一实施例的润滑系统运行前的标定流程图;Figure 3 is a calibration flow chart of the lubrication system before operation according to an embodiment of the present disclosure;
图4为本公开的一实施例的润滑系统的运行流程图;Figure 4 is an operation flow chart of the lubrication system according to an embodiment of the present disclosure;
图5为本公开的一实施例的润滑方法的流程示意图;Figure 5 is a schematic flow chart of a lubrication method according to an embodiment of the present disclosure;
图6为本公开的一实施例的润滑方法的流程示意图。Figure 6 is a schematic flowchart of a lubrication method according to an embodiment of the present disclosure.
图中,1、润滑脂储罐;2、泵送组件;3、干管;4、分配器;5、分支管;6、流量传感器;7、脉冲采集装置;8、控制器;9、压力传感器;a、润滑点;41、本体;42、螺纹紧固件;43、螺纹孔;421、头部;422、杆部;4221、螺纹部;4222、光滑部;431、螺孔部;432、通孔部;4321、抵接面。In the figure, 1. Grease storage tank; 2. Pumping component; 3. Main pipe; 4. Distributor; 5. Branch pipe; 6. Flow sensor; 7. Pulse collection device; 8. Controller; 9. Pressure Sensor; a. Lubrication point; 41. Body; 42. Threaded fastener; 43. Threaded hole; 421. Head; 422. Rod part; 4221. Threaded part; 4222. Smooth part; 431. Screw hole part; 432 , through hole part; 4321, contact surface.
具体实施方式Detailed ways
为使本领域技术人员更好地理解本公开实施例的技术方案,下面结合附图和具体实施方式对本公开实施例作进一步详细描述。In order to enable those skilled in the art to better understand the technical solutions of the embodiments of the present disclosure, the embodiments of the present disclosure are described in further detail below in conjunction with the accompanying drawings and specific implementation modes.
如图1所示,为本公开实施例提供的一种润滑系统10,其包括:润滑脂储罐1、泵送组件2、干管3、分配器4、至少一个分支管5以及至少一个流量传感器6。As shown in Figure 1, a lubrication system 10 is provided for an embodiment of the present disclosure, which includes: a grease storage tank 1, a pumping assembly 2, a main pipe 3, a distributor 4, at least one branch pipe 5 and at least one flow rate Sensor 6.
其中,泵送组件2的入口与润滑脂储罐1的出口相连通,以用于将润滑脂储罐1中的润滑脂输送到泵送组件2;泵送组件2的出口与干管3的入口相连通,以用于将润滑脂泵送到干管3。泵送组件2包括润滑脂泵;需要说明的是,泵送组件2包括但不限于润滑脂泵,本公开实施例不对泵送组件2做具体限定,所有能够将润滑脂储罐1内润滑脂输送至分配器的装置均在本方案的保护范围内。Wherein, the inlet of the pumping component 2 is connected with the outlet of the grease storage tank 1 for transporting the grease in the grease storage tank 1 to the pumping component 2; the outlet of the pumping component 2 is connected with the outlet of the main pipe 3 The inlet is connected for pumping grease to main pipe 3. The pumping component 2 includes a grease pump; it should be noted that the pumping component 2 includes but is not limited to a grease pump. The embodiment of the present disclosure does not specifically limit the pumping component 2. All grease in the grease storage tank 1 can be Devices delivered to the dispenser are within the scope of this scheme.
其中,分配器4设置有相互连通的进油孔和至少一个出油孔。分配器4的进油孔与干管3的出口相连通,分配器4的出油孔与对应的分支管5的入口相连通。其中,分配器4设置有流量调节组件(具体参见图2),该流量调节组件用于调节流经该分配器4的出油孔的润滑脂流量。Among them, the distributor 4 is provided with an oil inlet hole and at least one oil outlet hole that communicate with each other. The oil inlet hole of the distributor 4 is connected with the outlet of the main pipe 3 , and the oil outlet hole of the distributor 4 is connected with the inlet of the corresponding branch pipe 5 . The distributor 4 is provided with a flow adjustment component (see FIG. 2 for details), which is used to adjust the flow rate of grease flowing through the oil outlet hole of the distributor 4 .
其中,分支管5的入口与分配器4的出油孔相连通,以用于将流经分配器4的出油孔的润滑脂输送到润滑点a。需要说明的是,本公开实施例不对分支管5的数量、形状进行限定,分支管5的数量和形状按需选择。The inlet of the branch pipe 5 is connected with the oil outlet hole of the distributor 4, so as to transport the grease flowing through the oil outlet hole of the distributor 4 to the lubrication point a. It should be noted that the embodiment of the present disclosure does not limit the number and shape of the branch pipes 5, and the number and shape of the branch pipes 5 can be selected as needed.
其中,各分支管5上分别设置有流量传感器6,该流量传感器6用于检测分支管5内的润滑脂流量。在一个示例中,流量传感器6可以为椭圆齿轮型流量传感器。椭圆齿轮型流量传感器具有精度高、量程范围广、稳定性好和安装及维护便利的特点;另外,椭圆齿轮型流量传感器能够更好的适应粘稠流体的测量,保证测量准确度。需要说明的是,本公开实施例中流量传感器6的选型包括但不限于椭圆齿轮型流量传感器。Among them, each branch pipe 5 is provided with a flow sensor 6 respectively, and the flow sensor 6 is used to detect the grease flow rate in the branch pipe 5 . In one example, the flow sensor 6 may be an elliptical gear type flow sensor. The oval gear flow sensor has the characteristics of high precision, wide measuring range, good stability, and convenient installation and maintenance. In addition, the oval gear flow sensor can better adapt to the measurement of viscous fluids and ensure measurement accuracy. It should be noted that the selection of the flow sensor 6 in the embodiment of the present disclosure includes but is not limited to an elliptical gear type flow sensor.
进一步的,润滑系统100还设置有脉冲采集装置7,该脉冲采集装置7与所述流量传感器6连接,用于采集流量传感器6检测到的润滑脂流量对应的脉冲值。脉冲采集装置7包括脉冲采集卡。Furthermore, the lubrication system 100 is also provided with a pulse acquisition device 7 , which is connected to the flow sensor 6 and used to collect the pulse value corresponding to the grease flow detected by the flow sensor 6 . The pulse collection device 7 includes a pulse collection card.
进一步的,润滑系统100还设置有控制器8,该控制器8用于控制泵送组件2的启停。并且,该控制器8内设有各分支管5所标定的预设脉冲值,各分支管5所标定的脉冲值与各润滑点a所需要的润滑脂量相对应。Furthermore, the lubrication system 100 is also provided with a controller 8 , which is used to control the starting and stopping of the pumping assembly 2 . Furthermore, the controller 8 is provided with preset pulse values calibrated for each branch pipe 5, and the calibrated pulse value for each branch pipe 5 corresponds to the amount of grease required for each lubrication point a.
该控制器8与脉冲采集装置7连接,接收脉冲采集装置7采集的脉冲值,并将接收到的脉冲值与控制器8预设的脉冲值进行比较。当脉冲采集装置7采集的脉冲值小于预设脉冲值时,判定相应的分支管5发生半堵塞或全堵塞,控制器8输出相应的分支管5的管路编号并发出流量低的状态信息,例如发出报警信息;当脉冲采集装置7采集所述脉冲值大于预设脉冲值时,判定相应的分支管5内润滑脂过量,控制器8输出相应的分支管5的管路编号并发出流量高的状态信息,例如发出报警信息。The controller 8 is connected to the pulse acquisition device 7 , receives the pulse value collected by the pulse acquisition device 7 , and compares the received pulse value with the pulse value preset by the controller 8 . When the pulse value collected by the pulse acquisition device 7 is less than the preset pulse value, it is determined that the corresponding branch pipe 5 is semi-blocked or fully blocked, and the controller 8 outputs the pipeline number of the corresponding branch pipe 5 and sends out low-flow status information. For example, an alarm message is issued; when the pulse value collected by the pulse acquisition device 7 is greater than the preset pulse value, it is determined that there is excessive grease in the corresponding branch pipe 5, and the controller 8 outputs the pipeline number of the corresponding branch pipe 5 and issues a high flow rate signal. status information, such as issuing an alarm message.
进一步的,润滑系统100还包括设置于干管3的压力传感器9,该压力传感器9用于检测干管3的压力。控制器8内设有干管3的压力预设阈值,控制器8接收压力传感器9检测到的干管3的压力值,并将该压力值与预设压力阈值进行比较。当压力传感器9检测到的干管3的压力值大于预设阈值时,判定干管内压力过大,控制器8控制泵送组件2停止工作并输出报警信息。Furthermore, the lubrication system 100 further includes a pressure sensor 9 disposed in the main pipe 3 , and the pressure sensor 9 is used to detect the pressure of the main pipe 3 . The controller 8 is provided with a preset threshold value for the pressure of the main pipe 3. The controller 8 receives the pressure value of the main pipe 3 detected by the pressure sensor 9 and compares the pressure value with the preset pressure threshold value. When the pressure value of the main pipe 3 detected by the pressure sensor 9 is greater than the preset threshold, it is determined that the pressure in the main pipe is too high, and the controller 8 controls the pumping component 2 to stop working and output an alarm message.
本公开实施例提供的润滑系统,通过设置润滑脂储罐、泵送组件、干管、分配器、至少一个分支管以及至少一个流量传感器;泵送组件的入口与润滑脂储罐的出口相连通,泵送组件的出口与干管的入口相连通;分配器设置有相互连通的进油孔和至少一个出油孔,分配器的进油孔与干管的出口相连通,分配器的出油孔与对应的分支管的入口相连通;流量传感器与分支管对应设置,流量传感器用于检测分支管内的润滑脂流量,通过各组件的配合实现了根据润滑点需要的润滑脂量调整流经对应的分支管的润滑脂流量,避免了人工润滑工作量大、以及集中润滑容易造成润滑脂浪费的问题。另外,本公开还可以设置有压力传感器和脉冲采集装置,用于监测干管、以及各分支管的压力或润滑脂流量,能够进一步减少润滑脂浪费。The lubrication system provided by the embodiment of the present disclosure is provided with a grease storage tank, a pumping component, a main pipe, a distributor, at least one branch pipe, and at least one flow sensor; the inlet of the pumping component is connected to the outlet of the grease storage tank , the outlet of the pumping component is connected to the inlet of the main pipe; the distributor is provided with an interconnected oil inlet and at least one oil outlet, the oil inlet of the distributor is connected to the outlet of the main pipe, and the oil outlet of the distributor is The hole is connected to the inlet of the corresponding branch pipe; the flow sensor is set corresponding to the branch pipe. The flow sensor is used to detect the grease flow in the branch pipe. Through the cooperation of each component, the flow corresponding to the amount of grease required by the lubrication point is adjusted. The grease flow rate of the branch pipes avoids the problem of heavy manual lubrication workload and the easy waste of grease caused by centralized lubrication. In addition, the present disclosure can also be equipped with a pressure sensor and a pulse acquisition device for monitoring the pressure or grease flow of the main pipe and each branch pipe, which can further reduce grease waste.
如图2所示,为本公开实施例提供的分配器4的结构示意图。图2中左图为分配器4的结构示意图;右图为分配器4的部分截面示意图;其中,图中示出流量调节组件与出油孔的位置关系。As shown in FIG. 2 , a schematic structural diagram of a dispenser 4 is provided according to an embodiment of the present disclosure. The left picture in Figure 2 is a schematic structural diagram of the distributor 4; the right picture is a partial cross-sectional schematic diagram of the distributor 4; the figure shows the positional relationship between the flow adjustment component and the oil outlet.
分配器4具有相互连通的进油孔和出油孔;进油孔与干管3连通,用于输入由干管3进入的润滑脂;出油孔与分支管5连通,用于向分支管5内输出润滑脂。The distributor 4 has an interconnected oil inlet hole and an oil outlet hole; the oil inlet hole is connected to the main pipe 3 and is used to input the grease entering from the main pipe 3; the oil outlet hole is connected to the branch pipe 5 and is used to supply the branch pipe Grease is output within 5 seconds.
分配器4包括本体41和流量调节阀,流量调节阀包括螺纹紧固件42和形成于本体41上的螺纹孔43;其中,螺纹孔43与对应的出油孔连通;螺纹紧固件42穿过螺纹孔43并在出油孔的径向上可移动,以调整出油孔的流量。The distributor 4 includes a body 41 and a flow regulating valve. The flow regulating valve includes a threaded fastener 42 and a threaded hole 43 formed on the body 41; wherein the threaded hole 43 is connected with the corresponding oil outlet hole; the threaded fastener 42 passes through It passes through the threaded hole 43 and is movable in the radial direction of the oil outlet to adjust the flow rate of the oil outlet.
进一步,螺纹紧固件42包括头部421和杆部422,杆部422包括螺纹部4221和光滑部4222,螺纹部4221的一端连接头部421,螺纹部4221的另一端连接光滑部4222;螺纹部4221的直径大于光滑部4222的直径;螺纹孔43包括螺孔部431和通孔部432,螺纹部4221直径与螺孔部431直径相适配,光滑部4222直径与通孔部432直径相适配。其中,利用头部421使螺纹部4221与螺孔部431螺纹连接,以使光滑部4222沿通孔部432伸入出油孔内,并在出油孔的径向上可移动。该实施例通过设置光滑部,相比于整个杆部422设置螺纹,能够起到更好的密封作用。Further, the threaded fastener 42 includes a head 421 and a stem 422. The stem 422 includes a threaded portion 4221 and a smooth portion 4222. One end of the threaded portion 4221 is connected to the head 421, and the other end of the threaded portion 4221 is connected to the smooth portion 4222; The diameter of the part 4221 is larger than the diameter of the smooth part 4222; the threaded hole 43 includes a screw hole part 431 and a through hole part 432. The diameter of the threaded part 4221 matches the diameter of the screw hole part 431, and the diameter of the smooth part 4222 matches the diameter of the through hole part 432. adaptation. The head 421 is used to threadly connect the threaded portion 4221 and the threaded hole portion 431 so that the smooth portion 4222 extends into the oil outlet hole along the through hole portion 432 and is movable in the radial direction of the oil outlet hole. In this embodiment, by providing a smooth portion, a better sealing effect can be achieved than if the entire rod portion 422 is provided with threads.
具体的,螺纹紧固件42包括螺钉,螺纹紧固件42的头部421为螺钉的螺帽,螺纹紧固件42的螺纹部4221为螺钉的螺杆,螺杆上形成有螺纹,螺纹紧固件42的光滑部4222为螺钉的圆杆。螺纹孔43的剖面上,螺孔部431的直径大于通孔部432的直径,螺孔部431具有螺纹,通孔部432具有光滑孔壁;其中,通过拧动螺钉的螺帽,将螺杆与螺孔部431的螺纹连接,使圆杆沿通孔部432的光滑孔壁伸入出油孔内,并在出油孔的径向上移动,以调整出油孔的流量。Specifically, the threaded fastener 42 includes a screw. The head 421 of the threaded fastener 42 is the nut of the screw. The threaded portion 4221 of the threaded fastener 42 is the screw rod of the screw. Threads are formed on the screw rod. The threaded fastener The smooth part 4222 of 42 is the round rod of the screw. In the cross-section of the threaded hole 43, the diameter of the threaded hole 431 is larger than the diameter of the through-hole 432. The threaded hole 431 has a thread, and the through-hole 432 has a smooth hole wall; by twisting the nut of the screw, the screw and the through-hole 432 are connected. The threaded connection of the screw hole part 431 causes the round rod to extend into the oil outlet hole along the smooth hole wall of the through hole part 432 and move in the radial direction of the oil outlet hole to adjust the flow rate of the oil outlet hole.
进一步,螺孔部431沿其轴向上的高度与光滑部4222在出油孔的径向上可移动的距离相等。通孔部432具有抵接面4321,抵接面4321用于对螺纹部4221进行抵接,以止挡螺纹部4221。当螺纹紧固件42的螺纹部4221沿螺孔部431移动至抵接面4321时,螺纹紧固件42的光滑部4222在出油孔的径向上移动至最大可移动距离。Furthermore, the height of the screw hole portion 431 along its axial direction is equal to the movable distance of the smooth portion 4222 in the radial direction of the oil outlet hole. The through hole part 432 has a contact surface 4321, and the contact surface 4321 is used to contact the threaded part 4221 to stop the threaded part 4221. When the threaded portion 4221 of the threaded fastener 42 moves along the threaded hole portion 431 to the abutment surface 4321, the smooth portion 4222 of the threaded fastener 42 moves to the maximum movable distance in the radial direction of the oil outlet hole.
本公开实施例中,将螺孔部431沿其轴向上的高度与光滑部4222在出油孔的径向上可移动的距离设置为相等,且通过通孔部432的抵接面4321对螺纹部4221的移动距离进行限位,可防止对出油孔的损坏。In the embodiment of the present disclosure, the height of the screw hole portion 431 along its axial direction and the movable distance of the smooth portion 4222 in the radial direction of the oil outlet hole are set to be equal, and the contact surface 4321 of the through hole portion 432 is used to contact the thread. The movement distance of the part 4221 is limited to prevent damage to the oil outlet hole.
需要说明的是,根据液压系统小孔流量公式,利用螺纹紧固件42在出油孔的径向上可移动,调整出油孔的通流截面积以实现出油孔内流体的流量调节。本方案中,旋紧螺纹紧固件42时,通过润滑脂的通流小孔截面积会变小,控制流量降低,反之流量增加。如此,在设定好润滑时长后,即使各个润滑点a体积不同,可以通过此方法达到使每一个支管路流过的润滑脂正好与对应的润滑点a需求量一致,从而保证了每个润滑点a的充分润滑,又避免了润滑脂的浪费和外溢造成的污染。It should be noted that according to the small hole flow formula of the hydraulic system, the threaded fastener 42 is movable in the radial direction of the oil outlet hole, and the flow cross-sectional area of the oil outlet hole is adjusted to realize the flow adjustment of the fluid in the oil outlet hole. In this solution, when the threaded fastener 42 is tightened, the cross-sectional area of the small holes passing through the grease will become smaller, and the controlled flow rate will decrease, otherwise the flow rate will increase. In this way, after setting the lubrication time, even if the volumes of each lubrication point a are different, this method can be used to ensure that the grease flowing through each branch pipe is exactly the same as the demand for the corresponding lubrication point a, thereby ensuring that each lubrication point a Full lubrication of point a avoids waste of grease and pollution caused by spillage.
参考图2,在一个示例中,该分配器4具有一个进油孔和多个出油孔,出油孔沿进油孔的轴向设置于分配器4的一侧,且多个出油孔沿进油孔的轴向上间距排列;其中,流量调节阀与多个出油孔一一对应设置,用于调节流经对应出油孔的润滑脂流量。Referring to Figure 2, in one example, the distributor 4 has an oil inlet hole and a plurality of oil outlet holes. The oil outlet holes are arranged on one side of the distributor 4 along the axial direction of the oil inlet hole, and the multiple oil outlet holes are They are arranged at intervals along the axial direction of the oil inlet holes; among them, the flow regulating valve is arranged in one-to-one correspondence with a plurality of oil outlets for regulating the flow rate of grease flowing through the corresponding oil outlets.
在另一个示例中,该分配器4沿分配器4的进油孔的轴向上的两侧分别开设有多个出油孔,进油孔两侧的出油孔均与进油孔连通;每个出油孔上对应设有流量调节阀,用于调节流经每个出油孔的润滑脂流量。需要说明的是,本公开实施例中,不对分支管5数量、分配器4出油孔数量及流量调节阀数量,均按需设置,本公开实施例对此不做限制。In another example, the distributor 4 is provided with multiple oil outlets on both sides along the axial direction of the oil inlet hole of the distributor 4, and the oil outlet holes on both sides of the oil inlet hole are connected with the oil inlet hole; Each oil outlet is provided with a corresponding flow regulating valve to regulate the flow of grease flowing through each oil outlet. It should be noted that in the embodiment of the present disclosure, the number of branch pipes 5 , the number of oil outlets of the distributor 4 and the number of flow regulating valves are not set as needed, and the embodiment of the present disclosure does not limit this.
本公开实施例中,在存在多个数量润滑点a需要润滑的情况下,在润滑系统设置多个分支管5,并在分配器4上设置多个数量的出油孔及流量调节组件,使分支管5数量、流量调节部数量和出油孔数量均一一对应润滑点a数量,以保证各润滑点a的润滑。In the embodiment of the present disclosure, when there are multiple lubrication points a that need to be lubricated, multiple branch pipes 5 are provided in the lubrication system, and multiple numbers of oil outlets and flow adjustment components are provided on the distributor 4, so that The number of branch pipes 5, the number of flow adjustment parts and the number of oil outlets correspond to the number of lubrication points a to ensure the lubrication of each lubrication point a.
进一步的,本公开实施例的润滑系统可以集成于无人驾驶车辆,包括但不限于无人驾驶宽体运输车;其中,润滑系统具体应用于L4无人驾驶宽体运输车的智能集中润滑。当需要润滑时,利用泵送组件2将润滑脂储罐1内的润滑脂通过干管3泵入分配器4内,分配器4的进油孔连通着多个出油孔,润滑脂由出油孔进入各个分支管5,并沿着各个分支管5进入润滑点a。润滑点a为注油孔,其设置于运动副;运动副包括运动件和静止件;其中,运动件上形成有注油孔,用于加注润滑脂。Furthermore, the lubrication system of the embodiment of the present disclosure can be integrated into unmanned vehicles, including but not limited to unmanned wide-body transport vehicles; where the lubrication system is specifically applied to the intelligent centralized lubrication of L4 unmanned wide-body transport vehicles. When lubrication is needed, the pumping assembly 2 is used to pump the grease in the grease storage tank 1 into the distributor 4 through the main pipe 3. The oil inlet hole of the distributor 4 is connected to multiple oil outlets, and the grease is pumped from the outlet The oil hole enters each branch pipe 5 and enters the lubrication point a along each branch pipe 5. Lubrication point a is an oil filling hole, which is provided in the moving pair; the moving pair includes moving parts and stationary parts; wherein, an oil filling hole is formed on the moving part for filling grease.
参考图3,本公开实施例的润滑系统运行前,进行标定处理并集成在整车上运行,其标定流程如下:Referring to Figure 3, before the lubrication system of the embodiment of the present disclosure is operated, it is calibrated and integrated into the entire vehicle for operation. The calibration process is as follows:
S101、构建实车润滑系统;仿照实际车辆的润滑点a数量,构建实车润滑系统;S101. Construct a real vehicle lubrication system; model the number of lubrication points a of the actual vehicle to construct a real vehicle lubrication system;
S102、润滑系统上电;S102. Power on the lubrication system;
S103、根据各个润滑点的需求量调整流量调节阀的螺钉的深度,并配置配置文件。具体的,根据各个润滑点a的需求量调整分配器4上流量调节阀的螺钉的深度,分配器上与该流量调节阀对应的出油孔的润滑脂的流量与每个润滑点a的需求量对应,同时,把各个分支管5的预设的脉冲值与对应的分支管5编号对应关系记录到配置文件。S103. Adjust the depth of the screw of the flow regulating valve according to the demand of each lubrication point, and configure the configuration file. Specifically, the depth of the screw of the flow regulating valve on the distributor 4 is adjusted according to the demand of each lubrication point a. The flow rate of the grease in the oil outlet hole corresponding to the flow regulating valve on the distributor is consistent with the demand of each lubrication point a. At the same time, the corresponding relationship between the preset pulse value of each branch pipe 5 and the corresponding branch pipe 5 number is recorded in the configuration file.
经过上述标定后,标定好的分配器4、控制器8和分支管5安装到车辆,并将标定阶段的配置文件下载到控制器8,车辆后续根据预设运行里程数启动润滑系统。After the above calibration, the calibrated distributor 4, controller 8 and branch pipe 5 are installed on the vehicle, and the configuration file during the calibration phase is downloaded to the controller 8. The vehicle subsequently starts the lubrication system according to the preset operating mileage.
如图4所示,为本公开实施例提供的润滑系统的运行流程图:As shown in Figure 4, the operation flow chart of the lubrication system provided for the embodiment of the present disclosure:
S201、开始(润滑系统启动);S201. Start (lubrication system starts);
S202、启动润滑脂泵;S202. Start the grease pump;
S203、润滑脂沿着干路(干管3)-分配器4-支管路(分支管5)到达润滑点a,并进入运动副;S203. The grease reaches the lubrication point a along the main line (main pipe 3) - distributor 4 - branch pipe (branch pipe 5), and enters the kinematic pair;
S204、判断各润滑点a流量是否达到预定值?是,执行步骤S205停机,S206结束;否,执行步骤S207;S204. Determine whether the flow rate of each lubrication point a reaches the predetermined value? If yes, execute step S205 to stop and end S206; if no, execute step S207;
S207、判断各润滑点a是否有堵塞?是,执行S208给整车报堵塞通道(分支管5)编号;否,执行步骤S209;S207. Determine whether each lubrication point a is clogged? If yes, execute S208 to report the blocked channel (branch pipe 5) number to the whole vehicle; if not, execute step S209;
S209、判断干路(干管3)或分配器4是否有堵塞?是,执行S205停机,S206结束;否,执行步骤S210;S209. Determine whether the main road (main pipe 3) or distributor 4 is blocked? If yes, execute S205 to stop and end S206; if no, execute step S210;
S210、跳转到步骤S204。S210. Jump to step S204.
参考图5,本公开的实施例提供一种润滑监测方法,包括:Referring to Figure 5, an embodiment of the present disclosure provides a lubrication monitoring method, including:
S301、采集流经分支管5润滑脂的脉冲值;S301. Collect the pulse value of grease flowing through branch pipe 5;
S302、将采集的脉冲值与预设脉冲值进行比较;S302. Compare the collected pulse value with the preset pulse value;
S303、基于脉冲值与预设脉冲值的比较结果,输出支管内的润滑脂流量状态。S303. Based on the comparison result between the pulse value and the preset pulse value, output the grease flow status in the branch pipe.
本公开实施例的润滑监测方法中,根据采集流经分支管5润滑脂的脉冲值与预设脉冲值进行比较,可以判断分支管内润滑脂流量状态,可以对分支管的工作状态进行监控,保证润滑工作的正常进行。In the lubrication monitoring method of the disclosed embodiment, by comparing the pulse value of the grease flowing through the branch pipe 5 with the preset pulse value, the flow status of the grease in the branch pipe can be judged, and the working status of the branch pipe can be monitored to ensure The lubrication work is carried out normally.
进一步的,参考图6,该润滑方法还包括:Further, referring to Figure 6, the lubrication method also includes:
S401、采集干管3的压力值,并将压力值与预设压力阈值的比较;S401. Collect the pressure value of main pipe 3, and compare the pressure value with the preset pressure threshold;
S402、当采集的压力值大于预设压力阈值时,停止泵送组件2工作并输出报警信息。S402. When the collected pressure value is greater than the preset pressure threshold, stop the pumping component 2 and output alarm information.
本公开实施例中,利用压力传感器9对干管3的运行状态检测,当发生堵塞时,干管3压力剧增,控制器8监测到干管3压力值大于预设压力值时,停止泵送组件2工作并输出报警信息;其中,报警信息为超压警示,提示人员维修。In the embodiment of the present disclosure, the pressure sensor 9 is used to detect the operating status of the main pipe 3. When a blockage occurs, the pressure of the main pipe 3 increases sharply. When the controller 8 detects that the pressure value of the main pipe 3 is greater than the preset pressure value, it stops the pump. Send component 2 to work and output alarm information; among them, the alarm information is an overpressure warning, prompting personnel for maintenance.
本公开实施例提供一种车辆,包括上述的润油系统10或上述分配器4。An embodiment of the present disclosure provides a vehicle, including the above-mentioned lubrication system 10 or the above-mentioned distributor 4 .
可以理解的是,以上实施方式仅仅是为了说明本公开的原理而采用的示例性实施方式,然而本公开并不局限于此。对于本领域内的普通技术人员而言,在不脱离本公开的精神和实质的情况下,可以做出各种变形和改进,这些变形和改进也视为本公开的保护范围。It can be understood that the above embodiments are only exemplary embodiments adopted to illustrate the principles of the present disclosure, but the present disclosure is not limited thereto. For those of ordinary skill in the art, various modifications and improvements can be made without departing from the spirit and essence of the present disclosure, and these modifications and improvements are also regarded as the protection scope of the present disclosure.
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