CN220169679U - Liner support - Google Patents
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- CN220169679U CN220169679U CN202320825230.6U CN202320825230U CN220169679U CN 220169679 U CN220169679 U CN 220169679U CN 202320825230 U CN202320825230 U CN 202320825230U CN 220169679 U CN220169679 U CN 220169679U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 52
- 238000009413 insulation Methods 0.000 claims description 16
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 238000009434 installation Methods 0.000 abstract description 27
- 230000000694 effects Effects 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
- 238000003780 insertion Methods 0.000 description 5
- 230000037431 insertion Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 3
- 238000011900 installation process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000000087 stabilizing effect Effects 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Landscapes
- Housings, Intake/Discharge, And Installation Of Fluid Heaters (AREA)
Abstract
Description
技术领域Technical field
本申请涉及电热水器安装技术,尤其涉及一种内胆支架。The present application relates to electric water heater installation technology, and in particular to an inner tank bracket.
背景技术Background technique
电热水器是现代家庭中使用频率较高的家居电器之一。而电热水器的核心组装部件就是它的内胆支架。电热水器的内胆支架能够作为内胆的重要支撑部件,增加电热水器的抗震能力,同时内胆支架还能够起到防腐和防锈的作用。Electric water heater is one of the most frequently used household appliances in modern families. The core assembly component of the electric water heater is its inner tank bracket. The inner tank bracket of the electric water heater can be used as an important support component of the inner tank to increase the earthquake resistance of the electric water heater. At the same time, the inner tank bracket can also play an anti-corrosion and anti-rust role.
目前用户家中的电热水器通常安装于外墙挂架上。电热水器包括用于储存热水的内胆,内胆外同轴且间隔套设有外壳,内胆上设置有支架结构,支架结构包括连接支架以及绝缘垫块,连接支架焊接于内胆上;外墙挂架上穿设有紧固螺栓,电热水器在安装时需要将紧固螺栓依次穿过外壳、绝缘垫块、连接支架,从而通过紧固螺栓实现热水器的安装固定。At present, electric water heaters in users' homes are usually installed on exterior wall racks. The electric water heater includes an inner tank for storing hot water. A shell is coaxially and spaced outside the inner tank. A bracket structure is provided on the inner tank. The bracket structure includes a connecting bracket and an insulating pad. The connecting bracket is welded to the inner tank; There are fastening bolts on the outer wall hanger. When installing the electric water heater, the fastening bolts need to be passed through the shell, the insulating pad, and the connecting bracket in sequence, so that the water heater can be installed and fixed through the fastening bolts.
然而,通过紧固螺栓实现热水器的安装固定,需要在安装时将各个部件上的螺纹孔对接整齐,由于安装电热水器通常是在房屋内较高的位置,导致工作人员在对接螺纹孔时不方便,进而使电热水器的安装较为复杂。However, the installation and fixation of the water heater through fastening bolts requires the threaded holes on each component to be aligned neatly during installation. Since the electric water heater is usually installed at a higher position in the house, it is inconvenient for the staff to connect the threaded holes. , which makes the installation of electric water heaters more complicated.
实用新型内容Utility model content
有鉴于此,本申请提供一种内胆支架,旨在解决电热水器安装复杂的问题。In view of this, this application provides an inner tank bracket, aiming to solve the problem of complicated installation of electric water heaters.
为实现上述目的,本申请提供的一种内胆支架,采用以下技术方案:In order to achieve the above purpose, this application provides an inner stent that adopts the following technical solutions:
本申请提供了一种内胆支架,应用于电热水器,所述电热水器包括内胆以及同轴且间隔套设于所述内胆外的外壳;所述内胆支架包括:连接支架、绝缘垫块、第一连接件和第二连接件;This application provides an inner tank bracket, which is applied to an electric water heater. The electric water heater includes an inner tank and a shell that is coaxially and spaced outside the inner tank; the inner tank bracket includes: a connecting bracket and an insulating pad. block, first connector and second connector;
所述连接支架用于与所述内胆连接,所述绝缘垫块包括安装部和设置在所述安装部一侧的夹持部,部分所述连接支架插设于所述夹持部内;The connecting bracket is used to connect to the inner tank, the insulating pad includes a mounting part and a clamping part provided on one side of the mounting part, and part of the connecting bracket is inserted into the clamping part;
所述安装部上设置有第一螺纹套,所述第一连接件经所述外壳插接于所述第一螺纹套内,以用于连接所述安装部与所述外壳;所述夹持部上设置有第二螺纹套,所述第二连接件经所述外壳插接于所述第二螺纹套内,以用于连接所述夹持部和所述外壳。The mounting part is provided with a first threaded sleeve, and the first connector is inserted into the first threaded sleeve through the shell for connecting the mounting part and the shell; the clamping A second threaded sleeve is provided on the part, and the second connecting piece is inserted into the second threaded sleeve through the shell for connecting the clamping part and the shell.
通过采用上述技术方案,工作人员在安装电热水器时,首先将连接在内胆上的连接支架插设于对应的夹持部内,完成内胆的快速定位,然后使用第一连接件连接外壳和安装部,使用第二连接件连接外壳和夹持部;无需工作人员在高处对各部件的螺纹孔进行定位之后再进行安装,使电热水器的安装过程较为简便,极大的提高了工作人员安装电热水器内胆的安装效率。By adopting the above technical solution, when installing the electric water heater, the staff first inserts the connecting bracket connected to the inner tank into the corresponding clamping part to complete the rapid positioning of the inner tank, and then uses the first connecting piece to connect the outer shell and the installation The second connector is used to connect the shell and the clamping part; there is no need for staff to position the threaded holes of each component at a high place before installation, which makes the installation process of the electric water heater simpler and greatly improves the installation time of the staff. Installation efficiency of electric water heater liner.
在一种可能的实现方式中,所述夹持部包括第一支撑段、上夹持段和下夹持段,所述上夹持段和所述下夹持段设置在所述第一支撑段的同侧,且所述上夹持段与所述下夹持段平行,以形成插槽,部分所述连接支架插设于所述插槽内,所述第二螺纹套位于所述上夹持段上。In a possible implementation, the clamping part includes a first support section, an upper clamping section and a lower clamping section, and the upper clamping section and the lower clamping section are arranged on the first support section. on the same side of the segment, and the upper clamping segment is parallel to the lower clamping segment to form a slot, part of the connecting bracket is inserted into the slot, and the second threaded sleeve is located on the upper on the clamping section.
这里,第一支撑段、上夹持段和下夹持段共同形成一个整体部件,提高整体的强度,且上夹持段与下夹持段平行设置可形成插槽,方便连接支架的插接,同时第一支撑段还可对连接支架的移动起到定位的作用,方便工作人员快速插接。Here, the first support section, the upper clamping section and the lower clamping section together form an integral component to improve the overall strength, and the upper clamping section and the lower clamping section are arranged in parallel to form a slot to facilitate the insertion of the connecting bracket. , at the same time, the first support section can also play a positioning role in the movement of the connecting bracket, making it convenient for workers to quickly plug in.
在一种可能的实现方式中,所述下夹持段相对的两侧分别设置有弹性卡接头,所述弹性卡接头朝向所述插槽的槽口,所述弹性卡接头与所述连接支架的侧面卡接。In a possible implementation, the opposite sides of the lower clamping section are respectively provided with elastic clamping joints, the elastic clamping joints face the notch of the slot, and the elastic clamping joints are connected to the connecting bracket. The side snap-on.
这里,在下夹持段相对的两侧设置弹性卡接头,可使连接支架的插接效果与卡接效果分离开,使插接或者卡接单独作用,上夹持段和下夹持段只起到插接承重的作用,弹性卡接头只起到卡接稳定的作用,无需使连接支架的受力点全部分散到上夹持段和下夹持段或弹性卡接头上,提高了弹性卡接头的实用性,延长弹性卡接头的使用寿命。Here, elastic clamping joints are provided on opposite sides of the lower clamping section, which can separate the plugging effect and the clamping effect of the connecting bracket, so that the plugging or clamping function independently, and the upper clamping section and the lower clamping section only function As for the load-bearing function of the plug-in connection, the elastic clamp joint only plays the role of stabilizing the clamp. There is no need to disperse all the stress points of the connecting bracket to the upper and lower clamping sections or the elastic clamp joint, which improves the elastic clamp joint. Practicality, extending the service life of elastic card joints.
此外,工作人员在需要接触连接支架与夹持部的卡接时,只需操作弹性卡接头即可,具有方便快捷的效果。In addition, when workers need to access the clamping connection between the connecting bracket and the clamping part, they only need to operate the elastic clamping joint, which is convenient and fast.
在一种可能的实现方式中,所述上夹持段和所述下夹持段中的至少一者背离所述第一支撑段的端部具有导向斜面。In a possible implementation, an end of at least one of the upper clamping section and the lower clamping section facing away from the first support section has a guide slope.
通过采用上述技术方案,导向斜面可以对连接支架的插接起到导向和定位的作用,使得连接支架的插接较为准确与快速。By adopting the above technical solution, the guide slope can play a guiding and positioning role in the insertion of the connection bracket, making the insertion of the connection bracket more accurate and faster.
在一种可能的实现方式中,所述上夹持段朝向所述下夹持段的表面和所述下夹持段朝向所述上夹持段的表面上均设置有至少一个导向筋。In a possible implementation, at least one guide rib is provided on both the surface of the upper clamping section facing the lower clamping section and the surface of the lower clamping section facing the upper clamping section.
这里,连接支架在与夹持部插接完成后,导向筋会与连接支架的外表面抵接,分散了夹持部对连接支架的承重受力点,使得连接支架不易受较大的压力导致变形或损坏,延长了连接支架的使用寿命。Here, after the connecting bracket is plugged into the clamping part, the guide ribs will contact the outer surface of the connecting bracket, which disperses the load-bearing points of the clamping part on the connecting bracket, making the connecting bracket less susceptible to greater pressure. Deformation or damage extends the service life of the connecting bracket.
在一种可能的实现方式中,所述上夹持段上设有多个第一隔热腔;所述下夹持段内设有至少一个第二隔热腔。In a possible implementation, the upper clamping section is provided with a plurality of first heat insulation cavities; the lower clamping section is provided with at least one second heat insulation cavity.
通过采用上述技术方案,夹持部在与外壳抵接时,第一隔热腔可延缓夹持部向外壳的热传导,不易使温度散失,具有保温的效果。By adopting the above technical solution, when the clamping part is in contact with the shell, the first heat insulation cavity can delay the heat conduction from the clamping part to the shell, making it difficult for the temperature to dissipate, and has a heat preservation effect.
此外,第二隔热腔同样可延缓夹持部向外壳的热传导,不易使温度散失,同时,在下夹持段上开设至少一个第二隔热腔可减少制作下夹持段的材料使用,降低了夹持部的制作成本,进而降低了内胆支架的制作成本。In addition, the second heat-insulating cavity can also delay the heat conduction from the clamping part to the shell, preventing the temperature from dissipating easily. At the same time, opening at least one second heat-insulating cavity on the lower clamping section can reduce the use of materials for making the lower clamping section and reduce the cost. The manufacturing cost of the clamping part is reduced, thereby reducing the manufacturing cost of the liner bracket.
在一种可能的实现方式中,所述夹持部还包括至少一个第二支撑段,所述第二支撑段设置在所述下夹持段远离所述上夹持段的表面。In a possible implementation, the clamping part further includes at least one second support section, and the second support section is disposed on a surface of the lower clamping section away from the upper clamping section.
通过采用上述技术方案,工作人员在安装第二连接件时,会向垂直于内胆轴向方向安装第二连接件,第二支撑段此时可与内胆外侧壁抵接,起到了支撑的作用,在使得夹持部变形较小的同时,稳定安装第二连接件。By adopting the above technical solution, when the staff installs the second connector, they will install the second connector in a direction perpendicular to the axial direction of the liner. At this time, the second support section can abut against the outer wall of the liner, thus providing support. The effect is to make the deformation of the clamping part smaller and at the same time stably install the second connecting piece.
在一种可能的实现方式中,所述绝缘垫块还设置有连接部,所述安装部和所述夹持部通过所述连接部连接。In a possible implementation, the insulating pad is further provided with a connecting portion, and the mounting portion and the clamping portion are connected through the connecting portion.
通过采用上述技术方案,安装部和夹持部通过连接部连接,当电热水器安装完成后,若电热水器受到碰撞或震动影响,连接部可有效缓解碰撞或震动对内胆的影响。By adopting the above technical solution, the installation part and the clamping part are connected through the connection part. When the electric water heater is installed, if the electric water heater is affected by collision or vibration, the connection part can effectively alleviate the impact of the collision or vibration on the inner tank.
此外,连接部尺寸较小,可有效减少材料的使用,进一步降低了内胆支架的制作成本。In addition, the smaller size of the connecting part can effectively reduce the use of materials, further reducing the production cost of the inner liner stent.
在一种可能的实现方式中,所述连接支架包括插接板和分别位于所述插接板相对的两侧的两个连接板,所述插接板插设于所述夹持部内。In a possible implementation, the connection bracket includes a plug-in board and two connection plates respectively located on opposite sides of the plug-in board, and the plug-in board is inserted into the clamping portion.
所述连接板上具有背离所述插接板的翻边,所述翻边用于与所述内胆连接。The connecting plate has a flange facing away from the plug-in board, and the flange is used to connect with the inner tank.
通过采用上述技术方案,插接板和连接板形成整体呈U型的连接支架,方便插接板与夹持部的连接。By adopting the above technical solution, the plug-in board and the connecting plate form an overall U-shaped connection bracket, which facilitates the connection between the plug-in board and the clamping part.
在一种可能的实现方式中,所述连接板与所述翻边的交接处设置有加强筋,所述连接板与所述插接板交接处设置有凹槽。In a possible implementation, a reinforcing rib is provided at the intersection between the connecting plate and the flange, and a groove is provided at the intersection between the connecting plate and the plug-in board.
通过采用上述技术方案,加强筋和凹槽共同作用,对连接支架的稳定性起到加强作用,提高了连接支架的整体强度。By adopting the above technical solution, the reinforcing ribs and grooves work together to strengthen the stability of the connecting bracket and improve the overall strength of the connecting bracket.
综上所述,本申请包括以下至少一种有益技术效果:To sum up, this application includes at least one of the following beneficial technical effects:
1、在下夹持段相对的两侧设置弹性卡接头,可使连接支架的插接效果与卡接效果分离开,使插接或者卡接单独作用,夹持段和下夹持段只起到插接称重的作用,弹性卡接头只起到卡接稳定的作用,无需使连接支架的受力点全部分散到上夹持段和下夹持段或弹性卡接头上,提高了弹性卡接头的实用性,延长弹性卡接头的使用寿命。1. Elastic clamping joints are provided on opposite sides of the lower clamping section, which can separate the plugging effect of the connecting bracket from the clamping effect, so that the plugging or clamping function independently, and the clamping section and the lower clamping section only play a role. For the function of plug-in weighing, the elastic clamp joint only plays a stabilizing role. There is no need to disperse all the stress points of the connecting bracket to the upper and lower clamping sections or the elastic clamp joint, which improves the elastic clamp joint. Practicality, extending the service life of elastic card joints.
2、连接支架在与夹持部插接完成后,导向筋会与连接支架的外表面抵接,分散了夹持部对连接支架的承重受力点,使得连接支架不易受较大的压力导致变形或损坏,延长了连接支架的使用寿命。2. After the connecting bracket is plugged into the clamping part, the guide ribs will contact the outer surface of the connecting bracket, which disperses the load-bearing points of the clamping part on the connecting bracket, making the connecting bracket less susceptible to greater pressure. Deformation or damage extends the service life of the connecting bracket.
3、工作人员在安装第二连接件时,会向垂直于内胆轴向方向安装第二连接件,第二支撑段此时可与内胆外侧壁抵接,起到了支撑的作用,在使得夹持部变形较小的同时,稳定安装第二连接件。3. When installing the second connector, the staff will install the second connector in a direction perpendicular to the axial direction of the liner. At this time, the second support section can contact the outer wall of the liner, playing a supporting role. While the deformation of the clamping part is small, the second connecting piece is stably installed.
附图说明Description of drawings
以下结合附图对本申请的具体实施方式进行详细说明,应当理解的是,此处所描述的具体实施方式仅用于说明和解释本申请,本申请不局限于下述的具体实施方式。Specific embodiments of the present application will be described in detail below with reference to the accompanying drawings. It should be understood that the specific implementations described here are only used to illustrate and explain the present application, and the present application is not limited to the following specific implementations.
图1为本申请实施例提供的一种内胆支架在电热水器上的安装位置的结构示意图;Figure 1 is a schematic structural diagram of the installation position of an inner tank bracket on an electric water heater provided by an embodiment of the present application;
图2为图1的部分内部结构示意图;Figure 2 is a schematic diagram of part of the internal structure of Figure 1;
图3为本申请实施例提供的一种内胆支架的结构示意图;Figure 3 is a schematic structural diagram of an inner stent provided by an embodiment of the present application;
图4为本申请实施例提供的一种内胆支架的另一角度的结构示意图;Figure 4 is a schematic structural diagram of an inner stent provided by an embodiment of the present application from another angle;
图5为本申请实施例提供的一种内胆支架的再一角度的结构示意图;Figure 5 is a schematic structural diagram of an inner stent provided by an embodiment of the present application from another angle;
图6为本申请实施例提供的一种内胆支架中连接支架的结构示意图。Figure 6 is a schematic structural diagram of a connecting bracket in an inner liner bracket provided by an embodiment of the present application.
附图标记说明:Explanation of reference symbols:
100、内胆;200、连接支架;210、插接板;220、连接板;230、翻边;240、加强筋;250、凹槽;300、绝缘垫块;310、安装部;3101、第三隔热腔;320、夹持部;321、第一支撑段;322、上夹持段;3221、第一隔热腔;323、下夹持段;3231、第二隔热腔;324、弹性卡接头;325、第二支撑段;330、连接部;400、第一连接件;500、第二连接件;600、第一螺纹套;700、第二螺纹套;800、导向斜面;900、导向筋。100. Inner tank; 200. Connecting bracket; 210. Plug-in board; 220. Connecting board; 230. Flange; 240. Reinforcement rib; 250. Groove; 300. Insulating pad; 310. Installation part; 3101. Chapter Three heat insulation chambers; 320, clamping part; 321, first support section; 322, upper clamping section; 3221, first heat insulation cavity; 323, lower clamping section; 3231, second heat insulation cavity; 324, Elastic clamp joint; 325, second support section; 330, connecting portion; 400, first connecting piece; 500, second connecting piece; 600, first threaded sleeve; 700, second threaded sleeve; 800, guide slope; 900 , guide ribs.
通过上述附图,已示出本申请明确的实施例,后文中将有更详细的描述。这些附图和文字描述并不是为了通过任何方式限制本申请构思的范围,而是通过参考特定实施例为本领域技术人员说明本申请的概念。Through the above-mentioned drawings, clear embodiments of the present application have been shown, which will be described in more detail below. These drawings and text descriptions are not intended to limit the scope of the present application's concepts in any way, but are intended to illustrate the application's concepts for those skilled in the art with reference to specific embodiments.
具体实施方式Detailed ways
这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本申请相一致的所有实施方式。相反,它们仅是与如所附权利要求书中所详述的、本申请的一些方面相一致的装置和方法的例子。Exemplary embodiments will be described in detail herein, examples of which are illustrated in the accompanying drawings. When the following description refers to the drawings, the same numbers in different drawings refer to the same or similar elements unless otherwise indicated. The implementations described in the following exemplary embodiments do not represent all implementations consistent with this application. Rather, they are merely examples of apparatus and methods consistent with aspects of the application as detailed in the appended claims.
其次,需要说明的是,在本申请的描述中,术语“内”、“外”等指示的方向或位置关系的术语是基于附图所示的方向或位置关系,这仅仅是为了便于描述,而不是指示或暗示装置或构件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。Secondly, it should be noted that in the description of this application, the terms "inner", "outer", etc. indicating the direction or positional relationship are based on the direction or positional relationship shown in the drawings. This is only for the convenience of description. It is not intended to indicate or imply that the device or component must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation on the present application.
此外,还需要说明的是,在本申请的描述中,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个构件内部的连通。对于本领域技术人员而言,可根据具体情况理解上述术语在本申请中的具体含义。In addition, it should be noted that in the description of this application, unless otherwise clearly stated and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between the two components. For those skilled in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
电热水器是现代家庭中使用频率较高的家居电器之一。而电热水器的核心组装部件就是它的内胆支架。电热水器的内胆支架能够作为内胆的重要支撑部件,增加电热水器的抗震能力,同时内胆支架还能够起到防腐和防锈的作用。Electric water heater is one of the most frequently used household appliances in modern families. The core assembly component of the electric water heater is its inner tank bracket. The inner tank bracket of the electric water heater can be used as an important support component of the inner tank to increase the earthquake resistance of the electric water heater. At the same time, the inner tank bracket can also play an anti-corrosion and anti-rust role.
目前用户家中的电热水器通常安装于外墙挂架上。电热水器包括用于储存热水的内胆,内胆外同轴且间隔套设有外壳,内胆上设置有支架结构,支架结构包括连接支架以及绝缘垫块,连接支架焊接于内胆上;外墙挂架上穿设有紧固螺栓,电热水器在安装时需要将紧固螺栓依次穿过外壳、绝缘垫块、连接支架,从而通过紧固螺栓实现热水器的安装固定。At present, electric water heaters in users' homes are usually installed on exterior wall racks. The electric water heater includes an inner tank for storing hot water. A shell is coaxially and spaced outside the inner tank. A bracket structure is provided on the inner tank. The bracket structure includes a connecting bracket and an insulating pad. The connecting bracket is welded to the inner tank; There are fastening bolts on the outer wall hanger. When installing the electric water heater, the fastening bolts need to be passed through the shell, the insulating pad, and the connecting bracket in sequence, so that the water heater can be installed and fixed through the fastening bolts.
然而,通过紧固螺栓实现热水器的安装固定,需要在安装时将各个部件上的螺纹孔对接整齐,由于安装电热水器通常是在房屋内较高的位置,导致工作人员在对接螺纹孔时不方便,进而使电热水器的安装较为复杂。However, the installation and fixation of the water heater through fastening bolts requires the threaded holes on each component to be aligned neatly during installation. Since the electric water heater is usually installed at a higher position in the house, it is inconvenient for the staff to connect the threaded holes. , which makes the installation of electric water heaters more complicated.
针对上述问题,本申请提供一种内胆支架,用于解决电热水器安装复杂的问题。In view of the above problems, this application provides an inner tank bracket to solve the problem of complicated installation of electric water heaters.
下面结合附图和具体实施例来对本申请进行详细的说明:The application will be described in detail below in conjunction with the accompanying drawings and specific embodiments:
参照图1、图2和图3所示,本申请实施例提供的一种内胆支架,应用于电热水器,电热水器包括内胆100以及同轴且间隔套设于内胆100外的外壳;内胆支架包括:连接支架200、绝缘垫块300、第一连接件400和第二连接件500。Referring to Figures 1, 2 and 3, an inner tank bracket provided by an embodiment of the present application is applied to an electric water heater. The electric water heater includes an inner tank 100 and a shell that is coaxially and spaced outside the inner tank 100; The inner tank bracket includes: a connecting bracket 200, an insulating pad 300, a first connecting piece 400 and a second connecting piece 500.
连接支架200用于与内胆100连接。The connecting bracket 200 is used to connect with the inner bladder 100 .
绝缘垫块300包括安装部310和设置在安装部310一侧的夹持部320,部分连接支架200插设于夹持部320内。The insulating pad 300 includes a mounting part 310 and a clamping part 320 provided on one side of the mounting part 310. Part of the connection bracket 200 is inserted into the clamping part 320.
安装部310上设置有第一螺纹套600,第一连接件400经外壳插接于第一螺纹套600内,以用于连接安装部310和外壳。The mounting part 310 is provided with a first threaded sleeve 600, and the first connector 400 is inserted into the first threaded sleeve 600 through the shell for connecting the mounting part 310 and the shell.
夹持部320上设置有第二螺纹套700,第二连接件500经外壳插接于第二螺纹套700内,以用于连接夹持部320和外壳。The clamping part 320 is provided with a second threaded sleeve 700, and the second connector 500 is inserted into the second threaded sleeve 700 through the shell for connecting the clamping part 320 and the shell.
可选的,第一螺纹套600与第二螺纹套700均垂直于内胆100的外表面设置,以便更稳固的连接外壳与内胆100。Optionally, the first threaded sleeve 600 and the second threaded sleeve 700 are both arranged perpendicularly to the outer surface of the inner bladder 100 to more firmly connect the outer shell and the inner bladder 100 .
可选的,第一连接件400为螺钉,第二连接件500为紧固螺栓。Optionally, the first connecting member 400 is a screw, and the second connecting member 500 is a fastening bolt.
在上述实施方式中,工作人员在安装电热水器的内胆100时,首先将连接在内胆100上的连接支架200插设于对应的夹持部320内,进而可以完成内胆100的快速定位,然后使用第一连接件400连接外壳和安装部310,使用第二连接件500连接外壳和夹持部320;无需工作人员在高处对各部件的螺纹孔进行定位之后再进行安装,使电热水器的安装过程较为简便,极大的提高了工作人员安装电热水器内胆100的安装效率。In the above embodiment, when the worker installs the inner tank 100 of the electric water heater, he first inserts the connecting bracket 200 connected to the inner tank 100 into the corresponding clamping part 320, thereby completing the rapid positioning of the inner tank 100. , then use the first connector 400 to connect the housing and the mounting part 310, and use the second connector 500 to connect the housing and the clamping part 320; there is no need for workers to position the threaded holes of each component at a high place before installation, so that the electrical The installation process of the water heater is relatively simple, which greatly improves the installation efficiency of the staff when installing the inner tank 100 of the electric water heater.
参照图3、图4和图5所示,在一种可能的实施方式中,夹持部320包括第一支撑段321、上夹持段322和下夹持段323,上夹持段322和下夹持段323设置在第一支撑段321的同侧,且上夹持段322与下夹持段323平行,以形成插槽,部分连接支架200插设于插槽内,第二螺纹套700位于上夹持段322上。Referring to Figures 3, 4 and 5, in a possible implementation, the clamping portion 320 includes a first support section 321, an upper clamping section 322 and a lower clamping section 323. The upper clamping section 322 and The lower clamping section 323 is disposed on the same side of the first support section 321, and the upper clamping section 322 is parallel to the lower clamping section 323 to form a slot. Part of the connecting bracket 200 is inserted into the slot, and the second threaded sleeve 700 is located on the upper clamping section 322.
可选的,上夹持段322和下夹持段323呈平行设置。Optionally, the upper clamping section 322 and the lower clamping section 323 are arranged in parallel.
这里,第一支撑段321、上夹持段322和下夹持段323共同形成一个整体部件,提高整体的强度,且上夹持段322与下夹持段323平行设置可形成插槽,方便连接支架200的插接,同时第一支撑段321还可对连接支架200的移动起到定位的作用,方便工作人员快速插接。Here, the first support section 321, the upper clamping section 322 and the lower clamping section 323 together form an integral component to improve the overall strength, and the upper clamping section 322 and the lower clamping section 323 are arranged in parallel to form a slot, which is convenient When the connecting bracket 200 is plugged in, the first support section 321 can also play a positioning role in the movement of the connecting bracket 200, making it convenient for workers to plug in quickly.
在一种可能的实施方式中,下夹持段323相对的两侧分别设置有弹性卡接头324,弹性卡接头324朝向插槽的槽口,弹性卡接头324与连接支架200的侧面卡接。In a possible implementation, elastic clamping joints 324 are provided on opposite sides of the lower clamping section 323 respectively. The elastic clamping joints 324 face the notch of the slot, and the elastic clamping joints 324 are clamped with the side of the connecting bracket 200 .
可选的,两个弹性卡接头324呈对称设置,且弹性卡接头324与连接支架200的侧面形成的卡接结构为悬臂式卡接结构,方便连接支架200的安装和拆卸。Optionally, the two elastic clamping joints 324 are arranged symmetrically, and the clamping structure formed by the elastic clamping joints 324 and the side of the connecting bracket 200 is a cantilevered clamping structure, which facilitates the installation and removal of the connecting bracket 200 .
这里,在下夹持段323相对的两侧分别设置弹性卡接头324,可使连接支架200的插接效果与卡接效果分离开,使插接或者卡接单独作用,上夹持段322和下夹持段323只起到插接承重的作用,弹性卡接头324只起到卡接稳定的作用,无需使连接支架200的受力点全部分散到上夹持段322和下夹持段323或弹性卡接头324上,提高了弹性卡接头324的实用性,延长弹性卡接头324的使用寿命。Here, elastic clamping joints 324 are respectively provided on opposite sides of the lower clamping section 323, which can separate the plugging effect and the clamping effect of the connecting bracket 200, so that the plugging or clamping can function independently, and the upper clamping section 322 and the lower clamping section 322 can be separated. The clamping section 323 only plays the role of plug-in load-bearing, and the elastic clamping joint 324 only plays the role of stabilizing the clamping. There is no need to disperse all the stress points of the connecting bracket 200 to the upper clamping section 322 and the lower clamping section 323 or On the elastic clamping joint 324, the practicality of the elastic clamping joint 324 is improved and the service life of the elastic clamping joint 324 is extended.
此外,工作人员在需要接触连接支架200与夹持部320的卡接时,只需操作弹性卡接头324即可,具有方便快捷的效果。In addition, when the staff needs to contact the clamping connection between the connecting bracket 200 and the clamping part 320, they only need to operate the elastic clamping joint 324, which is convenient and quick.
在一种可能的实施方式中,上夹持段322和下夹持段323中的至少一者背离第一支撑段321的端部具有导向斜面800。In a possible implementation, the end of at least one of the upper clamping section 322 and the lower clamping section 323 facing away from the first support section 321 has a guide slope 800 .
可选的,上夹持段322和下夹持段323中的导向斜面800的倾斜方向呈对称设置,上夹持段322和下夹持段323中的导向斜面800共同形成喇叭状的插槽口。Optionally, the inclination directions of the guide ramps 800 in the upper clamping section 322 and the lower clamping section 323 are symmetrically arranged, and the guide ramps 800 in the upper clamping section 322 and the lower clamping section 323 together form a trumpet-shaped slot. mouth.
在上述实施例中,导向斜面800可以对连接支架200的插接起到导向和定位的作用,使得连接支架200的插接较为准确与快速。In the above embodiment, the guide slope 800 can guide and position the connection bracket 200 for insertion, so that the connection bracket 200 can be inserted more accurately and quickly.
在一种可能的实施方式中,上夹持段322朝向下夹持段323的表面和下夹持段323朝向上夹持段322的表面上均设置有至少一个导向筋900。In a possible implementation, at least one guide rib 900 is provided on both the surface of the upper clamping section 322 facing the lower clamping section 323 and the surface of the lower clamping section 323 facing the upper clamping section 322 .
可选的,上夹持段322朝向下夹持段323的表面设置有相互平行的两个导向筋900,下夹持段323朝向上夹持段322的表面上设置有相互平行的两个导向筋900,且上夹持段322上的两个导向筋900分别与下夹持段323上的两个导向筋900一一对应设置。Optionally, the surface of the upper clamping section 322 facing the lower clamping section 323 is provided with two guide ribs 900 that are parallel to each other, and the surface of the lower clamping section 323 facing the upper clamping section 322 is provided with two guides that are parallel to each other. ribs 900, and the two guide ribs 900 on the upper clamping section 322 are respectively arranged in one-to-one correspondence with the two guide ribs 900 on the lower clamping section 323.
这里,连接支架200在与夹持部320插接完成后,通常情况下,连接支架200的外表面与上夹持段322朝向下夹持段323的表面和下夹持段323朝向上夹持段322的表面抵接,导致连接支架200的薄弱位置同样受到较大的压力,不利于连接支架200的使用。Here, after the connecting bracket 200 is plugged into the clamping portion 320, normally, the outer surface of the connecting bracket 200 and the upper clamping section 322 face the lower clamping section 323, and the lower clamping section 323 faces upward for clamping. The surface of the segment 322 is in contact, causing the weak position of the connecting bracket 200 to also be subject to greater pressure, which is not conducive to the use of the connecting bracket 200 .
此外,导向筋900的引入使得导向筋900会与连接支架200的外表面抵接,分散了夹持部320对连接支架200的承重受力点,使得连接支架200不易受较大的压力导致变形或损坏,延长了连接支架200的使用寿命。In addition, the introduction of the guide ribs 900 causes the guide ribs 900 to contact the outer surface of the connecting bracket 200 , which disperses the load-bearing points of the clamping portion 320 on the connecting bracket 200 , making the connecting bracket 200 less susceptible to deformation due to greater pressure. Or damaged, extending the service life of the connecting bracket 200 .
在一种可能的实施方式中,上夹持段322上设有多个第一隔热腔3221;下夹持段323内设有至少一个第二隔热腔3231。In a possible implementation, the upper clamping section 322 is provided with a plurality of first heat insulation cavities 3221; the lower clamping section 323 is provided with at least one second heat insulation cavity 3231.
可选的,多个第一隔热腔3221在上夹持段322上呈矩形阵列,下夹持段323靠近第一支撑段321和远离第一支撑段321一侧均设置有第二隔热腔3231。Optionally, a plurality of first heat insulation cavities 3221 are arranged in a rectangular array on the upper clamping section 322, and the lower clamping section 323 is provided with second heat insulation cavities on both sides close to the first support section 321 and away from the first support section 321. Cavity 3231.
在上述实施方式中,夹持部320在与外壳抵接时,第一隔热腔3221可延缓夹持部320向外壳的热传导速率,不易使温度散失,具有保温的效果。In the above embodiment, when the clamping part 320 is in contact with the housing, the first heat insulation cavity 3221 can slow down the heat conduction rate of the clamping part 320 to the housing, prevent the temperature from dissipating easily, and have a heat preservation effect.
此外,第二隔热腔3231同样可延缓夹持部320向外壳的热传导,不易使温度散失,同时,在下夹持段323上开设至少一个第二隔热腔3231可减少制作下夹持段323的材料使用,降低了夹持部320的制作成本,进而降低了内胆支架的制作成本。In addition, the second heat insulating cavity 3231 can also delay the heat conduction from the clamping portion 320 to the shell, preventing the temperature from dissipating. At the same time, opening at least one second heat insulating cavity 3231 in the lower clamping section 323 can reduce the need for manufacturing the lower clamping section 323. The use of materials reduces the manufacturing cost of the clamping part 320, thereby reducing the manufacturing cost of the inner bladder bracket.
在一种可能的实施方式中,夹持部320还包括至少一个第二支撑段325,第二支撑段325设置在下夹持段323远离上夹持段322的表面。In a possible implementation, the clamping portion 320 further includes at least one second support section 325 , and the second support section 325 is disposed on a surface of the lower clamping section 323 away from the upper clamping section 322 .
可选的,第二支撑段325为矩形平板,第二支撑段325靠近内胆100一侧与内胆100的外表面抵接。Optionally, the second support section 325 is a rectangular flat plate, and the side of the second support section 325 close to the inner bladder 100 is in contact with the outer surface of the inner bladder 100 .
在上述实施方式中,工作人员在安装第二连接件500时,会向垂直于内胆100轴向方向安装第二连接件500,第二支撑段325此时可与内胆100外侧壁抵接,起到了支撑的作用,在使得夹持部320变形较小的同时,稳定安装第二连接件500。In the above embodiment, when the worker installs the second connector 500, he or she will install the second connector 500 in a direction perpendicular to the axial direction of the liner 100. At this time, the second support section 325 can abut against the outer wall of the liner 100. , plays a supporting role, and stably installs the second connecting member 500 while making the clamping portion 320 less deformed.
在一种可能的实施方式中,绝缘垫块300还设置有连接部330,安装部310和夹持部320通过连接部330连接。In a possible implementation, the insulating pad 300 is further provided with a connecting portion 330 , and the mounting portion 310 and the clamping portion 320 are connected through the connecting portion 330 .
可选的,连接部330的宽度相比于安装部310和夹持部320的宽度较小。Optionally, the width of the connecting part 330 is smaller than the width of the mounting part 310 and the clamping part 320 .
在上述实施方式中,安装部310和夹持部320通过连接部330连接,当电热水器安装完成后,若电热水器受到碰撞或震动影响,连接部330可有效缓解碰撞或震动对内胆100的影响。In the above embodiment, the installation part 310 and the clamping part 320 are connected through the connection part 330. After the electric water heater is installed, if the electric water heater is affected by a collision or vibration, the connection part 330 can effectively alleviate the impact of the collision or vibration on the inner tank 100. Influence.
此外,连接部330尺寸较小,可有效减少材料的使用,进一步降低了内胆支架的制作成本。In addition, the connecting portion 330 is smaller in size, which can effectively reduce the use of materials and further reduce the manufacturing cost of the inner liner bracket.
可选的,安装部310内设置有多个第三隔热腔3101,多个第三隔热腔3101呈矩形阵列,多个第三隔热腔3101在不影响安装部310的支撑作用前提下,具有延缓内胆100热量流失的作用,同时,进一步减少材料的使用,降低内胆支架的制作成本。Optionally, a plurality of third heat insulation cavities 3101 are provided in the installation part 310. The plurality of third heat insulation cavities 3101 are in a rectangular array. The plurality of third heat insulation cavities 3101 can be installed without affecting the supporting function of the installation part 310. , has the effect of delaying the heat loss of the liner 100, and at the same time, further reduces the use of materials and reduces the production cost of the liner stent.
参照图6所示,在一种可能的实施方式中,连接支架200包括插接板210和分别位于插接板210相对的两侧的两个连接板220,插接板210插设于夹持部320内;Referring to FIG. 6 , in a possible implementation, the connection bracket 200 includes a plug-in board 210 and two connection plates 220 respectively located on opposite sides of the plug-in board 210 . The plug-in board 210 is inserted into the clamping Within Department 320;
连接板220上具有背离插接板210的翻边230,翻边230用于与内胆100连接。The connecting plate 220 has a flange 230 facing away from the plug-in board 210 , and the flange 230 is used to connect with the inner pot 100 .
可选的,翻边230与内胆100为焊接。Optionally, the flange 230 and the inner tank 100 are welded.
这里,采用焊接的连接方式可以不破坏内胆的内部结构,同时,焊接的连接性能较好,焊接结构刚度大,使翻边与内胆的连接较为稳固。Here, the welding connection method can not damage the internal structure of the liner. At the same time, the welding connection performance is better, and the welding structure has high stiffness, making the connection between the flange and the liner more stable.
可选的,连接板220与翻边230的交接处设置有加强筋240,连接板220与插接板210交接处设置有凹槽250。Optionally, reinforcing ribs 240 are provided at the intersection between the connecting plate 220 and the flange 230 , and grooves 250 are provided at the intersection between the connecting plate 220 and the plug-in board 210 .
在上述实施方式中,插接板210和连接板220形成整体呈U型的连接支架200,方便插接板210与夹持部320的连接,加强筋240和凹槽250共同作用,对连接支架200的稳定性起到加强作用,提高了连接支架200的整体强度。In the above embodiment, the plug-in board 210 and the connecting plate 220 form a U-shaped connecting bracket 200 to facilitate the connection between the plug-in plate 210 and the clamping portion 320. The reinforcing ribs 240 and the grooves 250 work together to strengthen the connecting bracket. The stability of the connecting bracket 200 plays a strengthening role and improves the overall strength of the connecting bracket 200 .
可选的,一个电热水器内的内胆支架数量为两个,且两个内胆支架相互平行且间隔设置。Optionally, the number of liner brackets in an electric water heater is two, and the two liner brackets are parallel to each other and arranged at intervals.
这里,设置有两个内胆支架可使内胆的安装较为稳定,提高了内胆的抗震性能。Here, two liner brackets are provided to make the installation of the liner more stable and improve the seismic resistance of the liner.
可选的,绝缘垫块300的制作材料为环氧树脂,环氧树脂具有耐热性好,电绝缘性好,耐腐蚀性强,成本低等特点,可在满足绝缘垫块300基本作用的前提下,具有较低的制作成本。Optionally, the insulating pad 300 is made of epoxy resin. Epoxy resin has the characteristics of good heat resistance, good electrical insulation, strong corrosion resistance, and low cost. It can meet the basic functions of the insulating pad 300. Under the premise, it has lower production cost.
本申请实施例一种内胆支架的实施原理为:工作人员在安装电热水器的内胆100时,向靠近夹持部320一侧移动内胆100,通过上夹持段322、下夹持段323和第一支撑段321共同作用,实现了连接支架200的插接,然后通过弹性卡接头324实现了连接支架200的稳定卡接,接着安装第一连接件400和第二连接件500即可。安装过程中无需工作人员对接各部分的螺纹孔,即可完成内胆100的快速准确连接,使内胆100的安装较为简便,解决了电热水器安装复杂的问题。本领域技术人员在考虑说明书及实践这里公开的申请后,将容易想到本申请的其它实施方案。The implementation principle of the liner bracket in the embodiment of the present application is as follows: when the staff installs the liner 100 of the electric water heater, they move the liner 100 toward the side closer to the clamping part 320, and pass the upper clamping section 322 and the lower clamping section. 323 and the first support section 321 work together to realize the insertion of the connecting bracket 200, and then realize the stable clamping of the connecting bracket 200 through the elastic snap joint 324, and then install the first connecting piece 400 and the second connecting piece 500. . During the installation process, there is no need for workers to connect the threaded holes of each part, and the inner tank 100 can be quickly and accurately connected, making the installation of the inner tank 100 easier and solving the complex problem of electric water heater installation. Other embodiments of the present application will be readily apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein.
本申请旨在涵盖本申请的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本申请的一般性原理并包括本申请未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本申请的真正范围和精神由权利要求书指出。This application is intended to cover any variations, uses, or adaptations of this application that follow the general principles of this application and include common knowledge or customary technical means in the technical field that are not disclosed in this application. . It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the application being indicated by the following claims.
应当理解的是,本申请并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本申请的范围仅由所附的权利要求书来限制。It is to be understood that the present application is not limited to the precise structures described above and illustrated in the accompanying drawings, and that various modifications and changes may be made without departing from the scope thereof. The scope of the application is limited only by the appended claims.
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