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CN220063721U - Polar region low temperature steel frictional wear experiment platform - Google Patents

Polar region low temperature steel frictional wear experiment platform Download PDF

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Publication number
CN220063721U
CN220063721U CN202320877000.4U CN202320877000U CN220063721U CN 220063721 U CN220063721 U CN 220063721U CN 202320877000 U CN202320877000 U CN 202320877000U CN 220063721 U CN220063721 U CN 220063721U
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friction
magnetic field
support plate
experimental
temperature
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王东胜
朱奋永
常雪婷
孙士斌
董丽华
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Shanghai Maritime University
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Shanghai Maritime University
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Abstract

The utility model relates to a polar region low-temperature steel friction and wear experiment platform, which comprises the following components: the equipment support frame is of a frame structure and comprises a first support plate which divides the frame structure into a first space and a second space from bottom to top; the circulating cooling system is used for generating a low-temperature experimental environment; the eddy magnetic field receiving and transmitting system is used for generating an excitation signal and detecting to obtain a corresponding magnetic field signal; the loading working system is used for clamping an experimental steel sample, applying experimental pressure to the experimental steel sample, controlling the motion mode of the experimental steel sample and realizing a friction test on the eddy current magnetic field receiving and dispatching system; and the signal processing system is connected with the eddy magnetic field receiving and transmitting system and is used for sending out pulse square waves for generating the excitation signals, receiving the magnetic field signals and generating friction and wear curves of experimental steel samples based on the magnetic field signals, the motion modes and the experimental pressure. Compared with the prior art, the utility model has the advantages of realizing multi-mode friction test, improving experimental effect and the like.

Description

一种极地低温钢材摩擦磨损实验平台A polar low-temperature steel friction and wear experimental platform

技术领域Technical field

本实用新型涉及一种实验平台,尤其是涉及一种极地低温钢材摩擦磨损实验平台。The utility model relates to an experimental platform, in particular to a polar low-temperature steel friction and wear experimental platform.

背景技术Background technique

近年来,极地资源作为发展资源战略中的重要一环,大型极地船舶的研究与攻克成为了一项亟不可待的任务。其中耐低温材料作为极地开发的重要支撑,材料在低温下的耐磨性也是各项指标测试中必不可少的一项。然而针对极地环境低温钢材料摩擦磨损测试使用的摩擦平台开发研究却为数不多,能够实时对材料的磨损量进行监控的设备也鲜有报道。In recent years, polar resources have become an important part of the resource development strategy, and the research and conquering of large polar ships has become an urgent task. Among them, low-temperature-resistant materials are an important support for polar development, and the wear resistance of materials at low temperatures is also an indispensable item in various index tests. However, there are few studies on the development of friction platforms for friction and wear testing of low-temperature steel materials in polar environments, and there are also few reports on equipment that can monitor the wear amount of materials in real time.

现存的摩擦平台主要满足于普通摩擦实验测试,其实现实验功能有以下几种:真空腔体、超低温环境、高低温变温环境、小载荷及超大载荷、以及上述功能复合实验等方向。其中工作环境特殊的摩擦实验平台有如下几种:针对模拟口腔微摩擦实验的摩擦平台、针对航天真空环境使用的零部件摩擦实验平台、以及针对特殊温湿度工作环境使用的摩擦平台等。Existing friction platforms are mainly satisfied with ordinary friction experimental tests, and their experimental functions include the following: vacuum chambers, ultra-low temperature environments, high and low temperature variable temperature environments, small loads and super large loads, and composite experiments of the above functions. Among them, the friction test platforms with special working environments include the following: friction platforms for simulating oral micro-friction experiments, parts friction test platforms for aerospace vacuum environments, and friction platforms for special temperature and humidity working environments.

经过检索中国公开号CN208443641U(极地航行船舶材料低温环境摩擦碰撞性能测试装置)公开了一种极地航行船舶材料低温环境摩擦碰撞性能测试装置,包含船体低温环境摩擦碰撞控制系统、低温碰撞测试模块、低温摩擦加载模块、低温制冰模块、低温制冷系统、极地低温环境箱。本实用新型可在实验室模拟极地环境,制作不同类型的极地海冰,在同一台设备上利用不同模块开展极地航行船舶材料低温下与冰面的摩擦磨损性能、材料的低温加载服役性能、极地航行船舶模型破冰性能研究,为极地航行船舶的船体与极地冰层摩擦磨损性能检测、极地作业设备的低温性能测试提供平台,对船模在低温冰槽中的破冰航行阻力测试、船用钢板与冰层间的摩擦磨损性能、船模与冰山的碰撞试验,船模航行受到的冰载荷及船模与冰山撞击过程的撞击力开展测试研究。但由于极地环境的特殊性以及材料摩擦实验的复杂性,现存设备由于体积较大不便于操作,且现存的摩擦平台功能单一,无法精准控制摩擦方式从而实验效果较差以及无法实时精准测量磨损量等功能。After searching the Chinese Publication No. CN208443641U (Polar Navigation Ship Materials Low-Temperature Environment Friction and Collision Performance Test Device) disclosed a polar navigation ship material low-temperature environment friction and collision performance test device, including a hull low-temperature environment friction and collision control system, a low-temperature collision test module, a low-temperature Friction loading module, low temperature ice making module, low temperature refrigeration system, polar low temperature environment box. This utility model can simulate the polar environment in the laboratory, produce different types of polar sea ice, and use different modules on the same equipment to carry out polar navigation. The friction and wear performance of ship materials and ice surfaces at low temperatures, the low-temperature loading service performance of materials, and polar Research on the icebreaking performance of sailing ship models provides a platform for testing the friction and wear performance of polar sailing ships' hulls and polar ice, and testing the low-temperature performance of polar operating equipment. The friction and wear properties between layers, the collision test between the ship model and the iceberg, the ice load on the ship model during navigation and the impact force during the collision between the ship model and the iceberg were tested and studied. However, due to the particularity of the polar environment and the complexity of material friction experiments, the existing equipment is inconvenient to operate due to its large size, and the existing friction platform has a single function and cannot accurately control the friction mode, resulting in poor experimental results and the inability to accurately measure the wear amount in real time. and other functions.

实用新型内容Utility model content

本实用新型的目的就是为了克服上述现有技术存在的缺陷而提供一种极地低温钢材摩擦磨损实验平台,解决了现存的摩擦平台功能单一,设备体积较大不易操作,无法精确控制摩擦方式从而实验效果较差等问题。The purpose of this utility model is to provide a polar low-temperature steel friction and wear experimental platform in order to overcome the above-mentioned shortcomings of the existing technology. It solves the problem that the existing friction platform has a single function, the equipment is large and difficult to operate, and the friction mode cannot be accurately controlled to facilitate experiments. Problems such as poor performance.

本实用新型的目的可以通过以下技术方案来实现:The purpose of this utility model can be achieved through the following technical solutions:

一种极地低温钢材摩擦磨损实验平台,包括:A polar low-temperature steel friction and wear experimental platform, including:

设备支撑架,为框架结构,包括一将所述框架结构分为由下至上的第一空间和第二空间的第一支撑板;The equipment support frame is a frame structure and includes a first support plate that divides the frame structure into a first space and a second space from bottom to top;

循环冷却系统,安装于所述设备支撑架上,用于产生低温实验环境;A circulating cooling system, installed on the equipment support frame, is used to generate a low-temperature experimental environment;

涡流磁场收发系统,安装于所述设备支撑架上,用于产生激励信号,并探测获得对应的磁场信号;An eddy current magnetic field transceiver system is installed on the equipment support frame and used to generate excitation signals and detect and obtain corresponding magnetic field signals;

加载工作系统,安装于所述设备支撑架上,用于装夹实验钢样,对所述实验钢样施加试验压力,并控制所述实验钢样的运动模式,在所述涡流磁场收发系统上实现摩擦试验;A loading working system, installed on the equipment support frame, is used to clamp experimental steel samples, apply test pressure to the experimental steel samples, and control the movement mode of the experimental steel samples. On the eddy current magnetic field transceiver system Realize friction test;

信号处理系统,与所述涡流磁场收发系统连接,用于发出产生所述激励信号的脉冲方波,并接收所述磁场信号,基于所述磁场信号、运动模式和试验压力生成实验钢样的摩擦磨损曲线。A signal processing system, connected to the eddy current magnetic field transceiver system, used to send out pulse square waves that generate the excitation signal, receive the magnetic field signal, and generate friction of the experimental steel sample based on the magnetic field signal, movement mode and test pressure. Wear curve.

进一步地,所述循环冷却系统包括压缩机、冷却机、泵体、制冷铜管以及用于生成摩擦冰面的水槽,所述压缩机、冷却机和泵体分布于所述第一空间,所述水槽位于第一支撑板上方,所述制冷铜管设置于水槽内。Further, the circulating cooling system includes a compressor, a cooler, a pump body, a refrigeration copper pipe, and a water tank for generating friction ice surface. The compressor, cooler and pump body are distributed in the first space, so The water tank is located above the first support plate, and the refrigeration copper pipe is arranged in the water tank.

进一步地,所述涡流磁场收发系统包括分别与信号处理系统连接的激励线圈和磁场信号采集探头,所述激励线圈固定于第一支撑板上方,所述磁场信号采集探头安装于加载工作系统上。Further, the eddy current magnetic field transceiver system includes an excitation coil and a magnetic field signal collection probe respectively connected to the signal processing system. The excitation coil is fixed above the first support plate, and the magnetic field signal collection probe is installed on the loading working system.

进一步地,所述加载工作系统包括第一滑台模组、第二滑台模组、第三滑台模组和低温摩擦旋转模块,所述第一滑台模组固定于设备支撑架顶部,所述第二滑台模组设置于第一滑台模组上,且沿水平工作方向滑移运动,所述第三滑台模组垂直设置于第二滑台模组上,且沿垂直工作方向滑移运动,所述低温摩擦旋转模块安装于第三滑台模组靠近所述激励线圈的一端,所述磁场信号采集探头和实验钢样安装于低温摩擦旋转模块上。Further, the loading work system includes a first slide module, a second slide module, a third slide module and a low-temperature friction rotation module. The first slide module is fixed on the top of the equipment support frame, The second slide module is installed on the first slide module and slides along the horizontal working direction. The third slide module is installed vertically on the second slide module and works in the vertical direction. Directional sliding movement, the low-temperature friction rotation module is installed on one end of the third slide module close to the excitation coil, and the magnetic field signal acquisition probe and experimental steel sample are installed on the low-temperature friction rotation module.

进一步地,所述低温摩擦旋转模块包括第三支撑板、第二支撑板、直流无刷电机和旋转主轴,所述第二支撑板和第三支撑板之间设置有用于加载试验压力的电动推杆,所述第二支撑板与第三滑台模组连接,所述直流无刷电机与第三支撑板连接,所述旋转主轴与直流无刷电机连接,且位于第三支撑板下方,所述旋转主轴端部设置有用于安装实验钢样的夹持件,所述磁场信号采集探头安装于第三支撑板下方,且位于所述夹持件上方。Further, the low-temperature friction rotation module includes a third support plate, a second support plate, a DC brushless motor and a rotating spindle. An electric pusher for loading test pressure is provided between the second support plate and the third support plate. rod, the second support plate is connected to the third slide module, the DC brushless motor is connected to the third support plate, the rotating spindle is connected to the DC brushless motor, and is located below the third support plate, so A clamping piece for installing experimental steel samples is provided at the end of the rotating spindle, and the magnetic field signal acquisition probe is installed below the third support plate and above the clamping piece.

进一步地,所述第二支撑板和第三支撑板之间还设置有微型S型拉力传感器和激光测距仪。Furthermore, a micro S-shaped tension sensor and a laser range finder are also provided between the second support plate and the third support plate.

进一步地,所述直流无刷电机外设置有电机保温件。Further, a motor insulation piece is provided outside the brushless DC motor.

进一步地,所述夹持件与旋转主轴一体成形,夹持件包括多个样品安装位。Further, the clamping member is integrally formed with the rotating spindle, and the clamping member includes a plurality of sample mounting positions.

进一步地,所述磁场信号采集探头外设置有探头保温件。Further, a probe insulation piece is provided outside the magnetic field signal collection probe.

进一步地,所述设备支撑架外围设置有保温结构件。Further, a thermal insulation structural member is provided around the equipment support frame.

与现有技术相比,本实用新型具有以下有益效果:Compared with the existing technology, this utility model has the following beneficial effects:

1、本实用新型设置有加载工作系统,能够对实验钢样的运动模式进行调节,实现多模式的摩擦试验,提高实验效果。1. This utility model is equipped with a loading working system, which can adjust the movement mode of the experimental steel sample, realize multi-mode friction test, and improve the experimental effect.

2、本实用新型采用上下分隔的设备支撑架,将循环冷却系统中的压缩机、泵体、冷却机与低温实验环境分开,从而使压缩机、泵体、冷却机的工作效果良好、使用寿命较长、其中压缩机、泵体的工作热量不会影响到低温实验环境,进而使得摩擦实验设备适用于低温环境,避免了在低温腔体内部安装电机,影响低温实验正常进行。2. This utility model uses an upper and lower equipment support frame to separate the compressor, pump body, and cooler in the circulating cooling system from the low-temperature experimental environment, so that the compressor, pump body, and cooler have good working effects and long service life. It is longer, and the working heat of the compressor and pump body will not affect the low-temperature experimental environment, which makes the friction experimental equipment suitable for low-temperature environments and avoids the installation of motors inside the low-temperature cavity, which affects the normal conduct of low-temperature experiments.

3、本实用新型低温摩擦旋转模块设置有电动推杆,可依据设定信号在实验过程中保证测量试样磨损的位移精度和试验压力精度。3. The low-temperature friction rotation module of this utility model is equipped with an electric push rod, which can ensure the displacement accuracy and test pressure accuracy of measuring sample wear during the experiment according to the set signal.

4、本实用新型低温摩擦旋转模块内还设置有激光测距仪,该激光测距仪位于旋转摩擦平台内部,旋转平台具有控温装置,从而可以使激光测距仪能够正常工作,并在实验过程中保证测量试样磨损的位移精度。4. The low-temperature friction rotating module of this utility model is also equipped with a laser range finder. The laser range finder is located inside the rotating friction platform. The rotating platform has a temperature control device, so that the laser range finder can work normally and be used in experiments. During the process, the displacement accuracy of measuring sample wear is ensured.

5、本实用新型设置小体积的低温摩擦旋转模块,工作范围较少,可以采用面积较小的第一支撑板,从而控制设备整体体积。5. This utility model is equipped with a small-volume low-temperature friction rotation module, which has a small working range and can use a smaller first support plate to control the overall volume of the equipment.

附图说明Description of the drawings

图1为本实用新型的低温钢材摩擦实验平台整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the low-temperature steel friction experiment platform of the present invention;

图2为本实用新型的低温钢材摩擦实验平台内部结构示意图;Figure 2 is a schematic diagram of the internal structure of the low-temperature steel friction experiment platform of the present invention;

图3为本实用新型的旋转摩擦平台整体结构示意图;Figure 3 is a schematic diagram of the overall structure of the rotating friction platform of the present utility model;

图4为本实用新型的旋转摩擦平台内部结构示意图;Figure 4 is a schematic diagram of the internal structure of the rotating friction platform of the present invention;

图5为本实用新型的低温钢材摩擦磨损实验平台工作流程示意图;Figure 5 is a schematic diagram of the work flow of the low-temperature steel friction and wear experimental platform of the present invention;

图6为本实用新型的激励线圈及检测探头工作原理图;Figure 6 is a working principle diagram of the excitation coil and detection probe of the present utility model;

图7为本实用新型的梯式旋转主轴的结构示意图;Figure 7 is a schematic structural diagram of the ladder-type rotating spindle of the present invention;

图8为本实用新型的摩擦实验金属试件夹持示意图;Figure 8 is a schematic diagram of the clamping of metal specimens for friction experiments according to the present invention;

图9为本实用新型的激励线圈脉冲方波一特例频率图;Figure 9 is a frequency diagram of a special example of the excitation coil pulse square wave of the present invention;

其中:1.循环冷却系统、2.设备支撑架、3.涡流磁场收发系统、4.加载工作系统、5.保温结构件、6.信号采集处理系统、7.实验钢样;Among them: 1. Circulating cooling system, 2. Equipment support frame, 3. Eddy current magnetic field transceiver system, 4. Loading working system, 5. Insulation structural parts, 6. Signal acquisition and processing system, 7. Experimental steel sample;

1-1.支撑板地脚、1-2.第四支撑板、1-3.压缩机、1-4.冷却机、1-5.泵体、1-6.制冷铜管;1-1. Support plate foot, 1-2. Fourth support plate, 1-3. Compressor, 1-4. Cooler, 1-5. Pump body, 1-6. Refrigeration copper pipe;

2-1.支撑柱地脚、2-2.第二支撑柱、2-3.第一支撑柱、2-4.支撑梁;2-1. Support column footing, 2-2. Second support column, 2-3. First support column, 2-4. Support beam;

3-1.制冷保温圈、3-2.激励线圈、3-3.涡流传感器、3-4.传感器保温件;3-1. Refrigeration insulation ring, 3-2. Excitation coil, 3-3. Eddy current sensor, 3-4. Sensor insulation parts;

4-1.低温摩擦旋转模块、4-2.第三滑台模组、4-3.第一滑台模组、4-4.第二滑台模组;4-1. Low temperature friction rotation module, 4-2. Third slide module, 4-3. First slide module, 4-4. Second slide module;

4-1-1.第二支撑板、4-1-2.电机保温件、4-1-3.直流无刷电机、4-1-4.连接件、4-1-5.电动推杆、4-1-6.第三支撑板、4-1-7.角铝、4-1-8.滑块、4-1-9.滑杆、4-1-10.支撑座、4-1-11.加热模块、4-1-12.旋转主轴、4-1-13.激光测距仪、4-1-14.主轴轴承、4-1-15.微型S型拉力传感器。4-1-1. Second support plate, 4-1-2. Motor insulation, 4-1-3. Brushless DC motor, 4-1-4. Connector, 4-1-5. Electric push rod , 4-1-6. Third support plate, 4-1-7. Angle aluminum, 4-1-8. Slider, 4-1-9. Slide rod, 4-1-10. Support seat, 4- 1-11. Heating module, 4-1-12. Rotating spindle, 4-1-13. Laser range finder, 4-1-14. Spindle bearing, 4-1-15. Micro S-type tension sensor.

具体实施方式Detailed ways

为使本实用新型实现上述目的、特征和优点、下面结合附图对本实用新型的具体实施方式进行详细的说明,在下面的描述中阐述了很多具体细节以便于充分理解本实用新型,但是本实用新型能够以很多不同于再此描述的其他方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似改进,因此本实用新型不受下面公开的具体实施例的限制。In order to achieve the above-mentioned objects, features and advantages of the present utility model, the specific embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings. Many specific details are set forth in the following description to fully understand the present utility model. However, the present utility model The new invention can be implemented in many other ways different from those described here. Those skilled in the art can make similar improvements without violating the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.

在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inside", "Outside", "Clockwise", "Counterclockwise", "Axis" ", "radial direction", "circumferential direction", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply what is meant. Devices or components must have a specific orientation, be constructed and operate in a specific orientation and therefore are not to be construed as limitations of the invention.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本实用新型的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms “first” and “second” are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise clearly and specifically limited.

在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this utility model, unless otherwise expressly stipulated and limited, the terms "installation", "connection", "connection", "fixing" and other terms should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. Connection, or integration; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interaction between two elements, unless otherwise Clear limits. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "mounted" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is said to be "connected" to another element, it can be directly connected to the other element or there may also be intervening elements present. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation manner.

实施例1Example 1

参见图1所示,本实施例提供一种极地低温钢材摩擦磨损实验平台,包括循环冷却系统1、设备支撑架2、涡流磁场收发系统3、加载工作系统4和信号采集处理系统6,其中,设备支撑架2为框架结构,包括一将框架结构分为由下至上的第一空间和第二空间的第一支撑板;循环冷却系统1安装于设备支撑架2上,用于产生低温实验环境;涡流磁场收发系统3安装于设备支撑架2上,用于产生激励信号,并探测获得对应的磁场信号;加载工作系统4安装于设备支撑架2上,用于装夹实验钢样,对实验钢样7施加试验压力,并控制实验钢样7的运动模式,在涡流磁场收发系统3上实现摩擦试验;信号处理系统6与涡流磁场收发系统3连接,用于发出产生激励信号的脉冲方波,并接收磁场信号,基于磁场信号、运动模式和试验压力生成实验钢样的摩擦磨损曲线。As shown in Figure 1, this embodiment provides a polar low-temperature steel friction and wear experiment platform, including a circulating cooling system 1, an equipment support frame 2, an eddy current magnetic field transceiver system 3, a loading work system 4 and a signal acquisition and processing system 6, wherein, The equipment support frame 2 is a frame structure, including a first support plate that divides the frame structure into a first space and a second space from bottom to top; the circulating cooling system 1 is installed on the equipment support frame 2 to create a low-temperature experimental environment. ; The eddy current magnetic field transceiver system 3 is installed on the equipment support frame 2 and is used to generate excitation signals and detect and obtain the corresponding magnetic field signals; the loading work system 4 is installed on the equipment support frame 2 and is used to clamp experimental steel samples and perform experiments The steel sample 7 applies test pressure and controls the movement mode of the experimental steel sample 7 to implement the friction test on the eddy current magnetic field transceiver system 3; the signal processing system 6 is connected to the eddy current magnetic field transceiver system 3 and is used to send out pulse square waves that generate excitation signals. , and receives the magnetic field signal, and generates the friction and wear curve of the experimental steel sample based on the magnetic field signal, motion mode and test pressure.

参见图2所示,设备支撑架2柱梁结构,包括四个支柱和与四个支柱连接的第一支撑板,每个支柱包括从上至下设置的第一支撑柱2-3、第二支撑柱2-2和支撑柱地脚2-1,其中相邻的两个第一支撑柱2-3间在顶部连接有支撑梁2-4,第一支撑板连接于第一支撑柱2-3与第二支撑柱2-2的连接处,将整体设备支撑架2分隔为第一空间和第二空间,加载工作系统4固定于第一支撑柱2-3和支撑梁2-4上。As shown in Figure 2, the equipment support frame 2 has a column-beam structure, including four columns and a first support plate connected to the four columns. Each column includes a first support column 2-3 and a second support column arranged from top to bottom. Support column 2-2 and support column footing 2-1, where two adjacent first support columns 2-3 are connected with a support beam 2-4 at the top, and the first support plate is connected to the first support column 2- The connection between 3 and the second support column 2-2 separates the overall equipment support frame 2 into a first space and a second space, and the loading work system 4 is fixed on the first support column 2-3 and the support beam 2-4.

参见图2所示,循环冷却系统1用于完成低温环境建立,包括压缩机1-3、冷却机1-4、泵体1-5、制冷铜管1-6以及用于生成摩擦冰面的水槽,压缩机1-3、冷却机1-4和泵体1-5分布于第一空间,水槽位于第一支撑板上方,制冷铜管1-6设置于水槽内。本实施例中,水槽由制冷保温圈3-1形成于第一支撑板上,压缩机1-3、冷却机1-4和泵体1-5分布设置于一第四支撑板1-2上,第四支撑板1-2底部还设置有支撑板地脚1-1。本实施例中,压缩机、泵体、冷却机位于第一支撑板上方的制冷平台外部,从而使压缩机、泵体、冷却机的工作效果良好、使用寿命较长、其中压缩机、泵体的工作热量不会影响到低温实验环境,进而使得摩擦实验设备适用于低温环境,避免了在低温腔体内部安装电机,影响低温实验正常进行。As shown in Figure 2, the circulating cooling system 1 is used to complete the establishment of a low-temperature environment, including a compressor 1-3, a cooler 1-4, a pump body 1-5, a refrigeration copper pipe 1-6, and a friction system for generating friction ice surface. The water tank, compressor 1-3, cooler 1-4 and pump body 1-5 are distributed in the first space. The water tank is located above the first support plate, and the refrigeration copper pipes 1-6 are arranged in the water tank. In this embodiment, the water tank is formed on the first support plate by the refrigeration and thermal insulation ring 3-1, and the compressor 1-3, the cooler 1-4 and the pump body 1-5 are distributed and arranged on a fourth support plate 1-2 , the bottom of the fourth support plate 1-2 is also provided with a support plate foot 1-1. In this embodiment, the compressor, pump body and cooler are located outside the refrigeration platform above the first support plate, so that the compressor, pump body and cooler have good working effect and long service life. Among them, the compressor, pump body The working heat will not affect the low-temperature experimental environment, which makes the friction experimental equipment suitable for low-temperature environments and avoids the installation of motors inside the low-temperature chamber, which will affect the normal conduct of low-temperature experiments.

涡流磁场收发系统3包括分别与信号处理系统6连接的激励线圈3-2和磁场信号采集探头,激励线圈3-2固定于第一支撑板上方,磁场信号采集探头安装于加载工作系统4上。参见图2所示,在本实施例中,激励线圈3-2与第一支撑板形成复合结构。The eddy current magnetic field transceiver system 3 includes an excitation coil 3-2 and a magnetic field signal acquisition probe respectively connected to the signal processing system 6. The excitation coil 3-2 is fixed above the first support plate, and the magnetic field signal acquisition probe is installed on the loading work system 4. Referring to Figure 2, in this embodiment, the excitation coil 3-2 and the first support plate form a composite structure.

具体地,磁场信号采集探头外设置有探头保温件,通过该探头保温件安装于加载工作系统4上,探头保温件具有通孔,用于供磁场信号采集探头安装配合使用。本实施例中,磁场信号采集探头具体为涡流传感器3-3,设置于传感器保温件3-4中。Specifically, a probe insulation piece is provided outside the magnetic field signal acquisition probe. The probe insulation piece is installed on the loading working system 4 through the probe insulation piece. The probe insulation piece has a through hole for installation and use of the magnetic field signal acquisition probe. In this embodiment, the magnetic field signal acquisition probe is specifically an eddy current sensor 3-3, which is arranged in the sensor insulation part 3-4.

参见图2所示,加载工作系统4包括第一滑台模组4-3、第二滑台模组4-4、第三滑台模组4-2和低温摩擦旋转模块4-1,第一滑台模组4-3固定于设备支撑架2顶部,第二滑台模组4-4设置于第一滑台模组4-3上,且沿水平工作方向滑移运动,第三滑台模组4-2垂直设置于第二滑台模组4-4上,且沿垂直工作方向滑移运动,低温摩擦旋转模块4-1安装于第三滑台模组4-2靠近激励线圈3-2的一端,磁场信号采集探头和实验钢样7安装于低温摩擦旋转模块4-1上。在具体实施方式中,第一滑台模组4-3、第二滑台模组4-4、第三滑台模组4-2均为采购件的同步带滑台模组,采用步进电机和滚珠丝杆的组合方式,由电脑控制步进电机运动方式驱动滚珠丝杆运动。加载工作系统4在确定金属试件摩擦实验运动方式后,装夹金属试件,基于输入的指定参数,控制同步带滑台模组运动,完成摩擦实验。As shown in Figure 2, the loading work system 4 includes a first slide module 4-3, a second slide module 4-4, a third slide module 4-2 and a low-temperature friction rotation module 4-1. One slide module 4-3 is fixed on the top of the equipment support frame 2, the second slide module 4-4 is arranged on the first slide module 4-3, and slides along the horizontal working direction, and the third slide module The table module 4-2 is installed vertically on the second slide module 4-4 and slides along the vertical working direction. The low-temperature friction rotation module 4-1 is installed on the third slide module 4-2 close to the excitation coil. At one end of 3-2, the magnetic field signal acquisition probe and the experimental steel sample 7 are installed on the low-temperature friction rotation module 4-1. In a specific implementation, the first slide table module 4-3, the second slide table module 4-4, and the third slide table module 4-2 are all purchased parts of the synchronous belt slide table module, using the stepper The combination of motor and ball screw, the computer controls the movement of the stepper motor to drive the movement of the ball screw. After determining the movement mode of the friction test of the metal specimen, the loading work system 4 clamps the metal specimen, and based on the input specified parameters, controls the movement of the synchronous belt slide module to complete the friction experiment.

上述加载工作系统4中,第一滑台模组4-3设有两个,每个第一滑台模组4-3两端分别与第一支撑柱2-3、支撑梁2-4固定连接,电机安装于实验平台后部,滑台沿安装方向运动,通过控制两组第一滑台模组4-3的运动方式,驱动第二滑台模组4-4沿第一滑台模组4-3的安装方向运动。第二滑台模组4-4两端分别与一个第一滑台模组4-3连接,电机位于设备左侧,第二滑台模组4-4与第三滑台模组4-2连接,并驱动第三滑台模组4-2沿第二滑台模组4-4指定方向运动。第二滑台模组4-4与通过连接件与低温摩擦旋转模块4-1连接,由第三滑台模组4-2沿指定方向运动带动低温摩擦旋转模块4-1,即旋转摩擦平台完成升降任务。In the above-mentioned loading work system 4, there are two first slide module modules 4-3, and both ends of each first slide module 4-3 are respectively fixed to the first support column 2-3 and the support beam 2-4. connection, the motor is installed at the rear of the experimental platform, the slide table moves along the installation direction, and by controlling the movement of the two sets of first slide table modules 4-3, the second slide table module 4-4 is driven along the first slide table module Group 4-3 installation direction movement. Both ends of the second slide module 4-4 are connected to a first slide module 4-3 respectively. The motor is located on the left side of the equipment. The second slide module 4-4 and the third slide module 4-2 Connect, and drive the third slide module 4-2 to move in the specified direction of the second slide module 4-4. The second slide module 4-4 is connected to the low-temperature friction rotation module 4-1 through a connector, and the third slide module 4-2 moves in a designated direction to drive the low-temperature friction rotation module 4-1, that is, a rotating friction platform Complete the lifting task.

参见图3和图4所示,低温摩擦旋转模块4-1包括第三支撑板4-1-1、第二支撑板4-1-6、直流无刷电机4-1-3和旋转主轴4-1-12,第二支撑板4-1-6和第三支撑板4-1-1之间设置有用于加载试验压力的电动推杆4-1-5,第二支撑板4-1-6和第三支撑板4-1-1之间的距离可根据实验要求进行调整,第二支撑板4-1-6通过连接件4-1-4与第三滑台模组4-2连接,直流无刷电机4-1-3与第三支撑板4-1-1连接,旋转主轴4-1-12与直流无刷电机4-1-3连接,且位于第三支撑板4-1-1下方,旋转主轴4-1-12端部设置有用于安装实验钢样7的夹持件,磁场信号采集探头安装于第三支撑板4-1-1下方,且位于夹持件上方。夹持件与旋转主轴4-1-12一体成形,夹持件包括多个样品安装位,旋转主轴4-1-12即为带动实验钢样7旋转移动的旋转平台。多个样品安装位尺寸可以不同。Referring to Figures 3 and 4, the low-temperature friction rotation module 4-1 includes a third support plate 4-1-1, a second support plate 4-1-6, a DC brushless motor 4-1-3 and a rotating spindle 4 -1-12. An electric push rod 4-1-5 for loading test pressure is provided between the second support plate 4-1-6 and the third support plate 4-1-1. The second support plate 4-1- The distance between 6 and the third support plate 4-1-1 can be adjusted according to the experimental requirements. The second support plate 4-1-6 is connected to the third slide module 4-2 through the connector 4-1-4. , the brushless DC motor 4-1-3 is connected to the third support plate 4-1-1, the rotating spindle 4-1-12 is connected to the brushless DC motor 4-1-3, and is located on the third support plate 4-1 -1, the end of the rotating spindle 4-1-12 is provided with a clamp for installing the experimental steel sample 7, and the magnetic field signal acquisition probe is installed below the third support plate 4-1-1 and located above the clamp. The clamping piece is integrally formed with the rotating spindle 4-1-12. The clamping piece includes multiple sample installation positions. The rotating spindle 4-1-12 is the rotating platform that drives the experimental steel sample 7 to rotate and move. Multiple sample mounting locations can have different sizes.

优选地,第二支撑板4-1-6和第三支撑板4-1-1之间还设置有微型S型拉力传感器4-1-15和激光测距仪4-1-13。微型S型拉力传感器4-1-15一端设置在第三支撑板4-1-1上,另一端与第二支撑板4-1-6内壁抵接,由静音电动推杆沿指定方向位移,配合激光测距仪使用,从而准确测量试验压力。激光测距仪位于第三支撑板4-1-1前端,通过激光测距仪测量加载工作系统位移,在实验过程中保证测量试样磨损的位移精度。Preferably, a micro S-type tension sensor 4-1-15 and a laser range finder 4-1-13 are also provided between the second support plate 4-1-6 and the third support plate 4-1-1. One end of the miniature S-type tension sensor 4-1-15 is set on the third support plate 4-1-1, and the other end is in contact with the inner wall of the second support plate 4-1-6. It is displaced in the specified direction by the silent electric push rod. Use it with a laser rangefinder to accurately measure test pressure. The laser range finder is located at the front end of the third support plate 4-1-1. The displacement of the loading working system is measured by the laser range finder to ensure the displacement accuracy of measuring sample wear during the experiment.

本实施例中,电动推杆4-1-5采用静音电动推杆,数量为两个,并沿第二支撑板4-1-6中心线对称设置。In this embodiment, the electric push rods 4-1-5 are silent electric push rods, the number is two, and they are arranged symmetrically along the center line of the second support plate 4-1-6.

本实施例中,旋转主轴4-1-12加工为阶梯轴,如图7所示,方便与磁场信号采集探头及其保温件配合安装。旋转主轴4-1-12上设置有主轴轴承4-1-14。In this embodiment, the rotating main shaft 4-1-12 is processed into a stepped shaft, as shown in Figure 7, to facilitate installation with the magnetic field signal acquisition probe and its thermal insulation parts. The rotating spindle 4-1-12 is provided with a spindle bearing 4-1-14.

本实施例中,第三支撑板4-1-1和第二支撑板4-1-6间连接有滑动组合件,该滑动组合件包括滑块4-1-8、滑杆4-1-9和支撑座4-1-10,滑块4-1-8通过角铝4-1-7与第二支撑板4-1-6固定连接,支撑座4-1-10与第三支撑板4-1-1固定连接,滑杆4-1-9一端固定于支撑座4-1-10,支撑座4-1-10在滑杆4-1-9的另一端滑动。In this embodiment, a sliding assembly is connected between the third supporting plate 4-1-1 and the second supporting plate 4-1-6. The sliding assembly includes a sliding block 4-1-8 and a sliding rod 4-1- 9 and the support base 4-1-10, the slider 4-1-8 is fixedly connected to the second support plate 4-1-6 through the angle aluminum 4-1-7, and the support base 4-1-10 is connected to the third support plate 4-1-1 is fixedly connected, one end of the sliding rod 4-1-9 is fixed on the supporting base 4-1-10, and the supporting base 4-1-10 slides on the other end of the sliding rod 4-1-9.

直流无刷电机4-1-3外设置有电机保温件4-1-2。本实施例中,直流无刷电机4-1-3为L型直流无刷电机,L型直流无刷电机输出轴中心与第三支撑板中心线重合,通过变速箱与旋转主轴4-1-12配合使用,可以根据摩擦实验要求带动实验钢样进行单方向、旋转及复合型摩擦实验,确定试验压力、旋转速度、水平运动往返速度。The brushless DC motor 4-1-3 is provided with a motor insulation piece 4-1-2 outside. In this embodiment, the brushless DC motor 4-1-3 is an L-shaped brushless DC motor. The center line of the output shaft of the L-shaped brushless DC motor coincides with the center line of the third support plate, and is connected to the rotating main shaft 4-1- through the gearbox. 12 When used in conjunction with the friction test requirements, the test steel sample can be driven to conduct unidirectional, rotating and compound friction tests to determine the test pressure, rotation speed, and horizontal movement speed.

在其他实施方式中,第二支撑板4-1-6和第三支撑板4-1-1之间还设置有加热模块4-1-11,多个加热模块4-1-16沿L型直流无刷电机对称分布。具体地,加热模块4-1-11采用加热电阻,根据低温摩擦旋转模块4-1内部的温度变化调节温度保持在18-25℃,保证各电子元器件正常工作不受外界低温环境影响。In other embodiments, a heating module 4-1-11 is also provided between the second support plate 4-1-6 and the third support plate 4-1-1, and a plurality of heating modules 4-1-16 are arranged along an L-shaped Brushless DC motors are symmetrically distributed. Specifically, the heating module 4-1-11 uses a heating resistor to adjust the temperature to 18-25°C according to the temperature change inside the low-temperature friction rotation module 4-1, ensuring that the normal operation of each electronic component is not affected by the external low-temperature environment.

本实施例中,信号采集处理系统6包括信号调制电路、数据采集卡和信号发生器,由信号发生器向所述涡流磁场收发系统中的激励线圈输入脉冲方波,并由磁场信号采集探头获取磁场信号及输出信号,所述输出信号由探头采集完成后经号调制电路进行滤波及放大处理,最终输入计算机中的数据采集卡,通过计算机对加载工作系统中运动方式以及试验压力信息的处理,最终输出摩擦磨损曲线。In this embodiment, the signal acquisition and processing system 6 includes a signal modulation circuit, a data acquisition card and a signal generator. The signal generator inputs a pulse square wave to the excitation coil in the eddy current magnetic field transceiver system, and the signal is acquired by the magnetic field signal acquisition probe. Magnetic field signal and output signal. After the output signal is collected by the probe, it is filtered and amplified by the signal modulation circuit, and finally input into the data acquisition card in the computer. Through the computer, the movement mode and test pressure information in the loading working system are processed. The final friction and wear curve is output.

本实施例实现极地低温摩擦实验的相关理论计算如下:The relevant theoretical calculations for realizing the polar low-temperature friction experiment in this embodiment are as follows:

(1)使用麦克斯韦方程组作为分析、计算电磁场的理论基础。(1) Use Maxwell's equations as the theoretical basis for analyzing and calculating electromagnetic fields.

其微分形式如下:Its differential form is as follows:

全电流定律 total current law

法拉第电磁感应定律 Faraday's law of electromagnetic induction

高斯定律 Gauss's law

高斯定律 Gauss's law

式中,J为电流密度;D为电位移;E为电场强度;ρ为电荷密度。同时有D=εE;B=μH;J=σE;ε、σ分别为介电常数和电导率。In the formula, J is the current density; D is the electric displacement; E is the electric field intensity; ρ is the charge density. At the same time, D=εE; B=μH; J=σE; ε and σ are the dielectric constant and conductivity respectively.

(2)根据金属试件在单位时间内摩擦磨损量变化数值引起磁感应强度变化值。(2) The change in magnetic induction intensity caused by the change in friction and wear amount of the metal specimen per unit time.

当旋转摩擦转台处于初始状态时,向激励线圈中通入脉冲方波时,线圈周围将会产生一个随时间变化的磁场,其磁感应强度记为M1。根据楞次定律,当金属试件开始运动时,试件运动表面将产生对应的感生磁场,其所产生的磁场与磁场源所产生的磁场方向相反,磁感应强度记为J1When the rotating friction turntable is in the initial state, when a pulse square wave is passed into the excitation coil, a magnetic field that changes with time will be generated around the coil, and its magnetic induction intensity is recorded as M 1 . According to Lenz's law, when a metal specimen starts to move, the moving surface of the specimen will generate a corresponding induced magnetic field. The magnetic field generated is in the opposite direction to the magnetic field generated by the magnetic field source. The magnetic induction intensity is recorded as J 1 .

当金属试件表面开始磨损时,J1将会被磨损量所扰动,扰动后的J1记为J2,感生磁场M1同样发生改变,记为M2When the surface of the metal specimen begins to wear, J 1 will be disturbed by the wear amount. The disturbed J 1 is recorded as J 2 , and the induced magnetic field M 1 also changes, recorded as M 2 .

对单位时间内感生磁场中磁感应强度变化的数值进行数据处理并输入至计算机数据存储单元。The numerical value of the magnetic induction intensity change in the induced magnetic field per unit time is processed and input into the computer data storage unit.

由于涡流检测存在以下技术问题:涡流检测受提离因素的影响较大,并且在高速巡检时检测信号失真严重;故本实用新型在检测过程中保证监测探头的提离距离在单位时间内保持恒定,解决在高速巡检时信号失真严重问题,完成数据采集处理以及图像输出。Since eddy current detection has the following technical problems: eddy current detection is greatly affected by lift-off factors, and the detection signal is seriously distorted during high-speed inspection; therefore, the utility model ensures that the lift-off distance of the monitoring probe is maintained within the unit time during the detection process. Constant, solves the serious problem of signal distortion during high-speed inspection, and completes data acquisition, processing and image output.

在摩擦实验过程中,旋转主轴4-1-12保持高速旋转,信号采集探头与第二支撑板4-1-1保持固定,在检测过程中则需要保证信号采集探头获取到的磁场信号与旋转主轴上的金属试样一一对应。故设定初始旋转主轴转速,考虑到装夹不同尺寸摩擦实验样件,故在安装孔径大小上适当改变,并在对应旋转主轴安装槽方向加工出槽孔,在旋转主轴底部加工出特殊形状。如下:1.加工同宽不同深度缺陷、2.同深不同宽度缺陷,3.加工成指定形状缺陷。在信号采集探头采集信号时根据缺陷形状确认各金属试样相对应采集信号。设定初始脉冲方波信号发射频率为某特定频率,其中脉冲方波信号发射频率可根据实验样品的不同而使用特定数值。信号采集探头采集频率与脉冲方波相匹配,同时调整旋转主轴转速,确保在检测过程中信号采集探头获取到的磁场信号与旋转主轴上的金属试样相对应。During the friction experiment, the rotating spindle 4-1-12 maintains high-speed rotation, and the signal acquisition probe and the second support plate 4-1-1 remain fixed. During the detection process, it is necessary to ensure that the magnetic field signal acquired by the signal acquisition probe is consistent with the rotation. The metal specimens on the spindle correspond one to one. Therefore, the initial rotating spindle speed is set, and considering the friction test specimens of different sizes, the installation hole diameter is appropriately changed, a slot is machined in the direction corresponding to the rotating spindle mounting slot, and a special shape is machined at the bottom of the rotating spindle. As follows: 1. Processing defects with the same width and different depths, 2. Processing defects with the same depth and different widths, 3. Processing defects into specified shapes. When the signal acquisition probe collects signals, confirm the corresponding acquisition signals of each metal sample according to the defect shape. The initial pulse square wave signal emission frequency is set to a specific frequency, where the pulse square wave signal emission frequency can use specific values according to different experimental samples. The acquisition frequency of the signal acquisition probe matches the pulse square wave, and the rotation speed of the rotating spindle is adjusted at the same time to ensure that the magnetic field signal acquired by the signal acquisition probe corresponds to the metal sample on the rotating spindle during the detection process.

如图5所示,采用上述极地低温钢材摩擦磨损实验平台进行实验时,包括以下步骤:As shown in Figure 5, when conducting experiments using the above-mentioned polar low-temperature steel friction and wear experimental platform, the following steps are included:

(1)于加载工作系统4的低温摩擦旋转模块上装夹实验钢样7,测定初始相关数据。低温摩擦旋转模块底部具有夹持件,根据实验要求可以装夹1-8块待测试的实验钢样,如图8所示,带有实验钢样的夹持件即形成摩擦平台。(1) Clamp the experimental steel sample 7 on the low-temperature friction rotation module of the loading working system 4, and measure the initial relevant data. There is a clamping piece at the bottom of the low-temperature friction rotation module, which can clamp 1-8 experimental steel samples to be tested according to the experimental requirements. As shown in Figure 8, the clamping piece with the experimental steel sample forms a friction platform.

(2)设置试验压力,利用激光测距仪及微型S型拉力传感器配合使用确定静音推杆工作位移,从而保证实验达到设定位移及试验压力。(2) Set the test pressure, and use a laser rangefinder and a miniature S-type tension sensor to determine the working displacement of the silent push rod, so as to ensure that the experiment reaches the set displacement and test pressure.

在设定初始实验压力时,通过调整静音电动推杆工作位移,确定待测试件与模拟极地环境实验摩擦冰面距离,从而设定磁场信号采集探头初始位置。在进行摩擦实验过程中,根据静音推杆运动形式,记录摩擦平台下降位移,从而得到信号采集探头的运动距离,根据单位时间内信号采集探头的位移距离,结合单位时间内磁场信号变化,为计算机输出模拟摩擦磨损曲线提供磁场检测数据基础。When setting the initial experimental pressure, the working displacement of the silent electric push rod is adjusted to determine the distance between the test piece and the friction ice surface of the simulated polar environment experiment, thereby setting the initial position of the magnetic field signal acquisition probe. During the friction experiment, according to the movement form of the silent push rod, the descending displacement of the friction platform is recorded to obtain the movement distance of the signal collection probe. According to the displacement distance of the signal collection probe per unit time, combined with the change of the magnetic field signal per unit time, the computer The output simulated friction and wear curve provides the basis for magnetic field detection data.

(3)根据实验要求控制循环制冷设备完成制冷作业,并加入适量添加剂至制冷水槽中,从而模拟极地环境冰层真实效果。具体地,可以根据摩擦实验要求选择添加剂进行添加,如氯化钠(Nacl)、硫酸镁(MgSO4)、氯化钙(Cacl2)、氯化钾(Kcl)等微量元素。(3) Control the circulating refrigeration equipment to complete the refrigeration operation according to the experimental requirements, and add an appropriate amount of additives to the refrigeration water tank to simulate the real effect of the ice layer in the polar environment. Specifically, additives can be selected and added according to the friction test requirements, such as sodium chloride (Nacl), magnesium sulfate (MgSO 4 ), calcium chloride (Cacl 2 ), potassium chloride (Kcl) and other trace elements.

(4)确定激励线圈内脉冲方波频率与信号,如图9所示,测试磁场收发工作是否正常完成,确保无外界干扰磁场装置,从而保证实验平台的正常工作。(4) Determine the frequency and signal of the pulse square wave in the excitation coil, as shown in Figure 9, and test whether the magnetic field sending and receiving work is completed normally to ensure that there is no external interference with the magnetic field device, thereby ensuring the normal operation of the experimental platform.

(5)驱动第一滑台模组工作完成水平方向摩擦实验,设定往复运动速度,进行往复摩擦实验。(5) Drive the first slide module to complete the horizontal friction test, set the reciprocating speed, and conduct the reciprocating friction test.

(6)停止第一滑台模组运动,控制第三滑台模组向上运动,更换金属试件,控制第三滑台模组下降运动,并设置指定试验压力,启动L型直流无刷电机,设定旋转速度,进行旋转摩擦实验。(6) Stop the movement of the first slide module, control the upward movement of the third slide module, replace the metal specimen, control the downward movement of the third slide module, set the specified test pressure, and start the L-type brushless DC motor , set the rotation speed, and conduct the rotation friction experiment.

(7)再次通过控制第三滑台模组完成更换金属试件任务,启动L型直流无刷电机,启动外部水平运动装置,设定第一滑台模组以及L型直流无刷电机运动速度进行复合旋转摩擦实验,如图6所示。(7) Complete the task of replacing the metal specimen by controlling the third slide module again, start the L-type brushless DC motor, start the external horizontal motion device, and set the movement speed of the first slide module and the L-type brushless DC motor. A composite rotational friction experiment was performed, as shown in Figure 6.

(8)停止摩擦实验平台运动转台,并检测摩擦实验平台是否停止运动。若实验平台停止运动,取下金属试件,结束实验,整理数据,并输出模拟摩擦曲线。(8) Stop the friction test platform and check whether the friction test platform stops moving. If the experimental platform stops moving, remove the metal specimen, end the experiment, organize the data, and output the simulated friction curve.

实施例2Example 2

本实施例中,设备支撑架2外围设置有保温结构件5。本实施例中,保温结构件5由双层合金材料配合保温棉材料完成对设备整体的温控效果,从而循环制冷满足金属试件摩擦实验要求。其余同实施例1。In this embodiment, the equipment support frame 2 is provided with a thermal insulation structural member 5 on its periphery. In this embodiment, the thermal insulation structural member 5 is made of a double-layer alloy material and thermal insulation cotton material to complete the temperature control effect on the entire equipment, so that the cyclic refrigeration meets the friction test requirements of metal specimens. The rest is the same as in Embodiment 1.

与现有技术相比,上述实验平台主要应用于极地环境低温材料摩擦磨损实验,解决了现存的摩擦平台功能单一,设备体积较大不易操作,无法精确控制摩擦方式从而实验效果较差等问题。针对极地环境研究,本实用新型为极地环境大型船舶研究提供一定的参考作用。Compared with the existing technology, the above-mentioned experimental platform is mainly used for friction and wear experiments of low-temperature materials in polar environments. It solves the problems of the existing friction platform with single function, large equipment and difficulty in operation, inability to accurately control the friction mode, and poor experimental results. Aiming at polar environment research, this utility model provides a certain reference for research on large ships in polar environments.

以上详细描述了本实用新型的较佳具体实施例。应当理解,本领域的普通技术人员无需创造性劳动就可以根据本实用新型的构思作出诸多修改和变化。因此,凡本技术领域中技术人员依本实用新型的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在由权利要求书所确定的保护范围内。The preferred embodiments of the present invention are described in detail above. It should be understood that those skilled in the art can make many modifications and changes based on the concept of the present invention without creative efforts. Therefore, any technical solutions that can be obtained by those skilled in the art through logical analysis, reasoning or limited experiments on the basis of the existing technology based on the concept of the present utility model should be within the scope of protection determined by the claims. .

Claims (10)

1.一种极地低温钢材摩擦磨损实验平台,其特征在于,包括:1. A polar low-temperature steel friction and wear experimental platform, which is characterized by including: 设备支撑架(2),为框架结构,包括一将所述框架结构分为由下至上的第一空间和第二空间的第一支撑板;The equipment support frame (2) is a frame structure and includes a first support plate that divides the frame structure into a first space and a second space from bottom to top; 循环冷却系统(1),安装于所述设备支撑架(2)上,用于产生低温实验环境;A circulating cooling system (1) is installed on the equipment support frame (2) and is used to generate a low-temperature experimental environment; 涡流磁场收发系统(3),安装于所述设备支撑架(2)上,用于产生激励信号,并探测获得对应的磁场信号;The eddy current magnetic field transceiver system (3) is installed on the equipment support frame (2) and is used to generate excitation signals and detect and obtain corresponding magnetic field signals; 加载工作系统(4),安装于所述设备支撑架(2)上,用于装夹实验钢样,对所述实验钢样(7)施加试验压力,并控制所述实验钢样(7)的运动模式,在所述涡流磁场收发系统(3)上实现摩擦试验;Loading work system (4), installed on the equipment support frame (2), is used to clamp experimental steel samples, apply test pressure to the experimental steel samples (7), and control the experimental steel samples (7) movement mode, and realize friction test on the eddy current magnetic field transceiver system (3); 信号处理系统(6),与所述涡流磁场收发系统(3)连接,用于发出产生所述激励信号的脉冲方波,并接收所述磁场信号,基于所述磁场信号、运动模式和试验压力生成实验钢样的摩擦磨损曲线。A signal processing system (6), connected to the eddy current magnetic field transceiver system (3), used to send out pulse square waves that generate the excitation signal, and receive the magnetic field signal, based on the magnetic field signal, movement mode and test pressure. Generate friction and wear curves for experimental steel samples. 2.根据权利要求1所述的一种极地低温钢材摩擦磨损实验平台,其特征在于,所述循环冷却系统(1)包括压缩机(1-3)、冷却机(1-4)、泵体(1-5)、制冷铜管(1-6)以及用于生成摩擦冰面的水槽,所述压缩机(1-3)、冷却机(1-4)和泵体(1-5)分布于所述第一空间,所述水槽位于第一支撑板上方,所述制冷铜管(1-6)设置于水槽内。2. A polar low-temperature steel friction and wear experiment platform according to claim 1, characterized in that the circulating cooling system (1) includes a compressor (1-3), a cooler (1-4), and a pump body (1-5), refrigeration copper pipes (1-6) and water tanks used to generate friction ice surfaces, the compressor (1-3), cooler (1-4) and pump body (1-5) are distributed In the first space, the water tank is located above the first support plate, and the refrigeration copper pipe (1-6) is installed in the water tank. 3.根据权利要求1所述的一种极地低温钢材摩擦磨损实验平台,其特征在于,所述涡流磁场收发系统(3)包括分别与信号处理系统(6)连接的激励线圈(3-2)和磁场信号采集探头,所述激励线圈(3-2)固定于第一支撑板上方,所述磁场信号采集探头安装于加载工作系统(4)上。3. A polar low-temperature steel friction and wear experiment platform according to claim 1, characterized in that the eddy current magnetic field transceiver system (3) includes excitation coils (3-2) respectively connected to the signal processing system (6) and a magnetic field signal collection probe, the excitation coil (3-2) is fixed above the first support plate, and the magnetic field signal collection probe is installed on the loading working system (4). 4.根据权利要求3所述的一种极地低温钢材摩擦磨损实验平台,其特征在于,所述加载工作系统(4)包括第一滑台模组(4-3)、第二滑台模组(4-4)、第三滑台模组(4-2)和低温摩擦旋转模块(4-1),所述第一滑台模组(4-3)固定于设备支撑架(2)顶部,所述第二滑台模组(4-4)设置于第一滑台模组(4-3)上,且沿水平工作方向滑移运动,所述第三滑台模组(4-2)垂直设置于第二滑台模组(4-4)上,且沿垂直工作方向滑移运动,所述低温摩擦旋转模块(4-1)安装于第三滑台模组(4-2)靠近所述激励线圈(3-2)的一端,所述磁场信号采集探头和实验钢样(7)安装于低温摩擦旋转模块(4-1)上。4. A polar low-temperature steel friction and wear experiment platform according to claim 3, characterized in that the loading working system (4) includes a first slide module (4-3) and a second slide module (4-4), the third slide module (4-2) and the low-temperature friction rotation module (4-1), the first slide module (4-3) is fixed on the top of the equipment support frame (2) , the second slide module (4-4) is arranged on the first slide module (4-3), and slides in the horizontal working direction, and the third slide module (4-2 ) is vertically installed on the second slide module (4-4) and slides along the vertical working direction. The low-temperature friction rotation module (4-1) is installed on the third slide module (4-2) Near one end of the excitation coil (3-2), the magnetic field signal acquisition probe and the experimental steel sample (7) are installed on the low-temperature friction rotation module (4-1). 5.根据权利要求4所述的一种极地低温钢材摩擦磨损实验平台,其特征在于,所述低温摩擦旋转模块(4-1)包括第三支撑板(4-1-1)、第二支撑板(4-1-6)、直流无刷电机(4-1-3)和旋转主轴(4-1-12),所述第二支撑板(4-1-6)和第三支撑板(4-1-1)之间设置有用于加载试验压力的电动推杆(4-1-5),所述第二支撑板(4-1-6)与第三滑台模组(4-2)连接,所述直流无刷电机(4-1-3)与第三支撑板(4-1-1)连接,所述旋转主轴(4-1-12)与直流无刷电机(4-1-3)连接,且位于第三支撑板(4-1-1)下方,所述旋转主轴(4-1-12)端部设置有用于安装实验钢样(7)的夹持件,所述磁场信号采集探头安装于第三支撑板(4-1-1)下方,且位于所述夹持件上方。5. A polar low-temperature steel friction and wear experiment platform according to claim 4, characterized in that the low-temperature friction rotation module (4-1) includes a third support plate (4-1-1), a second support plate (4-1-6), brushless DC motor (4-1-3) and rotating spindle (4-1-12), the second support plate (4-1-6) and the third support plate ( An electric push rod (4-1-5) for loading test pressure is provided between 4-1-1), the second support plate (4-1-6) and the third slide module (4-2 ) is connected, the brushless DC motor (4-1-3) is connected to the third support plate (4-1-1), the rotating spindle (4-1-12) is connected to the brushless DC motor (4-1 -3) connection, and is located below the third support plate (4-1-1), the end of the rotating spindle (4-1-12) is provided with a clamp for installing the experimental steel sample (7), the The magnetic field signal acquisition probe is installed below the third support plate (4-1-1) and above the clamping member. 6.根据权利要求5所述的一种极地低温钢材摩擦磨损实验平台,其特征在于,所述第二支撑板(4-1-6)和第三支撑板(4-1-1)之间还设置有微型S型拉力传感器(4-1-15)和激光测距仪(4-1-13)。6. A polar low-temperature steel friction and wear experiment platform according to claim 5, characterized in that, between the second support plate (4-1-6) and the third support plate (4-1-1) It is also equipped with a miniature S-type tension sensor (4-1-15) and a laser range finder (4-1-13). 7.根据权利要求5所述的一种极地低温钢材摩擦磨损实验平台,其特征在于,所述直流无刷电机(4-1-3)外设置有电机保温件(4-1-2)。7. A polar low-temperature steel friction and wear experiment platform according to claim 5, characterized in that a motor insulation part (4-1-2) is provided outside the brushless DC motor (4-1-3). 8.根据权利要求5所述的一种极地低温钢材摩擦磨损实验平台,其特征在于,所述夹持件与旋转主轴(4-1-12)一体成形,夹持件包括多个样品安装位。8. A polar low-temperature steel friction and wear experiment platform according to claim 5, characterized in that the clamping member is integrally formed with the rotating spindle (4-1-12), and the clamping member includes a plurality of sample mounting positions. . 9.根据权利要求3所述的一种极地低温钢材摩擦磨损实验平台,其特征在于,所述磁场信号采集探头外设置有探头保温件。9. A polar low-temperature steel friction and wear experiment platform according to claim 3, characterized in that a probe insulation piece is provided outside the magnetic field signal acquisition probe. 10.根据权利要求1所述的一种极地低温钢材摩擦磨损实验平台,其特征在于,所述设备支撑架(2)外围设置有保温结构件(5)。10. A polar low-temperature steel friction and wear experiment platform according to claim 1, characterized in that the equipment support frame (2) is provided with an insulation structural member (5) around the periphery.
CN202320877000.4U 2023-04-19 2023-04-19 Polar region low temperature steel frictional wear experiment platform Active CN220063721U (en)

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