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CN220033868U - Double-path double-vision monitoring equipment with lifting device - Google Patents

Double-path double-vision monitoring equipment with lifting device Download PDF

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Publication number
CN220033868U
CN220033868U CN202320544622.5U CN202320544622U CN220033868U CN 220033868 U CN220033868 U CN 220033868U CN 202320544622 U CN202320544622 U CN 202320544622U CN 220033868 U CN220033868 U CN 220033868U
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China
Prior art keywords
lifting
dual
monitoring
linear
slide
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CN202320544622.5U
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Chinese (zh)
Inventor
贾维银
王磊
郭力
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Anhui Ronds Science & Technology Inc Co
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Anhui Ronds Science & Technology Inc Co
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Priority to CN202320544622.5U priority Critical patent/CN220033868U/en
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Abstract

The utility model relates to a double-path double-vision monitoring device with a lifting device, which comprises: a first roller assembly configured to roll on a track; a lifting device; a fixed first monitoring module mounted to move along the track with the two-way dual-view monitoring device and incapable of lifting and adjusting the monitoring height; the lifting second monitoring module is arranged on the lifting device and can be lifted along with the lifting device to adjust the monitoring height; wherein the lifting device is fixed on the first roller assembly, thereby being capable of travelling along the track along with the first roller assembly; the fixed first monitoring module comprises both a thermal imaging camera and an optical imaging camera; and the second liftable monitoring module comprises both a thermal imaging camera and an optical imaging camera.

Description

Double-path double-vision monitoring equipment with lifting device
Technical Field
The utility model relates to the technical field of monitoring equipment, in particular to double-path double-vision monitoring equipment with a lifting device.
Background
The monitoring equipment is widely applied in the field of industrial equipment and is used for monitoring and inspection work of sites, equipment and the like. The method is ideal for ensuring the site safety and effectively guaranteeing the personal safety of the patrol personnel. Because the monitoring equipment can have basic characteristics of perception, execution and the like, the dangerous, heavy and complex work of inspection can be assisted or even replaced by human beings, and the working efficiency and quality are improved.
However, existing monitoring devices are not capable of conveniently adjusting their height in real time, i.e., they are not capable of adjusting the monitoring height in a real-time, flexible, controllable, convenient and reliable manner to achieve more flexible monitoring. And, there is generally no flexible multiple monitoring measure in the industry.
However, in some application occasions, for example, in a belt conveyor monitoring occasion, if only one path of double vision module is adopted, the lifting device is required to lift from the upper part of the belt to the lower belt carrier roller, the lifting stroke is larger, the inspection efficiency is lower, the monitoring of the upper belt and the upper belt carrier roller or the lower belt carrier roller can be simultaneously completed by adopting double paths of double vision, the monitoring efficiency is greatly improved, the stroke requirement on the lifting device is greatly reduced, and only the lifting device is required to lift from the upper belt carrier roller to the lower belt carrier roller.
The information included in this background section of the specification of the present utility model, including any references cited herein and any descriptions or discussions thereof, is included solely for the purpose of technical reference and is not to be construed as a subject matter that would limit the scope of the present utility model.
Disclosure of Invention
The present utility model has been developed in view of the above and other further concepts.
One of the basic concepts of the present utility model is to provide a dual-path dual-vision monitoring device with a lifting device, which is characterized by comprising: a first roller assembly configured to roll on a track; a lifting device; a fixed first monitoring module mounted for movement along the track with the two-way dual-view monitoring device and incapable of lifting adjustment of a monitoring height; a liftable second monitoring module mounted on the lifting device, the liftable second monitoring module being mounted to be liftable with the lifting device to adjust a monitoring height; wherein the lifting device is fixed on the first roller assembly, thereby being capable of travelling along the track with the first roller assembly; wherein the fixed first monitoring module comprises both a thermal imaging camera and an optical imaging camera; and, the second monitoring module that can rise and fall also contains both thermal imaging cameras and optical imaging cameras.
According to an embodiment, the second monitoring module is mounted on the lower platform of the lifting device.
According to an embodiment, the fixed first monitoring module is mounted on an upper platform of the two-way double-vision monitoring device; or alternatively
The fixed first monitoring module is mounted on a second roller assembly configured to roll on the track, and the second roller assembly is connected with the first roller assembly in series; or alternatively
The stationary first monitoring module is mounted on a second roller assembly configured to roll on the track, the second roller assembly and the first roller assembly being separate from each other but being linked by, for example, wireless communication.
According to an embodiment, the second monitoring module and the first monitoring module may each further comprise a further monitoring device comprising one or more of a gas sensor, a temperature sensor.
According to an embodiment, the lifting device is a unidirectional power driven lifting device or a bi-directional power driven lifting device.
According to one embodiment, the unidirectional power driven lifting device comprises: an upper platform configured to be mounted on the first roller assembly; the lower platform is provided with a second monitoring module which can be lifted; the linear guide rail lifting mechanism is arranged between the upper platform and the lower platform and extends along the lifting direction, wherein the linear guide rail lifting mechanism comprises n linear guide rail-slide block modules which extend along the lifting direction and are sequentially and operably connected, a 1 st linear guide rail-slide block module in the n linear guide rail-slide block modules is fixedly connected to the upper platform, and an nth linear guide rail-slide block module of the linear guide rail lifting mechanism is fixedly connected to the lower platform; the reel mechanism comprises a winch and a lifting rope wound on the winch, wherein the lifting rope is operably connected with the nth linear slide rail-slide block module; a motor mounted on the upper platform and configured to drive the reel mechanism to rotate; wherein the lifting device is configured to assume two states: (1) A retracted state in which the 2 nd to nth ones of the linear slide-slider modules are configured to be retracted in the ascending direction by the motor driving the reel mechanism to wind up the hoist rope; (2) An extended state in which at least one of the 2 nd to nth ones of the linear rail-slider modules is slidingly lowered in the lowering direction by means of gravity, thereby at least partially extending the linear rail lifting mechanism in the lowering direction; wherein the lifting device is driven by the motor unidirectional power only during the transition from the extended state to the stowed state; wherein n is more than or equal to 2.
According to an embodiment, in the retracted state of the lifting device, the 1 st to nth linear-slide-block modules are stacked side by side with each other.
According to an embodiment, the lifting device comprises an outer shroud which can be retracted and extended accordingly as the lifting device is lifted, wherein the outer shroud is sealingly connected between the upper and lower platforms.
According to an embodiment, the outer shield is an organ structured outer shield.
According to an embodiment, the first roller assembly comprises a bracket and 4 pairs of rollers, wherein the upper platform is fixed on the bracket and the 4 pairs of rollers are rollably fitted on the track.
According to an embodiment, the second roller assembly comprises a bracket and 4 pairs of rollers, wherein the upper platform is fixed on the bracket and the 4 pairs of rollers are rollably fitted on the track.
According to an embodiment, the two-way double-vision monitoring device is used for monitoring the belt conveyor.
According to an embodiment, the motor comprises a braking device.
According to an embodiment, the motor comprises one of a worm gear-worm reduction mechanism and a planetary gear reduction mechanism.
According to an embodiment, the motor comprises a worm-gear reduction mechanism which simultaneously acts as a braking device; and is also provided with
The reel mechanism further includes a splined sleeve shaft keyed to the capstan, the sleeve shaft being coupled to and drivable in rotation by the drive shaft of the worm gear-worm reduction mechanism.
According to an embodiment, the reel mechanism further comprises a wire sleeve-lead screw mechanism coupled to the winch for effecting no horizontal displacement of the lifting rope during winding and reeling.
According to an embodiment, the lower end of the 1 st linear rail-slider module is provided with a lower stop, and the upper end and the lower end of each of the 2 nd to n th linear rail-slider modules are respectively provided with an upper stop and a lower stop.
According to an embodiment, an upper stop portion is disposed at an upper end of the 1 st linear slide rail-slider module.
According to an embodiment, the slide block of the 1 st linear slide rail-slide block module is fixedly connected with the slide rail of the 2 nd linear slide rail-slide block module, the slide block of the 2 nd linear slide rail-slide block module is fixedly connected with the slide rail of the 3 rd linear slide rail-slide block module, and the method is … in sequence until the slide block of the n-1 st linear slide rail-slide block module is fixedly connected with the slide rail of the n-th linear slide rail-slide block module.
According to an embodiment, when the lifting device is in a fully extended state, the slide block of the 1 st linear slide rail-slide block module is fixedly connected with the upper end position of the slide rail of the 2 nd linear slide rail-slide block module at the lower end position of the 1 st linear slide rail-slide block module, the slide block of the 2 nd linear slide rail-slide block module is fixedly connected with the upper end position of the slide rail of the 3 rd linear slide rail-slide block module at the lower end position of the 2 nd linear slide rail-slide block module, and so on … until the slide block of the n-1 st linear slide rail-slide block module is fixedly connected with the upper end position of the slide rail of the n-1 th linear slide rail-slide block module at the lower end position of the n-1 th linear slide rail-slide block module.
According to an embodiment, the winch is provided with a spiral groove configured to receive the lifting rope wound on the winch.
According to an embodiment, the pitch of the helical groove is equal to the pitch of the thread of the mantle-screw mechanism.
According to an embodiment, the lifting device further comprises a power cable that is stowed and deployed in linkage with the deployment and stowing movement of the linear guide lifting mechanism.
According to an embodiment, the lifting device comprises a travel switch defining a start position and an end position of the reel mechanism.
According to an embodiment, the lifting device further comprises a stop pin cooperating with the winch and a slotted hole cooperating with the stop pin, wherein in the end position of the reel mechanism the stop pin is fitted into the slotted hole.
According to an embodiment, the lifting device further comprises a fixing mechanism for embedding the lifting rope and pressing and fixing the lifting rope by using a screw.
According to an embodiment, in the stowed state, the 1 st to nth linear rail-slider modules are stacked in a side-by-side manner.
According to one embodiment, n.gtoreq.3.
According to an embodiment, the lower end of the 1 st linear slide-and-slide module is provided with a lower stop portion, and the upper end and the lower end of each of the 2 nd to nth linear slide-and-slide modules are respectively provided with an upper stop portion and a lower stop portion, and the upper end of the 1 st linear slide-and-slide module may be provided with an upper stop portion.
According to an embodiment, the upper stop is an upper stop and the lower stop is a lower stop.
According to an embodiment, the upper stop block is disposed on one side of the upper end of the slide rail of the linear slide rail-slide block module, and the lower stop portion is disposed on the opposite side of the lower end of the slide rail of the linear slide rail-slide block module.
According to an embodiment, a cable mount is fixed to the slide of at least one linear rail-slide module of the linear rail lifting mechanism.
According to an embodiment, each linear slide-block module is built-in with balls.
According to an embodiment, all the linear slide-block modules have the same length.
According to an embodiment, the 1 st and the n th linear slide rail-slide block modules of the linear guide rail lifting mechanism are additionally provided with a reinforcing member.
According to an embodiment, the thermal imaging camera and the optical imaging camera are mounted on a pan-tilt such that the thermal imaging camera and the optical imaging camera can rotate 360 degrees horizontally and/or 90 degrees vertically.
The double-path double-vision monitoring equipment enables the monitoring efficiency to be higher, and the lifting stroke of the lifting arm can be shorter.
Further embodiments of the utility model also enable other advantageous technical effects, not listed one after another, which may be partly described below and which are anticipated and understood by a person skilled in the art after reading the present utility model.
Drawings
The above-mentioned and other features and advantages of these embodiments, and the manner of attaining them, will become more apparent and the embodiments of the utility model will be better understood by reference to the following description taken in conjunction with the accompanying drawings.
Fig. 1 is a perspective view of one perspective of a unidirectional power driven lifting device usable with a monitoring device according to one embodiment, the lifting device being oriented substantially the same as it is when installed in operation.
Fig. 2 is another perspective view of the linear guide lift mechanism of the unidirectional power driven lift device of fig. 1, with the housing removed to show its internal configuration, and with the lift device and its linear guide lift mechanism in a fully stowed position, requiring the electric power of the motor to drive the linear guide lift mechanism to stow into a collapsed position.
Fig. 3 is a schematic view of the unidirectional power driven lifting device and its linear guide lifting mechanism shown in fig. 2 in a fully extended state, wherein the linear guide lifting mechanism can drive the sliding blocks of each linear guide lifting mechanism to slide downwards by self gravity from the retracted state shown in fig. 2, so as to achieve a partially extended state or a fully extended state shown in fig. 3.
Fig. 4 is an enlarged partial schematic view of the unidirectional power driven lifting device and its linear guide lifting mechanism shown in fig. 3, schematically illustrating the construction and arrangement of the linear rail-slider module of the linear guide lifting mechanism, the arrangement of the hoist ropes and cables, etc.
Fig. 5 is a further enlarged partial schematic view of the linear guide lift mechanism shown in fig. 4.
FIG. 6 is a schematic diagram illustrating one embodiment of a linear slide-block module of a linear guide lift mechanism.
Fig. 7 is a schematic diagram showing an upper platform of a lifting device and a motor, a reel mechanism, etc. mounted thereon according to one embodiment.
Fig. 8 is a schematic cross-sectional view taken along the axis of rotation of the motor and reel mechanism showing the configuration of fig. 7, schematically showing the configuration, arrangement, assembly, etc. of the motor, reel mechanism, etc., wherein it is particularly shown how the wire sleeve-lead screw assembly cooperates with a capstan or the like.
Fig. 9 is a diagram illustrating the construction and configuration of a lifting device and associated limit switch of a reel mechanism according to one embodiment.
Fig. 10 is a schematic diagram showing the arrangement and assembly of a motor of a lifting device and its reduction mechanism, a reel mechanism and its capstan and wire sleeve-screw assembly, etc. according to one embodiment.
Fig. 11 is an overall installation schematic diagram showing a two-way double vision monitoring device with a lifting device usable in a belt conveyor situation according to a first embodiment of the present utility model, and schematically shows the belt conveyor itself.
Fig. 12-15 schematically show, in an enlarged or different view, the two-way double vision monitoring device with lifting means of the first embodiment of fig. 11, and further details of the installation and construction of the belt conveyor.
Fig. 16-17 schematically illustrate a two-way double vision monitoring device with a lifting means usable in a belt conveyor situation according to a second embodiment of the utility model, which differs from the two-way double vision monitoring device of the first embodiment in the way the stationary monitoring module is mounted.
Detailed Description
The details of one or more embodiments of the utility model are set forth in the accompanying drawings and the description below. Other features, objects, and advantages of the utility model will be apparent from the description and drawings, and from the claims.
It is to be understood that the illustrated and described embodiments are not limited in application to the details of construction and the arrangement of components set forth in the following description or illustrated in the drawings. The illustrated embodiments may be other embodiments and can be implemented or performed in various ways. Examples are provided by way of explanation, not limitation, of the disclosed embodiments. Indeed, it will be apparent to those skilled in the art that various modifications and variations can be made to the various embodiments of the utility model without departing from the scope or spirit of the disclosure. For example, features illustrated or described as part of one embodiment can be used with another embodiment to yield still a further embodiment. Accordingly, the present disclosure is intended to cover such modifications and variations as fall within the scope of the appended claims and their equivalents.
Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of "including," "comprising," or "having" and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items.
In the present utility model, unless specifically stated and limited otherwise, the terms "mounted," "connected," "coupled," and the like are to be construed broadly and may be connected, for example, directly or indirectly through intermediaries; the "fixed connection" may be a direct fixed connection or assembly, or an indirect fixed connection or assembly. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present utility model, unless specifically defined and limited otherwise, the terms "upper", "lower", "left", "right", and the like, of orientation and direction associated with a lifting device and its constituent components are described and limited in connection with the orientation of the lifting device in its normal use state, as would be apparent to one of ordinary skill in the art.
The utility model is described and illustrated in further detail below with reference to the drawings and specific embodiments.
Fig. 1 is a perspective schematic view of one perspective of a unidirectional power driven lift device 100 that may be used with a monitoring apparatus according to one embodiment, the lift device 100 being oriented substantially the same as it is when installed for operation. Fig. 2 is another perspective view of the linear guide elevating mechanism 140 of the one-way power driven elevating device 100 shown in fig. 1.
Fig. 3 is a schematic view of the unidirectional power driven lifting device 100 and the linear guide lifting mechanism 140 thereof shown in fig. 2 in a fully extended state, wherein the linear guide lifting mechanism 140 can drive the sliding blocks of each linear guide lifting mechanism 140 to slide downwards by self gravity from the retracted state shown in fig. 2, so as to achieve a partially extended state or the fully extended state shown in fig. 3.
Fig. 4 is an enlarged partial schematic view of the unidirectional power driven lift apparatus 100 and its linear guide lift mechanism 140 shown in fig. 3, schematically illustrating the construction and configuration of the linear slide-block module of the linear guide lift mechanism 140, the arrangement of the hoist ropes and cables, etc.
As shown in fig. 1-6, a unidirectional power driven lifting device 100 for a monitoring apparatus and its components, as well as associated parts of a monitoring apparatus, according to an embodiment of the utility model are schematically illustrated. The lifting device 100 may include an upper platform 110, the upper platform 110 being configured to be directly or indirectly mounted on a rail 500 on which the monitoring apparatus operates and may be driven to travel along the rail 500. As shown in fig. 1-2, the lifting device 100 is mounted and connected to the upper platform 110, and the upper platform 110 is fixedly mounted on the roller assembly 400 rolling on the rail 500. When the roller assembly 400 runs along the rail 500, the monitoring module 300 together with the elevating device 100 thereof also runs along the rail 500 for inspection. As shown in fig. 1-2, one example of the roller assembly 400 may include 4 pairs of rollers, and a mounting bracket operable for mounting the 4 pairs of rollers on the rail 500, which includes left and right saddles (not identified in fig. 1) on which are mounted 1 pair of upper rollers rolling on left and right sides of the top surface of the square rail 500, and 1 pair of lower rollers rolling on left and right sides of the bottom surface of the square rail 500. Similarly, 1 pair of upper rollers rolling on the left and right sides of the top surface of the square rail 500 and 1 pair of lower rollers rolling on the left and right sides of the bottom surface of the square rail 500 are mounted on the left saddle. A wheel assembly driving motor (not shown) may be further installed on the left saddle of the wheel assembly 400 as shown in fig. 1, for driving the wheel assembly 400 to operate.
The monitoring module 300 may be any device, functional module, or any combination thereof, such as a video or picture camera, a thermal imaging device such as an infrared camera, a gas detector, a temperature sensing device, etc., as may be desired for an application, which may be used for inspection, monitoring, detection, measurement, sensing, etc.
Fig. 2 is another perspective view of the linear guide rail elevating mechanism 140 of the one-way power driven elevating device 100 shown in fig. 1, with the housing removed to show its internal configuration, and with the elevating device 100 and its linear guide rail elevating mechanism 140 in a fully retracted state, the linear guide rail elevating mechanism 140 needs to be driven by the electric power of the motor 170 to retract to a folded state when retracted.
The lifting device 100 may include a lower platform 120 and the monitoring module 300 may be mounted on the lower platform 120 as shown in fig. 1-2. The linear guide elevating mechanism 140 is installed at the lower platform 120, is connected between the upper and lower platforms 110 and 120, and extends in an elevating direction. Specifically, the linear guide lift mechanism 140 may include n (n is an integer of 2 or more, such as 3 or more or 4 or more) linear slide-and-slider modules (linear slide-and-slider modules are sometimes referred to in the industry as linear guides, linear guide modules, etc.) operatively connected in sequence extending along the lift direction. The 1 st linear rail-slider module of the n linear rail-slider modules is fixedly connected to the upper platform 110, and the nth (the lowest, i.e., the last, in fig. 3) linear rail-slider module of the linear rail-lifting mechanism 140 is mounted and connected to the lower platform 120.
According to one example, n.gtoreq.5, so that, for example, in the case where n is equal to 5, there are also 3 linear-slide-block modules connected slidably relative to one another between the 1 st and 5 th linear-slide-block modules.
Fig. 6 is a schematic diagram illustrating one embodiment of a linear slide-block module of linear guide lift mechanism 140. Each linear rail-slider module has a rail 141 and a slider 143 combined with the rail 141 and linearly slidable along the rail 141. Such linear slide-and-slider modules are standard mechanical parts that are commercially available, and an example thereof may be, for example, MGW12H1R400 zfcm+u8 linear guide. All linear rail-slide modules of linear rail lift mechanism 140 are preferably of the same type, which facilitates installation and stowing of the stack. According to one example, the linear slide-block module may incorporate balls to facilitate reliable and smooth linear sliding of the block on the slide rail.
However, the individual rails or blocks may be slightly different or modified based on the needs, for example, the rails of the first linear rail-block module shown in fig. 3 may have a reinforcement 145 added thereto for reinforcement and for facilitating the installation/folding of other parts, and the rails of the last linear rail-block module may be similarly modified, but these are optional and have no essential effect on the practice of the present utility model and are within the scope of the present utility model.
Fig. 5 is a further enlarged partial schematic view of the linear guide elevating mechanism 140 shown in fig. 4. An upper stop 142 in the form of an upper stop may be provided on the upper end of the linear rail-slide block module of the linear rail lifting mechanism 140, and a lower stop 144 in the form of a lower stop may be provided on the lower end thereof. Thus, when the previous slider 143 fixedly connected to the next rail 141 is lowered into place by gravity, it is stopped by the lower stopper 144 provided at the lower end of the previous rail 141 to further slide down. When the last slider 143 fixedly connected to the next rail 141 is driven to travel upward by the motor, the next linear slide 151 rail-slider module travels upward to gradually overlap the last linear rail-slider module, and at this time, the upper end thereof (preferably, the upper stopper 142 in the form of its upper stopper) is pushed against the upper stopper 142 of the last linear rail-slider module and thereby pushes the upper stopper 142 of the last linear rail-slider module to continue traveling upward until it is pushed against the next upper stopper 142 again. This retraction action begins with the lowermost one, i.e., the linear rail-slide module attached to the lower platform 120, retracting and jacking, and so on and progressively pushing until the linear rail lift mechanism 140 is fully retracted, as further described below.
According to one embodiment, the lower end of the 1 st linear rail-slider module is provided with a lower stopper, and the upper and lower ends of each of the 2 nd to nth linear rail-slider modules are provided with upper and lower stoppers, respectively. Preferably, an upper stop portion may also be provided at the upper end of the 1 st (i.e., the uppermost one fixed to the upper platform 110) linear slide-block module, so that when the lifting device is fully retracted, the upward stroke or trend thereof is restrained by the upper stop portion, thereby further improving the safety and reliability of the entire lifting mechanism.
According to one embodiment, the slide 143 of the 1 st linear-slide-block module is fixedly connected with the slide 141 of the 2 nd linear-slide-block module, the slide 143 of the 2 nd linear-slide-block module is fixedly connected with the slide 141 of the 3 rd linear-slide-block module, and so on … until the slide 143 of the n-1 st linear-slide-block module is fixedly connected with the slide 141 of the n-th linear-slide-block module.
The position of the fixed connection of the slider 143 with the slide rail 147 of the next linear slide-slider module is not particularly limited, and basically, the extended and retracted states of the lifting device of the present utility model can be realized. However, as a preferred embodiment, in the fully extended state, the slider 143 of the 1 st linear-slide-and-slide module is fixedly connected to the substantially upper end position of the slide rail 141 of the 2 nd linear-slide-and-slide module at the substantially lower end position of the 1 st linear-slide-and-slide module, the slider 143 of the 2 nd linear-slide-and-slide module is fixedly connected to the substantially upper end position of the slide rail 141 of the 3 rd linear-slide-and-slide module at the substantially lower end position of the n-1 st linear-slide-and-slide module, and so on … until the slider 143 of the n-1 st linear-slide-and-slide module is fixedly connected to the substantially upper end position of the slide rail 141 of the n-th linear-slide-and-slide module at the substantially lower end position of the n-1 st linear-slide-and-slide module. This has the advantage that the extension length of each linear rail-slide module can be utilized to a maximum extent and with maximum efficiency.
As shown in fig. 2-5, the lifting device 100 may further comprise a retractable power cable 150, for which purpose a cable mount 151 is mounted on the slide 143 of the one or more linear slide-slide modules, for example on the side of the slide, the power cable 150 being fixed in position at the one or more cable mounts 151. Accordingly, with the unfolding and folding movement of the linear guide elevating mechanism 140, the power supply cable 150 can be correspondingly folded and unfolded along with the sliding block by means of one or more cable mounting pieces 151 in a linkage manner, thereby facilitating the orderly and safe and reliable wiring of the cable, avoiding the fault caused by winding, and saving the space.
Fig. 7-10 schematically illustrate the construction and configuration of a motor, reel mechanism 130, etc. of a lifting device in accordance with one or more embodiments. Fig. 7 shows a schematic view of the upper platform 120 of the lifting device 100 and the motor mounted thereon, as well as the reel mechanism 130, etc. according to one embodiment. Fig. 8 is a schematic cross-sectional view taken along the rotational longitudinal center axis of the motor, reel mechanism 130, and the like, showing the configuration of the motor, reel mechanism 130, and the like, of fig. 7, schematically showing, among other things, how the screw sleeve-lead screw assembly cooperates with the capstan 132, and the like. Fig. 9 is a diagram illustrating the construction and configuration of the associated limit switches of the lifting device 100 and the reel mechanism 130 according to one embodiment. Fig. 10 is a schematic diagram showing the arrangement and assembly of the motor 170 of the lifting device 100 and its reduction mechanism 171, the reel mechanism 130 and its capstan and wire sleeve-screw assembly, etc. according to one embodiment.
As described above, the unidirectional power driven lift 100 also has a motor 170 mountable on the upper platform 110 configured to provide power to drive the lift 100. The unidirectional power driven lift apparatus 100 requires the motor 170 and the lifting rope of the reel mechanism 130 to retract the linear guide rail lift mechanism 140 step by step from the lowest linear guide rail-slider module upwards during the lifting of the linear guide rail lift mechanism 140, i.e. the lifting and lifting of all the linear guide rail-slider modules thereof.
The reel mechanism 130 is coaxially rotatably mounted with the motor 170, such as by a shaft coupling. The reel mechanism 130 includes a winch 132 and a hoist rope 131 wound around the winch 132, wherein the hoist rope 131 is operatively connected, i.e., secured, to the nth, i.e., lowermost, linear slide-and-slide module and the entire linear guide elevating mechanism 140 are pulled up by the hoist rope 131 when retracted, and the lower platform 120, the monitoring module 300, which is fixedly connected to the lowermost linear slide-and-slide module, are retracted up together. As shown in fig. 3, the nth, i.e., the lowermost, linear rail-slide module, which may be provided with reinforcement members 146, is fastened to the lower platform 120 by means of the support 160, and the monitoring module 300 is also fastened to the lower platform 120, for example, to its bottom surface. The support 160 may be in the form of a reinforcing plate/baffle (only one reinforcing plate/baffle is shown on each side of the linear rail-slide module) such that the support 160 not only serves to assist in mounting and strength of the structure, but the support 160, lower platform 120 and nth linear rail-slide module together form a "dock" like seat for receiving the linear rail lift mechanism 140, serving as a linear rail-slide module for helping to retain and receive the collapsed linear rail lift mechanism 140 in the collapsed condition.
As shown in fig. 7-10, the motor may include a worm gear-worm reduction mechanism 171 or other form of reduction mechanism such as in the form of gears. The worm wheel-worm reduction mechanism 171 has a self-locking function, and thus can also serve as a braking device for the motor.
The motor 170 and the reel mechanism 130 are both installed on the bottom surface of the upper stage 110, and the driving shaft of the motor 170 forms a shaft connection and a shaft transmission with the reel mechanism 130, thereby transmitting power from the motor 170 to the reel mechanism 130. The reel mechanism 130 may further include a spline feature 1332 that may extend in an axial direction of the drive shaft 133, such as shown in fig. 10, such that the drive shaft 133 may be rotatably and laterally horizontally shiftably keyed to the capstan 132, the drive shaft 133 being coupled to and drivable in rotation by a drive shaft of the worm-gear reduction mechanism 171, such that the capstan 132 may be axially laterally shifted laterally relative to the spline 1332 while being rotatable by the drive shaft 133 via the spline feature 1332 of the drive shaft 133, such as by a screw-and-lead screw assembly, as described in more detail below. Winch 132 is provided with a spiral groove 1321 for receiving a hoist rope 131 wound around winch 132, one example of hoist rope 131 being a wire hoist rope to ensure sufficient strength and life to raise and release linear guide elevating mechanism 140 and lower platform 120 and monitoring module 300 connected thereto. Thus, when the motor-driven capstan 132 rotates in the winding direction, the hoist rope 131 is wound up to retract the linear rail elevating mechanism 140. When the motor-driven capstan 132 rotates in the opposite unwinding direction, the hoist rope 131 is unwound and the linear rail-slider module of the linear rail elevating mechanism 140 slides down by gravity until it is in a fully extended state. Of course, depending on the required inspection height, the hoist rope 131 may also be partially unwound and lowered so that the linear guide elevating mechanism 140 reaches only a partially extended state, which is also possible, at which time a portion of the linear guide elevating mechanism 140, but not the entire linear slide-block module, is extended downward.
To ensure that the lifting rope 131 remains substantially non-displaced in its horizontal position during winding and unwinding, i.e., it is desirable to keep the lifting rope 131 substantially free of horizontal movement relative to the upper platform 110 and motor 170, i.e., always in alignment with respect to the linear guide lift mechanism 140 without substantially horizontal displacement.
7-8, if the lead screw-screw bushing assembly of the present utility model is not provided, the hoist rope 131 will be displaced rightward relative to the linear rail lifting mechanism 140 while being wound up when the motor-driven capstan 132 rotates in the winding direction. This may result in the linear guide elevating mechanism 140 and the entire elevating device 100 not functioning properly. For this reason, it is necessary that the entire winch 132 is displaced to the left in the same extent together with the hoist rope 131 to cancel the rightward displacement of the hoist rope 131 while the hoist rope 131 is wound up. And vice versa, i.e. the entire winch 132 is displaced to the right with the lifting rope 131 at unwinding to counteract the leftward displacement of the lifting rope 131. This ensures that the hoist rope 131 is not substantially horizontally displaced relative to the linear guide lift mechanism 140 during winding and unwinding.
To this end, as shown in fig. 8-10, on the transmission shaft 133 which is keyed to rotate with the capstan 132, on the left side shown in fig. 8, there is provided a screw 133A (as shown) which is preferably integrally formed with the transmission shaft 133 or is mounted, for example, coaxially, on the screw 133A, there is provided a screw thread 1331, on a screw sleeve 135 which is mated with the screw 133A, there is provided a screw thread 1351 which is engaged therewith, and the screw sleeve 135 is connected to the left side of the capstan 132 via a bearing 1352. The left end 133B of the threaded spindle 133A can be rotatably fixed to the left bearing bracket 180 by means of a bearing, for example. The stopper pin 182 fixed to the wire sleeve 135 is fitted into the groove-shaped hole 111, and the diameter of the stopper pin 182 is substantially equivalent to the hole width of the groove-shaped hole 111, and the stopper pin 182 functions not only to assist the reverse rotation of the wire sleeve 135 with respect to the screw rod 133A, but also to function as a stopper and a limit in cooperation with a travel switch, as described below.
Thus, when capstan 132 is rotated in the winding direction such that hoist rope 131 is displaced horizontally, for example, to the right, since stop pin 182 remains in slotted hole 111 to tend to prevent wire sleeve 135 from rotating with capstan 132, wire sleeve 135 will in turn be counter-rotated relative to engaged lead screw 133A, whereby counter-rotation of wire sleeve 135 will cause simultaneous horizontal displacement to the left, thereby simultaneously effecting substantially the same magnitude of horizontal displacement to the left of stop pin 182 and capstan 132 associated therewith, as the engagement between stop pin 182 and length of slotted hole 111 causes stop pin 182 to be displaced horizontally to a degree, and capstan 132, by virtue of the complementary engagement feature with spline feature 1332, to be also caused to be displaced horizontally to the right and left in the axial direction relative to drive shaft 133 (and spline feature 1332) while being rotated by drive shaft 133, such that capstan 132-for example, as a result of the wire sleeve-lead screw assembly, as detailed below, will counteract horizontal displacement to the right of hoist rope 131, thereby maintaining hoist rope 131 substantially free of horizontal displacement to the right.
Vice versa, when the winch 132 rotates in the unwinding direction and the lifting rope 131 thereon is displaced horizontally, for example to the left, the wire sleeve 135 simultaneously brings the winch 132 to counteract the horizontal displacement to the right substantially by the same extent, so that the lifting rope 131 is kept substantially free from axial displacement in the horizontal direction.
For further safety reasons, a stop device may be provided for horizontal displacement of the winch 132 and related components. To this end, the lifting device 100 may be provided with a travel switch defining a starting position and an ending position of the reel mechanism 130. Specifically, as shown in fig. 8 to 9, a slotted hole 111, for example, in the form of an oblong hole or a waist hole, is provided on the upper stage 110, a travel switch 134 is correspondingly arranged at one end (right end as viewed in fig. 9) of the slotted hole 111, and a travel switch 181 is correspondingly arranged at the other end (left end as viewed in fig. 9) of the elongated slot. The limiting device can also comprise a stop pin 182 which is linked with the wire sleeve 135 and the winch 132, the stop pin 182 is matched with the groove-shaped hole 111, when the stop pin 182 moves horizontally to the right along with the winch 132 until the stop pin 134 contacts with the travel switch 134 at the right end, the travel switch 134 sends a stop signal to stop the driving of the motor, and the whole lifting device including the reel mechanism stops moving; when the stopper pin 182 is horizontally displaced to the left along with the winch 132 to hit the travel switch 182 at the right end, the travel switch 134 issues a stop signal to stop the driving of the motor, and the entire lifting device 100 including the reel mechanism 133 is also stopped from moving, thereby achieving the functions of limiting and safe operation. The travel switch 134 may be a mechanical or electromechanical switch, although other suitable types are possible.
In order to ensure smooth winding and unwinding of the hoist rope 131 on the winch 132 at all times without problems such as misalignment and arching, a fixing mechanism 1311 may be provided to fit the hoist rope 131 into and press-fix it with a screw 1312.
The lifting operation of the lifting device 100 according to one embodiment is further described below. Generally, the lifting device 100 is configured to assume two states: (1) A retracted state in which the 2 nd to nth linear rail-slider modules are configured such that the hoist rope is retracted in the ascending direction by the motor-driven reel mechanism 130 and can be stacked in a side-by-side manner, for example; and (2) an extended state in which at least one of the 2 nd to nth linear rail-slider modules is slidingly lowered in the lowering direction by means of gravity, thereby at least partially or fully extending the linear rail elevating mechanism 140 in place in the lowering direction; wherein the lifting device 100 is only driven by unidirectional power of the motor during the transition from the extended state to the stowed state and is extended downwardly by gravity, in particular by the gravity of the slider and the components connected thereto, such as the lower platform and the monitoring module connected to the lowermost one of the sliders, when switching from the stowed state to the extended state, without the power of the motor providing a downward driving force, the motor may be required to provide a braking force to ensure that the lifting device 100 is stopped and stays at the desired extended height. Preferably, the motor is therefore provided with a braking mechanism (if a self-locking worm gear reduction mechanism is provided, no additional braking means are required) so that in the desired partially extended state the motor can also be held in place in the partially extended state by the motor braking mechanism.
To meet the safety, reliability, durability, and moisture protection requirements, the lift apparatus 100 may include an outer shroud 200 that is stowed and extended accordingly as the linear guide lift mechanism 140 is raised and lowered, the outer shroud 200 being sealingly connected between the upper and lower platforms 110, 120. According to an example, the outer shroud 200 may be, for example, an accordion-structured outer shroud.
According to one example, the motor may be of any suitable type, such as a stepper motor, but this example is not intended to be limiting. In general, it is preferable that the motor is arranged so that the lifting speed of the lifting device 100 is 20 cm/sec or more, for example 50 cm/sec or more.
First embodiment of the two-way Dual-view monitoring device
Fig. 11 is an overall installation schematic diagram showing a two-way double vision monitoring apparatus 1000A of a belt lifting device 100 usable in a belt conveyor situation according to a first embodiment of the present utility model, and schematically shows the belt conveyor 600 itself. The dual-path dual-vision monitoring device 1000A of the first embodiment is particularly suitable for some applications, such as the belt conveyor 600, where multiple monitoring devices are required, and can be used for real-time and simultaneous multiple monitoring, so as to achieve more comprehensive monitoring, obtain more comprehensive required monitoring parameters, and/or overcome the monitoring blind area.
Fig. 12-15 schematically illustrate, in an enlarged or different view, a two-way double vision monitoring device 1000B with lifting apparatus 100 of the first embodiment of fig. 11, and further details of the installation and construction of belt conveyor 600.
The lifting device 100 shown in fig. 1-10, which is driven by unidirectional power, such as a motor, that can be operated on the rail 500 by means of the roller assembly 400, can be used in the dual-path dual-vision monitoring apparatus 1000A of the present utility model, although it will be understood by those skilled in the art that other suitable types of lifting devices can be used in the dual-path dual-vision monitoring apparatus 1000A of the present utility model, such as lifting devices that can be driven bi-directionally by motors as well.
As shown in fig. 11 to 15, the dual-path dual-view monitoring apparatus 1000A with the lifting device 100 according to the first embodiment of the present utility model is mainly characterized in that the dual-path dual-view monitoring apparatus 1000A has at least two monitoring modules, wherein one second monitoring module 300A which can be lifted can be mounted on the lower platform 120 of the lifting device 100, and thus can be lifted up and down to flexibly monitor different height portions of the belt conveyor 600, including the lower carrier roller 620; another stationary monitoring module 300B may be mounted to a stationary location of the lifting device 100, such as the upper platform 110, to monitor the position of the belt conveyor 600, particularly in the upper half, including the upper idler rollers 610. The two-way double vision monitoring device 1000A runs on the track 500 by means of the roller assembly 400, whereby other positions of the monitoring belt conveyor can also be patrolled.
Each of the liftable second monitoring module 300A and the fixed first monitoring module 300B is integrated with both a thermal imaging camera and an optical imaging camera. Of course, the second monitoring module 300A and the first monitoring module 300B may further include monitoring devices such as a gas sensor, a temperature sensor, and the like.
Those skilled in the art will thus appreciate that the two-way dual vision monitoring device 1000A allows for higher monitoring efficiency, shorter lifting travel of the lifting arm, provides for more reliable and stable data storage, and provides for more flexible, multiplexed, comprehensive monitoring.
Second embodiment of the two-way Dual-view monitoring device
Fig. 16-17 schematically illustrate a two-way double vision monitoring device 1000B with a lifting apparatus usable in a belt conveyor situation according to a second embodiment of the present utility model, which differs from the two-way double vision monitoring device 1000A of the first embodiment in that the fixed first monitoring module 300B is mounted in a different manner.
As shown in fig. 16 to 17, in the dual-path dual-vision monitoring apparatus 1000B of the second embodiment of the present utility model, the fixed first monitoring module 300B may be fixed to another roller assembly 400 running on the rail 500 instead of being fixed to the upper platform 110 as in the first embodiment. The other roller assembly 400 is connected in series with the roller assembly 400 where the second monitoring module 300A of the lifting device 100 is located, for example, by a connection 700 such as a steel rod. The fixed first monitoring module 300B can thus run on the rail 500 together with the lifting device 100 and the lifting second monitoring module 300A, functioning as a double monitoring.
As another embodiment, the other roller assembly 400 and the roller assembly 400 where the second monitoring module 300A is located may be separated from each other, but may be linked to each other by, for example, wireless communication.
The basic idea of the present utility model is described above in connection with the embodiments. It will be understood by those skilled in the art that the present utility model is not limited to the particular embodiments described herein, and that various obvious changes, rearrangements, combinations, and substitutions can be made by those skilled in the art without departing from the scope of the utility model. The scope of the utility model is defined by the scope of the appended claims.

Claims (11)

1. Take elevating gear's double-circuit double vision supervisory equipment, its characterized in that, double-circuit double vision supervisory equipment includes:
a first roller assembly configured to roll on a track;
a lifting device;
a fixed first monitoring module mounted for movement along the track with the two-way dual-view monitoring device and incapable of lifting adjustment of a monitoring height;
a liftable second monitoring module mounted on the lifting device, the liftable second monitoring module being mounted to be liftable with the lifting device to adjust a monitoring height;
Wherein the lifting device is fixed on the first roller assembly, thereby being capable of travelling along the track with the first roller assembly;
wherein the fixed first monitoring module comprises both a thermal imaging camera and an optical imaging camera; and is also provided with
Wherein the second monitoring module includes both a thermal imaging camera and an optical imaging camera.
2. The dual-path dual-vision monitoring device of claim 1, wherein the second monitoring module is mounted on a lower platform of the lifting apparatus.
3. The dual-path dual-view monitoring device of claim 2, wherein,
the fixed first monitoring module is arranged on an upper platform of the double-path double-vision monitoring equipment; or alternatively
The fixed first monitoring module is mounted on a second roller assembly configured to roll on the track, and the second roller assembly is connected with the first roller assembly in series; or alternatively
The stationary first monitoring module is mounted on a second roller assembly configured to roll on the track, the second roller assembly and the first roller assembly being separate from each other.
4. The two-way, two-vision monitoring device of claim 1, wherein the lifting device is a one-way power driven lifting device or a two-way power driven lifting device.
5. The two-way, two-vision monitoring device of claim 4, wherein the one-way power driven lifting means comprises:
an upper platform configured to be mounted on the first roller assembly;
the lower platform is provided with a second monitoring module which can be lifted;
the linear guide rail lifting mechanism is arranged between the upper platform and the lower platform and extends along the lifting direction, wherein the linear guide rail lifting mechanism comprises n linear guide rail-slide block modules which extend along the lifting direction and are sequentially and operably connected, a 1 st linear guide rail-slide block module in the n linear guide rail-slide block modules is fixedly connected to the upper platform, and an nth linear guide rail-slide block module of the linear guide rail lifting mechanism is fixedly connected to the lower platform;
the reel mechanism comprises a winch and a lifting rope wound on the winch, wherein the lifting rope is operably connected with the nth linear slide rail-slide block module;
A motor mounted on the upper platform and configured to drive the reel mechanism to rotate;
wherein the lifting device is configured to assume two states:
(1) A retracted state in which the 2 nd to nth ones of the linear slide-slider modules are configured to be retracted in an ascending direction of the ascending and descending directions by the motor driving the reel mechanism to wind up the hoist rope; and
(2) An extended state in which at least one of the 2 nd to nth linear rail-slider modules is slidingly lowered in a lowering direction in the raising and lowering direction by means of gravity, thereby at least partially extending the linear rail raising and lowering mechanism in the lowering direction;
wherein the lifting device is driven by the motor unidirectional power only during the transition from the extended state to the stowed state; and is also provided with
Wherein n is more than or equal to 2.
6. The dual-path dual-vision monitoring device of claim 5, wherein in a stowed state of the lifting apparatus, the 1 st to nth linear slide-block modules are stacked side-by-side with each other.
7. The dual path dual vision monitoring device of claim 5, wherein the lifting means comprises an outer shroud that is retractable and extendable accordingly as the lifting means is lifted, wherein the outer shroud is sealingly connected between the upper and lower platforms.
8. The dual-path dual-view monitoring device of claim 7, wherein the outer shield is an organ-structured outer shield.
9. The dual path dual vision monitoring device of claim 5, wherein the first roller assembly comprises a bracket and 4 pairs of rollers, wherein the upper platform is secured to the bracket and the 4 pairs of rollers are rollably mated to the rail.
10. The dual-path dual-view monitoring device of any of claims 1-5, wherein the dual-path dual-view monitoring device is configured to monitor a belt conveyor.
11. The dual-path dual-view monitoring device of any of claims 1-5, wherein the thermal imaging camera and the optical imaging camera are mounted on a pan-tilt such that the thermal imaging camera and the optical imaging camera can rotate 360 degrees horizontally and/or 90 degrees vertically.
CN202320544622.5U 2023-03-20 2023-03-20 Double-path double-vision monitoring equipment with lifting device Active CN220033868U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320544622.5U CN220033868U (en) 2023-03-20 2023-03-20 Double-path double-vision monitoring equipment with lifting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320544622.5U CN220033868U (en) 2023-03-20 2023-03-20 Double-path double-vision monitoring equipment with lifting device

Publications (1)

Publication Number Publication Date
CN220033868U true CN220033868U (en) 2023-11-17

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
CN (1) CN220033868U (en)

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