CN219974808U - Capacity adjustment device and variable capacity scroll compressor - Google Patents
Capacity adjustment device and variable capacity scroll compressor Download PDFInfo
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- CN219974808U CN219974808U CN202321290426.6U CN202321290426U CN219974808U CN 219974808 U CN219974808 U CN 219974808U CN 202321290426 U CN202321290426 U CN 202321290426U CN 219974808 U CN219974808 U CN 219974808U
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Abstract
Description
技术领域Technical field
本实用新型属于涡旋压缩机技术领域,具体涉及一种容量调节装置及变容量的涡旋压缩机。The utility model belongs to the technical field of scroll compressors, and specifically relates to a capacity adjustment device and a variable-capacity scroll compressor.
背景技术Background technique
涡旋压缩机的容量调节技术一般应用以定转速的涡旋压缩机中,可使压缩机在不改变转速的情况下改变其排量,即改变其制冷或制热的输出能力,从而更好的适应环境负载的变化,减少机组的开停机频率,达到提高机组能效的目的。在空调应用中,容量调节技术可更精准地控制室温,提高舒适度。容量调节技术弥补了传统定转速压缩机排量固定的缺点,达到了使输出能力分级的效果,同时比变频涡旋压缩机成本更低,在成本预算有限的情况下可替代变频方案。The capacity adjustment technology of scroll compressors is generally used in scroll compressors with a fixed speed, which allows the compressor to change its displacement without changing the speed, that is, to change its cooling or heating output capacity, thereby better It can adapt to changes in environmental load, reduce the frequency of startup and shutdown of the unit, and achieve the purpose of improving the energy efficiency of the unit. In air conditioning applications, capacity adjustment technology can more accurately control room temperature and improve comfort. Capacity adjustment technology makes up for the shortcomings of fixed displacement of traditional fixed-speed compressors and achieves the effect of grading output capabilities. At the same time, it is less expensive than variable-frequency scroll compressors and can replace variable-frequency solutions when the cost budget is limited.
现有的带有容量调节功能的压缩机普遍存在结构复杂、成本高等缺陷,某些容量调节机构包含的密封圈和铜管管路较多,大大降低了压缩机的可靠性。Existing compressors with capacity adjustment functions generally have defects such as complex structures and high costs. Some capacity adjustment mechanisms contain many sealing rings and copper pipes, which greatly reduces the reliability of the compressor.
实用新型内容Utility model content
为了解决上述技术问题,本实用新型提出了一种容量调节装置及变容量的涡旋压缩机。In order to solve the above technical problems, the present utility model proposes a capacity adjustment device and a variable capacity scroll compressor.
为了达到上述目的,本实用新型的技术方案如下:In order to achieve the above objects, the technical solutions of the present invention are as follows:
一方面,本实用新型公开一种容量调节装置,包括:On the one hand, the utility model discloses a capacity adjustment device, which includes:
定涡旋盘,在定涡旋盘的连接端面上设有至少一个气体卸载排气口以及至少一个气体泄出排气口,其中:气体卸载排气口通过定涡旋盘的内部通道与其涡旋内圈区域的至少一个卸载孔连通,卸载孔与涡旋压缩机的压缩腔连通,气体泄出排气口通过定涡旋盘的另一内部通道与其至少一个总泄出口连通,气体泄出排气口与涡旋压缩机的低压腔连通;The fixed scroll is provided with at least one gas unloading exhaust port and at least one gas leakage exhaust port on the connecting end surface of the fixed scroll, wherein: the gas unloading exhaust port passes through the internal channel of the fixed scroll and is connected to the vortex At least one unloading hole in the inner ring area is connected, and the unloading hole is connected with the compression chamber of the scroll compressor. The gas discharge exhaust port is connected with at least one general discharge port of the fixed scroll through another internal channel of the fixed scroll, and the gas is discharged. The exhaust port is connected to the low-pressure chamber of the scroll compressor;
容量调节阀,容量调节阀安装于定涡旋盘的连接端面,包括:容量调节阀座和容量调节阀片,容量调节阀座与定涡旋盘的连接端面之间形成调节腔室,容量调节阀片置于该调节腔室内,且能够在密封位置和释放位置之间移动切换;The capacity adjustment valve is installed on the connection end face of the fixed scroll, and includes: a capacity adjustment valve seat and a capacity adjustment valve plate. An adjustment chamber is formed between the capacity adjustment valve seat and the connection end face of the fixed scroll, and the capacity adjustment valve The valve plate is placed in the adjustment chamber and can move and switch between the sealing position and the release position;
当容量调节阀片在密封位置时,其能够将连接端面上所有的气体卸载排气口和所有的气体泄出排气口全部覆盖;When the capacity regulating valve plate is in the sealing position, it can completely cover all gas unloading and exhaust ports and all gas leakage and exhaust ports on the connection end face;
当容量调节阀片在释放位置时,其未对气体卸载排气口和气体泄出排气口覆盖,气体卸载排气口与气体泄出排气口连通;When the capacity adjustment valve plate is in the release position, it does not cover the gas unloading exhaust port and the gas leakage exhaust port, and the gas unloading exhaust port is connected with the gas leakage exhaust port;
控制组件,控制组件与容量调节阀座连接,用以控制容量调节阀片在密封位置和释放位置之间移动切换。The control component is connected to the capacity adjustment valve seat and is used to control the movement and switching of the capacity adjustment valve plate between the sealing position and the release position.
本实用新型公开一种容量调节装置,将气体卸载排气口和气体泄出排气口安排在定涡旋盘的同一连接端面上,利用容量调节阀对气体卸载排气口和气体泄出排气口的导通状态进行控制。The utility model discloses a capacity adjustment device. The gas unloading exhaust port and the gas leakage exhaust port are arranged on the same connection end surface of the fixed scroll plate, and a capacity adjustment valve is used to adjust the gas unloading exhaust port and the gas leakage exhaust port. The conduction status of the air port is controlled.
当容量调节阀片在密封位置时,其能够将连接端面上所有的气体卸载排气口和所有的气体泄出排气口全部覆盖,阻止涡旋内圈区域内的气体从总泄出口排出。When the capacity regulating valve plate is in the sealing position, it can completely cover all gas unloading exhaust ports and all gas leakage exhaust ports on the connection end surface, preventing the gas in the vortex inner ring area from being discharged from the total exhaust port.
当容量调节阀片在释放位置时,其未对气体卸载排气口和气体泄出排气口覆盖,气体卸载排气口与气体泄出排气口连通,涡旋内圈区域内的气体从总泄出口排出。When the capacity adjustment valve is in the release position, it does not cover the gas unloading exhaust port and the gas leakage exhaust port. The gas unloading exhaust port is connected with the gas leakage exhaust port, and the gas in the vortex inner ring area is discharged from Discharge from the total discharge port.
本实用新型容量调节装置结构简单,成本低、且便于装配。The capacity adjusting device of the utility model has a simple structure, low cost and is easy to assemble.
在上述技术方案的基础上,还可做如下改进:On the basis of the above technical solutions, the following improvements can be made:
作为优选的方案,定涡旋盘的连接端面为定涡旋盘的侧面区域上,且容量调节阀安装于定涡旋盘的侧面。As a preferred solution, the connection end surface of the fixed scroll is on the side area of the fixed scroll, and the capacity regulating valve is installed on the side of the fixed scroll.
采用上述优选的方案,一方面容量调节阀的安装更便捷,另一方面容量调节阀能够在密封位置和释放位置快速切换,无需增加额外的弹性复位件或密封件,大大提升了容量调节阀的寿命与可靠性。Using the above preferred solution, on the one hand, the installation of the capacity regulating valve is more convenient, on the other hand, the capacity regulating valve can quickly switch between the sealing position and the release position without adding additional elastic return parts or seals, which greatly improves the performance of the capacity regulating valve. Longevity and reliability.
作为优选的方案,在定涡旋盘的连接端面上还设有导向孔,容量调节阀片上设有导向部,导向部能够在导向孔内穿梭,导向部、导向孔用以对容量调节阀片的运动方向进行导向。As a preferred solution, a guide hole is also provided on the connecting end surface of the fixed scroll, and a guide part is provided on the capacity adjustment valve plate. The guide part can shuttle in the guide hole. The guide part and the guide hole are used to adjust the capacity adjustment valve plate. guide the direction of movement.
采用上述优选的方案,容量调节阀片在密封位置和释放位置之间的切换更稳定,容量调节阀片不会发生偏移。Using the above-mentioned preferred solution, the capacity adjustment valve plate can be switched between the sealing position and the release position more stably, and the capacity adjustment valve plate will not shift.
作为优选的方案,在连接端面上的所有气体卸载排气口能够相互连通;As a preferred solution, all gas unloading exhaust ports on the connecting end face can be connected to each other;
和/或;and / or;
在连接端面上的所有气体泄出排气口能够相互连通。All gas discharge vents on the connecting end face can be connected to each other.
采用上述优选的方案,增加气体排出流道面积。The above preferred solution is adopted to increase the area of the gas discharge flow channel.
作为优选的方案,定涡旋盘包括:具有涡旋型线的定涡旋下半部和具有连接端面的定涡旋上半部,定涡旋下半部与定涡旋上半部固定连接;As a preferred solution, the fixed scroll includes: a lower half of the fixed scroll with a scroll profile and an upper half of the fixed scroll with a connecting end face; the lower half of the fixed scroll is fixedly connected to the upper half of the fixed scroll ;
在涡旋型线的涡旋内圈区域设有若干卸载孔,在定涡旋下半部设有用以连通卸载孔和气体卸载排气口的卸载通道。A number of unloading holes are provided in the scroll inner ring area of the scroll profile, and an unloading channel is provided in the lower half of the fixed scroll to connect the unloading holes and the gas unloading exhaust port.
采用上述优选的方案,定涡旋盘分为定涡旋上半部和定涡旋下半部,定涡旋盘的结构合理。Using the above preferred solution, the fixed scroll is divided into an upper half of the fixed scroll and a lower half of the fixed scroll, and the structure of the fixed scroll is reasonable.
作为优选的方案,连接管的连接端呈球形状,且在靠近连接端的位置设有用以放置密封件的槽口。As a preferred solution, the connecting end of the connecting pipe has a spherical shape, and is provided with a notch for placing the sealing member close to the connecting end.
采用上述优选的方案,连接管结构巧妙,球形状的连接端伸入连接口中,可以自由轴向浮动,不产生额外应力,且利用密封件进一步密封,不会发生漏气现象。Using the above-mentioned preferred solution, the connecting pipe has an ingenious structure. The spherical connecting end extends into the connecting port and can freely float axially without generating additional stress. The sealing element is further used for sealing, so that no air leakage occurs.
作为优选的方案,容量调节阀座上设有第一连接口和第二连接口,第一连接口与定涡旋盘的高压取压口或高压腔区域连通,第二连接口与调节腔室连通;As a preferred solution, the capacity adjustment valve seat is provided with a first connection port and a second connection port. The first connection port is connected to the high-pressure pressure port or the high-pressure chamber area of the fixed scroll, and the second connection port is connected to the adjustment chamber. connected;
其中:高压取压口也设置于定涡旋盘的连接端面上,通过其内部通道与高压腔区域连通,用以引取高压。Among them: the high-pressure pressure tapping port is also provided on the connecting end surface of the fixed scroll, and is connected to the high-pressure chamber area through its internal channel to induce high pressure.
采用上述优选的方案,容量调节阀座的结构简单,安装便捷。Using the above preferred solution, the capacity adjustment valve seat has a simple structure and is easy to install.
作为优选的方案,控制组件包括:电磁阀阀座和与电磁阀阀座连接的电磁阀阀体,电磁阀阀座上设有第三连接口、第四连接口以及低压取压口,第三连接口、第四连接口分别通过连接管与容量调节阀座的第一连接口和第二连接口连通;As a preferred solution, the control component includes: a solenoid valve seat and a solenoid valve body connected to the solenoid valve seat. The solenoid valve seat is provided with a third connection port, a fourth connection port and a low-pressure pressure port. The connecting port and the fourth connecting port are respectively connected to the first connecting port and the second connecting port of the capacity regulating valve seat through connecting pipes;
电磁阀阀体用以控制第二连接口在与低压取压口连通和与第一连接口连通之间切换。The solenoid valve body is used to control the second connection port to switch between communicating with the low-pressure pressure port and communicating with the first connection port.
采用上述优选的方案,控制组件结构简单,能够实现对容量调节阀的快速控制。Using the above preferred solution, the control component has a simple structure and can realize rapid control of the capacity regulating valve.
作为优选的方案,电磁阀阀座上还设有相互独立的接口A、接口B、接口C,在电磁阀阀体上设有与接口A、接口B、接口C一一对应的接口a、接口b、接口c;As a preferred solution, the solenoid valve seat is also provided with mutually independent interface A, interface B, and interface C. The solenoid valve body is provided with interface a, interface one-to-one corresponding to interface A, interface B, and interface C. b. Interface c;
接口A与低压取压口连通,接口B与第三连接口连通,接口C第四连接口连通;Interface A is connected to the low-pressure pressure port, interface B is connected to the third connection port, and interface C is connected to the fourth connection port;
电磁阀阀体在通电状态下,接口c与接口b连通,接口c与接口a不连通;When the solenoid valve body is energized, interface c is connected to interface b, and interface c is not connected to interface a;
电磁阀阀体在断电状态下,接口c与接口a连通,接口c与接口b不连通。When the solenoid valve body is in a power-off state, interface c is connected to interface a, and interface c is not connected to interface b.
采用上述优选的方案,电磁阀阀座、电磁阀阀体结构简单。Using the above preferred solution, the solenoid valve seat and the solenoid valve body have simple structures.
此外,另一方面,本实用新型还公开一种变容量的涡旋压缩机,包括:上述任一种容量调节装置。In addition, on the other hand, the utility model also discloses a variable-capacity scroll compressor, including: any one of the above-mentioned capacity adjustment devices.
本实用新型公开的涡旋压缩机能够在不改变转速的情况下改变其排量,即改变其制冷或制热的输出能力,从而更好的适应环境负载的变化,减少机组的开停机频率,达到提高机组能效的目的。The scroll compressor disclosed in the utility model can change its displacement without changing the rotation speed, that is, change its cooling or heating output capacity, thereby better adapting to changes in environmental loads and reducing the frequency of startup and shutdown of the unit. To achieve the purpose of improving the energy efficiency of the unit.
附图说明Description of the drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to explain the technical solutions of the embodiments of the present utility model more clearly, the drawings required in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the utility model. Therefore, it should not be regarded as limiting the scope. For those of ordinary skill in the art, other relevant drawings can be obtained based on these drawings without exerting creative efforts.
图1为本实用新型实施例提供的定涡旋盘的爆炸图。Figure 1 is an exploded view of a fixed scroll provided by an embodiment of the present invention.
图2为本实用新型实施例提供的定涡旋上半部(下端面侧)的结构示意图。Figure 2 is a schematic structural diagram of the upper half (lower end face side) of the fixed scroll provided by the embodiment of the present invention.
图3为本实用新型实施例提供的定涡旋上半部(上端面侧)的结构示意图。Figure 3 is a schematic structural diagram of the upper half (upper end surface side) of the fixed scroll provided by the embodiment of the present invention.
图4为本实用新型实施例提供的容量调节阀座的结构示意图。Figure 4 is a schematic structural diagram of a capacity regulating valve seat provided by an embodiment of the present invention.
图5为本实用新型实施例提供的容量调节阀片在密封位置时的结构示意图。Figure 5 is a schematic structural diagram of the capacity regulating valve plate in the sealing position according to the embodiment of the present invention.
图6为本实用新型实施例提供的容量调节阀片在释放位置时的结构示意图。Figure 6 is a schematic structural diagram of the capacity regulating valve plate in the release position according to the embodiment of the present invention.
图7为本实用新型实施例提供的容量调节阀片为圆柱形阀片时的结构示意图。Figure 7 is a schematic structural diagram of the capacity regulating valve plate provided by the embodiment of the present invention when it is a cylindrical valve plate.
图8为本实用新型实施例提供的连接端面具有连通槽的结构示意图。Figure 8 is a schematic structural diagram of a connection end surface provided with a communication groove according to an embodiment of the present invention.
图9为本实用新型实施例提供的定涡旋盘(具有2个Y形的气体排出槽)的结构示意图。Figure 9 is a schematic structural diagram of a fixed scroll (having two Y-shaped gas discharge grooves) provided by an embodiment of the present invention.
图10为本实用新型实施例提供的连接管的结构示意图。Figure 10 is a schematic structural diagram of a connecting pipe provided by an embodiment of the present invention.
图11为本实用新型实施例提供的电磁阀阀座的结构示意图。Figure 11 is a schematic structural diagram of the solenoid valve seat provided by the embodiment of the present invention.
图12为本实用新型实施例提供的电磁阀阀体的结构示意图。Figure 12 is a schematic structural diagram of the solenoid valve body provided by the embodiment of the present invention.
图13为本实用新型实施例提供的涡旋压缩机的结构示意图。Figure 13 is a schematic structural diagram of a scroll compressor provided by an embodiment of the present invention.
图14为本实用新型实施例提供的涡旋压缩机的剖视图。Figure 14 is a cross-sectional view of a scroll compressor provided by an embodiment of the present invention.
图15为本实用新型实施例提供的连接端面具有凹槽时的结构示意图。Figure 15 is a schematic structural diagram of the connection end surface provided with grooves according to the embodiment of the present invention.
其中:1-定涡旋盘,10-连接端面,101-气体卸载排气口,102-气体泄出排气口,103-导向孔,104-连通槽,105-高压取压口,106-销钉孔,107-螺栓孔,11-总泄出口,12-凹槽,131-定涡旋下半部,132-定涡旋上半部,14-卸载孔,15-气体排出槽,16-背压孔,17-圆形凸台,18-涡旋排气口,19-提前排气口,110-背压连接通道,111-背压腔槽,112-O型圈槽,2-容量调节阀,21-容量调节阀座,211-第一连接口,212-第二连接口,22-容量调节阀片,221-导向部,222-碟状的阀片,223-圆柱形阀片,23-调节腔室,3-控制组件,31-电磁阀阀座,311-法兰端面,312-低压取压口,313-第三连接口,314-第四连接口,32-电磁阀阀体,4-连接管,41-连接端,42-槽口,5-铜管,61-壳体,62-定子组件,63-转子组件,64-动涡旋盘,65-主轴承组件,66-底轴承组件,67-消音盖组件,68-底盖组件,69-顶盖组件,610-十字滑环,611-浮动密封盘,612-O型圈,71-单向阀片,72-阀板。Among them: 1-fixed scroll, 10-connecting end face, 101-gas unloading exhaust port, 102-gas leakage exhaust port, 103-guide hole, 104-communication groove, 105-high pressure pressure port, 106- Pin hole, 107-bolt hole, 11-total discharge port, 12-groove, 131-lower half of fixed scroll, 132-upper half of fixed scroll, 14-unloading hole, 15-gas discharge groove, 16- Back pressure hole, 17-circular boss, 18-vortex exhaust port, 19-advance exhaust port, 110-back pressure connection channel, 111-back pressure chamber groove, 112-O-ring groove, 2-capacity Regulating valve, 21-capacity regulating valve seat, 211-first connection port, 212-second connection port, 22-capacity regulating valve plate, 221-guide part, 222-disc-shaped valve plate, 223-cylindrical valve plate , 23-Adjusting chamber, 3-Control component, 31-Solenoid valve seat, 311-Flange end face, 312-Low pressure pressure port, 313-Third connection port, 314-Fourth connection port, 32-Solenoid valve Valve body, 4-connecting pipe, 41-connecting end, 42-notch, 5-copper tube, 61-casing, 62-stator assembly, 63-rotor assembly, 64-moving scroll, 65-main bearing assembly , 66-Bottom bearing assembly, 67-Silent cover assembly, 68-Bottom cover assembly, 69-Top cover assembly, 610-Cross slip ring, 611-Floating sealing disc, 612-O-ring, 71-One-way valve plate, 72-Valve plate.
具体实施方式Detailed ways
下面结合附图详细说明本实用新型的优选实施方式。The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present utility model.
使用序数词“第一”、“第二”、“第三”等等来描述普通对象仅仅表示涉及类似对象的不同实例,并且并不意图暗示这样被描述的对象必须具有时间上、空间上、排序方面或者以任意其它方式的给定顺序。The use of the ordinal words "first", "second", "third", etc. to describe ordinary objects merely means that different instances of similar objects are involved, and is not intended to imply that the objects so described must have temporal, spatial, or A given order in terms of sorting or in any other way.
另外,“包括”元件的表述是“开放式”表述,该“开放式”表述仅仅是指存在对应的部件或步骤,不应当解释为排除附加的部件或步骤。In addition, the expression "comprising" an element is an "open" expression. This "open" expression only refers to the presence of corresponding components or steps and should not be interpreted to exclude additional components or steps.
为了达到本实用新型的目的,容量调节装置及变容量的涡旋压缩机的其中一些实施例中,如图1-6、14所示,容量调节装置包括:定涡旋盘1、容量调节阀2以及控制组件3。In order to achieve the purpose of the present utility model, in some embodiments of the capacity adjustment device and the variable capacity scroll compressor, as shown in Figures 1-6 and 14, the capacity adjustment device includes: a fixed scroll 1, a capacity adjustment valve 2 and control components 3.
在定涡旋盘1的连接端面10上设有2个气体卸载排气口101以及2个气体泄出排气口102,其中:气体卸载排气口101通过定涡旋盘1的内部通道与其涡旋内圈区域的8个卸载孔14连通,气体泄出排气口102通过定涡旋盘1的另一内部通道与其1个总泄出口11连通,定涡旋盘1的连接端面10为平面。Two gas unloading exhaust ports 101 and two gas leakage exhaust ports 102 are provided on the connecting end face 10 of the fixed scroll 1 . The gas unloading exhaust ports 101 pass through the internal passage of the fixed scroll 1 and are connected to the fixed scroll 1 . The eight unloading holes 14 in the scroll inner ring area are connected, and the gas discharge exhaust port 102 is connected through another internal channel of the fixed scroll 1 and its one general discharge port 11. The connection end surface 10 of the fixed scroll 1 is flat.
上述卸载孔14与涡旋压缩机的压缩腔连通,总泄出口11与涡旋压缩机的低压腔连通。The above-mentioned unloading hole 14 is connected with the compression chamber of the scroll compressor, and the general discharge port 11 is connected with the low-pressure chamber of the scroll compressor.
容量调节阀2安装于定涡旋盘1的连接端面10,包括:容量调节阀座21和容量调节阀片22,容量调节阀座21与定涡旋盘1的连接端面10之间形成调节腔室23,容量调节阀片22置于该调节腔室23内,且能够在密封位置和释放位置之间移动切换;The capacity adjustment valve 2 is installed on the connection end face 10 of the fixed scroll 1 and includes: a capacity adjustment valve seat 21 and a capacity adjustment valve plate 22. An adjustment cavity is formed between the capacity adjustment valve seat 21 and the connection end face 10 of the fixed scroll 1. Chamber 23, the capacity adjustment valve plate 22 is placed in the adjustment chamber 23, and can move and switch between the sealing position and the release position;
当容量调节阀片22在密封位置时,其能够将连接端面10上所有的气体卸载排气口101和所有的气体泄出排气口102全部覆盖;When the capacity adjustment valve plate 22 is in the sealing position, it can completely cover all the gas unloading exhaust ports 101 and all the gas leakage exhaust ports 102 on the connection end face 10;
当容量调节阀片22在释放位置时,其未对气体卸载排气口101和气体泄出排气口102覆盖,气体卸载排气口101与气体泄出排气口102连通。When the capacity adjustment valve plate 22 is in the release position, it does not cover the gas unloading exhaust port 101 and the gas leakage exhaust port 102, and the gas unloading exhaust port 101 is connected with the gas leakage exhaust port 102.
控制组件3与容量调节阀座21通过连接管4连接,用以控制容量调节阀片22在密封位置和释放位置之间移动切换。The control component 3 is connected to the capacity regulating valve seat 21 through the connecting pipe 4 to control the movement and switching of the capacity regulating valve plate 22 between the sealing position and the release position.
本实用新型公开一种容量调节装置,将气体卸载排气口101和气体泄出排气口102安排在定涡旋盘1的同一连接端面10上,利用容量调节阀2对气体卸载排气口101和气体泄出排气口102的导通状态进行控制。The utility model discloses a capacity adjustment device. The gas unloading exhaust port 101 and the gas leakage exhaust port 102 are arranged on the same connection end face 10 of the fixed scroll 1, and the capacity adjustment valve 2 is used to unload the gas exhaust port. 101 and the gas leakage exhaust port 102 to control the conduction state.
当容量调节阀片22在密封位置时,其能够将连接端面10上所有的气体卸载排气口101和所有的气体泄出排气口102全部覆盖,阻止涡旋内圈区域内的气体从总泄出口11排出。When the capacity adjustment valve plate 22 is in the sealing position, it can completely cover all the gas unloading exhaust ports 101 and all the gas leakage exhaust ports 102 on the connection end face 10, preventing the gas in the vortex inner ring area from flowing out of the total. The discharge port 11 discharges.
当容量调节阀片22在释放位置时,其未对气体卸载排气口101和气体泄出排气口102覆盖,气体卸载排气口101与气体泄出排气口102连通,涡旋内圈区域内的气体从总泄出口11排出。When the capacity adjustment valve plate 22 is in the release position, it does not cover the gas unloading exhaust port 101 and the gas leakage exhaust port 102. The gas unloading exhaust port 101 is connected with the gas leakage exhaust port 102, and the vortex inner ring The gas in the area is discharged from the general discharge port 11.
上述容量调节阀片22为金属阀片,不带有O型圈等非金属密封件,大大提高了容量调节阀2的寿命与可靠性。The above-mentioned capacity regulating valve plate 22 is a metal valve plate without non-metallic seals such as O-rings, which greatly improves the life and reliability of the capacity regulating valve 2 .
本实用新型容量调节装置结构简单,成本低、且便于装配。The capacity adjusting device of the utility model has a simple structure, low cost and is easy to assemble.
且值得注意的是,上述实施例定涡旋盘1具有1个连接端面10和1个容量调节阀2,但是,连接端面10的数量并不仅限于1个,也可以为2个、3个等等,在每个连接端面10处安装对应容量调节阀2。进一步,当具有多个容量调节阀2时,可以采用连接管,将所有容量调节阀2的调节腔室23进行连通,便于后续对多个容量调节阀2进行同时控制。It is worth noting that the fixed scroll 1 in the above embodiment has one connecting end surface 10 and one capacity regulating valve 2. However, the number of connecting end surfaces 10 is not limited to one, and can also be two, three, etc. etc., install the corresponding capacity regulating valve 2 at each connection end face 10. Furthermore, when there are multiple capacity regulating valves 2 , connecting pipes can be used to connect the regulating chambers 23 of all capacity regulating valves 2 to facilitate subsequent simultaneous control of multiple capacity regulating valves 2 .
在另外一些实施例中,容量调节阀座21与定涡旋盘1的连接端面10之间通过密封垫片进行密封。In other embodiments, the capacity adjustment valve seat 21 and the connection end surface 10 of the fixed scroll 1 are sealed by a sealing gasket.
在另外一些实施例中,在定涡旋盘1的连接端面10设有一凹槽12,该凹槽12覆盖所有的气体卸载排气口101和所有的气体泄出排气口102,形成调节腔室23,如图15所示。In some other embodiments, a groove 12 is provided on the connection end surface 10 of the fixed scroll 1 , and the groove 12 covers all gas unloading exhaust ports 101 and all gas leakage exhaust ports 102 to form an adjustment cavity. Chamber 23, as shown in Figure 15.
为了进一步地优化本实用新型的实施效果,在另外一些实施方式中,其余特征技术相同,不同之处在于,定涡旋盘1的连接端面10为定涡旋盘1的侧面区域上,且容量调节阀2水平安装于定涡旋盘1的侧面。In order to further optimize the implementation effect of the present invention, in other embodiments, the remaining feature technologies are the same, except that the connection end surface 10 of the fixed scroll 1 is on the side area of the fixed scroll 1, and the capacity The regulating valve 2 is installed horizontally on the side of the fixed scroll 1 .
采用上述优选的方案,一方面容量调节阀2的安装更便捷,另一方面容量调节阀2能够在密封位置和释放位置快速切换,无需增加额外的弹性复位件或密封件,大大提升了容量调节阀2的寿命与可靠性。Using the above preferred solution, on the one hand, the capacity adjustment valve 2 is more convenient to install, and on the other hand, the capacity adjustment valve 2 can quickly switch between the sealing position and the release position without adding additional elastic return parts or seals, which greatly improves the capacity adjustment. Valve 2 life and reliability.
为了进一步地优化本实用新型的实施效果,在另外一些实施方式中,其余特征技术相同,不同之处在于,在定涡旋盘1的连接端面10上还设有导向孔103,容量调节阀片22上设有导向部221,导向部221能够在导向孔103内穿梭,导向部221、导向孔103用以对容量调节阀片22的运动方向进行导向。In order to further optimize the implementation effect of the present invention, in other embodiments, the remaining feature technologies are the same, except that the connection end surface 10 of the fixed scroll 1 is also provided with a guide hole 103 and a capacity adjustment valve plate. 22 is provided with a guide portion 221, which can shuttle in the guide hole 103. The guide portion 221 and the guide hole 103 are used to guide the movement direction of the capacity regulating valve plate 22.
采用上述优选的方案,容量调节阀片22在密封位置和释放位置之间的切换更稳定,容量调节阀片22不会发生偏移。其中,容量调节阀片22为T形阀片,具体包括:碟状的阀片222和导向部221。T形阀片可整体加工而成,也可采用分体连接的形式,由一带孔的圆形碟片和一导杆铆压或过盈压入制成。Using the above preferred solution, the capacity adjustment valve plate 22 switches between the sealing position and the release position more stably, and the capacity adjustment valve plate 22 will not shift. Among them, the capacity adjustment valve plate 22 is a T-shaped valve plate, specifically including: a disc-shaped valve plate 222 and a guide portion 221. The T-shaped valve plate can be processed as a whole or in the form of split connection. It is made of a circular disc with a hole and a guide rod riveted or interference pressed.
当然,在另外一些实施例中,定涡旋盘1上的导向孔103可取消,利用容量调节阀片22的自身结构进行导向,如:容量调节阀片22为厚度较厚的圆柱形阀片223,如图7所示。Of course, in other embodiments, the guide hole 103 on the fixed scroll 1 can be eliminated, and the own structure of the capacity adjustment valve plate 22 is used for guidance. For example, the capacity adjustment valve plate 22 is a thicker cylindrical valve plate. 223, as shown in Figure 7.
为了进一步地优化本实用新型的实施效果,在另外一些实施方式中,其余特征技术相同,不同之处在于,在连接端面10上的所有气体卸载排气口101通过连通槽104能够相互连通;且在连接端面10上的所有气体泄出排气口102通过连通槽104能够相互连通。In order to further optimize the implementation effect of the present invention, in other embodiments, the remaining feature technologies are the same, except that all gas unloading exhaust ports 101 on the connecting end face 10 can be connected to each other through the communication groove 104; and All gas leakage vents 102 on the connecting end face 10 can communicate with each other through the communication grooves 104 .
采用上述优选的方案,增加气体排出流道面积。且在本实施例中,连通槽104为C型槽,如图8所示。The above preferred solution is adopted to increase the area of the gas discharge flow channel. And in this embodiment, the communication groove 104 is a C-shaped groove, as shown in FIG. 8 .
为了进一步地优化本实用新型的实施效果,在另外一些实施方式中,其余特征技术相同,不同之处在于,定涡旋盘1包括:具有涡旋型线的定涡旋下半部131和具有连接端面10的定涡旋上半部132,定涡旋下半部131与定涡旋上半部132固定连接;In order to further optimize the implementation effect of the present invention, in other embodiments, the remaining feature technologies are the same, except that the fixed scroll 1 includes: a fixed scroll lower half 131 with a scroll profile and a The fixed scroll upper half 132 is connected to the end surface 10, and the fixed scroll lower half 131 is fixedly connected to the fixed scroll upper half 132;
在涡旋型线的涡旋内圈区域设有8个对称分布的卸载孔14,在定涡旋下半部131设有用以连通卸载孔14和气体卸载排气口101的卸载通道。Eight symmetrically distributed unloading holes 14 are provided in the scroll inner ring area of the scroll profile, and an unloading channel is provided in the lower half 131 of the fixed scroll to connect the unloading holes 14 and the gas unloading exhaust port 101 .
采用上述优选的方案,定涡旋盘1分为定涡旋上半部132和定涡旋下半部131,定涡旋盘1的结构合理。Using the above preferred solution, the fixed scroll 1 is divided into a fixed scroll upper half 132 and a fixed scroll lower half 131. The structure of the fixed scroll 1 is reasonable.
进一步,2个气体卸载排气口101并排设置于定涡旋上半部132靠近其下端面的位置,而2个气体泄出排气口102并排设置于2个气体卸载排气口101的上方,总泄出口11设置于定涡旋上半部132的上端面。Furthermore, two gas unloading exhaust ports 101 are arranged side by side on the upper half of the fixed scroll 132 near its lower end surface, and two gas leakage exhaust ports 102 are arranged side by side above the two gas unloading exhaust ports 101. , the total discharge port 11 is provided on the upper end surface of the fixed scroll upper half 132 .
在定涡旋下半部131上设有涡旋型线,在定涡旋下半部131上设有8个对称布置的卸载孔14,其位置位于涡旋内圈区域。卸载孔14的作用是在涡旋压缩机工作时将涡旋内圈区域内的气体及时排出,从而使涡旋最外圈的部分型线不产生压缩效果,导致涡旋排量减小,达到容量调节的目的。The fixed scroll lower half 131 is provided with a scroll profile, and the fixed scroll lower half 131 is provided with eight symmetrically arranged unloading holes 14, which are located in the scroll inner ring area. The function of the unloading hole 14 is to discharge the gas in the inner ring area of the scroll in time when the scroll compressor is working, so that the partial profile of the outermost ring of the scroll does not produce a compression effect, resulting in a reduction in the scroll displacement, reaching The purpose of capacity adjustment.
其中,定涡旋上半部132呈环形结构,在其下端面上设有两道气体排出槽15(即卸载通道),其位置正好覆盖定位涡旋下半部的8个卸载孔14,使两边的卸载孔14分别与气体排出槽15连通。Among them, the upper half of the fixed scroll 132 has an annular structure, and two gas discharge grooves 15 (i.e., unloading channels) are provided on its lower end surface, and their positions just cover the eight unloading holes 14 of the lower half of the positioning scroll, so that The unloading holes 14 on both sides are connected with the gas discharge grooves 15 respectively.
在另外一些实施例中,卸载孔14的个数也可为4个、6个、10个、12个等,其直径和位置也可在一定范围内进行调节,视容量调节比例而定,容量调节比例越小,需要的卸载孔14个数越多,直径越大。In other embodiments, the number of unloading holes 14 can also be 4, 6, 10, 12, etc., and its diameter and position can also be adjusted within a certain range, depending on the capacity adjustment ratio. The smaller the adjustment ratio, the more unloading holes 14 are needed and the larger the diameter.
在另外一些实施例中,如图9所示,卸载孔14的个数增多,为2对卸载孔14;定涡旋上半部132设置2个Y形的气体排出槽15,对应2对卸载孔14,提高容量调节能力。In some other embodiments, as shown in Figure 9, the number of unloading holes 14 is increased to 2 pairs of unloading holes 14; the upper half of the fixed scroll 132 is provided with 2 Y-shaped gas discharge grooves 15, corresponding to 2 pairs of unloading holes. Hole 14 improves capacity adjustment capability.
为了进一步地优化本实用新型的实施效果,在另外一些实施方式中,其余特征技术相同,不同之处在于,如图10所示,连接管4的连接端41呈球形状,且在靠近连接端41的位置设有用以放置密封件的槽口42。In order to further optimize the implementation effect of the present invention, in other embodiments, the remaining feature technologies are the same, except that, as shown in Figure 10, the connecting end 41 of the connecting pipe 4 is in a spherical shape, and is close to the connecting end. The position 41 is provided with a notch 42 for placing the seal.
采用上述优选的方案,连接管4结构巧妙,球形状的连接端41伸入连接口中,可以自由轴向浮动,不产生额外应力,且利用密封件进一步密封,不会发生漏气现象。同时装配时可允许容量调节阀座21和电磁阀阀座31之间存在一定装配误差,即两者不对中的情况。连接管4可以为柔性连接管4。Using the above-mentioned preferred solution, the connecting pipe 4 has an ingenious structure. The spherical connecting end 41 extends into the connecting port and can freely float axially without generating additional stress, and is further sealed by a seal to prevent air leakage. At the same time, a certain assembly error can be allowed between the capacity adjustment valve seat 21 and the solenoid valve seat 31 during assembly, that is, the two are not aligned. The connecting pipe 4 may be a flexible connecting pipe 4 .
具体地,连接管4可以横向布置也可以纵向布置,如图13所示。Specifically, the connecting pipe 4 can be arranged transversely or longitudinally, as shown in Figure 13.
为了进一步地优化本实用新型的实施效果,在另外一些实施方式中,其余特征技术相同,不同之处在于,如图4所示,容量调节阀座21上设有第一连接口211和第二连接口212,第一连接口211通过其取压口213与定涡旋盘1的高压取压口105连通,第二连接口212与调节腔室23连通;In order to further optimize the implementation effect of the present invention, in other embodiments, the remaining feature technologies are the same, except that, as shown in Figure 4, the capacity adjustment valve seat 21 is provided with a first connection port 211 and a second connection port 211. Connection port 212, the first connection port 211 is connected to the high-pressure pressure port 105 of the fixed scroll 1 through its pressure port 213, and the second connection port 212 is connected to the adjustment chamber 23;
其中:高压取压口105也设置于定涡旋盘1的连接端面10上,通过其内部通道与高压腔区域(如:涡旋排气口18)连通,用以引取高压。Among them: the high-pressure pressure port 105 is also provided on the connection end surface 10 of the fixed scroll 1, and is connected to the high-pressure chamber area (such as the scroll exhaust port 18) through its internal channel to induce high pressure.
采用上述优选的方案,容量调节阀座21的结构简单,安装便捷。在另外一些实施例中,容量调节阀2阀座包括:相互独立的第一阀座和第二阀座;第一连接口211设置于第一阀座上,第二连接口212设置于第二阀座上。在另外一些实施例中,第一连接口211可以直接与定涡旋盘1的高压腔区域连通。Using the above preferred solution, the capacity adjustment valve seat 21 has a simple structure and is easy to install. In some other embodiments, the valve seat of the capacity regulating valve 2 includes: a first valve seat and a second valve seat that are independent of each other; the first connection port 211 is provided on the first valve seat, and the second connection port 212 is provided on the second valve seat. on the valve seat. In other embodiments, the first connection port 211 may be directly connected to the high-pressure chamber area of the fixed scroll 1 .
进一步,如图11-12所示,控制组件3包括:电磁阀阀座31和与电磁阀阀座31连接的电磁阀阀体32,电磁阀阀体32安装于电磁阀阀座31的法兰端面311上,电磁阀阀座31上设有第三连接口313、第四连接口314以及低压取压口312,第三连接口313、第四连接口314分别通过连接管4与容量调节阀座21的第一连接口211和第二连接口212连通;Further, as shown in Figures 11-12, the control component 3 includes: a solenoid valve seat 31 and a solenoid valve body 32 connected to the solenoid valve seat 31. The solenoid valve body 32 is installed on the flange of the solenoid valve seat 31. On the end face 311, the solenoid valve seat 31 is provided with a third connection port 313, a fourth connection port 314 and a low-pressure pressure port 312. The third connection port 313 and the fourth connection port 314 are connected to the capacity regulating valve through the connecting pipe 4 respectively. The first connection port 211 and the second connection port 212 of the base 21 are connected;
电磁阀阀体32用以控制第二连接口212在与低压取压口312连通和与第一连接口211连通之间切换。The solenoid valve body 32 is used to control the second connection port 212 to switch between communicating with the low-pressure pressure port 312 and communicating with the first connection port 211 .
采用上述优选的方案,控制组件3结构简单,能够实现对容量调节阀2的快速控制。其中,电磁阀阀座31通过焊接等方式固定涡旋压缩机的壳体61上。Using the above preferred solution, the control component 3 has a simple structure and can realize rapid control of the capacity regulating valve 2 . Among them, the solenoid valve seat 31 is fixed to the casing 61 of the scroll compressor by welding or other methods.
进一步,电磁阀阀座31上还设有相互独立的接口A、接口B、接口C,在电磁阀阀体32上设有与接口A、接口B、接口C一一对应的接口a、接口b、接口c;Furthermore, the solenoid valve seat 31 is also provided with mutually independent interfaces A, B, and C, and the solenoid valve body 32 is provided with interfaces A and B corresponding to interfaces A, B, and C. , interface c;
接口A与低压取压口312连通,接口B与第三连接口313连通,接口C第四连接口314连通;Interface A is connected to the low-pressure pressure port 312, interface B is connected to the third connection port 313, and interface C is connected to the fourth connection port 314;
电磁阀阀体32在通电状态下,接口c与接口b连通,接口c与接口a不连通;When the solenoid valve body 32 is powered on, interface c is connected to interface b, and interface c is not connected to interface a;
电磁阀阀体32在断电状态下,接口c与接口a连通,接口c与接口b不连通。When the solenoid valve body 32 is in a power-off state, the interface c is connected to the interface a, and the interface c is not connected to the interface b.
采用上述优选的方案,电磁阀阀座31、电磁阀阀体32结构简单。Using the above preferred solution, the solenoid valve seat 31 and the solenoid valve body 32 have simple structures.
在一些实施方式中,电磁阀阀座31与电磁阀阀体32之间可通过铜管5连接,如图13所示。In some embodiments, the solenoid valve seat 31 and the solenoid valve body 32 may be connected through a copper pipe 5, as shown in Figure 13.
电磁阀阀体32为两位三通电磁阀,包含阀体和线圈两部分,通过法兰与涡旋压缩机连接,法兰上用密封垫片密封。The solenoid valve body 32 is a two-position three-way solenoid valve, which includes a valve body and a coil. It is connected to the scroll compressor through a flange, and the flange is sealed with a sealing gasket.
此外,本实用新型实施例还公开一种变容量的涡旋压缩机,包括:上述任一实施例公开的容量调节装置。In addition, an embodiment of the present invention also discloses a variable-capacity scroll compressor, including: the capacity adjustment device disclosed in any of the above embodiments.
如图14所示,下面具体介绍下涡旋压缩机,其包括:壳体61、定子组件62、转子组件63、动涡旋盘64、主轴承组件65、底轴承组件66、消音盖组件67、底盖组件68以及顶盖组件69,动涡旋盘64与定涡旋盘1啮合形成一系列对称的压缩腔。As shown in Figure 14, the scroll compressor is introduced in detail below, which includes: casing 61, stator assembly 62, rotor assembly 63, orbiting scroll 64, main bearing assembly 65, bottom bearing assembly 66, silencer cover assembly 67 , bottom cover assembly 68 and top cover assembly 69, the orbiting scroll 64 meshes with the fixed scroll 1 to form a series of symmetrical compression chambers.
其中,定涡旋盘1包括:通过固定螺栓连接的定涡旋上半部132和定涡旋下半部131。Among them, the fixed scroll 1 includes: a fixed scroll upper half 132 and a fixed scroll lower half 131 connected by fixing bolts.
进一步,在定涡旋下半部131上设有涡旋型线,在定涡旋下半部131上设有8个对称布置的卸载孔14,其位置位于涡旋内圈区域。Furthermore, the fixed scroll lower half 131 is provided with a scroll profile, and the fixed scroll lower half 131 is provided with eight symmetrically arranged unloading holes 14, which are located in the scroll inner ring area.
进一步,在定涡旋下半部131上设有贯穿其轴向的背压孔16。在定涡旋下半部131的上端面设有圆形凸台17,在圆形凸台17上设有涡旋排气口18及2个提前排气口19,提前排气口19上设有单向阀片71与阀板72,提前排气口19的作用是当涡旋的压缩比大于外界排气与吸气的压比时,提前排气口19的阀片打开,使压缩腔压缩至提前排气口19时排气,避免涡旋产生过压缩现象,提高涡旋的能效。Furthermore, the fixed scroll lower half 131 is provided with a back pressure hole 16 extending through the axial direction thereof. A circular boss 17 is provided on the upper end surface of the fixed scroll lower half 131. A scroll exhaust port 18 and two advance exhaust ports 19 are provided on the circular boss 17. The advance exhaust port 19 is provided with There is a one-way valve plate 71 and a valve plate 72. The function of the advanced exhaust port 19 is that when the compression ratio of the scroll is greater than the pressure ratio of the external exhaust and suction, the valve plate of the advanced exhaust port 19 opens, allowing the compression chamber to Exhaust when compressing to advance exhaust port 19 to avoid over-compression of the vortex and improve the energy efficiency of the vortex.
进一步,定涡旋下半部131两侧设有用以连接十字滑环610的键槽。Furthermore, keyways for connecting the Oldham slip ring 610 are provided on both sides of the fixed scroll lower half 131 .
定涡旋上半部132呈环形结构,在其下端面上设有两道气体排出槽15(即卸载通道),其位置正好覆盖定位涡旋下半部的8个卸载孔14,使两边的卸载孔14分别与气体排出槽15连通。The upper half of the fixed scroll 132 has an annular structure, and is provided with two gas discharge grooves 15 (i.e., unloading channels) on its lower end face. Its position just covers the eight unloading holes 14 of the lower half of the positioning scroll, so that the gas discharge grooves 15 on both sides are The unloading holes 14 are respectively connected with the gas discharge grooves 15.
进一步,在定涡旋上半部132上还设有与背压孔16连通的背压连接通道110。定涡旋上半部132的上端面设有背压腔槽111,背压腔槽111与背压连接通道110连通。背压腔槽111与浮动密封盘611形成背压腔,为定涡旋盘1提供轴向压力使其与动涡旋盘64压紧,避免产生轴向泄漏。Furthermore, a back pressure connection channel 110 connected to the back pressure hole 16 is also provided on the fixed scroll upper half 132 . The upper end surface of the upper half of the fixed scroll 132 is provided with a back pressure cavity groove 111, and the back pressure cavity groove 111 is connected with the back pressure connection channel 110. The back pressure cavity groove 111 and the floating seal disk 611 form a back pressure cavity, which provides axial pressure for the fixed scroll 1 to compress it with the movable scroll 64 to avoid axial leakage.
进一步,定涡旋上半部132的背压连接通道110上设有台阶孔,防止因装配误差导致背压连接通道110和背压孔16不同心影响两者的连通效果。Furthermore, the back-pressure connection channel 110 of the fixed scroll upper half 132 is provided with a step hole to prevent the back-pressure connection channel 110 and the back-pressure hole 16 from being inconcentric due to assembly errors and affecting the communication effect between the two.
进一步,定涡旋上半部132的内圈部分设有O型圈槽112,用以放置O型圈612,提高定涡旋上半部132与定涡旋下半部131之间的连接紧密性,避免涡旋排气部分的高压气体在定涡旋上下两半部之间泄漏。当然,定涡旋上半部132与定涡旋下半部131之间还可以通过密封垫片进行密封,以防止高压气体在上下两部分的连接面处泄漏。Furthermore, the inner ring part of the fixed scroll upper half 132 is provided with an O-ring groove 112 for placing the O-ring 612 to improve the tight connection between the fixed scroll upper half 132 and the fixed scroll lower half 131. properties to prevent the high-pressure gas in the exhaust part of the scroll from leaking between the upper and lower halves of the fixed scroll. Of course, the fixed scroll upper half 132 and the fixed scroll lower half 131 can also be sealed by a sealing gasket to prevent high-pressure gas from leaking at the connection surface between the upper and lower parts.
连接端面10设置于定涡旋上半部132上,在该连接端面10上共设有2个气体卸载排气口101、2个气体泄出排气口102、1个高压取压口105、1个导向孔103、若干个销钉孔106和若干个螺栓孔107,销钉孔106用以放置销钉,使容量调节阀座21定位;螺栓孔107用以固定容量调节阀座21。The connection end face 10 is provided on the upper half of the fixed scroll 132. There are 2 gas unloading exhaust ports 101, 2 gas leakage exhaust ports 102, 1 high-pressure pressure port 105, One guide hole 103, several pin holes 106 and several bolt holes 107. The pin holes 106 are used to place pins to position the capacity adjustment valve seat 21; the bolt holes 107 are used to fix the capacity adjustment valve seat 21.
进一步,上述高压取压口105也可以与背压腔连通,非涡旋排气口18,亦可以实现同样的效果。Furthermore, the above-mentioned high-pressure pressure port 105 can also be connected to the back-pressure chamber, and the non-vortex exhaust port 18 can also achieve the same effect.
下面介绍本实用新型涡旋压缩机的容量调节原理,涡旋压缩机具有两个模式:全载模式和半载模式。The capacity adjustment principle of the scroll compressor of this utility model is introduced below. The scroll compressor has two modes: full load mode and half load mode.
全载模式:涡旋压缩机运行过程中,机组控制面板控制电磁阀32通电,电磁阀32接口c与接口b接通,高压取压口105连通的高压气体通过以下路线:第一连接口211—连接管4—第三连接口313—接口B—电磁阀32接口b—电磁阀32接口c—第四连接口314—连接管4—第二连接口212,进入容量调节阀2的调节腔室23。Full load mode: During the operation of the scroll compressor, the unit control panel controls the solenoid valve 32 to be energized, the solenoid valve 32 interface c is connected to the interface b, and the high-pressure gas connected to the high-pressure pressure port 105 passes through the following route: first connection port 211 - Connecting pipe 4 - Third connecting port 313 - Interface B - Solenoid valve 32 interface b - Solenoid valve 32 interface c - Fourth connecting port 314 - Connecting pipe 4 - Second connecting port 212, enter the regulating chamber of capacity regulating valve 2 Room 23.
由于容量调节阀片22内侧为中低压,外侧为高压,阀片在压差作用下移动到密封位置,将所有的气体卸载排气口101和所有的气体泄出排气口102全部覆盖压紧,形成密封,使其不能相互连通。此时卸载孔14无法将压缩腔中的气体排出涡旋,涡旋排量维持100%的状态,此时压缩机以100%的容量运行。Since the inside of the capacity adjustment valve plate 22 is at medium and low pressure and the outside is at high pressure, the valve plate moves to the sealing position under the action of the pressure difference, and all the gas unloading and exhaust ports 101 and all the gas leakage and exhaust ports 102 are fully covered and compressed. , forming a seal so that they cannot communicate with each other. At this time, the unloading hole 14 cannot discharge the gas in the compression chamber from the scroll, and the scroll displacement is maintained at 100%. At this time, the compressor operates at 100% capacity.
半载模式:涡旋压缩机运行过程中,机组控制面板控制电磁阀32断电,电磁阀32接口c口与接口a接通,低压取压口312连通的壳体61内低压气体通过以下路线:低压取压口312—接口A—电磁阀32接口a—电磁阀32接口c—第四连接口314—连接管4—第二连接口212,进入容量调节阀2的调节腔室23。Half-load mode: During the operation of the scroll compressor, the unit control panel controls the solenoid valve 32 to be powered off, the solenoid valve 32 interface c is connected to the interface a, and the low-pressure gas in the shell 61 connected to the low-pressure pressure port 312 passes through the following route : Low-pressure pressure port 312 - interface A - solenoid valve 32 interface a - solenoid valve 32 interface c - fourth connection port 314 - connecting pipe 4 - second connection port 212, entering the adjustment chamber 23 of the capacity adjustment valve 2.
由于容量调节阀片22内侧为中低压,外侧为低压,阀片在压差与气流的作用下移动到释放位置,气体卸载排气口101和气体泄出排气口102相互连通。此时卸载孔14将压缩腔中的气体通过以下路线:卸载通道—气体卸载排气口101—气体泄出排气口102—总泄出口11,排出涡旋,致使涡旋在型线吸气初段范围内形成无效压缩,涡旋有效型线长度减短,排量降低至65%左右的状态,此时压缩机以65%的容量运行。Since the inside of the capacity adjustment valve plate 22 is at medium and low pressure and the outside is at low pressure, the valve plate moves to the release position under the action of the pressure difference and air flow. The gas unloading exhaust port 101 and the gas leakage exhaust port 102 are connected to each other. At this time, the unloading hole 14 passes the gas in the compression chamber through the following route: unloading channel - gas unloading exhaust port 101 - gas leakage exhaust port 102 - general exhaust port 11, and discharges the vortex, causing the vortex to absorb air on the profile line Ineffective compression is formed in the initial range, the scroll effective profile length is shortened, and the displacement is reduced to about 65%. At this time, the compressor operates at 65% capacity.
本实用新型公开的涡旋压缩机其能够在不改变转速的情况下改变其排量,即改变其制冷或制热的输出能力,从而更好的适应环境负载的变化,减少机组的开停机频率,达到提高机组能效的目的。The scroll compressor disclosed in the utility model can change its displacement without changing the rotation speed, that is, change its cooling or heating output capacity, thereby better adapting to changes in environmental loads and reducing the frequency of starting and stopping the unit. , to achieve the purpose of improving the energy efficiency of the unit.
在本实用新型的描述中,需要理解的是,术语“同轴”、“底部”、“一端”、“顶部”、“中部”、“另一端”、“上”、“一侧”、“顶部”、“内”、“前部”、“中央”、“两端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", " The orientations or positional relationships indicated by "top", "inner", "front", "center", "both ends", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. , rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present invention.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”、“固定”、“旋接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this utility model, unless otherwise expressly stipulated and limited, the terms "installation", "setting", "connection", "fixing", "rotating" and other terms should be understood in a broad sense. For example, it can be a fixed connection, It can also be detachably connected, or integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction of two elements relationship, unless otherwise explicitly limited, those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific circumstances.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点,本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内,本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and instructions is only for illustration. The principle of the present utility model, without departing from the spirit and scope of the utility model, there will be various changes and improvements in the utility model. These changes and improvements all fall within the scope of the claimed utility model. The utility model The scope of protection claimed is defined by the appended claims and their equivalents.
本实用新型的控制方式是通过人工启动和关闭开关来控制,动力元件的接线图与电源的提供属于本领域的公知常识,并且本实用新型主要用来保护机械装置,所以本实用新型不再详细解释控制方式和接线布置。The control method of this utility model is controlled by manually starting and closing the switch. The wiring diagram of the power components and the supply of the power supply belong to common knowledge in the field, and this utility model is mainly used to protect the mechanical device, so the details of this utility model will not be repeated. Explain controls and wiring arrangements.
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CN116538091B (en) * | 2023-05-25 | 2025-06-03 | 苏州英华特涡旋技术股份有限公司 | Capacity regulating device and scroll compressor with capacity regulating function |
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