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CN219857509U - Stepless speed change central motor - Google Patents

Stepless speed change central motor Download PDF

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Publication number
CN219857509U
CN219857509U CN202321284376.0U CN202321284376U CN219857509U CN 219857509 U CN219857509 U CN 219857509U CN 202321284376 U CN202321284376 U CN 202321284376U CN 219857509 U CN219857509 U CN 219857509U
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Prior art keywords
gear
planet carrier
planet
shaft
motor
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CN202321284376.0U
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Chinese (zh)
Inventor
严振华
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Tianjin Disikebo Technology Development Co ltd
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Tianjin Disikebo Technology Development Co ltd
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Priority to CN202321284376.0U priority Critical patent/CN219857509U/en
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Publication of CN219857509U publication Critical patent/CN219857509U/en
Priority to EP24150628.6A priority patent/EP4467436A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M6/00Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
    • B62M6/40Rider propelled cycles with auxiliary electric motor
    • B62M6/55Rider propelled cycles with auxiliary electric motor power-driven at crank shafts parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M11/00Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels
    • B62M11/04Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio
    • B62M11/14Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio with planetary gears
    • B62M11/145Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio with planetary gears built in, or adjacent to, the bottom bracket

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

The utility model relates to a stepless speed change middle motor, which comprises a shell, a power-assisted motor, a generator and a middle shaft, wherein a left half shaft is connected with a torque sensor, the torque sensor is connected with a first planet carrier, a gear ring support frame is supported on the first planet carrier, a first gear ring and a third gear ring are fixedly connected on the gear ring support frame, the first gear ring is meshed with a first planet wheel, and the first planet wheel is meshed with a first sun wheel to form a first speed change structure; the third gear ring is meshed with a right side gear of the duplex planet gear, a left side gear of the duplex planet gear is meshed with a second gear ring fixed on the shell, the left side gear is meshed with a third sun gear, and the third sun gear is fixedly connected with a generator rotor to form a second speed change structure; the input gear of the first planet carrier is meshed with the transition gear and is meshed with the output shaft gear of the power-assisted motor. The beneficial effects are that: the manual power and the power-assisted motor power are intersected with each other to be output after being changed in speed by the first planet carrier of the planetary gear speed change mechanism, and a rider can ride with the most comfortable force and pedal frequency.

Description

无级变速中置电机Continuously variable speed mid-mounted motor

技术领域Technical field

本实用新型属于助力自行车中置电机技术领域,尤其涉及一种无级变速中置电机。The utility model belongs to the technical field of mid-mounted motors for power-assisted bicycles, and particularly relates to a continuously variable speed mid-mounted motor.

背景技术Background technique

目前市场上的电动自行车中置传动大多采用齿轮传动机构来连接电机与牙盘,通过增加齿轮个数的做法实现中置传动系统的变速功能。这种变速系统对齿轮的强度与寿命有很高的要求,生产成本高,同时在变速时有可能出现变速不连贯的情况。现有技术推出一种安装内置无级变速中置电机的自行车,可以根据骑行阻力自动调整输出速度,实现无级变速。例如申请人以专利申请号为202211527942.6的专利文献公开了一种自适应无级变速中置电机,包括壳体、助力电机、主电机、发电机和中轴,其特征是:所述助力电机的转子通过助力电机单向离合器与助力电机输出轴连接,所述主电机的转子通过主电机单向离合器与助力电机输出轴同轴连接,所述助力电机输出轴通过轴承支撑在壳体上,所述助力电机输出轴输出端齿轮啮合有输出减速机构;所述中轴上连接有发电机的转子,所述发电机的转子与行星增速机构同轴连接,所述发电机与助力电机和主电机构成无级变速电机组合结构。专利授权公告号为CN107685828B的中国专利公开了一种电动自行车无级变速传动装置, 包括第一电机、第二电机、中轴以及与中轴同轴布置的行星齿轮机构;所述的行星齿轮机构包括太阳轮、内外齿圈、行星支架和行星齿轮,所述的太阳轮通过离合器套设在中轴上,所述的内外齿圈设有齿圈内齿和齿圈外齿,所述的行星齿轮周向均布在行星支架上并分别与太阳轮、齿圈内齿啮合,所述第一电机与齿圈外齿通过齿轮啮合,所述的行星支架轴向一侧与第二电机通过齿轮啮合,轴向另一侧设有与之固定连接的输出牙盘组件。本实用新型通过增加电机的方式实现无级变速输出,保证了变速的顺畅与连贯性。上述两种中置电机虽能在比较大的输出转速范围内实现无级变速,但是该结构中只有人的动力经过变速机构输出,而助力电机的动力并未经过变速机构输出,则造成助力电机处于较大速度范围内工作,导致效率低下。同时,第二项专利技术存在着更为突出的缺陷,即,由于力的作用点没有放在壳体上,(所述的第一电机作为输入端,所述的中轴和第二电机不进行动力输出;输入的动力经第一输出轴齿轮、内外齿圈传递至行星齿轮,而太阳轮通过滚针离合器与中轴之间产生离合,行星齿轮机构在行星齿轮带动下绕中轴旋转,输出牙盘组件随之转动,驱动电动自行车前进。)该结构则会出现当人脚没有踩在脚蹬上时,则会发生脚蹬反向急速旋转的可能,非常危险。Currently, most of the mid-mounted transmissions of electric bicycles on the market use gear transmission mechanisms to connect the motor and the crankset. By increasing the number of gears, the shifting function of the mid-mounted transmission system is achieved. This transmission system has high requirements on the strength and life of the gears, and the production cost is high. At the same time, there may be incoherent transmission during the transmission. The existing technology introduces a bicycle equipped with a built-in continuously variable mid-motor, which can automatically adjust the output speed according to the riding resistance to achieve continuously variable speed. For example, the applicant disclosed an adaptive continuously variable speed mid-mounted motor with patent application number 202211527942.6, which includes a casing, a power-assisted motor, a main motor, a generator and a central shaft. The characteristics of the power-assisted motor are: The rotor is connected to the output shaft of the booster motor through a one-way clutch of the booster motor. The rotor of the main motor is coaxially connected to the output shaft of the booster motor through a one-way clutch of the main motor. The output shaft of the booster motor is supported on the housing through a bearing. The gear at the output end of the output shaft of the booster motor is meshed with an output reduction mechanism; the rotor of the generator is connected to the central shaft, and the rotor of the generator is coaxially connected to the planetary speed-increasing mechanism. The generator is connected to the booster motor and the main gear. The motor forms a continuously variable speed motor combination structure. The Chinese patent with patent authorization announcement number CN107685828B discloses a continuously variable transmission device for an electric bicycle, which includes a first motor, a second motor, a central shaft and a planetary gear mechanism coaxially arranged with the central shaft; the planetary gear mechanism It includes a sun gear, an inner and outer ring gear, a planet carrier and a planet gear. The sun gear is sleeved on the central shaft through a clutch. The inner and outer ring gears are provided with inner teeth and outer teeth of the ring gear. The planets The gears are evenly distributed on the planet carrier in the circumferential direction and mesh with the inner teeth of the sun gear and the ring gear respectively. The first motor meshes with the outer teeth of the ring gear through gears. The axial side of the planet carrier meshes with the second motor through gears. The other side of the shaft is provided with an output crankset assembly fixedly connected thereto. The utility model realizes stepless speed change output by adding a motor, ensuring smooth and consistent speed change. Although the above two mid-mounted motors can achieve stepless speed change within a relatively large output speed range, in this structure only the human power is output through the speed change mechanism, while the power of the assist motor is not output through the speed change mechanism, causing the power assist motor to Working within a wide speed range results in low efficiency. At the same time, the second patented technology has a more prominent defect, that is, since the action point of the force is not placed on the housing (the first motor serves as the input end, the central axis and the second motor are not Perform power output; the input power is transmitted to the planetary gear through the first output shaft gear and the inner and outer ring gears, and the sun gear generates a clutch between the needle roller clutch and the central axis, and the planetary gear mechanism rotates around the central axis driven by the planetary gear. The output crankset assembly rotates accordingly, driving the electric bicycle forward.) This structure will cause the possibility of the pedals rotating rapidly in the opposite direction when the person's feet are not stepping on the pedals, which is very dangerous.

实用新型内容Utility model content

本实用新型的目的在于克服上述技术的不足,而提供一种无级变速中置电机,通过两组行星轮变速结构组合的协同功能,使人工的动力与助力电机的动力均通过变速输出,提高助力电机工作效率及骑行者的舒适性。The purpose of this utility model is to overcome the shortcomings of the above technology and provide a continuously variable speed mid-mounted motor. Through the synergistic function of the combination of two sets of planetary gear transmission structures, both the artificial power and the power of the booster motor are output through variable speed, thereby improving Boost motor efficiency and rider comfort.

本实用新型为实现上述目的,采用以下技术方案:一种无级变速中置电机,包括壳体、助力电机、发电机、中轴和行星轮变速结构,其特征是:所述中轴贯穿发电机和行星轮变速结构的中央,所述中轴包括左半轴和右半轴,所述左半轴与力矩传感器通过第一单向离合器连接,力矩传感器与第一行星架连接,左半轴通过左半轴支撑轴承支撑在壳体上,所述右半轴上滑动连接有第一行星架,第一行星架上通过第一齿圈支撑架支撑轴承支撑有齿圈支撑架,所述齿圈支撑架上固接有第一齿圈及与其共体的第三齿圈,所述第一齿圈 与第一行星轮啮合,第一行星轮通过第一行星轮支撑轴承支撑在第一行星轮支撑轴上,第一行星轮支撑轴支撑在第一行星架上,第一行星轮与第一太阳轮啮合,构成第一行星轮变速结构;所述第三齿圈与双联行星轮右侧齿轮啮合,双联行星轮左侧齿轮与固定在壳体上的第二齿圈啮合,左侧齿轮与第三太阳轮啮合,双联行星轮通过双联行星轮支撑轴承支撑在双联行星轮支撑轴上,所述双联行星轮支撑轴支撑在第二行星架上,第二行星架通过第二行星架支撑轴承支撑在第一行星架上,第三太阳轮与发电机转子固接,构成第二行星轮变速结构;所述齿圈支撑架与第一行星架之间设有第二单向离合器,所述壳体上通过牙盘输出轴支撑轴承支撑牙盘输出轴的外圆,牙盘输出轴内圆通过太阳轮输出轴支撑轴承支撑在中轴右半轴上,第一行星架外圆的输入齿轮与过渡齿轮啮合,过渡齿轮与助力电机的输出轴齿轮啮合。In order to achieve the above purpose, the utility model adopts the following technical solution: a continuously variable speed mid-mounted motor, including a casing, a booster motor, a generator, a central shaft and a planetary gear transmission structure, and is characterized by: the central shaft runs through the power generation The central shaft includes a left half shaft and a right half shaft. The left half shaft is connected to the torque sensor through the first one-way clutch. The torque sensor is connected to the first planet carrier. The left half shaft The left half-shaft supports the bearing on the housing. The right half-shaft is slidably connected to a first planet carrier. The first planet carrier has a ring gear support frame supported by the first ring gear support bearing. The ring support frame is fixed with a first ring gear and a third ring gear that is integral with it. The first ring gear meshes with the first planet gear. The first planet gear is supported on the first planet gear through the first planet gear support bearing. The first planet gear support shaft is supported on the first planet carrier, and the first planet gear meshes with the first sun gear to form the first planet gear transmission structure; the third ring gear and the right side of the double planet gear The side gear meshes. The left gear of the double planetary gear meshes with the second ring gear fixed on the housing. The left gear meshes with the third sun gear. The double planetary gear is supported on the double planetary gear through the double planetary gear support bearing. The double planet gear support shaft is supported on the second planet carrier, the second planet carrier is supported on the first planet carrier through the second planet carrier support bearing, and the third sun gear is fixedly connected to the generator rotor. , forming a second planetary gear transmission structure; a second one-way clutch is provided between the ring gear support frame and the first planetary carrier, and the outer circle of the crankset output shaft is supported by a crankset output shaft support bearing on the housing. , the inner circle of the crankset output shaft is supported on the right half-shaft of the central axis through the sun gear output shaft support bearing, the input gear on the outer circle of the first planet carrier meshes with the transition gear, and the transition gear meshes with the output shaft gear of the booster motor.

进一步地,所述中轴左半轴上设有中轴端棘齿,力矩传感器内圈设有力矩传感器端棘轮,构成第一单向离合器结构。Further, the left half shaft of the central shaft is provided with a central shaft end ratchet, and the inner ring of the torque sensor is provided with a torque sensor end ratchet, forming a first one-way clutch structure.

进一步地,所述齿圈支撑架上设有齿圈支撑架端棘齿,第一行星架上设有输出机构行星架端棘轮,构成第二单向离合器结构。Further, the ring gear support frame is provided with a ring gear support frame end ratchet, and the first planet carrier is provided with an output mechanism planet carrier end ratchet, forming a second one-way clutch structure.

进一步地,所述左半轴与右半轴通过花键插接。Further, the left half shaft and the right half shaft are splined.

进一步地,所述力矩传感器端面轴向设有矩形齿并与第一行星架端面矩形齿键接。Further, the end face of the torque sensor is provided with rectangular teeth in the axial direction and is keyed with the rectangular teeth on the end face of the first planet carrier.

有益效果:与现有技术相比, 本实用新型结构紧凑、径向尺寸更小,且将人工动力与助力电机动力交汇于行星轮变速机构的第一行星架通过变速后输出,防止变速电机的作用力影响中轴反向旋转,同时使得骑行者能够以最舒适的力度及踏频骑行,助力电机也工作在高效率区间,提高助力电机工作效率,提高骑行舒适度。Beneficial effects: Compared with the existing technology, the utility model has a compact structure and smaller radial size, and combines the artificial power and the booster motor power in the first planetary carrier of the planetary gear transmission mechanism and outputs them after speed change, thereby preventing the speed change of the speed motor. The force affects the reverse rotation of the central axis, allowing the rider to ride at the most comfortable strength and cadence. The power-assist motor also works in a high-efficiency range, improving the efficiency of the power-assist motor and improving riding comfort.

附图说明Description of the drawings

图1是本实用新型中置电机的结构剖视图;Figure 1 is a structural cross-sectional view of the utility model's mid-mounted motor;

图2是本实用新型无级变速装置与电机结合示意图;Figure 2 is a schematic diagram of the combination of the utility model's continuously variable transmission device and the motor;

图3是本实用新型中置电机爆炸右斜视图;Figure 3 is an exploded right oblique view of the central motor of the present invention;

图4是图3的局部放大图;Figure 4 is a partial enlarged view of Figure 3;

图5是本实用新型中置电机爆炸左斜视图;Figure 5 is an exploded left oblique view of the central motor of the present invention;

图6是图5的局部放大图;Figure 6 is a partial enlarged view of Figure 5;

图7是本实用新型中置电机力矩传感器连接示意图;Figure 7 is a schematic connection diagram of the mid-mounted motor torque sensor of the present invention;

图8是本实用新型的原理示意框图。Figure 8 is a schematic block diagram of the utility model.

图中:1、右半轴,1-1、左半轴,1-2、中轴端棘齿,1-3、左半轴花键,1-4、右半轴花键,1-5、太阳轮输出轴支撑轴承,1-6、左半轴支撑轴承,2、力矩传感器,2-1、力矩传感器端棘轮,2-2、力矩传感器端部矩形齿,3、第一行星架,3-1、第一行星架端棘轮,3-2、第一行星架端电机动力输入齿轮,3-3、第一行星架左端矩形齿,4、第一行星轮支撑轴,4-1、第一行星轮支撑轴承,5、第一行星轮,6、第一齿圈,7、第一太阳轮,7-1、牙盘输出轴,7-2、牙盘输出轴支撑轴承,8、牙盘,9、第一齿圈支撑架,9-1、第一齿圈支撑架端棘齿,9-2、第一齿圈支撑架支撑轴承,10、第三齿圈,11、双联行星轮右侧齿轮,11-1、双联行星轮左侧齿轮,11-2、双联行星轮支撑轴承,14、第二齿圈,12、双联行星轮支撑轴,13、第二行星架,13-1、第二行星架支撑轴承,15、第二太阳轮,16、发电机转子,16-1、发电机转子支撑轴承,17、发电机定子,18、左侧壳体,19、右侧壳体,20、电机定子,21、电机转子,22、电机单向离合器,23、电机输出轴,23-1、电机输出轴齿轮,23-2、电机输出轴左侧支撑轴承,23-3、电机输出轴右侧支撑轴承,24、电机端盖,25、过渡齿轮,25-1、过渡轮支撑轴承,26、控制器,26-1、骑行状态信号,26-2、充电负载控制信号,27、充电负载控制单元,28、电池。In the picture: 1. Right half shaft, 1-1, Left half shaft, 1-2, Center shaft end ratchet, 1-3, Left half shaft spline, 1-4, Right half shaft spline, 1-5 , sun gear output shaft support bearing, 1-6, left half shaft support bearing, 2. torque sensor, 2-1, torque sensor end ratchet, 2-2, torque sensor end rectangular tooth, 3. first planet carrier, 3-1. The first planet carrier end ratchet, 3-2. The first planet carrier end motor power input gear, 3-3. The first planet carrier left end rectangular tooth, 4. The first planet gear support shaft, 4-1. The first planet gear support bearing, 5. The first planet gear, 6. The first ring gear, 7. The first sun gear, 7-1. The crankshaft output shaft, 7-2. The crankshaft output shaft support bearing, 8. Crankset, 9. First ring gear support frame, 9-1. First ring gear support frame end ratchet, 9-2. First ring gear support frame supports bearing, 10. Third ring gear, 11. Duplex Planetary right gear, 11-1, double planetary left gear, 11-2, double planetary support bearing, 14, second ring gear, 12, double planetary support shaft, 13, second planet Frame, 13-1. Second planet carrier support bearing, 15. Second sun gear, 16. Generator rotor, 16-1. Generator rotor support bearing, 17. Generator stator, 18. Left side housing, 19 , Right side housing, 20. Motor stator, 21. Motor rotor, 22. Motor one-way clutch, 23. Motor output shaft, 23-1. Motor output shaft gear, 23-2. Motor output shaft left support bearing, 23-3. Support bearing on the right side of the motor output shaft, 24. Motor end cover, 25. Transition gear, 25-1. Transition wheel support bearing, 26. Controller, 26-1. Riding status signal, 26-2. Charging load control signal, 27. Charging load control unit, 28. Battery.

具体实施方式Detailed ways

为了能够更清楚地理解本实用新型的上述目的、特征和优点,下面结合附图和具体实施方式对本实用新型进行详细描述。需要说明的是,在不冲突的情况下,本申请的实施方式及实施方式中的特征可以相互组合。在下面的描述中阐述了很多具体细节以便于充分理解本实用新型,所描述的实施方式仅仅是本实用新型一部分实施方式,而不是全部的实施方式。基于本实用新型中的实施方式,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施方式,都属于本实用新型保护的范围。除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本实用新型。In order to understand the above-mentioned objects, features and advantages of the present invention more clearly, the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, as long as there is no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other. Many specific details are set forth in the following description to facilitate a full understanding of the present invention. The described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which the invention belongs. The terms used in the description of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

在本实用新型的各实施例中,为了便于描述而非限制本实用新型,本实用新型专利申请说明书以及权利要求书中使用的术语"连接"并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。"上"、"下"、"下方"、"左"、"右"等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也相应地改变。In each embodiment of the present invention, in order to facilitate the description but not to limit the present invention, the term "connection" used in the patent application specification and claims of the present invention is not limited to physical or mechanical connection, but can be Including electrical connections, whether direct or indirect. "Up", "Down", "Bottom", "Left", "Right", etc. are only used to express relative positional relationships. When the absolute position of the described object changes, the relative positional relationship also changes accordingly.

详见附图,本实施例提供了一种无级变速中置电机,包括壳体、助力电机、发电机、中轴和行星轮变速结构,所述中轴贯穿发电机和行星轮变速结构的中央,所述中轴包括左半轴和右半轴,所述左半轴1-1与力矩传感器2通过第一单向离合器连接,力矩传感器2与第一行星架连接,左半轴通过左半轴支撑轴承1-6支撑在壳体上,所述右半轴上滑动连接有第一行星架3,第 一行星架3上通过第一齿圈支撑架支撑轴承9-2支撑有齿圈支撑架9,所述齿圈支撑架9上固接有第一齿圈 6及与其共体的第三齿圈10,所述第一齿圈 6与第一行星轮5啮合,第一行星轮通过第一行星轮支撑轴承4-1支撑在第一行星轮支撑轴4上,第一行星轮支撑轴支撑在第一行星架3上,第一行星轮5与第一太阳轮7啮合,构成第一行星轮变速结构;所述第三齿圈10与双联行星轮右侧齿轮11啮合,双联行星轮左侧齿轮11-1与固定在壳体上的第二齿圈14啮合,左侧齿轮与第三太阳轮15啮合,双联行星轮通过双联行星轮支撑轴承11-2支撑在双联行星轮支撑轴12上,所述双联行星轮支撑轴支撑在第二行星架13上,第二行星架13通过第二行星架支撑轴承13-1支撑在第一行星架3上,第三太阳轮15与发电机转子16固接,构成第二行星轮变速结构;所述齿圈支撑架9与第一行星架3之间设有第二单向离合器,所述壳体上通过牙盘输出轴支撑轴承7-2支撑牙盘输出轴7-1的外圆,牙盘输出轴7-1内圆通过太阳轮输出轴支撑轴承1-5支撑在中轴右半轴1上,第一行星架3外圆的输入齿轮3-2与过渡齿轮25啮合,过渡齿轮与助力电机的输出轴齿轮23-1啮合。See the accompanying drawings for details. This embodiment provides a continuously variable speed mid-mounted motor, including a housing, a power-assisted motor, a generator, a central shaft and a planetary gear transmission structure. The central shaft runs through the generator and the planetary gear transmission structure. In the center, the central axis includes a left half shaft and a right half shaft. The left half shaft 1-1 is connected to the torque sensor 2 through the first one-way clutch. The torque sensor 2 is connected to the first planet carrier. The left half shaft is connected through the left The half-shaft support bearings 1-6 are supported on the housing. The right half-shaft is slidably connected to the first planet carrier 3. The first planet carrier 3 supports the ring gear through the first ring gear support bearing 9-2. The support frame 9 has a first ring gear 6 and a third ring gear 10 integral with the ring gear support frame 9. The first ring gear 6 meshes with the first planetary gear 5. The first planetary gear The first planet gear support bearing 4-1 is supported on the first planet gear support shaft 4, the first planet gear support shaft is supported on the first planet carrier 3, and the first planet gear 5 meshes with the first sun gear 7. The first planetary gear transmission structure; the third ring gear 10 meshes with the right gear 11 of the double planetary gear, the left gear 11-1 of the double planetary gear meshes with the second ring gear 14 fixed on the housing, and the left gear 11-1 meshes with the second ring gear 14 fixed on the housing. The side gear meshes with the third sun gear 15, and the double planet gear is supported on the double planet gear support shaft 12 through the double planet gear support bearing 11-2, and the double planet gear support shaft is supported on the second planet carrier 13 on the first planet carrier 3, the second planet carrier 13 is supported on the first planet carrier 3 through the second planet carrier support bearing 13-1, and the third sun gear 15 is fixedly connected to the generator rotor 16 to form a second planet gear transmission structure; A second one-way clutch is provided between the ring support frame 9 and the first planet carrier 3. The outer circle of the crank output shaft 7-1 is supported by the crank output shaft support bearing 7-2 on the housing. The crank output shaft The inner circle of shaft 7-1 is supported on the right half shaft 1 of the central axis through the sun gear output shaft support bearing 1-5. The input gear 3-2 on the outer circle of the first planet carrier 3 meshes with the transition gear 25, and the transition gear is with the booster motor. The output shaft gear 23-1 meshes.

本实施例优选方案是,所述中轴左半轴1-1上设有中轴端棘齿1-2,力矩传感器2内圈设有力矩传感器端棘轮2-1,构成第一单向离合器结构。The preferred solution of this embodiment is that the left half shaft 1-1 of the central axis is provided with a central axis end ratchet 1-2, and the inner ring of the torque sensor 2 is provided with a torque sensor end ratchet 2-1, forming a first one-way clutch. structure.

本实施例优选方案是,所述齿圈支撑架9上设有齿圈支撑架端棘齿9-1,第一行星架3上设有输出机构行星架端棘轮3-1,构成第二单向离合器结构。The preferred solution of this embodiment is that the ring gear support frame 9 is provided with a ring gear support end ratchet 9-1, and the first planet carrier 3 is provided with an output mechanism planet carrier end ratchet 3-1, forming a second unit. to the clutch structure.

本实施例优选方案是,所述左半轴与右半轴通过花键插接。A preferred solution of this embodiment is that the left half shaft and the right half shaft are splined.

本实施例优选方案是, 力矩传感器2端面轴向设有矩形齿并与第一行星架端面矩形齿键接。The preferred solution of this embodiment is that the end face of the torque sensor 2 is provided with rectangular teeth in the axial direction and is keyed with the rectangular teeth on the end face of the first planet carrier.

无级变速工作原理Working principle of continuously variable transmission

如图1所示,人力动力与助力电机动力两路动力汇集于第一行星架输入,从第一太阳轮输出,根据NGW行星轮系的基本特性,行星架转速不变的条件下,第一齿圈转速发生变化时第一太阳轮的转速也会随之发生变化。As shown in Figure 1, the two-way power of human power and assist motor power is gathered into the first planet carrier input and output from the first sun gear. According to the basic characteristics of the NGW planetary gear system, under the condition that the planet carrier speed remains unchanged, the first When the ring gear speed changes, the speed of the first sun gear will also change.

当动力输入到第一行星架时,第一行星轮及第一行星架均有向第一行星架旋转方向旋转的趋势,具体的第一太阳轮及第一齿圈的转速多大,取决于第一齿圈阻力的大小。齿圈阻力大旋转速度慢、阻力小旋转速度快。第一齿圈阻力是通过控制发电机转子的充电负载来控制发电机转子阻力来实现的。行星架输入动力一定的条件下,发电机转子速度是发电机转子阻力大则转速慢、阻力小则转速快。通过控制充电负载的大小来控制发电机转子转速进而控制第三齿圈及第一齿圈转速,在第一行星架转速不变的情况下改变第一太阳轮转速,即变速输出。When power is input to the first planet carrier, both the first planet wheel and the first planet carrier have a tendency to rotate in the rotation direction of the first planet carrier. The specific speed of the first sun gear and the first ring gear depends on the The size of the resistance of a ring gear. The ring gear with large resistance rotates slowly and the ring gear with small resistance rotates at fast speed. The first ring gear resistance is achieved by controlling the charging load of the generator rotor to control the generator rotor resistance. Under the condition that the input power of the planet carrier is certain, the generator rotor speed is: if the resistance of the generator rotor is large, the speed will be slow, and if the resistance is small, the speed will be fast. By controlling the size of the charging load, the generator rotor speed is controlled and then the third ring gear and the first ring gear speeds are controlled. The first sun gear speed is changed while the first planet carrier speed remains unchanged, that is, the variable speed output.

一般骑行路况有上坡、平地、下坡三种情况,对骑行者来说无论是上述哪种路况,始终都能以最舒适的踏频踩踏(一般情况下60转/分钟左右的踏频是比较舒适的频率)是最舒适的,本实用新型就是根据,具体路况调节牙盘输出增速比,在骑行者以恒定的踏频踩踏的情况下牙盘以不同速度输出,使骑行者更舒适的骑行,同时也使助力电机工作在高效率区。Generally, there are three types of riding conditions: uphill, flat, and downhill. For cyclists, no matter which of the above road conditions, they can always pedal at the most comfortable cadence (generally a cadence of about 60 rpm). is the most comfortable frequency), this utility model adjusts the crankset output speed increase ratio based on specific road conditions. When the rider pedals at a constant cadence, the crankset outputs at different speeds, making the rider more comfortable. Comfortable riding, while also allowing the power-assist motor to work in a high-efficiency zone.

第二齿圈14固定于左侧壳体18,通过双联齿轮同时啮合第二齿圈与第三齿圈,发电机转子能够以较小的力锁止第三齿圈,在充电负载控制单元的控制下稳定地控制变速过程。The second ring gear 14 is fixed to the left housing 18. By engaging the second ring gear and the third ring gear at the same time through the double gear, the generator rotor can lock the third ring gear with a smaller force. In the charging load control unit Stably control the speed change process under control.

结合不同骑行环境下骑行者的踏频与本实用新型装置速度的关系进一步说明:The relationship between the rider's cadence and the speed of the device of the present invention under different riding environments is further explained:

分高速、低速、中速三个情况Divided into three situations: high speed, low speed and medium speed

1)当需要运行在高速档时,加大充电负载使第三齿圈锁止,即第三圈静止,动力从第一行星架输入从第一太阳轮输出,第一行星架转速为 n第一行星架,第一太阳轮增速为n第一太阳轮,则,第一行星架到第一太阳轮的增速比 i第一太阳轮= n第一太阳轮 / n第一行星架= 1+Zf/Zg,其中Zf为第一齿圈齿数,Zg为第一太阳轮齿数,此时为增速输出;1) When it is necessary to run in high gear, increase the charging load to lock the third ring gear, that is, the third ring is stationary, the power is input from the first planet carrier and output from the first sun gear, and the first planet carrier speed is nth A planet carrier , the first sun gear’s growth rate is n first sun gear , then, the growth rate ratio from the first planet carrier to the first sun gear i first sun gear = n first sun gear / n first planet carrier = 1+Zf/Zg, where Zf is the number of teeth of the first ring gear, Zg is the number of teeth of the first sun gear, and this is the speed-increasing output;

2)当需要运行在低速档时,减小充电负载使发电机转子空转,进而使第三齿圈能够以最快的转速旋转。但是由于第三齿圈与第二单向离合器固接,第二单向离合器另一端与第一行星架固接,第三齿圈受到第二单向离合器的限制,第三齿圈最大转速只能与第一行星架同步旋转,则此时第一太阳轮转速与第一行星架转速相同,增速比i第一太阳轮=n第一太阳轮 / n第一行星架= 1,此时为低速输出;2) When it is necessary to run in a low speed gear, the charging load is reduced to make the generator rotor idling, so that the third ring gear can rotate at the fastest speed. However, since the third ring gear is fixedly connected to the second one-way clutch, and the other end of the second one-way clutch is fixedly connected to the first planet carrier, the third ring gear is limited by the second one-way clutch, and the maximum speed of the third ring gear is only Can rotate synchronously with the first planet carrier, then the rotation speed of the first sun gear is the same as the rotation speed of the first planet carrier, and the speed increase ratio i first sun gear = n first sun gear / n first planet carrier = 1, at this time For low speed output;

所述第二行星轮变速结构的传动比:由于第三齿圈与第一齿圈为共体,第三齿圈带动双联齿轮旋转,双联齿轮又带动第二太阳轮及发电机转子增速旋转,第三齿圈转速为n第三齿圈,第二太阳轮转速为n第二太阳轮,则,第三齿圈到第二太阳轮之间增速比 i发电机转子=n第二太阳轮/ n第三齿圈 = (1+Zb/Za)/(1-ZbZd/ZcZe),其中Zb为第二齿圈齿数,本实施例中为107齿;Za为第二太阳轮齿数,本实施例中为43齿;Zc为双联齿轮左侧齿轮齿数,本实施例中为32齿;Zd为双联齿轮右侧齿轮齿数,本实施例中为28齿;Ze为第三齿圈齿数,本实施例中为103齿;发电机转子以第三齿圈转速的i发电机转子倍的转速旋转。具体齿数属于本领域技术人员设计常识不再赘述此时,控制充电负载为0,发电机转子空转;The transmission ratio of the second planetary gear transmission structure: Since the third ring gear and the first ring gear are a common body, the third ring gear drives the double gear to rotate, and the double gear drives the second sun gear and the generator rotor to increase the speed. The rotation speed of the third ring gear is n. The rotation speed of the second sun gear is n. The rotation speed of the second sun gear is n. Then, the speed increase ratio between the third ring gear and the second sun gear is i generator rotor = nth . Second sun gear /n Third ring gear = (1+Zb/Za)/(1-ZbZd/ZcZe), where Zb is the number of teeth of the second ring gear, which is 107 teeth in this embodiment; Za is the number of teeth of the second sun gear , 43 teeth in this embodiment; Zc is the number of gear teeth on the left side of the double gear, which is 32 teeth in this embodiment; Zd is the number of gear teeth on the right side of the double gear, which is 28 teeth in this embodiment; Ze is the third tooth The number of ring teeth is 103 teeth in this embodiment; the generator rotor rotates at a speed that is twice that of the third ring gear speed of the i generator rotor . The specific number of teeth belongs to the design common sense of those skilled in the art and will not be described in detail. At this time, the charging load is controlled to be 0 and the generator rotor is idling;

3)当需要运行在介于高速档与低速档之间时,则要控制充电负载在1)和2)两种极端点情况之间,即可使发电机转子运行在堵转与空转之间的状态。当控制发电机转子运行处于堵转状态时,使第三齿圈锁止,即第三齿圈静止,为高速档输出;当控制发电机转子运行处于空转状态时,第三齿圈最大转速与第一行星架同步旋转,则此时第一太阳轮转速与第一行星架转速相同,为低速档输出;增速比也介于1+Zf/Zg与1之间,Zf为第一齿圈齿数,Zg为第一太阳轮齿数,通过调节第三、第一齿圈转速获得所希望的增速比,使骑行处于最舒适的状态。3) When it is necessary to run between high speed and low speed, the charging load must be controlled between the two extreme conditions 1) and 2), so that the generator rotor can run between stalled and idling. status. When the generator rotor is controlled to run in a stalled state, the third ring gear is locked, that is, the third ring gear is stationary, which is a high-speed output; when the generator rotor is controlled to run in an idling state, the maximum speed of the third ring gear is equal to the maximum speed of the third ring gear. The first planet carrier rotates synchronously, then the first sun gear speed is the same as the first planet carrier speed, which is a low-speed output; the speed increase ratio is also between 1+Zf/Zg and 1, Zf is the first ring gear The number of teeth, Zg is the number of teeth of the first sun gear. By adjusting the rotation speed of the third and first ring gears, the desired speed increase ratio is obtained, so that the riding is in the most comfortable state.

如图1所示,无级变速中置电机的动力传递有两个路径:As shown in Figure 1, the power transmission of the continuously variable mid-mounted motor has two paths:

1)人工动力传递路径为,骑行者踩踏脚踏带动中轴转动,中轴左半轴通过中轴端棘齿及力矩传感器端棘轮(第一单向离合器)将动力传递给力矩传感器,动力进而传递给第一行星架;1) The artificial power transmission path is that the rider pedals to drive the bottom bracket to rotate. The left half-shaft of the bottom bracket transmits power to the torque sensor through the ratchet at the bottom of the bottom bracket and the ratchet at the torque sensor end (the first one-way clutch). The power is then transmitted to the torque sensor. Passed to the first planet carrier;

2)电机动力传递路径为,电机动力通过电机单向离合器22传递到电机输出轴及电机输出轴齿轮,进一步通过过渡齿轮传递到第一行星架端电机动力输入齿轮及第一行星架;2) The motor power transmission path is that the motor power is transmitted to the motor output shaft and motor output shaft gear through the motor one-way clutch 22, and further transmitted to the first planet carrier end motor power input gear and the first planet carrier through the transition gear;

3)人工动力与电机动力交汇于第一行星架,人工动力与电机动力均通过变速后输出,使得骑行者能够以最舒适的力度及踏频骑行,电机也工作在高效率区间。3) Artificial power and motor power meet at the first planet carrier. Both artificial power and motor power are output through variable speed, allowing the rider to ride at the most comfortable intensity and cadence, and the motor also works in a high-efficiency range.

第一行星架驱动第一行星轮且第一行星轮同时与第一齿圈和第一太阳轮啮合。如前述,第一太阳轮的转速由第一行星架与第一齿圈转速共同决定,具体地第一太阳轮转速n第一太阳轮= (1+Zf/Zg)* n第一行星架- Zf/Zg * n第一齿圈 ,Zf为第一齿圈齿数,Zg为第一太阳轮齿数。The first planet carrier drives the first planet gear and the first planet gear is simultaneously engaged with the first ring gear and the first sun gear. As mentioned above, the rotation speed of the first sun gear is jointly determined by the rotation speed of the first planet carrier and the first ring gear. Specifically, the rotation speed of the first sun gear n first sun gear = (1+Zf/Zg) * n first planet carrier - Zf/Zg * n first ring gear , Zf is the number of teeth of the first ring gear, and Zg is the number of teeth of the first sun gear.

下面结合具体骑行情况与发电机负载及第一二行星轮变速结构的关系进一步说明,The following will further explain the relationship between the specific riding conditions, the generator load and the first and second planetary gear transmission structures.

1)当骑行者从停止状态开始起步时,牙盘输出轴及第一太阳轮转速为0,且负载较大,第一行星架推动第一行星轮,第一行星轮进一步推动第一齿圈转动,第一齿圈转速赶上第一行星架转速时,第一行星架端棘轮与齿圈支撑架端棘齿咬合,第一齿圈与第一行星架同步旋转,此时牙盘输出轴增速比最小,中轴与牙盘输出轴转速比为1:1,即增速比i=1,运行在低速档。同时第一齿圈带动第三齿圈旋转,进一步带动第二第、三行星轮及第二太阳轮旋转,第二太阳轮与发电机转子固接,带动发电机转子旋转,此时发电机充电负载调为0,发电机转子空转。1) When the rider starts from a stopped state, the rotation speed of the chainring output shaft and the first sun gear is 0, and the load is large. The first planet carrier pushes the first planet gear, and the first planet gear further pushes the first ring gear. rotation, when the speed of the first ring gear catches up with the speed of the first planet carrier, the first planet carrier end ratchet meshes with the ring gear support end ratchet, and the first ring gear and the first planet carrier rotate synchronously. At this time, the crankset output shaft The speed increase ratio is the smallest. The speed ratio between the bottom bracket and the crankset output shaft is 1:1, that is, the speed increase ratio i=1, and it runs in a low speed gear. At the same time, the first ring gear drives the third ring gear to rotate, which further drives the second and third planetary gears and the second sun gear to rotate. The second sun gear is fixedly connected to the generator rotor and drives the generator rotor to rotate. At this time, the generator is charging. The load is adjusted to 0 and the generator rotor is idling.

2)当骑行在下坡路或平地顺风的情况下,自行车阻力较小,牙盘所需转矩小,但是需要高转速。此时加大发电机充电负载,使发电机转子转速降低,直至转子堵转,进而使第三齿圈转速也变成0,此时增速比最大,中轴与牙盘输出轴转速比i=1+Zf/Zg=1+102/30=4.4,其中Zf为第一齿圈齿数,本实施例中为102齿;Zg为第一太阳轮齿数,本实施例中为30齿,即牙盘输出轴增速比i=4.4,运行在高速档。骑行者以较低的踏频骑出较快的速度。2) When riding on a downhill road or flat ground with a tailwind, the bicycle has less resistance and requires less torque from the crankset, but requires a high speed. At this time, the charging load of the generator is increased, causing the generator rotor speed to decrease until the rotor is blocked, and then the third ring gear speed also becomes 0. At this time, the speed increase ratio is the largest, and the speed ratio between the bottom bracket and the crankshaft output shaft is i =1+Zf/Zg=1+102/30=4.4, where Zf is the number of teeth of the first ring gear, which is 102 teeth in this embodiment; Zg is the number of teeth of the first sun gear, which is 30 teeth in this embodiment, that is, The speed increase ratio of the disc output shaft is i=4.4, running in high gear. The cyclist rides faster at a lower cadence.

3)当骑行在介于上述两种情况的路况下,控制发电机的充电负载,使第一齿圈转速介于中轴转速与0转速之间,使牙盘输出轴增速比也介于1~4.4 之间的舒适的值上,进而使骑行处于最舒适状态。3) When riding on road conditions between the above two situations, control the charging load of the generator so that the first ring gear speed is between the bottom bracket speed and 0 speed, so that the crankshaft output shaft speed increase ratio is also between At a comfortable value between 1 and 4.4, the ride will be in the most comfortable state.

如图7所示,无级变速中置电机还包括控制器26与充电负载控制单元27,骑行过程中会采集骑行状态信号26-1,包括车轮转速信号、踩踏力矩信号、踩踏频率信号、电机转速、发电机转速等信号,控制器根据上述骑行状态信号输出相应的充电负载信号26-2给充电负载控制单元27,通过调整充电负载控制第一齿圈转速,实现调整牙盘输出轴增速比的目的。As shown in Figure 7, the continuously variable mid-mounted motor also includes a controller 26 and a charging load control unit 27. During riding, riding status signals 26-1 are collected, including wheel speed signals, pedaling torque signals, and pedaling frequency signals. , motor speed, generator speed and other signals, the controller outputs the corresponding charging load signal 26-2 to the charging load control unit 27 according to the above riding status signal, and controls the first ring gear speed by adjusting the charging load to adjust the crankset output. The purpose of the shaft speed ratio.

变速过程中发电机所发出的电充电到电池28里,回收再利用,实现效率最大化。During the shifting process, the electricity generated by the generator is charged into the battery 28 and recycled and reused to maximize efficiency.

上述参照实施例对一种无级变速中置电机的详细描述,是说明性的而不是限定性的,上述实施例中的传动系统除应用于脚踏车领域外,也可以应用于其他领域的变速传动,可按照所限定范围列举出若干个实施例,因此在不脱离本实用新型总体构思下的变化和修改,应属本实用新型的保护范围之内。The above detailed description of a continuously variable speed mid-mounted motor with reference to the embodiments is illustrative rather than restrictive. In addition to being used in the bicycle field, the transmission system in the above embodiments can also be used in variable speed transmissions in other fields. , several embodiments can be enumerated according to the limited scope. Therefore, changes and modifications without departing from the overall concept of the present utility model should be within the protection scope of the present utility model.

Claims (5)

1. The utility model provides a put motor in infinitely variable speed, includes casing, helping hand motor, generator, axis and planet wheel variable speed structure, characterized by: the center shaft penetrates through the center of the generator and the planetary gear speed change structure, the center shaft comprises a left half shaft and a right half shaft, the left half shaft (1-1) is connected with a torque sensor (2) through a first one-way clutch, the torque sensor is connected with a first planet carrier (3), the left half shaft is supported on a shell through a left half shaft support bearing (1-6), the right half shaft is connected with the first planet carrier in a sliding manner, a gear ring support frame (9) is supported on the first planet carrier through a first gear ring support frame support bearing (9-2), a first gear ring (6) and a third gear ring (10) which is in common with the first gear ring are fixedly connected on the gear ring support frame, the first gear ring is meshed with the first planet carrier (5), the first planet carrier is supported on a first planet carrier support shaft (4-1) through a first planet carrier support bearing, and the first planet carrier is meshed with a first sun gear (7) to form the first planetary gear speed change structure; the third gear ring is meshed with a right gear (11) of the duplex planet gear, a left gear (11-1) of the duplex planet gear is meshed with a second gear ring (14) fixed on the shell, the left gear is meshed with a third sun gear (15), the duplex planet gear is supported on a duplex planet gear supporting shaft (12) through a duplex planet gear supporting bearing (11-2), the duplex planet gear supporting shaft is supported on a second planet carrier (13), the second planet carrier is supported on a first planet carrier through a second planet carrier supporting bearing (13-1), and the third sun gear is fixedly connected with a generator rotor (16) to form a second planet gear speed change structure; the gear ring support frame is provided with a second one-way clutch with the first planet frame, the shell is provided with an outer circle of a tooth disc output shaft (7-1) through a tooth disc output shaft supporting bearing (7-2), an inner circle of the tooth disc output shaft is supported on a right half shaft (1) of a middle shaft through a sun wheel output shaft supporting bearing (1-5), an input gear (3-2) of the outer circle of the first planet frame is meshed with a transition gear (25), and the transition gear is meshed with an output shaft gear (23-1) of the power-assisted motor.
2. The infinitely variable center motor of claim 1, wherein: the left half shaft of the middle shaft is provided with a middle shaft end ratchet (1-2), and the inner ring of the moment sensor is provided with a moment sensor end ratchet (2-1) to form a first one-way clutch structure.
3. The infinitely variable center motor of claim 1, wherein: the gear ring support frame is provided with a gear ring support frame end ratchet (9-1), and the first planet carrier is provided with an output mechanism planet carrier end ratchet (3-1) to form a second one-way clutch structure.
4. The infinitely variable center motor of claim 1, wherein: the left half shaft and the right half shaft are connected in an inserting mode through a spline.
5. The infinitely variable center motor of claim 1, wherein: rectangular teeth are axially arranged on the end face of the moment sensor and are in key joint with the rectangular teeth on the end face of the first planet carrier.
CN202321284376.0U 2023-05-25 2023-05-25 Stepless speed change central motor Active CN219857509U (en)

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Application Number Priority Date Filing Date Title
CN202321284376.0U CN219857509U (en) 2023-05-25 2023-05-25 Stepless speed change central motor
EP24150628.6A EP4467436A1 (en) 2023-05-25 2024-01-08 Continuously variable transmission for bicycle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321284376.0U CN219857509U (en) 2023-05-25 2023-05-25 Stepless speed change central motor

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