CN219855911U - Colloid automatically cooling cutting former - Google Patents

Abstract

The utility model relates to the technical field of food processing, in particular to colloid automatic cooling, cutting and forming equipment. The automatic colloid cooling, cutting and forming equipment comprises a feeding device, a cooling and forming device and a cutting device, wherein the feeding device is provided with a feeding pipe, the cooling and forming device is provided with a cooling and forming pipe for colloid to pass through, one end of the feeding pipe is communicated with one end of the cooling and forming pipe, and the cutting device is arranged at the other end of the cooling and forming pipe; the cooling forming device further comprises a plurality of cooling jackets arranged outside the cooling forming pipe, and the cooling jackets are distributed along the axial direction of the cooling forming pipe so as to seal the segmented cooling colloid. The utility model can seal and cool the glue solution in sections for molding, reduce the risk of microbial contamination, has stable, continuous and controllable molding time and stable and uniform dicing size, realizes mechanical automatic production and reduces the labor intensity of staff.

Description

Colloid automatically cooling cutting former

Technical Field

The utility model relates to the technical field of food processing, in particular to colloid automatic cooling, cutting and forming equipment.

Background

At present, gel particle food is one of important raw materials in the instant drink industry, and the cooling forming step of the existing production generally adopts the modes of open cooling, cooling forming and intermittent batch-by-batch dicing in a square die.

The utility model discloses a quartzy fruit cooling forming equipment, including the container main part that upper portion was equipped with open mouth, the inside baffle that is equipped with of container main part to divide into mutually independent and parallelly connected chamber that holds with container main part inside through the baffle, the baffle is inside to be hollow structure, and inside is equipped with first water course coil pipe, one side of container main part is equipped with the water inlet, the container main part is equipped with the delivery port for the opposite side of water inlet, the inside second water course coil pipe that is equipped with of container main part, first water course coil pipe, second water course coil pipe are connected with water inlet and delivery port pipeline respectively, and this kind of quartzy fruit cooling forming equipment adopts multistage circulating water cooling mode to cool off the design, can shorten the cooling time, improves refrigerated efficiency.

However, the open cooling mode ensures that the colloid is exposed to the air in the cooling process, and the microbial risk is uncontrollable, so that the food safety risk of the finished product is increased; in addition, the cooled semi-finished product is subjected to a dicing process, so that a plurality of leftover materials formed by defective dicing can be generated, and the uniformity of the finished product is seriously affected.

Disclosure of Invention

The utility model aims to overcome the problems of the prior art that the colloid is exposed in the air in the cooling process and the microbial risk is uncontrollable, so that the food safety risk of the finished product is increased; the cooled semi-finished product also needs to be diced, so that a plurality of leftover materials formed by defective dicing can be generated, and the uniformity of the finished product is seriously affected.

In order to solve the technical problems, the utility model adopts the following technical scheme: the automatic colloid cooling, cutting and forming equipment comprises a feeding device, a cooling and forming device and a cutting device, wherein the feeding device is provided with a feeding pipe, the cooling and forming device is provided with a cooling and forming pipe for colloid to pass through, one end of the feeding pipe is communicated with one end of the cooling and forming pipe, and the cutting device is arranged at the other end of the cooling and forming pipe; the cooling forming device further comprises a plurality of cooling jackets arranged outside the cooling forming pipe, and the cooling jackets are distributed along the axial direction of the cooling forming pipe so as to seal the segmented cooling colloid.

In the technical scheme, after raw materials are processed into glue solution through glue grinding and glue boiling, the glue solution is supplied to a feed pipe and flows into a cooling forming pipe from the feed pipe, and then the cooling sleeve arranged outside the cooling forming pipe is used for carrying out sectional cooling, so that the internal and external coldness of the glue can be balanced, gradual cooling is realized, a heat exchange is carried out stably, a sugar core is not caused, and the forming effect is ensured; extruding the glue solution after being formed in a cooling forming pipe, and cutting the glue solution into strips or blocks by a cutting device; the whole cooling and forming process is in a sealing state, so that microbial pollution can be effectively prevented, and potential safety hazards of foods are reduced; in addition, the colloid can be cut after being cooled and molded, so that the continuity of the two processes is ensured, the working efficiency is accelerated, and the waste of leftover materials can be reduced.

Preferably, each cooling jacket and the outer wall of the cooling forming pipe form a hollow structure, and each cooling jacket is provided with a water inlet and a water outlet which are respectively communicated with the hollow structure.

Preferably, the feeding device further comprises a conveying pump for conveying the glue solution and a controller, wherein the liquid inlet end of the conveying pump is communicated with the device for storing the glue solution, and the liquid outlet end of the conveying pump is communicated with the feeding pipe; the feeding pipe is provided with a pressure tester, and the conveying pump and the pressure tester are respectively and electrically connected with the controller.

Preferably, the feeding pipe is of a horn structure, and the large opening end of the horn structure is communicated with the cooling forming pipe.

Preferably, the cross section of the cooling molding pipe is square, or a plurality of round hollow pipes are arranged inside the cooling molding pipe.

Preferably, the cooling forming pipe comprises a pre-cooling pipe, a cooling pipe, an auxiliary forming pipe and a forming pipe; one end of the pre-cooling pipe is communicated with one end of the feeding pipe, the other end of the pre-cooling pipe is communicated with one end of the cooling pipe, the other end of the cooling pipe is communicated with one end of the auxiliary forming pipe, and the other end of the auxiliary forming pipe is communicated with one end of the forming pipe; the pre-cooling pipe, the auxiliary forming pipe and the forming pipe are respectively provided with a corresponding cooling jacket.

Preferably, the cutting device comprises a fixed seat, a motor, a cutter seat and a cutter; the fixed seat is arranged at the outlet end of the cooling forming pipe, the motor is arranged on the fixed seat, a guide rail is arranged on the fixed seat, and the cutter seat is arranged on the guide rail and is in sliding connection with the guide rail; the cutter is arranged on the cutter seat; the cutter seat is connected with the output end of the motor so that the cutter can reciprocate along the direction perpendicular to the cooling forming pipe.

Preferably, the cutter is detachably mounted on the cutter seat.

Preferably, the fixing seat is provided with a grid knife, and the grid knife is positioned at the discharge port of the cooling forming pipe.

Preferably, the cutter seat is provided with a mounting groove, the output shaft of the motor is provided with a rotary table, and a connecting shaft is arranged at the position, deviating from the center, of the rotary table; one end of the connecting shaft is arranged in the mounting groove to drive the cutter seat to reciprocate along the direction perpendicular to the cooling forming pipe.

Compared with the prior art, the utility model has the beneficial effects that: after raw materials are ground and boiled into glue solution, the glue solution is supplied to a feed pipe and flows into a cooling forming pipe from the feed pipe, and then the cooling jacket arranged outside the cooling forming pipe is used for sectional cooling, so that the internal and external coldness of the glue is balanced, gradual cooling is realized, a heat exchange is stably carried out, the sugar core is not caused, and the forming effect is ensured; extruding the glue solution after being formed in a cooling forming pipe, and cutting the glue solution into strips or blocks by a cutting device; the whole cooling and forming process is in a sealing state, so that microbial pollution can be effectively prevented, and potential safety hazards of foods are reduced; in addition, the colloid can be cut after being cooled and molded, so that the continuity of the two processes is ensured, the working efficiency is accelerated, and the waste of leftover materials can be reduced.

Drawings

FIG. 1 is a diagram showing the overall construction of an automatic cooling, cutting and forming device for colloid according to the present utility model;

FIG. 2 is a block diagram showing the whole structure of a cutting device in the automatic cooling, cutting and forming equipment of the colloid of the utility model;

FIG. 3 is a view showing a cutter seat structure of a cutting device in the colloid automatic cooling cutting forming equipment;

FIG. 4 is a block diagram of a cooling forming tube and a cooling jacket in the colloid automatic cooling cutting forming device of the present utility model;

fig. 5 is a structural view of a turntable and a connecting shaft of a cutting device in the colloid automatic cooling cutting forming equipment.

In the accompanying drawings: 1. a feeding device; 11. a feed pipe; 12. a pressure tester; 2. cooling and forming device; 21. cooling the forming tube; 211. a pre-cooling tube; 212. a cooling tube; 213. auxiliary forming tube; 214. forming a tube; 22. a cooling jacket; 23. a hollow structure; 24. a water inlet; 25. a water outlet; 3. a cutting device; 31. a fixing seat; 311. a guide rail; 312. a grid knife; 32. a motor; 33. a cutter holder; 331. a mounting groove; 332. a turntable; 333. a connecting shaft; 34. and (5) a cutter.

Detailed Description

The drawings are for illustrative purposes only and are not to be construed as limiting the present patent; for the purpose of better illustrating the embodiments, certain elements of the drawings may be omitted, enlarged or reduced and do not represent the actual product dimensions; it will be appreciated by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted. The positional relationship depicted in the drawings is for illustrative purposes only and is not to be construed as limiting the present patent.

The same or similar reference numbers in the drawings of embodiments of the utility model correspond to the same or similar components; in the description of the present utility model, it should be understood that, if there are orientations or positional relationships indicated by terms "upper", "lower", "left", "right", "long", "short", etc., based on the orientations or positional relationships shown in the drawings, this is merely for convenience in describing the present utility model and simplifying the description, and is not an indication or suggestion that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so that the terms describing the positional relationships in the drawings are merely for exemplary illustration and are not to be construed as limitations of the present patent, and that it is possible for those of ordinary skill in the art to understand the specific meaning of the terms described above according to specific circumstances.

The technical scheme of the utility model is further specifically described by the following specific embodiments with reference to the accompanying drawings:

example 1

As shown in fig. 1, an automatic cooling, cutting and forming device for colloid comprises a feeding device 1, a cooling and forming device 2 and a cutting device 3, wherein the feeding device 1 is provided with a feeding pipe 11, the cooling and forming device 2 is provided with a cooling and forming pipe 21 for colloid to pass through, one end of the feeding pipe 11 is communicated with one end of the cooling and forming pipe 21, and the cutting device 3 is arranged at the other end of the cooling and forming pipe 21; the cooling forming device 2 further comprises a plurality of cooling jackets 22 arranged outside the cooling forming tube 21, and the plurality of cooling jackets 22 are distributed along the axial direction of the cooling forming tube 21 to seal the segmented cooling gel.

In the embodiment, after raw materials are ground and boiled into glue solution, the glue solution is supplied to the feed pipe 11 and flows into the cooling forming pipe 21, and then the cooling jacket arranged outside the cooling forming pipe 21 is used for cooling in a sectional manner, so that the internal and external coldness of the glue are balanced, gradual cooling is realized, a heat exchange is stably carried out, the sugar cores are not caused, and the forming effect is ensured; the glue solution is extruded after being molded in the cooling molding pipe 21, and then is cut into strips or blocks by the cutting device 3; the whole cooling and forming process is in a sealing state, so that microbial pollution can be effectively prevented, and potential safety hazards of foods are reduced; in addition, the colloid can be cut after being cooled and molded, so that the continuity of the two processes is ensured, the working efficiency is accelerated, and the waste of leftover materials can be reduced.

As shown in fig. 4, each cooling jacket 22 and the outer wall of the cooling forming tube 21 form a hollow structure 23, and each cooling jacket 22 is provided with a water inlet 24 and a water outlet 25 which are respectively communicated with the hollow structure 23. The cooling medium enters the hollow structure from the water inlet 24, exchanges heat with the glue solution, and is discharged from the water outlet 25. The cooling jackets 22 are provided with a corresponding water inlet 24 and a corresponding water outlet 25, so that the cooling temperature and the cooling time of each cooling jacket 22 can be controlled better, and the glue solution can be molded stably. Specifically, the cooling medium may be heat transfer oil, tower water, ice water, or the like. The tower water is usually circulating cooling water below 36 ℃, and the ice water is usually circulating cooling water at 5-8 ℃.

As shown in fig. 1, the feeding device 1 further comprises a conveying pump for conveying the colloid liquid and a controller, and the liquid outlet end of the conveying pump is communicated with the feeding pipe 11; the feeding pipe 11 is provided with a pressure tester 12, and the feeding pump and the pressure tester 12 are respectively and electrically connected with a controller. The liquid inlet end of the conveying pump of the embodiment is communicated with a device for storing glue liquid so as to pump the glue liquid into the feeding pipe 11; the pressure tester 12 can test the pressure value of the glue solution to be conveyed and transmit the value to the controller, and the controller can adjust the conveying pressure of the conveying pump according to the value, so that stable and fluctuation-free glue solution addition is ensured, and the glue solution can be effectively prevented from being condensed in advance due to over-low pressure during conveying. Thus, the automatic constant-pressure quantitative addition of the glue solution can be realized, the glue solution is fed and molded uniformly, the glue solution is molded in a closed cooling way, the risk of microbial contamination is reduced, the molding time is stable, continuous and controllable, and the dicing size is stable and uniform; realizes mechanical automatic production and reduces the labor intensity of staff.

Example 2

This embodiment is similar to the above embodiment except that the feed pipe 11 is of a horn structure, as shown in fig. 1, and the large mouth end of the horn structure communicates with the cooling molding pipe 21. The horn configuration of the feed tube 11 allows glue to be dispensed into the chill forming tube 21.

In the present embodiment, the cooling molding tube 21 has a square cross section, or the cooling molding tube 21 has a plurality of round hollow tubes inside. I.e. the inside of the cooling forming tube 21 is hollow and square so that the gel is square after forming, and then cut by the cutting device 3 to obtain the intended shape. Or, a plurality of round hollow tubes are sleeved in the cooling forming tube 21, the round hollow tubes are uniformly distributed at the same interval, the middle gap is a freezing area for filling cooling medium, and the materials in the round hollow tubes are cooled. Further, the shape of the interior of the forming tube 214 may be arbitrarily changed to obtain a desired shape. Specifically, the diameter of the circular hollow tube in this embodiment is 1mm to 10mm.

As shown in fig. 1, the cooling molding tube 21 includes a pre-cooling tube 211, a cooling tube 212, an auxiliary molding tube 213, and a molding tube 214; one end of the pre-cooling pipe 211 is communicated with one end of the feeding pipe 11, the other end of the pre-cooling pipe 211 is communicated with one end of the cooling pipe 212, the other end of the cooling pipe 212 is communicated with one end of the auxiliary forming pipe 213, and the other end of the auxiliary forming pipe 213 is communicated with one end of the forming pipe 214; the pre-cooling tube 211, the cooling tube 212, the auxiliary forming tube 213 and the forming tube 214 are respectively provided with corresponding cooling jackets 22. A water inlet 24 on the cooling jacket 22 outside the pre-cooling pipe 211 is filled with tower water for cooling; a water inlet 24 on the cooling jacket 22 outside the cooling pipe 212 is filled with tower water and ice water for cooling; a water inlet 24 on the cooling jacket 22 outside the auxiliary forming pipe 213 is filled with tower water and ice water for secondary cooling; the water inlet 24 on the cooling jacket 22 outside the forming tube 214 is filled with ice water for cooling forming. The glue solution can gradually and gradually cool down in the cooling forming tube 21, so that the glue solution is slowly condensed when flowing in the cooling forming tube 21, and the phenomenon of loose core of external heat and internal heat caused by uneven heat transfer is avoided. Further, the pre-cooling tube 211, the cooling tube 212, the auxiliary forming tube 213 and the forming tube 214 are connected by pipe fittings, that is, the pre-cooling tube 211, the cooling tube 212, the auxiliary forming tube 213 and the forming tube 214 are detachable for cleaning.

Example 3

The present embodiment is similar to the above embodiment, except that, as shown in fig. 2, the cutting device 3 includes a fixing base 31, a motor 32, a cutter holder 33, and a cutter 34; the fixed seat 31 is arranged at the outlet end of the cooling forming pipe 21, the motor 32 is arranged on the fixed seat 31, the fixed seat 31 is provided with a guide rail 311, and the cutter seat 33 is arranged on the guide rail 311 and is in sliding connection with the guide rail 311; the cutter 34 is mounted on the cutter seat 33; the cutter holder 33 is connected to the output end of the motor 32 so that the cutter 34 can reciprocate in a direction perpendicular to the cooling forming tube 21. After the glue solution is cooled and molded, the blade is continuously and reciprocally cut off after being extruded from the molding pipe 214 for a certain distance, and fruit particles are obtained. Specifically, the motor 32 rotates to drive the cutter holder 33 to reciprocate on the guide rail 311, so as to drive the cutter 34 to move. Further, a chute is arranged on the cutter seat 33, and the chute is installed on the guide rail 311 and is in sliding connection with the guide rail; the motor 32 is a servo motor.

In this embodiment, the cutter 34 is detachably mounted on the cutter seat 33. As shown in fig. 3, the lower end of the cutter seat 33 is provided with an inverted U-shaped notch, so that the weight of the cutter seat 33 can be reduced while saving materials and reducing energy consumption; the cutter 34 is transversely mounted on the notch, and both ends of the cutter 34 are fixed to the cutter seat 33 by bolts.

As shown in fig. 2, the fixing seat 31 is provided with a grid knife 312, and the grid knife 312 is positioned at the discharge port of the cooling forming tube 21. Specifically, the fixing seat 31 is installed at the outlet end of the forming tube 214, and is used for two-dimensional cutting of the successfully shaped glue block, so that the glue block becomes a glue strip, and then the Ding Zhuangguo granules can be obtained by combining the longitudinal cutting of the cutter 34. Specifically, the mesh aperture on the mesh knife 312 is 2mm to 10mm. The gridding knife 312 is mounted to the outlet end of the forming tube 214 by bolts.

As shown in fig. 3 and 5, the cutter holder 33 is provided with a mounting groove 331, the output shaft of the motor 32 is provided with a rotary disk 332, and the rotary disk 332 is provided with a connecting shaft 333 at an off-center position; one end of the connection shaft 333 is installed in the installation groove 331 to drive the cutter holder 33 to reciprocate in a direction perpendicular to the cooling forming tube 21. Because the connecting shaft 333 is not in the same straight line with the center of the output shaft of the motor 32, the motor 32 can drive the connecting shaft 333 to reciprocate up and down, so as to drive the cutter holder 33 to reciprocate up and down; to increase the flexibility of the movement of the connection shaft 333, the installation groove 331 may be provided as a bar-shaped groove. Further, the mechanism formed by combining the connecting shaft 333 and the turntable 332 may be replaced by an eccentric shaft, one end of which is connected to the output shaft of the motor 32, and the other end of which is connected to the cutter holder 33, so that the same working effect can be achieved. The colloid automatic cooling cutting forming equipment is mainly used for forming crystal fruit products, and the used colloid can be coagulated into blocks at normal temperature.

It is to be understood that the above examples of the present utility model are provided by way of illustration only and not by way of limitation of the embodiments of the present utility model. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the utility model are desired to be protected by the following claims.

Claims (10)

1. The automatic colloid cooling, cutting and forming equipment comprises a feeding device (1), a cooling and forming device (2) and a cutting device (3), wherein the feeding device (1) is provided with a feeding pipe (11), the cooling and forming device (2) is provided with a cooling and forming pipe (21) for colloid to pass through, one end of the feeding pipe (11) is communicated with one end of the cooling and forming pipe (21), and the cutting device (3) is arranged at the other end of the cooling and forming pipe (21); the cooling molding device is characterized in that the cooling molding device (2) further comprises a plurality of cooling jackets (22) arranged outside the cooling molding pipe (21), and the cooling jackets (22) are axially distributed along the cooling molding pipe (21) to seal the segmented cooling colloid.

2. The automatic cooling, cutting and forming device for colloid according to claim 1, wherein each cooling jacket (22) and the outer wall of the cooling forming tube (21) form a hollow structure (23), and each cooling jacket (22) is provided with a water inlet (24) and a water outlet (25) which are respectively communicated with the hollow structure (23).

3. The automatic cooling, cutting and forming device for colloid according to claim 1, wherein the feeding device (1) further comprises a conveying pump for conveying colloid liquid and a controller, the liquid inlet end of the conveying pump is communicated with the device for storing the colloid liquid, and the liquid outlet end of the conveying pump is communicated with the feeding pipe (11); the feeding pipe (11) is provided with a pressure tester (12), and the conveying pump and the pressure tester (12) are respectively and electrically connected with the controller.

4. The automatic cooling, cutting and forming device for colloid according to claim 1, wherein the feeding pipe (11) is of a horn structure, and the large mouth end of the horn structure is communicated with the cooling and forming pipe (21).

5. The colloid automatic cooling and cutting forming equipment as claimed in claim 1, wherein the cross section of the cooling forming tube (21) is square, or a plurality of round hollow tubes are arranged inside the cooling forming tube (21).

6. The colloid automatic cooling and cutting forming apparatus as claimed in claim 1, wherein the cooling forming tube (21) includes a pre-cooling tube (211), a cooling tube (212), an auxiliary forming tube (213), a forming tube (214); one end of the pre-cooling pipe (211) is communicated with one end of the feeding pipe (11), the other end of the pre-cooling pipe (211) is communicated with one end of the cooling pipe (212), the other end of the cooling pipe (212) is communicated with one end of the auxiliary forming pipe (213), and the other end of the auxiliary forming pipe (213) is communicated with one end of the forming pipe (214); the pre-cooling pipe (211), the cooling pipe (212), the auxiliary forming pipe (213) and the forming pipe (214) are respectively provided with the corresponding cooling jackets (22).

7. The automatic cooling and cutting molding equipment for colloid as claimed in any one of claims 1 to 6, wherein the cutting device (3) includes a fixed seat (31), a motor (32), a cutter seat (33), and a cutter (34); the fixed seat (31) is arranged at the outlet end of the cooling forming pipe (21), the motor (32) is arranged on the fixed seat (31), a guide rail (311) is arranged on the fixed seat (31), and the cutter seat (33) is arranged on the guide rail (311) and is in sliding connection with the guide rail (311); the cutter (34) is arranged on the cutter seat (33); the cutter seat (33) is connected with the output end of the motor (32) so that the cutter (34) can reciprocate along the direction perpendicular to the cooling forming tube (21).

8. The automatic cooling and cutting molding apparatus for colloid as claimed in claim 7, wherein the cutter (34) is detachably mounted on the cutter holder (33).

9. The automatic cooling, cutting and forming device for colloid as claimed in claim 7, wherein the fixing seat (31) is provided with a grid knife (312), and the grid knife (312) is positioned at the discharge port of the cooling and forming tube (21).

10. The automatic cooling, cutting and forming equipment for colloid as set forth in claim 7, characterized in that the cutter seat (33) is provided with a mounting groove (331), the output shaft of the motor (32) is provided with a rotary disc (332), and the rotary disc (332) is provided with a connecting shaft (333) at an off-center position; one end of the connecting shaft (333) is installed in the installation groove (331) to drive the cutter seat (33) to reciprocate along the direction perpendicular to the cooling forming tube (21).