CN219817563U - Control system of shaping device - Google Patents
Control system of shaping device Download PDFInfo
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- CN219817563U CN219817563U CN202321025809.0U CN202321025809U CN219817563U CN 219817563 U CN219817563 U CN 219817563U CN 202321025809 U CN202321025809 U CN 202321025809U CN 219817563 U CN219817563 U CN 219817563U
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Abstract
The utility model relates to a control system of a shaping device, which comprises: workstation, positioning mechanism, measuring mechanism, support and press mechanism and plastic mechanism, its characterized in that: the measuring mechanism comprises a first measuring mechanism for measuring the deformation of the workpiece to be shaped in the front-back direction and a second measuring mechanism for measuring the deformation of the workpiece to be shaped in the up-down direction; the shaping mechanism comprises a first shaping mechanism for shaping the front and back directions of the workpiece to be shaped and a second shaping mechanism for shaping the upper and lower directions of the workpiece to be shaped; the utility model also comprises a controller electrically connected with the first measuring mechanism, the second measuring mechanism, the first shaping mechanism and the second shaping mechanism, and has the advantages that: and the shaping in the front, back, upper and lower directions of the workpiece to be shaped is automatically controlled, so that the workpiece meets the design requirements, and the working efficiency is improved.
Description
Technical Field
The utility model relates to the technical field of machining, in particular to a control system of a shaping device.
Background
In the process of processing or transporting the workpiece, the workpiece is easy to deform due to the action of external force due to insufficient rigidity of the workpiece. Because the deformed workpiece cannot meet the use requirement, the deformation of the workpiece needs to be shaped to restore the standard shape of the workpiece. The most common shaping method in the prior art is to press the workpiece manually to enable the deformation of the workpiece after shaping to meet the design requirement, but the manual method is long in time consumption, low in working efficiency and incapable of guaranteeing shaping quality.
In order to solve the above technical problems, chinese patent application No. CN201810525288.2 (application publication No. CN110538893 a) discloses a shaping device, which includes a carrier plate, a positioning mechanism for clamping and positioning a workpiece, a pressing mechanism for pressing the workpiece to perform shaping operation, a detecting member for detecting a deformation degree of the workpiece, and an adjusting mechanism for automatically adjusting the pressing degree of the workpiece by the pressing mechanism.
The shaping device can detect the deformation degree of the workpiece through the detection piece, and adjust the pressing degree of the pressing mechanism on the workpiece through the adjusting mechanism, so that the workpiece is subjected to overpressure reverse deformation for shaping, and the deformation after the shaping of the workpiece meets the design requirement. However, the above shaping device still has the following limitations: because the pressing mechanism in the shaping device is positioned above the workpiece, and the pressing mechanism descends to shape the upper surface of the workpiece, the front-back direction of the workpiece cannot be shaped, and therefore the front-back direction of the workpiece is difficult to meet the design requirement. For this purpose, further improvements are required in the existing shaping devices.
Disclosure of Invention
The utility model aims to solve the technical problem of providing a control system of a shaping device which can realize shaping of a workpiece in the upper direction, the lower direction, the front direction and the rear direction so as to enable the workpiece to meet the design requirements.
The technical scheme adopted for solving the technical problems is as follows: a control system for a shaping device, comprising:
a work table;
the positioning mechanism is arranged on the workbench and used for positioning the workpiece to be shaped;
the measuring mechanism is arranged on the workbench and is used for measuring the deformation of the positioned workpiece to be shaped;
the pressing mechanism is arranged on the workbench and used for pressing the workpiece to be shaped; and
the shaping mechanism is arranged on the workbench and is used for shaping the pressed workpiece to be shaped;
the method is characterized in that: the measuring mechanism comprises a first measuring mechanism for measuring the deformation of the workpiece to be shaped in the front-back direction and a second measuring mechanism for measuring the deformation of the workpiece to be shaped in the up-down direction;
the shaping mechanism comprises a first shaping mechanism for shaping the front and back directions of the workpiece to be shaped and a second shaping mechanism for shaping the upper and lower directions of the workpiece to be shaped;
the control system of the shaping device further comprises a controller electrically connected with the first measuring mechanism, the second measuring mechanism, the first shaping mechanism and the second shaping mechanism, and the controller is configured to: and controlling the shaping amount of the workpiece to be shaped by the first shaping mechanism and the second shaping mechanism respectively according to the measurement results of the first measuring mechanism and the second measuring mechanism.
In order to realize the shaping of the front and back directions of the workpiece to be shaped, the first shaping mechanism comprises a first driving mechanism connected with the controller and a first shaping piece in driving connection with the first driving mechanism, the first shaping piece comprises a first pressing part arranged on the front side of the workpiece to be shaped and a second pressing part arranged on the rear side of the workpiece to be shaped, and the first shaping piece can move along the front and back directions of the workpiece to be shaped under the driving force of the first driving mechanism so that the first pressing part is pressed against the front side of the workpiece to be shaped or the second pressing part is pressed against the rear side of the workpiece to be shaped.
For making the structure simpler, with low costs, preferably, first plastic spare is the U-shaped, including being located the first horizontal portion of waiting to reshape work piece top or below and locating first horizontal portion both sides and the relative first vertical portion and the second vertical portion that set up, first vertical portion is foretell first portion of supporting the pressure, the second vertical portion is foretell second portion of supporting the pressure, first portion or the second portion of supporting the pressure is as the part that links to each other with first actuating mechanism drive on the first plastic spare promptly.
In order to realize the shaping of the upper and lower direction of the workpiece to be shaped, the second measuring mechanism comprises a second driving mechanism connected with the controller and a second shaping member in driving connection with the second driving mechanism, the second shaping member comprises a third pressing part arranged above the workpiece to be shaped and a fourth pressing part arranged below the workpiece to be shaped, and the second shaping member can move along the upper and lower direction of the workpiece to be shaped under the driving force of the second driving mechanism so that the third pressing part is pressed against the upper surface of the workpiece to be shaped or the fourth pressing part is pressed against the lower surface of the workpiece to be shaped.
For the sake of simpler structure and low cost, preferably, the second shaping member is in a side-mounted U shape, and comprises a third vertical portion located at one side of the workpiece to be shaped, and a second transverse portion and a third transverse portion which are located at two sides of the third vertical portion and are oppositely arranged, wherein the second transverse portion is the third pressing portion, the third transverse portion is the fourth pressing portion, and the third pressing portion or the fourth pressing portion is used as a component connected with the second driving mechanism in a driving manner on the second shaping member.
In order to avoid the influence of shifting during the shaping of the workpiece to be shaped on the shaping effect, the workbench is also provided with at least two pressing mechanisms which are connected with the controller and are propped against the upper surface of the workpiece to be shaped, and the pressing mechanisms are respectively arranged at the two ends of the workpiece to be shaped.
In order to further avoid shifting when the workpiece to be shaped is shaped, the workbench is further provided with at least two clamping mechanisms which are connected with the controller and used for clamping the workpiece to be shaped in the front-back direction, and the clamping mechanisms are respectively arranged at two ends of the workpiece to be shaped.
In order to achieve the deformation of the workpiece to be shaped in the front-rear direction, the first measuring mechanism comprises a measuring cylinder with a measuring head, and the measuring head is attached to the front side or the rear side of the workpiece to be shaped and is connected with the controller so as to measure the deformation of the workpiece to be shaped in the front-rear direction.
In order to achieve the deformation of the workpiece to be shaped in the vertical direction, the second measuring mechanism comprises at least two industrial cameras, and each industrial camera is used for measuring different positions of the workpiece to be shaped correspondingly to obtain the deformation of the workpiece to be shaped in the vertical direction.
Compared with the prior art, the utility model has the advantages that: the first measuring mechanism for measuring the deformation of the workpiece to be shaped in the front-rear direction, the first shaping mechanism for shaping the workpiece to be shaped in the front-rear direction, the second measuring mechanism for measuring the deformation of the workpiece to be shaped in the front-rear direction and the second shaping mechanism for shaping the workpiece to be shaped in the front-rear direction are arranged, so that the controller automatically controls the shaping of the workpiece to be shaped in the front, rear, upper and lower directions, the workpiece meets the design requirement, and the working efficiency is improved.
Drawings
FIG. 1 is a control block diagram of a control system of a shaping device in an embodiment of the present utility model;
FIG. 2 is a schematic structural diagram of a shaping device according to an embodiment of the present utility model;
FIG. 3 is a partially exploded view of FIG. 2;
FIG. 4 is an enlarged view of FIG. 2 at A;
fig. 5 is an enlarged view at B in fig. 2.
Detailed Description
The utility model is described in further detail below with reference to the embodiments of the drawings.
As shown in fig. 1 to 5, the control system of the shaping apparatus in the present embodiment includes a table 1, a positioning mechanism 2, a measuring mechanism, a pressing mechanism 5, and a shaping mechanism. The positioning mechanism 2, the measuring mechanism, the pressing mechanism 5 and the shaping mechanism are all arranged on the workbench 1, the positioning mechanism 2 is used for positioning the workpiece 3 to be shaped, the measuring mechanism is used for measuring the deformation of the workpiece 3 to be shaped after being positioned, the pressing mechanism 5 is used for pressing the workpiece 3 to be shaped, and the shaping mechanism is used for shaping the workpiece 3 to be shaped.
The positioning mechanism 2 in this embodiment is at least 2 positioning pins and is located at two ends of the workpiece 3 to be shaped.
Since an external force is applied to the workpiece 3 to be shaped when the workpiece 3 to be shaped is shaped, and the workpiece 3 to be shaped is deformed to achieve the purpose of shaping, the workpiece 3 to be shaped is shifted to avoid the action of the external force, so as to affect the shaping effect of the workpiece 3 to be shaped, the pressing mechanism 5 in this embodiment includes a pressing mechanism 51 connected with the controller 7 and pressing against the upper surface of the workpiece 3 to be shaped, and a clamping mechanism 52 connected with the controller 7 and used for clamping the workpiece 3 to be shaped in the front-rear direction, and the pressing mechanism 51 and the clamping mechanism 52 are at least two and are respectively disposed at two ends of the workpiece 3 to be shaped. The pressing mechanism 51 and the clamping mechanism 52 may be of the prior art, for example: the compacting or clamping is performed by means of an air cylinder, and it is well known to those skilled in the art how to achieve compacting and clamping of the workpiece 3 to be shaped, and the structure will not be described in detail here.
As shown in fig. 1, the measuring mechanism in the present embodiment includes a first measuring mechanism 41 for measuring the deformation amount of the workpiece 3 to be shaped in the front-rear direction and a second measuring mechanism 42 for measuring the deformation amount of the workpiece 3 to be shaped in the up-down direction; next, the shaping mechanism includes a first shaping mechanism 61 for shaping the front-rear direction of the workpiece 3 to be shaped and a second shaping mechanism 62 for shaping the up-down direction of the workpiece 3 to be shaped; further included is a controller 7 electrically connected to each of the first measuring mechanism 41, the second measuring mechanism 42, the first shaping mechanism 61, and the second shaping mechanism 62, the controller 7 being configured to: the first shaping mechanism 61 and the second shaping mechanism 62 are controlled to shape the shaping amount of the workpiece 3 to be shaped, respectively, based on the measurement results of the first measuring mechanism 41 and the second measuring mechanism 42.
The first measuring mechanism 41 in this embodiment includes a measuring cylinder having a measuring head 411, and the measuring head 411 is attached to the rear side of the workpiece 3 to be shaped and connected to the controller 7 to measure the deformation amount of the workpiece 3 to be shaped in the front-rear direction. In addition, the second measuring mechanism 42 includes at least two industrial cameras 421, and each industrial camera 421 respectively measures different positions of the workpiece 3 to be shaped to obtain deformation amounts of the workpiece 3 to be shaped in the up-down direction. As shown in fig. 3, in the present embodiment, two positioning holes 31 with the same height are provided in the length direction of the workpiece 3 to be shaped, so that each industrial camera 421 is correspondingly provided to irradiate one of the positioning holes 31, so that the vertical offset of 2 positioning holes 31 is checked by two industrial cameras 421, and the offset is the deformation of the workpiece 3 to be shaped in the vertical direction.
In order to implement automatic control shaping, the first shaping mechanism 61 includes a first driving mechanism 611 connected to the controller 7 and a first shaping member 612 drivingly connected to the first driving mechanism 611, where the first driving mechanism 611 is a cylinder, and the first shaping member 612 includes a first pressing portion 6121 disposed on a front side of the workpiece 3 to be shaped and a second pressing portion 6122 disposed on a rear side of the workpiece 3 to be shaped, and the first shaping member 612 can move in a front-rear direction of the workpiece 3 to be shaped under a driving force of the first driving mechanism 611 so that the first pressing portion 6121 abuts against the front side of the workpiece 3 to be shaped or the second pressing portion 6122 abuts against the rear side of the workpiece 3 to be shaped. As shown in fig. 2 to 4, the first shaping member 612 in this embodiment is U-shaped, and includes a first transverse portion 6123 located below the workpiece 3 to be shaped, and a first vertical portion and a second vertical portion disposed on two sides of the first transverse portion 6123 and disposed opposite to each other, where the first vertical portion is the first pressing portion 6121, the second vertical portion is the second pressing portion 6122, and the second pressing portion 6122 is a component on the first shaping member 612 and connected to the first driving mechanism 611 in a driving manner. Therefore, the U-shaped structure is used as the shaping piece, so that the shaping piece is simpler in structure and low in cost, the workpiece to be shaped can be limited, and the shaping effect is improved.
Similarly, the second shaping mechanism 62 includes a second driving mechanism 621 connected to the controller 7 and a second shaping member 622 drivingly connected to the second driving mechanism 621, the second driving mechanism 621 is a cylinder, the second shaping member 622 includes a third pressing portion 6221 disposed above the workpiece 3 to be shaped and a fourth pressing portion 6222 disposed below the workpiece 3 to be shaped, and the second shaping member 622 is movable in the up-down direction of the workpiece 3 to be shaped by the driving force of the second driving mechanism 621 to enable the third pressing portion 6221 to abut against the upper surface of the workpiece 3 to be shaped or the fourth pressing portion 6222 to abut against the lower surface of the workpiece 3 to be shaped. As shown in fig. 2, 3 and 5, the second shaping member 622 in this embodiment is in a side U shape, and includes a third vertical portion 6223 located at one side of the workpiece 3 to be shaped, and a second transverse portion and a third transverse portion disposed at two sides of the third vertical portion 6223 and opposite to each other, where the second transverse portion is the third pressing portion 6221, the third transverse portion is the fourth pressing portion 6222, and the third pressing portion 6221 is a component on the second shaping member 622 that is in driving connection with the second driving mechanism 621.
The working process of the shaping device control system is as follows:
step 1, positioning a strip-shaped workpiece 3 to be shaped through a positioning pin;
step 2, detecting data of up-down offset of 2 positioning holes 31 by two industrial cameras 421, and then returning the positioning pins;
step 3, controlling the pressing mechanism 51 to descend so as to press the workpiece 3 to be shaped;
step 4, combining the detection results of the two industrial cameras 421, controlling the second shaping member 622 to lift for multiple times, so as to make the second shaping member 622 act to keep the third pressing portion 6221 pressing against the upper surface of the workpiece 3 to be shaped or the fourth pressing portion 6222 pressing against the lower surface of the workpiece 3 to be shaped, thereby making the shaping of the workpiece 3 to be shaped in the up-down direction meet the requirement;
and 5, controlling the clamping mechanism 52 to act so as to fix the front and rear directions of the workpiece 3 to be shaped, and measuring the front and rear direction offset of one side of the product by the measuring cylinder, so that the first shaping piece 612 is controlled to act according to the front and rear direction offset, and the front and rear direction shaping of the workpiece 3 to be shaped is achieved.
Claims (9)
1. A control system for a shaping device, comprising:
a work table (1);
the positioning mechanism (2) is arranged on the workbench (1) and is used for positioning the workpiece (3) to be shaped;
the measuring mechanism is arranged on the workbench (1) and is used for measuring the deformation of the positioned workpiece (3) to be shaped;
the pressing mechanism (5) is arranged on the workbench (1) and is used for pressing the workpiece (3) to be shaped; and
the shaping mechanism is arranged on the workbench (1) and is used for shaping the pressed workpiece (3) to be shaped;
the method is characterized in that: the measuring mechanism comprises a first measuring mechanism (41) for measuring the deformation of the workpiece (3) to be shaped in the front-back direction and a second measuring mechanism (42) for measuring the deformation of the workpiece (3) to be shaped in the up-down direction;
the shaping mechanism comprises a first shaping mechanism (61) for shaping the front-back direction of the workpiece (3) to be shaped and a second shaping mechanism (62) for shaping the vertical direction of the workpiece (3) to be shaped;
the control system of the shaping device further comprises a controller (7) electrically connected to the first measuring mechanism (41), the second measuring mechanism (42), the first shaping mechanism (61) and the second shaping mechanism (62), wherein the controller (7) is configured to: according to the measurement results of the first measuring mechanism (41) and the second measuring mechanism (42), the shaping amount of the workpiece (3) to be shaped by the first shaping mechanism (61) and the second shaping mechanism (62) is controlled respectively.
2. The control system of a shaping device according to claim 1, wherein: the first shaping mechanism (61) comprises a first driving mechanism (611) connected with the controller (7) and a first shaping piece (612) connected with the first driving mechanism (611) in a driving mode, the first shaping piece (612) comprises a first pressing portion (6121) arranged on the front side of the workpiece (3) to be shaped and a second pressing portion (6122) arranged on the rear side of the workpiece (3) to be shaped, and the first shaping piece (612) can move in the front-rear direction of the workpiece (3) to be shaped under the driving force of the first driving mechanism (611) so that the first pressing portion (6121) can be abutted against the front side of the workpiece (3) to be shaped or the second pressing portion (6122) can be abutted against the rear side of the workpiece (3) to be shaped.
3. The control system of a shaping device according to claim 2, characterized in that: the first shaping piece (612) is U-shaped and comprises a first transverse portion (6123) located above or below the workpiece (3) to be shaped, and a first vertical portion and a second vertical portion which are arranged on two sides of the first transverse portion (6123) and are oppositely arranged, wherein the first vertical portion is the first pressing portion (6121), the second vertical portion is the second pressing portion (6122), and the first pressing portion (6121) or the second pressing portion (6122) is used as a component connected with the first driving mechanism (611) in a driving mode on the first shaping piece (612).
4. A control system for a shaping device according to claim 3, characterized in that: the second shaping mechanism (62) comprises a second driving mechanism (621) connected with the controller (7) and a second shaping piece (622) connected with the second driving mechanism (621) in a driving mode, the second shaping piece (622) comprises a third pressing portion (6221) arranged above the workpiece (3) to be shaped and a fourth pressing portion (6222) arranged below the workpiece (3) to be shaped, and the second shaping piece (622) can move in the up-down direction of the workpiece (3) to be shaped under the driving force of the second driving mechanism (621) so that the third pressing portion (6221) can be abutted against the upper surface of the workpiece (3) to be shaped or the fourth pressing portion (6222) can be abutted against the lower surface of the workpiece (3) to be shaped.
5. The control system of a shaping device according to claim 4, wherein: the second shaping piece (622) is in a side-mounted U-shape and comprises a third vertical portion (6223) located on one side of the workpiece (3) to be shaped, and a second transverse portion and a third transverse portion which are arranged on two sides of the third vertical portion (6223) and are oppositely arranged, the second transverse portion is the third pressing portion (6221), the third transverse portion is the fourth pressing portion (6222), and the third pressing portion (6221) or the fourth pressing portion (6222) serves as a component connected with the second shaping piece (622) in a driving mode.
6. The control system of a shaping device according to any one of claims 1-5, wherein: the pressing mechanism (5) comprises pressing mechanisms (51) which are connected with the controller (7) and are pressed against the upper surface of the workpiece (3) to be shaped, and the number of the pressing mechanisms (51) is at least two and the pressing mechanisms are respectively arranged at two ends of the workpiece (3) to be shaped.
7. The control system of a shaping device according to claim 6, wherein: the pressing mechanism (5) further comprises clamping mechanisms (52) which are connected with the controller (7) and used for clamping the workpiece (3) to be shaped in the front-back direction, and the number of the clamping mechanisms (52) is at least two and the clamping mechanisms are respectively arranged at two ends of the workpiece (3) to be shaped.
8. The control system of a shaping device according to claim 7, wherein: the first measuring mechanism (41) comprises a measuring cylinder with a measuring head (411), and the measuring head (411) is attached to the front side or the rear side of the workpiece (3) to be shaped and is connected with the controller (7) so as to measure the deformation of the workpiece (3) to be shaped in the front-rear direction.
9. The control system of a shaping device according to claim 8, wherein: the second measuring mechanism (42) comprises at least two industrial cameras (421), and each industrial camera (421) respectively measures different positions of the workpiece (3) to be shaped so as to obtain deformation of the workpiece (3) to be shaped in the up-down direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321025809.0U CN219817563U (en) | 2023-04-28 | 2023-04-28 | Control system of shaping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321025809.0U CN219817563U (en) | 2023-04-28 | 2023-04-28 | Control system of shaping device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219817563U true CN219817563U (en) | 2023-10-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321025809.0U Active CN219817563U (en) | 2023-04-28 | 2023-04-28 | Control system of shaping device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219817563U (en) |
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2023
- 2023-04-28 CN CN202321025809.0U patent/CN219817563U/en active Active
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