CN219792946U - Internal support stable biological fermentation tank - Google Patents
Internal support stable biological fermentation tank Download PDFInfo
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- CN219792946U CN219792946U CN202321317661.8U CN202321317661U CN219792946U CN 219792946 U CN219792946 U CN 219792946U CN 202321317661 U CN202321317661 U CN 202321317661U CN 219792946 U CN219792946 U CN 219792946U
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Abstract
Description
技术领域Technical field
本实用新型涉及发酵设备技术领域,尤其涉及一种内部支撑稳固型生物发酵罐。The utility model relates to the technical field of fermentation equipment, in particular to a biological fermentation tank with stable internal support.
背景技术Background technique
发酵罐是微生物在发酵过程中生长、繁殖和形成产品的外部环境装置,微生物的生长需大量发出热量,对于微生物一般最优的生长温度在20-30摄氏度左右,超过温度将容易造成细胞菌种的死亡,因此在工作过程中,需人为的将温度控制在许可范围内,因此发酵罐内多设置冷却器,同时发酵罐内还需要设置搅拌轴,用于提高冷却效果,由于部分发酵罐为满足生产需要,罐体较高,而较长的搅拌轴均存在支撑强度不足的问题,长期使用,容易发生损坏,市面常见解决方法是在搅拌轴远离驱动机构的一端与罐体内侧壁之间设置一组支撑,用于支撑搅拌轴下端,相比较以往搅拌轴只固定一端的形式确实提高了一定的使用寿命,但是长轴上一般设置有搅拌叶,搅拌叶在搅拌的过程中处于受力的状态且有时候受力大小不一样,而该改进结构上下两端固定中间不固定仍然容易出现搅拌轴位于两固定端之间的悬空部分出现弯曲,最终导致损坏;The fermentation tank is an external environment device for microorganisms to grow, reproduce and form products during the fermentation process. The growth of microorganisms requires a large amount of heat. The optimal growth temperature for microorganisms is generally around 20-30 degrees Celsius. Exceeding the temperature will easily cause bacterial growth. death, so during the work process, the temperature needs to be artificially controlled within the permitted range. Therefore, a cooler is often installed in the fermentation tank. At the same time, a stirring shaft needs to be installed in the fermentation tank to improve the cooling effect. Since some fermentation tanks are To meet production needs, the tank body is taller, and the longer mixing shaft has the problem of insufficient support strength. It is easy to be damaged after long-term use. A common solution on the market is to place a gap between the end of the mixing shaft away from the driving mechanism and the inner wall of the tank. A set of supports is provided to support the lower end of the mixing shaft. Compared with the previous form of fixing only one end of the mixing shaft, the service life is indeed improved to a certain extent. However, there are generally stirring blades on the long shaft, and the stirring blades are under stress during the mixing process. state and sometimes the magnitude of the force is different, and the improved structure is fixed at the upper and lower ends and is not fixed in the middle, it is still easy for the suspended part of the mixing shaft between the two fixed ends to bend, eventually leading to damage;
综上所述,有必要针对生物发酵罐内部支撑结构进行改进,以提升稳固性。To sum up, it is necessary to improve the internal support structure of the biofermenter to improve its stability.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种内部支撑稳固型生物发酵罐。The purpose of this utility model is to propose a stable internal support biological fermentation tank in order to solve the shortcomings existing in the prior art.
为了实现上述目的,本实用新型采用了如下技术方案:一种内部支撑稳固型生物发酵罐,包括罐体、冷却管、转轴以及多组搅拌杆,所述罐体下壁固定连接有多组用于支撑的支撑脚,所述罐体上壁且靠近前壁位置固定连接有用于进料的进料口,所述罐体下壁固定连接有用于出料的出料口,所述罐体上壁且位于进料口后方固定连接有座圈,所述转轴转动连接在罐体内部,所述转轴上端贯穿罐体上壁并伸入至座圈内部,所述座圈上设置有用于驱动转轴旋转的驱动组件,所述罐体内侧上壁与内侧下壁之间通过转动结构转动连接有用于保护转轴的保护管,所述保护管与转轴之间设置有多组用于内部支撑的支撑结构,所述保护管外壁设置有用于提高强度的加强结构。In order to achieve the above purpose, the utility model adopts the following technical solution: a stable internal support biological fermentation tank, including a tank, a cooling pipe, a rotating shaft and multiple sets of stirring rods. The lower wall of the tank is fixedly connected with multiple sets of stirring rods. On the support legs of the support, the upper wall of the tank is fixedly connected to an inlet for feeding materials and close to the front wall, and the lower wall of the tank is fixedly connected to an outlet for discharging materials. The wall is fixedly connected to a seat ring behind the feed port. The rotating shaft is rotatably connected inside the tank. The upper end of the rotating shaft penetrates the upper wall of the tank and extends into the inside of the seat ring. The seat ring is provided with a drive shaft for driving the rotating shaft. A rotating drive assembly. A protective tube for protecting the rotating shaft is rotatably connected between the inner upper wall and the inner lower wall of the tank through a rotating structure. There are multiple sets of support structures for internal support between the protective tube and the rotating shaft. , the outer wall of the protection tube is provided with a reinforcing structure for improving strength.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述驱动组件包括驱动电机、联轴器,所述驱动电机固定连接在座圈上壁,所述驱动电机伸出轴伸入至座圈内部,所述联轴器固定连接在驱动电机伸出轴端部与转轴伸入至座圈内部的一端之间。The drive assembly includes a drive motor and a coupling. The drive motor is fixedly connected to the upper wall of the seat ring. The extension shaft of the drive motor extends into the inside of the seat ring. The coupling is fixedly connected to the extension shaft of the drive motor. Between the end and the end of the rotating shaft extending into the inside of the seat ring.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述转动结构包括两组转动座,两组所述转动座分别固定连接在罐体内侧上壁和内侧下壁,所述转轴贯穿两组转动座并与之转动连接,所述保护管转动连接在两组转动座之间且位于转轴外侧。The rotating structure includes two sets of rotating seats. The two sets of rotating seats are respectively fixedly connected to the inner upper wall and the inner lower wall of the tank. The rotating shaft penetrates the two sets of rotating seats and is rotationally connected to them. The protective tube is rotationally connected. Between the two sets of rotating seats and outside the rotating shaft.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述支撑结构包括多组固定环,多组所述固定环呈上下分布依次固定连接在转轴外壁,多组所述固定环外壁均与保护管内侧壁固定连接。The support structure includes multiple sets of fixed rings. The multiple sets of fixed rings are distributed up and down and fixedly connected to the outer wall of the rotating shaft. The outer walls of the multiple sets of fixed rings are all fixedly connected to the inner wall of the protection tube.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述搅拌杆贯穿保护管外壁后与固定环外壁螺纹连接。The stirring rod penetrates the outer wall of the protective tube and is threadedly connected to the outer wall of the fixed ring.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述加强结构包括多组加强筋,多组所述加强筋以保护管圆心为中心呈圆周等分分布在保护管外壁,多组所述加强筋长度方向均与保护管轴心线平行。The reinforcing structure includes multiple sets of reinforcing ribs. The multiple sets of reinforcing ribs are equally distributed on the outer wall of the protective tube with the center of the circle of the protective tube as the center. The length direction of the multiple sets of reinforcing ribs is parallel to the axis of the protective tube.
本实用新型具有如下有益效果:The utility model has the following beneficial effects:
1、与现有技术相比,该内部支撑稳固型生物发酵罐,在转轴外壁套设通过两组转动座转动连接的保护管,并在保护管内侧壁与转轴外壁之间设置多组固定环,搅拌杆贯穿保护管后螺纹连接在固定环外壁,搅拌杆搅拌受力时,通过保护管、固定环以及转轴共同受力,大大提升了转轴的强度,避免了搅拌杆受力不均匀时发生变形的情况,提升了内部支撑稳固性。1. Compared with the existing technology, this internally supported biological fermentation tank with stable internal support is equipped with a protective tube connected by two sets of rotating seats on the outer wall of the rotating shaft, and multiple sets of fixed rings are provided between the inner wall of the protective tube and the outer wall of the rotating shaft. , the stirring rod penetrates the protective tube and is threadedly connected to the outer wall of the fixed ring. When the stirring rod is stirred and stressed, the protective tube, fixed ring and rotating shaft are jointly stressed, which greatly improves the strength of the rotating shaft and avoids the occurrence of uneven force on the stirring rod. The deformed state improves the stability of the internal support.
2、与现有技术相比,该内部支撑稳固型生物发酵罐,在保护管外壁设置多组加强筋,多组加强筋沿着保护管长度方向分布,当保护管受力时,加强筋可提供支撑,大大提升保护管本体的强度,提升对转轴的保护作用。2. Compared with the existing technology, this internally supported biological fermentation tank with stable internal support is provided with multiple sets of reinforcing ribs on the outer wall of the protective tube. The multiple sets of reinforcing ribs are distributed along the length of the protective tube. When the protective tube is stressed, the reinforcing ribs can Provide support, greatly improve the strength of the protective tube body, and improve the protection of the rotating shaft.
附图说明Description of the drawings
图1为本实用新型提出的一种内部支撑稳固型生物发酵罐的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of a biological fermentation tank with stable internal support proposed by the utility model;
图2为本实用新型提出的一种内部支撑稳固型生物发酵罐的罐体内部局部结构剖视图;Figure 2 is a cross-sectional view of the internal structure of a biological fermentation tank with stable internal support proposed by the utility model;
图3为本实用新型提出的一种内部支撑稳固型生物发酵罐的保护管、固定环以及转轴连接结构局部俯视示意图。Figure 3 is a partial top view of the protective tube, fixed ring and rotating shaft connection structure of a biological fermentation tank with stable internal support proposed by the present invention.
图例说明:illustration:
1、罐体;2、座圈;3、驱动电机;4、进料口;5、出料口;6、支撑脚;7、联轴器;8、转轴;9、固定环;10、保护管;11、加强筋;12、搅拌杆;13、转动座。1. Tank body; 2. Seat ring; 3. Drive motor; 4. Feed port; 5. Discharge port; 6. Supporting feet; 7. Coupling; 8. Rotating shaft; 9. Fixed ring; 10. Protection Pipe; 11. Reinforcing ribs; 12. Stirring rod; 13. Rotating base.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
参照图1到图3,本实用新型提供的一种内部支撑稳固型生物发酵罐:包括罐体1、冷却管、转轴8以及多组搅拌杆12,罐体1下壁固定连接有多组用于支撑的支撑脚6,罐体1上壁且靠近前壁位置固定连接有用于进料的进料口4,罐体1下壁固定连接有用于出料的出料口5,发酵时,物料从进料口4进入,发酵完成后从出料口5出料,出料口5位于罐体1底部偏心处;Referring to Figures 1 to 3, the utility model provides a biological fermentation tank with stable internal support: it includes a tank 1, a cooling pipe, a rotating shaft 8 and multiple sets of stirring rods 12. The lower wall of the tank 1 is fixedly connected with multiple sets of stirring rods. Based on the support legs 6, the upper wall of the tank 1 is fixedly connected to an inlet 4 for feeding materials close to the front wall, and the lower wall of the tank 1 is fixedly connected to an outlet 5 for discharging materials. During fermentation, the material Enter from the feed port 4, and after the fermentation is completed, the material will be discharged from the discharge port 5. The discharge port 5 is located eccentrically at the bottom of the tank 1;
罐体1上壁且位于进料口4后方固定连接有座圈2,转轴8转动连接在罐体1内部,转轴8上端贯穿罐体1上壁并伸入至座圈2内部,座圈2上设置有用于驱动转轴8旋转的驱动组件,驱动组件包括驱动电机3、联轴器7,驱动电机3固定连接在座圈2上壁,驱动电机3伸出轴伸入至座圈2内部,联轴器7固定连接在驱动电机3伸出轴端部与转轴8伸入至座圈2内部的一端之间,发酵时,通过冷却管对罐体1内进行降温,并通过驱动电机3旋转,带动转轴8和搅拌杆12旋转,搅动物料,使得降温更加均匀,避免局部过热;A seat ring 2 is fixedly connected to the upper wall of the tank 1 and located behind the feed port 4. A rotating shaft 8 is rotatably connected inside the tank 1. The upper end of the rotating shaft 8 penetrates the upper wall of the tank 1 and extends into the inside of the seat ring 2. The seat ring 2 There is a driving assembly for driving the rotating shaft 8 to rotate. The driving assembly includes a driving motor 3 and a coupling 7. The driving motor 3 is fixedly connected to the upper wall of the seat ring 2. The driving motor 3 extends out of the shaft and extends into the inside of the seat ring 2. The coupling The shaft device 7 is fixedly connected between the end of the extended shaft of the drive motor 3 and the end of the rotating shaft 8 extending into the inside of the seat ring 2. During fermentation, the inside of the tank 1 is cooled through the cooling pipe and rotated by the drive motor 3. Drive the rotating shaft 8 and the stirring rod 12 to rotate and stir the materials to make the cooling more uniform and avoid local overheating;
罐体1内侧上壁与内侧下壁之间通过转动结构转动连接有用于保护转轴8的保护管10,转动结构包括两组转动座13,两组转动座13分别固定连接在罐体1内侧上壁和内侧下壁,转轴8贯穿两组转动座13并与之转动连接,保护管10转动连接在两组转动座13之间且位于转轴8外侧,保护管10与转轴8处于同轴线;A protective tube 10 for protecting the rotating shaft 8 is rotatably connected between the inner upper wall and the inner lower wall of the tank 1 through a rotating structure. The rotating structure includes two sets of rotating seats 13, and the two sets of rotating seats 13 are respectively fixedly connected to the inner side of the tank 1. wall and the inner lower wall, the rotating shaft 8 passes through the two sets of rotating seats 13 and is rotationally connected with them. The protective tube 10 is rotationally connected between the two groups of rotating seats 13 and is located outside the rotating shaft 8. The protective tube 10 and the rotating shaft 8 are coaxial;
保护管10与转轴8之间设置有多组用于内部支撑的支撑结构,支撑结构包括多组固定环9,多组固定环9呈上下分布依次固定连接在转轴8外壁,多组固定环9外壁均与保护管10内侧壁固定连接,搅拌杆12贯穿保护管10外壁后与固定环9外壁螺纹连接,搅拌杆12搅拌受力时,通过保护管10、固定环9以及转轴8形成一个整体的受力部分,使得搅拌杆12受力不均时转轴8不会产生弯曲,通过保护管10和固定环9对转轴8进行支撑,形成稳固的内部支撑;There are multiple sets of support structures for internal support between the protection tube 10 and the rotating shaft 8. The support structures include multiple sets of fixed rings 9. The multiple sets of fixed rings 9 are distributed up and down and are sequentially fixedly connected to the outer wall of the rotating shaft 8. The multiple sets of fixed rings 9 The outer walls are all fixedly connected to the inner wall of the protective tube 10. The stirring rod 12 penetrates the outer wall of the protective tube 10 and is threadedly connected to the outer wall of the fixed ring 9. When the stirring rod 12 is stirred and stressed, the protective tube 10, the fixed ring 9 and the rotating shaft 8 form a whole. The force-bearing part prevents the rotating shaft 8 from bending when the stirring rod 12 is unevenly stressed. The rotating shaft 8 is supported by the protective tube 10 and the fixed ring 9 to form a stable internal support;
保护管10外壁设置有用于提高强度的加强结构,加强结构包括多组加强筋11,多组加强筋11以保护管10圆心为中心呈圆周等分分布在保护管10外壁,多组加强筋11长度方向均与保护管10轴心线平行,通过多组加强筋11可显著提升保护管10自身抗弯折强度。The outer wall of the protective tube 10 is provided with a reinforcing structure for improving strength. The reinforcing structure includes multiple sets of reinforcing ribs 11 . The multiple sets of reinforcing ribs 11 are equally distributed around the outer wall of the protective tube 10 with the center of the protective tube 10 as the center. The multiple sets of reinforcing ribs 11 The length direction is parallel to the axis of the protective tube 10 , and the multiple sets of reinforcing ribs 11 can significantly increase the bending strength of the protective tube 10 itself.
工作原理:发酵时,物料从进料口4进入,发酵完成后从出料口5出料,出料口5位于罐体1底部偏心处,通过冷却管对罐体1内进行降温,并通过驱动电机3旋转,带动转轴8和搅拌杆12旋转,搅动物料,使得降温更加均匀,避免局部过热,保护管10与转轴8处于同轴线,搅拌杆12搅拌受力时,通过保护管10、固定环9以及转轴8形成一个整体的受力部分,使得搅拌杆12受力不均时转轴8不会产生弯曲,通过保护管10和固定环9对转轴8进行支撑,形成稳固的内部支撑,通过多组加强筋11可显著提升保护管10自身抗弯折强度。Working principle: During fermentation, the material enters from the feed port 4. After the fermentation is completed, the material is discharged from the discharge port 5. The discharge port 5 is located eccentrically at the bottom of the tank 1. The inside of the tank 1 is cooled through the cooling pipe and passed through The drive motor 3 rotates, driving the rotating shaft 8 and the stirring rod 12 to rotate, stirring the materials, making the cooling more even, and avoiding local overheating. The protective tube 10 and the rotating shaft 8 are on the same axis. When the stirring rod 12 is stirred and stressed, the protective tube 10, The fixed ring 9 and the rotating shaft 8 form an integral force-bearing part, so that the rotating shaft 8 will not bend when the mixing rod 12 is unevenly stressed. The rotating shaft 8 is supported by the protective tube 10 and the fixed ring 9 to form a stable internal support. Multiple sets of reinforcing ribs 11 can significantly improve the bending resistance of the protective tube 10 itself.
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it is still possible to modify the technical solutions recorded in the foregoing embodiments, or to perform equivalent substitutions on some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model, All should be included in the protection scope of this utility model.
Claims (6)
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