CN219606001U - An integrated gearbox housing - Google Patents
An integrated gearbox housing Download PDFInfo
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- CN219606001U CN219606001U CN202320507235.4U CN202320507235U CN219606001U CN 219606001 U CN219606001 U CN 219606001U CN 202320507235 U CN202320507235 U CN 202320507235U CN 219606001 U CN219606001 U CN 219606001U
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Abstract
Description
技术领域technical field
本实用新型涉及车辆技术领域,特别涉及一种集成式变速箱壳体。The utility model relates to the technical field of vehicles, in particular to an integrated gearbox housing.
背景技术Background technique
现在的变速箱主轴端盖、导油环、副轴端盖、油泵、制动器总成、分离拨叉支座、油路、气路多数都是单独安装在变速器壳体上,设计零件多,外观不够美观,气管油管外接安装漏油漏气故障多,分离拨叉支座需要单独固定,装配工时较多难度较大。Most of the current gearbox main shaft end cover, oil guide ring, countershaft end cover, oil pump, brake assembly, separation fork support, oil circuit, and air circuit are installed separately on the transmission case, and there are many design parts. It is not beautiful enough, and there are many oil and gas leakage faults in the external installation of the air pipe and oil pipe. The separation fork support needs to be fixed separately, and the assembly time is more and more difficult.
实用新型内容Utility model content
为了解决变速箱壳体零部件安装配复杂、易漏油漏气等问题,本实用新型提供了一种集成式变速箱壳体,采用的技术方案如下:In order to solve the problems such as complex installation and matching of gearbox casing components, oil leakage and air leakage, the utility model provides an integrated gearbox casing, and the adopted technical scheme is as follows:
一种集成式变速箱壳体,其特征在于,包括变速箱壳体主体,所述变速箱壳体主体上设置有主轴孔、油泵总成安装孔以及制动器安装孔;An integrated gearbox housing, characterized in that it includes a gearbox housing body, and the gearbox housing body is provided with a spindle hole, an oil pump assembly installation hole, and a brake installation hole;
所述主轴孔上下贯穿分布,外侧设置有主轴外进油口,主轴孔内设置有主轴内进油口,所述主轴外进油口与主轴内进油口之间通过主轴进油道相连,并且主轴孔下端还设置有主轴溢油槽;The main shaft hole runs through the upper and lower sides, the outer side is provided with the main shaft oil inlet, and the main shaft hole is provided with the main shaft inner oil inlet, and the main shaft outer oil inlet and the main shaft inner oil inlet are connected through the main shaft oil inlet. And the lower end of the main shaft hole is also provided with a main shaft oil overflow groove;
所述油泵总成安装孔上端有盖,外侧设置有油泵外吸油口,内部设置有油泵内吸油口,油泵外吸油口与油泵内吸油口通过油泵吸油道相连,变速箱壳体主体下端面还设置有与油泵总成安装孔相连的油泵主出油槽和油泵副出油槽;There is a cover at the upper end of the installation hole of the oil pump assembly, the outer oil suction port of the oil pump is arranged on the outside, and the inner oil suction port of the oil pump is arranged inside, the outer oil suction port of the oil pump is connected with the inner oil suction port of the oil pump through the oil pump oil suction channel, and the lower end surface of the main body of the transmission case is also The oil pump main oil outlet groove and the oil pump auxiliary oil outlet groove connected with the installation hole of the oil pump assembly are provided;
变速箱壳体主体下端面设置有主轴和制动器进油槽,所述主轴和制动器进油槽与主轴进油口和油泵主出油槽均连通;The lower end surface of the gearbox housing main body is provided with a main shaft and a brake oil inlet groove, and the main shaft and brake oil inlet groove are connected with the main shaft oil inlet and the main oil outlet groove of the oil pump;
所述制动器安装孔上端有盖,外侧设置有制动器进油槽,内部下端设置有制动器溢油槽,所述制动器进油槽与主轴和制动器进油槽相连;The upper end of the brake installation hole has a cover, the outer side is provided with a brake oil inlet groove, and the inner lower end is provided with a brake oil overflow groove, and the brake oil inlet groove is connected with the main shaft and the brake oil inlet groove;
另外,所述变速器壳体主体上方还固定连接有分离叉轴凸台,所述分离叉轴凸台上设置有分离叉轴凸台轴孔。In addition, a separation fork shaft boss is fixedly connected above the main body of the transmission case, and a separation fork shaft boss shaft hole is arranged on the separation fork shaft boss.
优选的,所述制动器安装孔内部上端的变速器壳体主体上还设置有制动器内进气口,制动器安装孔外侧设置有制动器外进气口,制动器内进气口与制动器外进气口通过制动器气路相连,所述制动器气路设置于变速器壳体主体内部。Preferably, the main body of the transmission housing at the upper end of the brake installation hole is also provided with an inner brake air inlet, and an outer brake air inlet is arranged outside the brake installation hole, and the brake inner air inlet and the brake outer air inlet pass through the brake The gas circuit is connected, and the brake gas circuit is arranged inside the main body of the transmission case.
优选的,所述变速箱壳体主体上固定连接有气路凸台,所述气路凸台设置于制动器安装孔外侧,制动器气路设置于气路凸台内。Preferably, an air passage boss is fixedly connected to the main body of the gearbox housing, the air passage boss is arranged outside the brake installation hole, and the brake air passage is arranged inside the air passage boss.
优选的,所述主轴孔上方设置有油封孔,油封孔上方设置有主轴端盖安装面。Preferably, an oil seal hole is provided above the spindle hole, and a spindle end cover installation surface is provided above the oil seal hole.
本实用新型的有益效果在于:The beneficial effects of the utility model are:
本技术方案将主轴端盖、制动器端盖、油泵盖、分离拨叉支座以及油路气路集成设置在变速箱壳体上,变速箱装配简单快捷,同时可以有效降低油路和气路故障率。This technical solution integrates the main shaft end cover, brake end cover, oil pump cover, separation shift fork support and oil circuit and air circuit on the gearbox housing. The gearbox assembly is simple and fast, and can effectively reduce the failure rate of oil circuit and air circuit. .
附图说明Description of drawings
图1为本实用新型结构示意图Fig. 1 is the structural representation of the utility model
图2为本实用新型安装下侧视图Fig. 2 is the lower side view of the installation of the utility model
图3为A-A剖视图Figure 3 is a cross-sectional view of A-A
图4为B-B剖视图Figure 4 is a cross-sectional view of B-B
图5为C-C剖视图Figure 5 is a sectional view of C-C
图6为变速箱壳体装配状态下的剖视图Figure 6 is a cross-sectional view of the gearbox housing in an assembled state
图7为分离拨叉安装结构示意图Figure 7 is a schematic diagram of the installation structure of the separation fork
其中,1-变速箱壳体主体,2-分离叉轴凸台,3-分离叉轴凸台轴孔,4-主轴端盖安装面,5-主轴孔,6-油封孔,7-气路工艺孔,8-气路凸台,9-油泵外吸油口,10-油泵内吸油口,11-油泵总成安装孔,12-油泵主出油槽,13-油泵副出油槽,14-主轴和制动器进油槽,15-主轴外进油口,16-主轴内进油口,17-主轴溢油槽,18-制动器进油槽,19-制动器溢油槽,20-制动器安装孔,21-制动器外进气口,22-制动器内进气口,23-油泵吸油道,24-主轴进油道,25-制动器气路,26-制动器总成,27-主轴,28-油封,29-主轴端盖,30-油泵总成,31-分离拨叉。Among them, 1-gearbox housing main body, 2-separation fork shaft boss, 3-separation fork shaft boss shaft hole, 4-spindle end cover mounting surface, 5-spindle hole, 6-oil seal hole, 7-gas path Process hole, 8-gas path boss, 9-external oil suction port of oil pump, 10-inner oil suction port of oil pump, 11-installation hole of oil pump assembly, 12-main oil outlet groove of oil pump, 13-auxiliary oil outlet groove of oil pump, 14-spindle and Brake oil inlet groove, 15-spindle outer oil inlet, 16-spindle inner oil inlet, 17-spindle oil overflow groove, 18-brake oil inlet groove, 19-brake oil overflow groove, 20-brake installation hole, 21-brake outer Air inlet, 22-Brake inner air inlet, 23-Oil pump oil suction passage, 24-Spindle oil inlet passage, 25-Brake air circuit, 26-Brake assembly, 27-Spindle, 28-Oil seal, 29-Spindle end cover , 30-oil pump assembly, 31-separation shift fork.
具体实施方式Detailed ways
下面将参照附图更详细地描述本公开的示例性实施例。虽然附图中显示了本公开的示例性实施例,然而应当理解,可以以各种形式实现本公开而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了能够更透彻地理解本公开,并且能够将本公开的范围完整的传达给本领域的技术人员。Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided for more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.
在实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于视图方向或位置关系,仅是为了便于描述实用新型,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对实用新型的限制。In the description of the utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. is based on the view direction or positional relationship, and is only for the convenience of describing the utility model, rather than indicating or implying that the device or element referred to must have a specific orientation , are constructed and operated in a specific orientation and therefore cannot be construed as limitations on the utility model.
如图1-5所示的集成式变速箱壳体,包括变速箱壳体主体1,变速箱壳体主体1呈异形板状结构,中部设置有主轴孔5,右侧设置有油泵总成安装孔11,左侧设置有制动器安装孔20。The integrated transmission case shown in Figure 1-5 includes a main body 1 of the transmission case. The main body 1 of the transmission case is a special-shaped plate structure, with a main shaft hole 5 in the middle and an oil pump assembly installed on the right side. The hole 11 is provided with a brake mounting hole 20 on the left side.
主轴孔5上下贯穿分布,上方外侧设置有同轴分布的油封孔6,油封孔6上端端面为主轴端盖安装面4,主轴孔5下端设置有主轴溢油槽17,主轴孔5外侧的变速箱壳体主体1下端面设置有主轴外进油口15,主轴孔5内部设置有主轴内进油口16,如图3所示,主轴外进油口15与主轴内进油口16通过主轴进油道24相连通。The main shaft hole 5 runs through the upper and lower sides, and an oil seal hole 6 with coaxial distribution is arranged on the outer side of the upper part. The lower end surface of the main body 1 of the box housing is provided with a main shaft outer oil inlet 15, and the inside of the main shaft hole 5 is provided with a main shaft inner oil inlet 16, as shown in Figure 3, the main shaft outer oil inlet 15 and the main shaft inner oil inlet 16 pass through the main shaft The oil inlet passages 24 communicate with each other.
油泵总成安装孔11上端有盖,变速箱壳体主体1下端面上设置有位于油泵总成安装孔11外侧的油泵外吸油口9,油泵总成安装孔11内部设置有油泵内吸油口10,如图4所示,油泵外吸油口9与油泵内吸油口10通过油泵吸油道23相连通,油泵总成安装孔11下端连接有油泵主出油槽12和油泵副出油槽13。The upper end of the oil pump assembly mounting hole 11 is covered, and the lower end surface of the gearbox housing main body 1 is provided with an oil pump external oil suction port 9 located outside the oil pump assembly mounting hole 11, and an oil pump internal oil suction port 10 is arranged inside the oil pump assembly mounting hole 11. , as shown in Figure 4, the oil pump external oil suction port 9 is connected with the oil pump internal oil suction port 10 through the oil pump oil suction channel 23, and the lower end of the oil pump assembly mounting hole 11 is connected with the oil pump main oil outlet groove 12 and the oil pump auxiliary oil outlet groove 13.
变速箱壳体主体1的下端面还设置有主轴和制动器进油槽14,主轴和制动器进油槽14位于主轴外进油口15和油泵主出油槽14之间,并且两端分别与二者相连通。The lower end surface of the gearbox housing main body 1 is also provided with a main shaft and brake oil inlet groove 14, the main shaft and brake oil inlet groove 14 is located between the main shaft outer oil inlet 15 and the oil pump main oil outlet groove 14, and the two ends are respectively connected with the two .
制动器安装孔20上端有盖,外侧设置有用于和制动器相连的制动器进油槽18,制动器进油槽18与主轴外进油口15相连通,制动器安装孔20下端连接有制动器溢油槽19,另外,制动器安装孔20上端盖内壁设置有制动器内进气口22,外侧固定连接有气路凸台8,气路凸台8内部设置有制动器气路25,如图5所示,制动器气路25一端为位于变速箱壳体主体1下端面的制动器外进气口21,另一端则延伸至制动器安装孔20上方,并制动器气路25与制动器内进气口22相连通,另外,制动器气路25位于制动器安装孔20上方的一端为一体铸造成型的气路工艺孔7,加工后封堵。The upper end of the brake installation hole 20 has a cover, and the outer side is provided with a brake oil inlet groove 18 for connecting with the brake. The brake oil inlet groove 18 communicates with the oil inlet 15 outside the main shaft, and the lower end of the brake installation hole 20 is connected with a brake oil overflow groove 19. In addition, The inner wall of the upper end cover of the brake mounting hole 20 is provided with a brake inner air inlet 22, and the outer side is fixedly connected with an air path boss 8, and the inside of the air path boss 8 is provided with a brake air path 25, as shown in Figure 5, one end of the brake air path 25 It is the brake outer air inlet 21 located on the lower end surface of the main body of the gearbox housing 1, and the other end extends to the top of the brake installation hole 20, and the brake air passage 25 communicates with the brake inner air inlet 22. In addition, the brake air passage 25 One end above the brake mounting hole 20 is an integrally cast gas path process hole 7, which is blocked after processing.
如图6和图7所示,主轴27安装于主轴孔5内,主轴端盖29与主轴端盖安装面4固定连接,油封28安装在油封孔6内,油泵总成30安装于油泵总成安装孔11内,制动器总成26安装于制动器安装孔20内,分离拨叉31通过分离叉轴凸台轴孔3与分离叉轴凸台2相连。As shown in Figures 6 and 7, the main shaft 27 is installed in the main shaft hole 5, the main shaft end cover 29 is fixedly connected with the main shaft end cover installation surface 4, the oil seal 28 is installed in the oil seal hole 6, and the oil pump assembly 30 is installed in the oil pump assembly In the installation hole 11 , the brake assembly 26 is installed in the brake installation hole 20 , and the separation shift fork 31 is connected with the separation fork shaft boss 2 through the separation fork shaft boss hole 3 .
本装置工作原理如下:The working principle of this device is as follows:
油泵工作时通过油泵外吸油口9从变速箱内部吸油,从油泵内吸油口10进入油泵总成30,油泵工作加压,分两路将有压油打出,主油路通过油泵主出油槽12流出,副油路通过油泵副出油槽13出油用来给喷淋管注油,主油路从主轴和制动器进油槽14进入,一部分从主轴外进油口15和主轴内进油口16进入主轴油道润滑主轴,另一部分从制动器进油槽18进入制动器,油压过大时从主轴溢油槽17和制动器溢油槽19溢出后进入变速箱内;整车通气时有压气体从制动器外进气口21和制动器内进气口22进入制动器内腔压制动器片工作。When the oil pump is working, the oil is sucked from the inside of the gearbox through the oil suction port 9 outside the oil pump, and enters the oil pump assembly 30 from the oil suction port 10 inside the oil pump. Outflow, the auxiliary oil circuit goes out through the oil pump auxiliary oil outlet groove 13 to fill the spray pipe with oil, the main oil circuit enters from the main shaft and brake oil inlet groove 14, and part of it enters the main shaft from the outer oil inlet 15 of the main shaft and the inner oil inlet 16 of the main shaft The oil passage lubricates the main shaft, and the other part enters the brake from the brake oil inlet groove 18. When the oil pressure is too high, it overflows from the main shaft oil overflow groove 17 and the brake oil overflow groove 19 and then enters the gearbox; when the whole vehicle is ventilated, the pressurized gas enters from the outside of the brake. The air port 21 and the air inlet 22 in the brake enter the inner cavity of the brake to press the brake disc to work.
本装置将将主轴端盖、制动器端盖、油泵盖、分离拨叉支座以及油路气路集成设计,装配简单,有效降低油路气路故障。This device integrates the main shaft end cover, brake end cover, oil pump cover, separation shift fork support and oil circuit and air circuit, which is easy to assemble and effectively reduces the failure of oil circuit and air circuit.
以上所述仅是本实用新型的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进,这些改进也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements can also be made, and these improvements should also be considered It is the protection scope of the utility model.
Claims (4)
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