CN219560585U - Ultrasonic cleaning line for enameled wire - Google Patents
Ultrasonic cleaning line for enameled wire Download PDFInfo
- Publication number
- CN219560585U CN219560585U CN202320299608.3U CN202320299608U CN219560585U CN 219560585 U CN219560585 U CN 219560585U CN 202320299608 U CN202320299608 U CN 202320299608U CN 219560585 U CN219560585 U CN 219560585U
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- tank
- ultrasonic
- cleaning
- blow
- drying
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- 238000004506 ultrasonic cleaning Methods 0.000 title claims abstract description 41
- 239000007788 liquid Substances 0.000 claims abstract description 57
- 238000004140 cleaning Methods 0.000 claims abstract description 40
- 238000000861 blow drying Methods 0.000 claims abstract description 31
- 239000007921 spray Substances 0.000 claims abstract description 31
- 238000003860 storage Methods 0.000 claims abstract description 25
- 238000007664 blowing Methods 0.000 claims abstract description 20
- 238000005507 spraying Methods 0.000 claims abstract description 18
- 238000011010 flushing procedure Methods 0.000 claims abstract description 10
- 238000005485 electric heating Methods 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims description 11
- 230000001680 brushing effect Effects 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 2
- 238000011086 high cleaning Methods 0.000 abstract 1
- 238000001035 drying Methods 0.000 description 8
- 230000006872 improvement Effects 0.000 description 6
- 238000011161 development Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000004083 survival effect Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model relates to an enameled wire ultrasonic cleaning line, wherein a blowing tank, an ultrasonic cleaning tank, a spraying tank and a blow-drying tank are sequentially arranged on a support frame body from front to back; a blow-drying tuyere is arranged in the blowing liquid tank, an ultrasonic liquid storage tank is arranged below the blowing liquid tank, and an electric heating pipe is fixed in the ultrasonic liquid storage tank; an ultrasonic upper vibration plate and an ultrasonic lower vibration plate are arranged in the ultrasonic cleaning tank at intervals up and down, an ultrasonic circulating pump, a blow-drying air pump and a spray flushing pump are arranged below the ultrasonic cleaning tank, and the ultrasonic upper vibration plate and the ultrasonic lower vibration plate are connected to an ultrasonic liquid storage tank through pipelines after passing through the ultrasonic circulating pump; a cleaning liquid return pipe is transversely arranged on the ultrasonic cleaning tank, and the lower end of the cleaning liquid return pipe is connected with a spraying liquid storage tank; a spray nozzle is arranged in the spray tank, and a blow-drying tuyere is arranged in the blow-drying tank; the utility model can provide the ultrasonic cleaning line for the enameled wire, which can quickly remove a large amount of attachments on the surface of the wire, has high cleaning purity of the wire and can quickly dry the wire.
Description
Technical Field
The utility model belongs to the technical field of equipment, and particularly relates to an ultrasonic cleaning line for enameled wires.
Background
With the rapid development of the new energy automobile industry, the enameled wire is divided into copper wires and aluminum wires with the new development opportunity which is also met by a matched motor assembly processing enterprise, and the enameled wire is an important component of the new energy automobile motor, and the wire manufacturer is faced with great technical and processing difficulty due to the higher requirements of an automobile host factory.
In the whole production process of the enameled wire, a plurality of complex procedures are needed, the cleaning procedure is between stretching and painting, and the traditional cleaning is finished through ultrasonic cleaning, but the large-scale expansion is restricted by factors such as large occupied area, high power, low efficiency and the like, so that a centralized batch production mode is difficult to form. Such as: the traditional ultrasonic cleaning only configures bottom cleaning, so that a cleaning blind area often exists, the purpose of thorough cleaning cannot be achieved, and the subsequent painting process is affected. The traditional blow-drying method adopts a simple air knife mode, so that the energy consumption is high, the effect is not ideal, and the phenomenon of non-drying is frequently caused. The traditional technology in the aspect of efficiency can only adapt to the linear speed of 40-50m/min, has obvious difference with the linear speed which is developed to be more than 100m/min at present, and the like, and has influenced the survival and development of enterprises.
Disclosure of Invention
The utility model aims to provide an enameled wire ultrasonic cleaning wire which can quickly remove a large amount of attachments on the surface of a wire, is high in wire cleaning cleanliness and can be quickly dried.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides an enameled wire ultrasonic cleaning line, includes support frame body, feed inlet, blowing groove, weathers tuyere, ultrasonic cleaning groove, spray tank, weathers groove and discharge gate, the front end of support frame body is provided with the feed inlet, the rear end of support frame body is provided with the discharge gate; a conveyor belt is erected between the feeding hole and the discharging hole; the support frame body is provided with a blowing tank, an ultrasonic cleaning tank, a spraying tank and a blow-drying tank from front to back in sequence; a blow-drying tuyere is arranged in the blow-down tank, an ultrasonic liquid storage tank is arranged below the blow-down tank, and an electric heating pipe is fixed in the ultrasonic liquid storage tank; an ultrasonic upper vibration plate and an ultrasonic lower vibration plate are arranged in the ultrasonic cleaning tank at intervals up and down, an ultrasonic circulating pump, a blow-drying air pump and a spray flushing pump are arranged below the ultrasonic cleaning tank, and the ultrasonic upper vibration plate and the ultrasonic lower vibration plate are connected to an ultrasonic liquid storage tank through pipelines after passing through the ultrasonic circulating pump; a cleaning liquid return pipe is transversely arranged on the ultrasonic cleaning tank, and the lower end of the cleaning liquid return pipe is connected with a spraying liquid storage tank; the spray tank is internally provided with a spray nozzle, and the blow-drying tank is internally provided with a blow-drying tuyere.
As a further improvement of the utility model, a brushing mechanism is arranged between the feed inlet and the liquid blowing tank, the brushing mechanism comprises two cleaning brushes, and cleaning nozzles are arranged above the cleaning brushes.
As a further improvement of the utility model, the liquid inlet end of the spray flushing pump sucks the spray liquid from the spray liquid storage tank through a pipeline; the liquid outlet end of the spray flushing pump is connected to the cleaning nozzle and the spray nozzle through a pipeline.
As a further development of the utility model, the drying air pump is connected to the drying air nozzle via an air duct.
As a further improvement of the utility model, an electrical control cabinet is also mounted on the top of the support frame.
As a further improvement of the utility model, a drain valve is also arranged on the side wall of the spraying liquid storage tank.
As a further improvement of the utility model, the bottom of the supporting frame body is provided with adjusting feet at intervals.
Compared with the prior art, the utility model has the beneficial effects that: the technical scheme adopts an integrated design mechanism, and can realize the beneficial technical effects of high efficiency and rapidness in installation and debugging; the technical scheme adopts the upper and lower brush cleaning mechanism which rotates reversely with the wire inlet wire, thereby being beneficial to removing dirt and impurities on the surface; according to the technical scheme, the upper ultrasonic vibration plate and the lower ultrasonic vibration plate are adopted for radiation cleaning, so that no blind area cleaning can be ensured, and the cleaning is more thorough; according to the technical scheme, an up-down high-pressure blow-drying mode is adopted, the angle of the tuyere is adjustable, the water cutting effect is improved, and complete drying is ensured; according to the technical scheme, the liquid storage tank electric heating system is adopted, the temperature required by cleaning is met through pump circulation, and the cleaning effect is improved; according to the technical scheme, the whole machine baking varnish is manufactured, the turnover cover is arranged in the working area, so that the operation and the overhaul are convenient, the layout is reasonable, and the appearance is attractive and elegant.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present utility model.
In the figure: 1. a feed inlet; 2. a brushing mechanism; 3. a liquid blowing tank; 4. blowing the tuyere; 5. an ultrasonic cleaning tank; 6. an electrical control cabinet; 7. an ultrasonic upper vibration plate; 8. an ultrasonic lower vibration plate; 9. a spray tank; 10. spraying a spray pipe; 11. drying the groove; 12. a discharge port; 13. an ultrasonic liquid storage tank; 14. an electric heating tube; 15. an ultrasonic circulation pump; 16. blowing a dry air pump; 17. a spray rinse pump; 18. cleaning a liquid return pipe; 19. spraying a liquid storage tank; 20. a support frame body; 21. a blow-down valve; 22. adjusting the footing; 23. cleaning a hairbrush; 24. cleaning the nozzle; 25. a conveyor belt.
Description of the embodiments
The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1, the present utility model provides a technical solution: the ultrasonic cleaning line for the enameled wire comprises a supporting frame body 20, a feed inlet 1, a liquid blowing tank 3, a blow-drying tuyere 4, an ultrasonic cleaning tank 5, a spraying tank 9, a blow-drying tank 11 and a discharge port 12, wherein the feed inlet 1 is arranged at the front end of the supporting frame body 20, and the discharge port 12 is arranged at the rear end of the supporting frame body 20; a conveyor belt 25 is arranged between the feed inlet 1 and the discharge outlet 12; the supporting frame body 20 is provided with a blowing tank 3, an ultrasonic cleaning tank 5, a spraying tank 9 and a blow-drying tank 11 from front to back in sequence; a blow-drying tuyere 4 is arranged in the blow-drying liquid tank 3, an ultrasonic liquid storage tank 13 is arranged below the blow-drying liquid tank 3, and an electric heating pipe 14 is fixed in the ultrasonic liquid storage tank 13; an ultrasonic upper vibration plate 7 and an ultrasonic lower vibration plate 8 are arranged in the ultrasonic cleaning tank 5 at intervals up and down, an ultrasonic circulating pump 15, a blow-drying air pump 16 and a spray flushing pump 17 are arranged below the ultrasonic cleaning tank 5, and the ultrasonic upper vibration plate 7 and the ultrasonic lower vibration plate 8 are connected to an ultrasonic liquid storage tank 13 through pipelines after passing through the ultrasonic circulating pump 15; a cleaning liquid return pipe 18 is transversely arranged on the ultrasonic cleaning tank 5, and a spraying liquid storage tank 19 is connected to the lower end of the cleaning liquid return pipe 18; a spray nozzle 10 is arranged in the spray tank 9, and a blow-drying tuyere 4 is arranged in the blow-drying tank 11.
A brushing mechanism 2 is further arranged between the feed inlet 1 and the liquid blowing tank 3, the brushing mechanism 2 comprises two cleaning brushes 23, and a cleaning nozzle 24 is arranged above the cleaning brushes 23; the liquid inlet end of the spray flushing pump 17 sucks the spray liquid from the spray liquid storage tank 19 through a pipeline; the liquid outlet end of the spray rinsing pump 17 is connected to the cleaning nozzle 24 and the spray nozzle 10 through pipelines.
The drying air pump 16 is connected to the drying air nozzle 4 through an air pipe; the top of the supporting frame body 20 is also provided with an electrical control cabinet 6; a drain valve 21 is also arranged on the side wall of the spraying liquid storage tank 19; the bottom of the support body 20 is provided with spaced apart adjustment feet 22.
The ultrasonic cleaning line for the enameled wire mainly comprises a brushing mechanism, a liquid blowing tank, an ultrasonic cleaning tank, a spraying tank, a wind cutting section, ultrasonic cleaning and circulating filtration, spraying and flushing and circulating filtration, electric heating, wind cutting and blow-drying and other structures, wherein the brushing mechanism is mainly used for pre-brushing the wire, removing larger or thicker attachments on the surface and reducing the subsequent cleaning pressure; the blowing tank is mainly used for drying the surface of the brush after cleaning, so that the carrying liquid is reduced to the back; the ultrasonic cleaning tank is mainly used for cleaning wires in a secondary efficient and non-blind area mode, and particles and impurities on the surface can be rapidly stripped and removed through high-frequency oscillation of up-down ultrasonic waves, so that the purpose of thorough cleaning is achieved; the spraying tank is mainly used for secondary rinsing after cleaning, so that the residual medicament on the surface of the wire is removed, the liquid mixing or adhesion is reduced, and the quality is improved.
The foregoing is merely a preferred example of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (7)
1. An ultrasonic cleaning line for enameled wires is characterized in that: the automatic blowing device comprises a support frame body (20), a feed inlet (1), a blowing tank (3), a blowing nozzle (4), an ultrasonic cleaning tank (5), a spraying tank (9), a blowing tank (11) and a discharge outlet (12), wherein the feed inlet (1) is arranged at the front end of the support frame body (20), and the discharge outlet (12) is arranged at the rear end of the support frame body (20); a conveyor belt (25) is arranged between the feeding hole (1) and the discharging hole (12); the support frame body (20) is provided with a blowing tank (3), an ultrasonic cleaning tank (5), a spraying tank (9) and a blow-drying tank (11) from front to back in sequence; a blow-drying tuyere (4) is arranged in the blow-drying liquid tank (3), an ultrasonic liquid storage tank (13) is arranged below the blow-drying liquid tank (3), and an electric heating pipe (14) is fixed in the ultrasonic liquid storage tank (13); an ultrasonic upper vibration plate (7) and an ultrasonic lower vibration plate (8) are arranged in the ultrasonic cleaning tank (5) at intervals up and down, an ultrasonic circulating pump (15), a blow-drying air pump (16) and a spray flushing pump (17) are arranged below the ultrasonic cleaning tank (5), and the ultrasonic upper vibration plate (7) and the ultrasonic lower vibration plate (8) are connected to an ultrasonic liquid storage tank (13) through pipelines after passing through the ultrasonic circulating pump (15); a cleaning liquid return pipe (18) is transversely arranged on the ultrasonic cleaning tank (5), and a spraying liquid storage tank (19) is connected to the lower end of the cleaning liquid return pipe (18); a spray nozzle (10) is arranged in the spray tank (9), and a blow-drying tuyere (4) is arranged in the blow-drying tank (11).
2. The ultrasonic cleaning wire for enameled wires according to claim 1 is characterized in that: a brushing mechanism (2) is further arranged between the feeding port (1) and the liquid blowing groove (3), the brushing mechanism (2) comprises two cleaning brushes (23), and cleaning nozzles (24) are arranged above the cleaning brushes (23).
3. The ultrasonic cleaning wire for enameled wires according to claim 2 is characterized in that: the liquid inlet end of the spray flushing pump (17) sucks spray liquid from the spray liquid storage tank (19) through a pipeline; the liquid outlet end of the spray flushing pump (17) is connected to the cleaning nozzle (24) and the spray nozzle (10) through pipelines.
4. The ultrasonic cleaning wire for enameled wires according to claim 1 is characterized in that: the blow-drying air pump (16) is connected to the blow-drying air nozzle (4) through an air pipe.
5. The ultrasonic cleaning wire for enameled wires according to claim 1 is characterized in that: an electrical control cabinet (6) is further arranged at the top of the supporting frame body (20).
6. The ultrasonic cleaning wire for enameled wires according to claim 1 is characterized in that: a drain valve (21) is also arranged on the side wall of the spraying liquid storage tank (19).
7. The ultrasonic cleaning wire for enameled wires according to claim 1 is characterized in that: the bottom of the supporting frame body (20) is provided with adjusting feet (22) at intervals.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320299608.3U CN219560585U (en) | 2023-02-23 | 2023-02-23 | Ultrasonic cleaning line for enameled wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320299608.3U CN219560585U (en) | 2023-02-23 | 2023-02-23 | Ultrasonic cleaning line for enameled wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219560585U true CN219560585U (en) | 2023-08-22 |
Family
ID=87652501
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320299608.3U Active CN219560585U (en) | 2023-02-23 | 2023-02-23 | Ultrasonic cleaning line for enameled wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219560585U (en) |
-
2023
- 2023-02-23 CN CN202320299608.3U patent/CN219560585U/en active Active
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| GR01 | Patent grant |