CN219484447U - Gear hobbing tool for automobile flywheel - Google Patents
Gear hobbing tool for automobile flywheel Download PDFInfo
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- CN219484447U CN219484447U CN202320116582.4U CN202320116582U CN219484447U CN 219484447 U CN219484447 U CN 219484447U CN 202320116582 U CN202320116582 U CN 202320116582U CN 219484447 U CN219484447 U CN 219484447U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域technical field
本实用新型涉及飞轮加工工装技术领域,具体为一种汽车飞轮滚齿工装。The utility model relates to the technical field of flywheel processing tooling, in particular to an automobile flywheel gear hobbing tooling.
背景技术Background technique
飞轮具有较大转动惯量,由于发动机各个缸的做功是不连续的,所以发动机转速也是变化的。当发动机转速增高时,飞轮的动能增加,把能量贮蓄起来;当发动机转速降低时,飞轮动能减少,把能量释放出来。飞轮可以用来减少发动机运转过程的速度波动。汽车用飞轮总成在加工飞轮本体信号齿工序时,为节省成本、确保质量和提高生产率,往往采用专用的加工工装进行工件的定位和夹紧。The flywheel has a large moment of inertia. Since the work of each cylinder of the engine is discontinuous, the engine speed also changes. When the engine speed increases, the kinetic energy of the flywheel increases to store energy; when the engine speed decreases, the kinetic energy of the flywheel decreases to release energy. A flywheel can be used to reduce speed fluctuations during engine operation. In order to save costs, ensure quality and improve productivity, when the flywheel assembly for automobiles is processing the signal teeth of the flywheel body, special processing tools are often used for positioning and clamping of the workpiece.
现有的汽车飞轮滚齿工装结构简单,缺乏对飞轮的快速固定结构,不便于对飞轮进行快速固定,影响加工效率,且现有的汽车飞轮滚齿工装缺乏自动旋转支撑结构,不便于对飞轮的加工位置进行调整,进一步影响了加工效率,给人们的使用过程带来了一定的不利影响,为此,我们提出一种汽车飞轮滚齿工装。The existing automotive flywheel gear hobbing tool has a simple structure and lacks a fast fixing structure for the flywheel, which is not convenient for fast fixing the flywheel, which affects the processing efficiency, and the existing automotive flywheel gear hobbing tool lacks an automatic rotation support structure, which is not convenient for the flywheel The adjustment of the processing position further affects the processing efficiency and brings certain adverse effects to people's use process. Therefore, we propose an automobile flywheel gear hobbing tool.
实用新型内容Utility model content
本实用新型针对上述现有技术的存在的问题,提供一种汽车飞轮滚齿工装。The utility model aims at the problems of the above-mentioned prior art, and provides an automobile flywheel gear hobbing tool.
本实用新型通过以下技术手段实现解决上述技术问题的:The utility model realizes solving above-mentioned technical problem by following technical means:
一种汽车飞轮滚齿工装,包括基座,所述基座的下端外表面固定安装有固定脚,所述基座的前端外表面设置有控制面板,所述基座的上端外表面设置有自动旋转支撑结构,所述自动旋转支撑结构的上端外表面设置有用于提高飞轮固定便捷性的螺旋定位夹持固定装置,所述螺旋定位夹持固定装置包括连接块,所述连接块的上端外表面固定安装有螺纹安装柱,所述螺纹安装柱的外圈设置有防滑垫块和螺母定位套,所述螺母定位套位于防滑垫块的上方,所述螺母定位套的外圈固定安装有转把,所述螺母定位套的下端外表面设置有防滑夹块。An automobile flywheel gear hobbing tool, comprising a base, the outer surface of the lower end of the base is fixed with fixed feet, the outer surface of the front end of the base is provided with a control panel, and the outer surface of the upper end of the base is provided with an automatic Rotating support structure, the outer surface of the upper end of the automatic rotating support structure is provided with a screw positioning clamping and fixing device for improving the convenience of fixing the flywheel, the screw positioning clamping and fixing device includes a connecting block, and the outer surface of the upper end of the connecting block A threaded mounting column is fixedly installed, the outer ring of the threaded mounting column is provided with an anti-slip pad and a nut positioning sleeve, the nut positioning sleeve is located above the anti-slip pad, and the outer ring of the nut positioning sleeve is fixedly installed with a handle , the outer surface of the lower end of the nut positioning sleeve is provided with an anti-slip clamping block.
进一步的,所述螺纹安装柱与连接块的上端外表面固定连接,所述防滑垫块与螺纹安装柱的外圈固定连接,且所述防滑垫块与连接块的上端外表面固定连接,所述螺母定位套与螺纹安装柱的外圈螺纹连接,所述转把与螺母定位套的外表面固定连接,所述防滑夹块与螺母定位套的下端外表面固定连接,且所述防滑夹块通过螺母定位套与防滑垫块活动连接。Further, the threaded mounting column is fixedly connected to the outer surface of the upper end of the connecting block, the anti-skid pad is fixedly connected to the outer ring of the threaded mounting column, and the anti-slip pad is fixedly connected to the upper outer surface of the connecting block, so The nut positioning sleeve is threadedly connected to the outer ring of the threaded mounting column, the handle is fixedly connected to the outer surface of the nut positioning sleeve, the anti-slip clamp block is fixedly connected to the lower end outer surface of the nut positioning sleeve, and the anti-slip clamp block The nut positioning sleeve is flexibly connected with the anti-skid pad.
进一步的,所述自动旋转支撑结构包括电机安装座,所述电机安装座的内部设置有驱动电机,所述驱动电机的输出轴的另一端设置有转轴,所述转轴的外圈与电机安装座的上端外表面中部之间设置有轴承座,所述转轴的另一端设置有连接环,所述连接环的上端外表面设置有放置座。Further, the automatic rotation support structure includes a motor mounting seat, a driving motor is arranged inside the motor mounting seat, and a rotating shaft is provided at the other end of the output shaft of the driving motor, and the outer ring of the rotating shaft and the motor mounting seat A bearing seat is provided between the middle part of the outer surface of the upper end of the rotating shaft, a connecting ring is provided at the other end of the rotating shaft, and a placement seat is provided on the outer surface of the upper end of the connecting ring.
进一步的,所述驱动电机与电机安装座的内表面固定连接,所述转轴与驱动电机的输出轴固定连接,所述转轴通过轴承座与电机安装座的上端外表面中部活动连接,所述转轴的另一端通过连接环与放置座的下端外表面固定连接,且所述放置座通过转轴和驱动电机的输出轴与基座活动连接。Further, the drive motor is fixedly connected to the inner surface of the motor mounting seat, the rotating shaft is fixedly connected to the output shaft of the driving motor, and the rotating shaft is movably connected to the middle part of the upper outer surface of the motor mounting seat through a bearing seat, and the rotating shaft The other end of the connecting ring is fixedly connected with the outer surface of the lower end of the placement seat, and the placement seat is movably connected with the base through the rotating shaft and the output shaft of the drive motor.
进一步的,所述螺旋定位夹持固定装置与放置座的上端外表面固定连接,且所述螺旋定位夹持固定装置通过自动旋转支撑结构与基座活动连接。Further, the screw positioning clamping fixture is fixedly connected to the upper outer surface of the placement seat, and the spiral positioning clamping fixture is movably connected to the base through an automatic rotating support structure.
进一步的,所述固定脚与基座的下端外表面固定连接,所述控制面板与基座的前端外表面固定连接,所述控制面板与驱动电机电性连接。Further, the fixed feet are fixedly connected to the outer surface of the lower end of the base, the control panel is fixedly connected to the outer surface of the front end of the base, and the control panel is electrically connected to the driving motor.
有益效果Beneficial effect
与现有技术相比,本实用新型提供了一种汽车飞轮滚齿工装,具备以下有益效果:Compared with the prior art, the utility model provides an automobile flywheel gear hobbing tool, which has the following beneficial effects:
1、该一种汽车飞轮滚齿工装,通过设置有螺旋定位夹持固定装置,结构简单,操作便捷,大大提高了对飞轮加工固定的便捷性,提高工作效率,还可以提高飞轮固定的稳固性,解决了现有的汽车飞轮滚齿工装结构简单,缺乏对飞轮的快速固定结构,不便于对飞轮进行快速固定,影响加工效率的问题。1. This kind of gear hobbing tool for automobile flywheel is provided with a screw positioning clamping and fixing device, which has a simple structure and convenient operation, greatly improves the convenience of processing and fixing the flywheel, improves work efficiency, and can also improve the stability of the flywheel fixing The method solves the problem that the existing automobile flywheel gear hobbing tool has a simple structure, lacks a fast fixing structure for the flywheel, is not convenient for fast fixing the flywheel, and affects processing efficiency.
2、该一种汽车飞轮滚齿工装,通过设置有自动旋转支撑结构,在需要对飞轮的滚齿加工位置进行调整时,通过控制面板启动驱动电机后,驱动电机的输出轴转动后带动转轴旋转,从而带动上端的放置座的飞轮自动转动,从而实现对飞轮的滚齿加工位置进行自动调整,结构简单,操作便捷,大大提高了对飞轮滚齿加工位置调整的便捷性,不需要频繁对飞轮进行拆装固定,进一步提高了飞轮滚齿加工的效率。2. This kind of gear hobbing tool for automobile flywheel is equipped with an automatic rotating support structure. When the hobbing position of the flywheel needs to be adjusted, after the drive motor is started through the control panel, the output shaft of the drive motor rotates to drive the shaft to rotate. , so as to drive the flywheel on the upper end of the placement seat to rotate automatically, thereby realizing automatic adjustment of the hobbing position of the flywheel. The structure is simple and the operation is convenient, which greatly improves the convenience of adjusting the hobbing position of the flywheel, and does not require frequent adjustment of the flywheel. Disassembly and assembly are carried out to further improve the efficiency of flywheel gear hobbing.
附图说明Description of drawings
图1为本实用新型一种汽车飞轮滚齿工装的整体平面结构示意图。Fig. 1 is a schematic diagram of the overall plane structure of a gear hobbing tool for an automobile flywheel according to the present invention.
图2为本实用新型一种汽车飞轮滚齿工装的螺旋定位夹持固定装置的整体平面结构示意图。Fig. 2 is a schematic diagram of the overall plane structure of a helical positioning, clamping and fixing device of an automobile flywheel gear hobbing tool of the present invention.
图3为本实用新型一种汽车飞轮滚齿工装的自动旋转支撑结构的整体平面结构示意图。Fig. 3 is a schematic diagram of the overall planar structure of an automatic rotating support structure of an automobile flywheel gear hobbing tool of the present invention.
图中:1、基座;2、固定脚;3、控制面板;4、螺旋定位夹持固定装置;5、连接块;6、螺纹安装柱;7、防滑垫块;8、螺母定位套;9、转把;10、防滑夹块;11、自动旋转支撑结构;12、电机安装座;13、驱动电机;14、转轴;15、轴承座;16、连接环;17、放置座。In the figure: 1. Base; 2. Fixed feet; 3. Control panel; 4. Screw positioning clamping and fixing device; 5. Connecting block; 6. Thread mounting column; 7. Anti-skid pad; 9. Turning handle; 10. Anti-skid clamp; 11. Automatic rotating support structure; 12. Motor mount; 13. Driving motor; 14. Rotating shaft; 15. Bearing seat; 16. Connecting ring; 17. Placement seat.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model more clear, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments are some embodiments of the present utility model, but not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1-图3所示,一种汽车飞轮滚齿工装,包括基座1,基座1的下端外表面固定安装有固定脚2,基座1的前端外表面设置有控制面板3,基座1的上端外表面设置有自动旋转支撑结构11,自动旋转支撑结构11的上端外表面设置有用于提高飞轮固定便捷性的螺旋定位夹持固定装置4,螺旋定位夹持固定装置4包括连接块5,连接块5的上端外表面固定安装有螺纹安装柱6,螺纹安装柱6的外圈设置有防滑垫块7和螺母定位套8,螺母定位套8位于防滑垫块7的上方,螺母定位套8的外圈固定安装有转把9,螺母定位套8的下端外表面设置有防滑夹块10。As shown in Figures 1-3, a gear hobbing tool for an automobile flywheel comprises a base 1, the outer surface of the lower end of the base 1 is fixedly equipped with a fixed foot 2, and the outer surface of the front end of the base 1 is provided with a control panel 3. The outer surface of the upper end of the seat 1 is provided with an automatic rotation support structure 11, and the outer surface of the upper end of the automatic rotation support structure 11 is provided with a screw positioning clamping and fixing device 4 for improving the convenience of fixing the flywheel. The screw positioning clamping and fixing device 4 includes a connecting block 5. The outer surface of the upper end of the connecting block 5 is fixedly installed with a threaded mounting column 6, and the outer ring of the threaded mounting column 6 is provided with an anti-skid pad 7 and a nut positioning sleeve 8, and the nut positioning sleeve 8 is located above the anti-slip pad 7, and the nut is positioned The outer ring of the sleeve 8 is fixedly equipped with a turning handle 9, and the outer surface of the lower end of the nut positioning sleeve 8 is provided with an anti-slip clamping block 10.
螺纹安装柱6与连接块5的上端外表面固定连接,防滑垫块7与螺纹安装柱6的外圈固定连接,且防滑垫块7与连接块5的上端外表面固定连接,螺母定位套8与螺纹安装柱6的外圈螺纹连接,转把9与螺母定位套8的外表面固定连接,防滑夹块10与螺母定位套8的下端外表面固定连接,且防滑夹块10通过螺母定位套8与防滑垫块7活动连接。The threaded mounting column 6 is fixedly connected with the upper end outer surface of the connecting block 5, the anti-slip spacer 7 is fixedly connected with the outer ring of the threaded mounting column 6, and the anti-slip spacer 7 is fixedly connected with the upper end outer surface of the connecting block 5, and the nut positioning sleeve 8 It is threadedly connected with the outer ring of the threaded mounting column 6, the handle 9 is fixedly connected with the outer surface of the nut positioning sleeve 8, the anti-skid clamp block 10 is fixedly connected with the lower end outer surface of the nut positioning sleeve 8, and the anti-slip clamp block 10 passes through the nut positioning sleeve 8 is movably connected with antiskid pad 7.
自动旋转支撑结构11包括电机安装座12,电机安装座12的内部设置有驱动电机13,驱动电机13的输出轴的另一端设置有转轴14,转轴14的外圈与电机安装座12的上端外表面中部之间设置有轴承座15,转轴14的另一端设置有连接环16,连接环16的上端外表面设置有放置座17。The automatic rotation support structure 11 includes a motor mounting base 12, a driving motor 13 is arranged inside the motor mounting base 12, and a rotating shaft 14 is arranged at the other end of the output shaft of the driving motor 13, and the outer ring of the rotating shaft 14 is in contact with the upper end of the motor mounting base 12. A bearing seat 15 is arranged between the middle parts of the surfaces, a connecting ring 16 is arranged at the other end of the rotating shaft 14 , and a placement seat 17 is arranged on the outer surface of the upper end of the connecting ring 16 .
驱动电机13与电机安装座12的内表面固定连接,转轴14与驱动电机13的输出轴固定连接,转轴14通过轴承座15与电机安装座12的上端外表面中部活动连接,转轴14的另一端通过连接环16与放置座17的下端外表面固定连接,且放置座17通过转轴14和驱动电机13的输出轴与基座1活动连接。The driving motor 13 is fixedly connected to the inner surface of the motor mounting base 12, the rotating shaft 14 is fixedly connected to the output shaft of the driving motor 13, the rotating shaft 14 is movably connected to the middle part of the upper outer surface of the motor mounting base 12 through the bearing seat 15, and the other end of the rotating shaft 14 The connecting ring 16 is fixedly connected to the outer surface of the lower end of the placement base 17 , and the placement base 17 is flexibly connected to the base 1 through the rotating shaft 14 and the output shaft of the drive motor 13 .
螺旋定位夹持固定装置4与放置座17的上端外表面固定连接,且螺旋定位夹持固定装置4通过自动旋转支撑结构11与基座1活动连接。The screw positioning clamping fixture 4 is fixedly connected to the upper outer surface of the placement base 17 , and the spiral positioning clamping fixture 4 is movably connected to the base 1 through the automatic rotating support structure 11 .
固定脚2与基座1的下端外表面固定连接,控制面板3与基座1的前端外表面固定连接,控制面板3与驱动电机13电性连接。The fixed feet 2 are fixedly connected to the outer surface of the lower end of the base 1 , the control panel 3 is fixedly connected to the outer surface of the front end of the base 1 , and the control panel 3 is electrically connected to the driving motor 13 .
工作原理working principle
首先将飞轮的中部穿入螺纹安装柱6,使得飞轮与防滑垫块7贴紧,将螺母定位套8转入螺纹安装柱6上后转动转把9,螺母定位套8在螺纹安装柱6上转动后可以带动防滑夹块10下压,直至防滑夹块10将飞轮与防滑垫块7进行夹持固定,完成对飞轮的快速固定,结构简单,操作便捷,大大提高了对飞轮加工固定的便捷性,提高工作效率,还可以提高飞轮固定的稳固性。在需要对飞轮的滚齿加工位置进行调整时,通过控制面板3启动驱动电机13后,驱动电机13的输出轴转动后带动转轴14旋转,从而带动上端的放置座17的飞轮自动转动,从而实现对飞轮的滚齿加工位置进行自动调整,结构简单,操作便捷,大大提高了对飞轮滚齿加工位置调整的便捷性,不需要频繁对飞轮进行拆装固定,进一步提高了飞轮滚齿加工的效率。First, insert the middle part of the flywheel into the threaded mounting column 6, so that the flywheel and the anti-skid pad 7 are tightly attached, turn the nut positioning sleeve 8 onto the threaded mounting column 6, and then turn the handle 9, and the nut positioning sleeve 8 is on the threaded mounting column 6 After the rotation, the anti-slip clamping block 10 can be driven down until the anti-slip clamping block 10 clamps and fixes the flywheel and the anti-slip pad 7 to complete the fast fixing of the flywheel. The structure is simple and the operation is convenient, which greatly improves the convenience of processing and fixing the flywheel. Sex, improve work efficiency, and can also improve the stability of the flywheel fixed. When the hobbing position of the flywheel needs to be adjusted, after the drive motor 13 is started through the control panel 3, the output shaft of the drive motor 13 rotates to drive the rotating shaft 14 to rotate, thereby driving the flywheel on the upper end of the placement seat 17 to rotate automatically, thereby realizing The gear hobbing position of the flywheel is automatically adjusted, the structure is simple, and the operation is convenient, which greatly improves the convenience of adjusting the gear hobbing position of the flywheel. It does not need to disassemble and fix the flywheel frequently, which further improves the efficiency of the gear hobbing process of the flywheel. .
需要说明的是,在本文中,诸如第一和第二(一号、二号)等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second (number one, number two), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between such entities or operations. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model.
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