CN219466528U - A small concrete mixing device - Google Patents
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- CN219466528U CN219466528U CN202320637758.0U CN202320637758U CN219466528U CN 219466528 U CN219466528 U CN 219466528U CN 202320637758 U CN202320637758 U CN 202320637758U CN 219466528 U CN219466528 U CN 219466528U
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Abstract
Description
技术领域technical field
本实用新型涉及混凝土搅拌技术领域,尤其涉及一种小型混凝土搅拌装置。The utility model relates to the technical field of concrete mixing, in particular to a small concrete mixing device.
背景技术Background technique
混凝土是指由胶凝材料将集料胶结成整体的工程复合材料的统称,通常讲的混凝土一词是指用水泥作胶凝材料,砂、石作集料,与水按一定比例配合,经搅拌而得的水泥混凝土,也称普通混凝土,它广泛应用于土木工程,为方便在小空间内拌合使用混凝土物料,需要使用一种小型混凝土搅拌装置对原料进行快速搅拌。Concrete refers to the collective name of engineering composite materials that use cementitious materials to cement aggregates into a whole. The term concrete usually refers to the use of cement as cementitious material, sand and stone as aggregates, and water in a certain proportion. The cement concrete obtained by mixing is also called ordinary concrete. It is widely used in civil engineering. In order to mix and use concrete materials in a small space, it is necessary to use a small concrete mixing device to quickly mix the raw materials.
现有的技术公开了公开号为:CN211842554U一种道路使用的小型混凝土搅拌装置,包括搅拌桶,搅拌桶两侧设有搅拌机箱和漏料斗,搅拌桶上侧设有进料口,搅拌桶下侧第一凸台,第一凸台右侧设有第一转轴,搅拌桶下侧设有小车,小车上侧设有支撑座,支撑座设有第一转动座,第一转动座与第一转轴转动连接,第一凸台设有挡块,第一凸台设有通槽,第一凸台与支撑座之间设有限位固定机构,支撑座设有第二转动座,第二转动座转动连接有第二转轴,第二转轴固定连接有撬杆,支撑座设有L形挡杆,撬杆一端固定连接有顶杆,撬杆另一端固定连接有连杆,连杆固定连接有推杆,小车左侧设有刹车机构。The prior art discloses that the publication number is: CN211842554U, a small-scale concrete mixing device for road use, comprising a mixing tank, mixing tank both sides are provided with a mixer box and a leak hopper, the upper side of the mixing tank is provided with a feed inlet, and the mixing tank is lower The first boss on the side, the first rotating shaft is arranged on the right side of the first boss, the trolley is arranged on the lower side of the mixing barrel, the supporting seat is arranged on the upper side of the trolley, the supporting seat is provided with a first rotating seat, and the first rotating seat and the first The rotating shaft is rotatably connected, the first boss is provided with a stopper, the first boss is provided with a through groove, a limit fixing mechanism is provided between the first boss and the supporting seat, the supporting seat is provided with a second rotating seat, and the second rotating seat The rotation is connected with a second rotating shaft, and the second rotating shaft is fixedly connected with a pry bar. The support seat is provided with an L-shaped stop bar. There is a brake mechanism on the left side of the trolley.
上述实用新型为了保持装置质量轻巧而不添加使用其他复杂的电气机械结构,所以需要工人人工手动进行混凝土物料的卸料作业,频繁多次的手动抬起搅拌筒进行卸料,不仅会大大增加了工人的劳动强度,也会一定程度上降低工人的工作效率。The above-mentioned utility model does not use other complex electrical and mechanical structures in order to keep the device light and light, so workers need to manually unload the concrete materials, and frequently lift the mixing drum manually for unloading, which will not only greatly increase the The labor intensity of workers will also reduce the work efficiency of workers to a certain extent.
我们为此,提出了一种小型混凝土搅拌装置解决上述弊端。For this reason, we have proposed a kind of small-scale concrete mixing device to solve the above-mentioned drawbacks.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种小型混凝土搅拌装置。The purpose of this utility model is to solve the shortcomings in the prior art, and propose a small concrete mixing device.
为了实现上述目的,本实用新型采用了如下技术方案:一种小型混凝土搅拌装置,包括车板、搅拌筒和进出料斗,所述车板顶面固定焊接有安装架,且安装架内侧固定安装有固定轴,所述搅拌筒两侧侧壁中央对称安装有第一轴承,且第一轴承内套接有固定轴,并且固定轴位于搅拌筒内腔部分均匀固定安装有若干个主搅拌桨,所述安装架一侧固定安装有安装座,且安装座上固定安装有伺服电机,并且伺服电机输出端连接安装有驱动轴,所述驱动轴上固定安装有驱动齿轮,所述搅拌筒外壁一端固定安装有齿圈,且齿圈与驱动齿轮相互啮合,所述搅拌筒侧壁连通固定安装有进出料斗,且进出料斗顶端边缘开设有密封槽,所述进出料斗一侧设有安装在搅拌筒侧壁的旋转轴,且旋转轴顶端固定连接有固定块,并且固定块一侧固定焊接有活动板,所述活动板中央固定安装有螺母,且螺母内螺纹套接有调节螺杆,并且调节螺杆底端连接安装有密封盖,所述调节螺杆顶端固定连接有手摇轮,所述密封盖侧壁固定安装有限位环,且限位环底面固定安装有防水密封圈,并且防水密封圈卡嵌在密封槽内。In order to achieve the above purpose, the utility model adopts the following technical scheme: a small concrete mixing device, including a car board, a mixing drum and an inlet and outlet hopper, the top surface of the car board is fixedly welded with a mounting frame, and the inside of the mounting frame is fixedly installed with a The fixed shaft, the first bearing is symmetrically installed in the center of the side walls on both sides of the mixing drum, and the fixed shaft is sleeved in the first bearing, and the fixed shaft is located in the inner cavity of the mixing drum, and several main stirring paddles are evenly fixed and installed, so A mounting seat is fixedly installed on one side of the mounting frame, and a servo motor is fixedly installed on the mounting seat, and a drive shaft is connected to the output end of the servo motor, a drive gear is fixedly installed on the drive shaft, and one end of the outer wall of the mixing drum is fixed. A ring gear is installed, and the ring gear and the driving gear mesh with each other. The side wall of the mixing drum is connected and fixedly installed with an inlet and outlet hopper, and a sealing groove is opened on the top edge of the inlet and outlet hopper. One side of the inlet and outlet hopper is provided with a The rotating shaft of the wall, and the top of the rotating shaft is fixedly connected with a fixed block, and a movable plate is fixedly welded on one side of the fixed block, a nut is fixedly installed in the center of the movable plate, and the internal thread of the nut is sleeved with an adjusting screw, and the bottom of the adjusting screw The end is connected with a sealing cover, the top of the adjusting screw is fixedly connected with a hand wheel, the side wall of the sealing cover is fixed with a limit ring, and the bottom of the limit ring is fixed with a waterproof sealing ring, and the waterproof sealing ring is embedded in the In the sealed groove.
优选的,所述固定轴位于搅拌筒外侧一端固定安装有第一齿轮,所述搅拌筒两侧侧壁对称安装有两组第二轴承,且第二轴承内安装有辅助轴,并且辅助轴位于搅拌筒外侧一端固定安装有第二齿轮,所述第二齿轮与第一齿轮相互啮合,所述辅助轴位于搅拌筒内腔部分均匀固定安装有若干个副搅拌桨,且副搅拌桨与主搅拌桨相互交错。Preferably, the first gear is fixedly installed on one end of the fixed shaft located outside the mixing drum, and two sets of second bearings are symmetrically installed on both side walls of the mixing drum, and an auxiliary shaft is installed in the second bearing, and the auxiliary shaft is located at A second gear is fixedly installed at one end of the outer side of the mixing drum, and the second gear meshes with the first gear. The auxiliary shaft is located in the inner cavity of the mixing drum and is evenly and fixedly installed with several auxiliary stirring paddles, and the auxiliary stirring paddles are connected with the main stirring drum. The paddles are interlaced.
优选的,所述安装架一侧固定安装有控制面板,且控制面板与伺服电机电性连接。Preferably, a control panel is fixedly installed on one side of the installation frame, and the control panel is electrically connected to the servo motor.
优选的,所述车板一侧开设有下料槽,且下料槽位于搅拌筒下方。Preferably, a feeding chute is provided on one side of the vehicle board, and the feeding chute is located under the mixing drum.
优选的,所述安装架一侧固定安装有推把。Preferably, a push handle is fixedly installed on one side of the installation frame.
优选的,所述车板底面四角均匀安装有移动轮。Preferably, four corners of the bottom surface of the vehicle board are evenly equipped with moving wheels.
优选的,所述车板和安装架横截面形状均为凹字型。Preferably, the cross-sectional shapes of the vehicle board and the installation frame are concave.
与现有技术相比,本实用新型的有益效果是;Compared with the prior art, the beneficial effects of the utility model are;
(1)、本实用新型采用了搅拌筒、进出料斗和下料槽,使用时,工人将混凝土物料通过进出料斗倒入搅拌筒内腔当中,然后转动通过固定块连接安装在旋转轴一端的活动板,使活动板移动至进出料斗上方,然后通过手摇轮带动调节螺杆转动,因为调节螺杆与固定安装在活动板中央的螺母相互啮合,且调节螺杆底端连接安装有密封盖,所以随着调节螺杆的转动可带动密封盖向下移动,直至密封盖插接在进出料斗内,且密封盖边缘固定安装的限位环与进出料斗顶端相抵接,并且限位环底面固定安装的防水密封圈卡嵌在进出料斗顶端开设的密封槽内,从而能够保障进出料斗完全密封关闭,不会出现漏料漏水的现象,然后工人通过控制面板启动安装在安装座上的伺服电机带动驱动轴转动,因驱动轴上固定安装的驱动齿轮与搅拌筒外壁一端固定安装的齿圈相互啮合,且固定安装在固定轴套接安装在搅拌筒侧壁中央安装的第一轴承内,所以随着驱动轴的转动可带动搅拌筒绕固定轴转动,而固定轴位于搅拌筒内腔部分均匀固定安装有若干个主搅拌桨,因主搅拌桨相对于搅拌筒内腔的物料相对转动,所以利用主搅拌桨可对搅拌筒内的混凝土物料进行混合搅拌作业,待完成混凝土的搅拌后,工人可通过推把拉动安装架连同安装有移动轮的车板移动至卸料位置,然后通过伺服电机控制搅拌筒的旋转角度,使进出料斗偏向车板上开设的下料槽一侧,然后打开密封盖并移开活动板,再继续转动搅拌筒带动进出料斗开口朝下,即可将搅拌完成的混凝土料从搅拌筒内导出,下料槽防止混凝土物料落在车板上,从而实现了仅使用一个驱动电机而不使用其他复杂的电气机械结构的前提下,即可完成混凝土物料的混合搅拌和自动下料,无需工人人工手动进行混凝土物料的下料,大大降低了工人的劳动强度,提高了其工作效率。(1) The utility model adopts a mixing drum, an in-out hopper and a feeding trough. When in use, workers pour concrete materials into the inner cavity of the mixing drum through the in-out hopper, and then rotate through the fixed block to connect and install on one end of the rotating shaft. plate, so that the movable plate moves to the top of the hopper, and then the adjusting screw is driven by the hand wheel to rotate, because the adjusting screw and the nut fixedly installed in the center of the movable plate are engaged with each other, and the bottom end of the adjusting screw is connected with a sealing cover, so as The rotation of the adjusting screw can drive the sealing cover to move downward until the sealing cover is plugged into the inlet and outlet hopper, and the limit ring fixedly installed on the edge of the seal cover is in contact with the top of the inlet and outlet hopper, and the waterproof sealing ring fixedly installed on the bottom of the limit ring It is embedded in the sealing groove opened on the top of the inlet and outlet hopper, so as to ensure that the inlet and outlet hopper is completely sealed and closed, and there will be no leakage of material and water. Then the worker starts the servo motor installed on the mounting base through the control panel to drive the drive shaft to rotate. The drive gear fixedly installed on the drive shaft meshes with the ring gear fixedly installed at one end of the outer wall of the mixing drum, and is fixedly installed in the first bearing installed in the center of the side wall of the mixing drum through the sleeve of the fixed shaft, so as the drive shaft rotates It can drive the mixing drum to rotate around the fixed shaft, and the fixed shaft is located in the inner cavity of the mixing drum, and several main stirring paddles are evenly fixed and installed. The concrete material in the mixing drum is mixed and stirred. After the concrete mixing is completed, the worker can push the handle and pull the mounting frame together with the vehicle plate installed with the moving wheel to move to the unloading position, and then control the rotation angle of the mixing drum through the servo motor , so that the inlet and outlet hoppers are biased towards the side of the lower trough set up on the vehicle board, then open the sealing cover and remove the movable plate, and then continue to rotate the mixing drum to drive the opening of the inlet and outlet hoppers to face down, and the concrete material that has been stirred can be discharged from the mixing drum The feeding trough prevents the concrete material from falling on the vehicle board, so that the mixing and automatic feeding of the concrete material can be completed without the need for workers under the premise of only using one drive motor without using other complicated electrical and mechanical structures. Manual blanking of concrete materials greatly reduces the labor intensity of workers and improves their work efficiency.
(2)、本实用新型采用了辅助轴和副搅拌桨,如上所述,在对混凝土物料进行搅拌作业时是搅拌筒绕固定轴进行转动,而搅拌筒两侧侧壁上安装的第二轴承内又对称安装有辅助轴,且辅助轴贯穿搅拌筒侧壁一端固定安装有第二齿轮,同时固定轴位于搅拌筒外侧一端固定安装有第一齿轮,且第一齿轮与第二齿轮相互啮合,所以当辅助轴随搅拌筒绕固定轴公转转动时,利用第一齿轮和第二齿轮可带动辅助轴然第二轴承自转转动,则辅助轴位于搅拌筒内腔均匀固定安装的若干个副搅拌桨随之转动,设置的主搅拌桨与副搅拌桨相互交错,从而利用主搅拌桨和副搅拌桨能够进一步提高一种小型混凝土搅拌装置的搅拌效率和搅拌质量。(2), the utility model adopts the auxiliary shaft and the auxiliary stirring paddle. As mentioned above, when the concrete material is stirred, the mixing drum rotates around the fixed shaft, and the second bearing installed on the side walls of the mixing drum The auxiliary shaft is installed symmetrically inside, and the auxiliary shaft runs through the side wall of the mixing drum, and the second gear is fixedly installed at one end, and at the same time, the first gear is fixedly installed at the end of the fixed shaft outside the mixing drum, and the first gear and the second gear are meshed with each other. Therefore, when the auxiliary shaft revolves around the fixed shaft with the mixing drum, the first gear and the second gear can drive the auxiliary shaft and the second bearing rotates on its own, the auxiliary shaft is located in the inner cavity of the mixing drum and is uniformly fixed and installed with several auxiliary stirring paddles As it rotates, the set main stirring paddles and auxiliary stirring paddles intersect each other, so that the mixing efficiency and stirring quality of a small concrete mixing device can be further improved by using the main stirring paddles and the auxiliary stirring paddles.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍。In order to illustrate the embodiments of the utility model or the technical solutions in the prior art more clearly, the following will briefly introduce the accompanying drawings used in the embodiments.
图1为本实用新型提出的一种小型混凝土搅拌装置的结构示意图;Fig. 1 is the structural representation of a kind of small-scale concrete mixing device that the utility model proposes;
图2为本实用新型提出的一种小型混凝土搅拌装置的俯视图;Fig. 2 is the top view of a kind of small concrete mixing device proposed by the utility model;
图3为本实用新型提出的一种小型混凝土搅拌装置的搅拌筒侧视图;Fig. 3 is a side view of a mixing drum of a small concrete mixing device proposed by the utility model;
图4为本实用新型提出的一种小型混凝土搅拌装置的进出料斗侧面剖视图;Fig. 4 is a side sectional view of the inlet and outlet hopper of a small concrete mixing device proposed by the utility model;
图5为本实用新型提出的图1的A处放大图;Fig. 5 is the enlarged view of A place of Fig. 1 that the utility model proposes;
图6为本实用新型提出的图4的B处放大图;Fig. 6 is the enlarged view at the B place of Fig. 4 proposed by the utility model;
图7为本实用新型提出的一种小型混凝土搅拌装置的辅助轴立体图。Fig. 7 is a perspective view of an auxiliary shaft of a small concrete mixing device proposed by the utility model.
图例说明:illustration:
1、车板;2、控制面板;3、第一齿轮;4、第二齿轮;5、安装架;6、搅拌筒;7、主搅拌桨;8、副搅拌桨;9、辅助轴;10、固定轴;11、移动轮;12、进出料斗;13、下料槽;14、齿圈;15、固定块;16、活动板;17、手摇轮;18、旋转轴;19、密封盖;20、安装座;21、伺服电机;22、驱动轴;23、驱动齿轮;24、螺母;25、调节螺杆;26、限位环;27、防水密封圈;28、密封槽;29、第一轴承;30、第二轴承;31、推把。1. Vehicle plate; 2. Control panel; 3. First gear; 4. Second gear; 5. Mounting frame; 6. Mixing drum; 7. Main stirring paddle; , fixed shaft; 11, moving wheel; 12, in and out hopper; 13, feeding chute; 14, ring gear; 15, fixed block; 16, movable plate; 17, hand wheel; 18, rotating shaft; 19, sealing cover ;20, mounting seat; 21, servo motor; 22, drive shaft; 23, drive gear; 24, nut; 25, adjusting screw; 26, limit ring; 27, waterproof sealing ring; 28, sealing groove; 29, the first One bearing; 30, the second bearing; 31, the push handle.
具体实施方式Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚明了,下面结合具体实施方式并参照附图,对本实用新型进一步详细说明。应该理解,这些描述只是示例性的,而并非要限制本实用新型的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本实用新型的概念。In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below in combination with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and not intended to limit the scope of the present invention. In addition, in the following description, descriptions of known structures and technologies are omitted to avoid unnecessarily confusing the concept of the present invention.
请参照图1-7,一种小型混凝土搅拌装置,包括车板1、搅拌筒6和进出料斗12,车板1顶面固定焊接有安装架5,且安装架5内侧固定安装有固定轴10,搅拌筒6两侧侧壁中央对称安装有第一轴承29,且第一轴承29内套接有固定轴10,并且固定轴10位于搅拌筒6内腔部分均匀固定安装有若干个主搅拌桨7,安装架5一侧固定安装有安装座20,且安装座20上固定安装有伺服电机21,并且伺服电机21输出端连接安装有驱动轴22,驱动轴22上固定安装有驱动齿轮23,搅拌筒6外壁一端固定安装有齿圈14,且齿圈14与驱动齿轮23相互啮合,搅拌筒6侧壁连通固定安装有进出料斗12,且进出料斗12顶端边缘开设有密封槽28,进出料斗12一侧设有安装在搅拌筒6侧壁的旋转轴18,且旋转轴18顶端固定连接有固定块15,并且固定块15一侧固定焊接有活动板16,活动板16中央固定安装有螺母24,且螺母24内螺纹套接有调节螺杆25,并且调节螺杆25底端连接安装有密封盖19,调节螺杆25顶端固定连接有手摇轮17,密封盖19侧壁固定安装有限位环26,且限位环26底面固定安装有防水密封圈27,并且防水密封圈27卡嵌在密封槽28内。Please refer to Figure 1-7, a small concrete mixing device, including a car board 1, a mixing drum 6 and an inlet and outlet hopper 12, the top surface of the car board 1 is fixedly welded with a mounting frame 5, and the inside of the mounting frame 5 is fixedly installed with a fixed shaft 10 The first bearing 29 is symmetrically installed in the center of the side walls on both sides of the mixing drum 6, and the fixed shaft 10 is sleeved in the first bearing 29, and the fixed shaft 10 is located in the inner cavity of the mixing drum 6, and several main stirring paddles are evenly fixed and installed. 7. A mounting seat 20 is fixedly installed on one side of the mounting frame 5, and a servo motor 21 is fixedly installed on the mounting seat 20, and a drive shaft 22 is installed on the output end of the servo motor 21, and a drive gear 23 is fixedly installed on the drive shaft 22. One end of the outer wall of the mixing drum 6 is fixedly installed with a ring gear 14, and the ring gear 14 and the driving gear 23 are meshed with each other. One side of 12 is provided with a rotating shaft 18 installed on the side wall of the mixing drum 6, and the top of the rotating shaft 18 is fixedly connected with a fixed block 15, and one side of the fixed block 15 is fixedly welded with a movable plate 16, and a nut is fixedly installed in the center of the movable plate 16 24, and the internal thread of the nut 24 is sleeved with an adjusting screw 25, and the bottom end of the adjusting screw 25 is connected with a sealing cover 19, the top of the adjusting screw 25 is fixedly connected with a hand wheel 17, and the side wall of the sealing cover 19 is fixedly installed with a limit ring 26 , and the bottom surface of the limiting ring 26 is fixedly installed with a waterproof sealing ring 27 , and the waterproof sealing ring 27 is snapped into the sealing groove 28 .
本实施方案中:实现了仅使用一个驱动电机而不使用其他复杂的电气机械结构的前提下,即可完成混凝土物料的混合搅拌和自动下料,无需工人人工手动进行混凝土物料的下料,大大降低了工人的劳动强度,提高了其工作效率。In this implementation scheme: under the premise of only using one driving motor without using other complicated electrical and mechanical structures, the mixing and stirring and automatic feeding of concrete materials can be completed, and workers are not required to manually discharge concrete materials, greatly improving Reduce the labor intensity of workers and improve their work efficiency.
具体的,固定轴10位于搅拌筒6外侧一端固定安装有第一齿轮3,搅拌筒6两侧侧壁对称安装有两组第二轴承30,且第二轴承30内安装有辅助轴9,并且辅助轴9位于搅拌筒6外侧一端固定安装有第二齿轮4,第二齿轮4与第一齿轮3相互啮合,辅助轴9位于搅拌筒6内腔部分均匀固定安装有若干个副搅拌桨8,且副搅拌桨8与主搅拌桨7相互交错。Specifically, the first gear 3 is fixedly installed on one end of the fixed shaft 10 located outside the mixing drum 6, two sets of second bearings 30 are symmetrically installed on the side walls of both sides of the mixing drum 6, and the auxiliary shaft 9 is installed in the second bearings 30, and The auxiliary shaft 9 is fixedly installed with the second gear 4 at one end outside the mixing drum 6, and the second gear 4 meshes with the first gear 3. The auxiliary shaft 9 is located in the inner cavity of the mixing drum 6 and is evenly fixed with several auxiliary stirring paddles 8. And the auxiliary stirring paddle 8 and the main stirring paddle 7 are interlaced.
本实施方案中:利用主搅拌桨7和副搅拌桨8能够进一步提高一种小型混凝土搅拌装置的搅拌效率和搅拌质量。In this embodiment: the mixing efficiency and mixing quality of a small concrete mixing device can be further improved by using the main stirring paddle 7 and the auxiliary stirring paddle 8 .
具体的,安装架5一侧固定安装有控制面板2,且控制面板2与伺服电机21电性连接。Specifically, the control panel 2 is fixedly installed on one side of the installation frame 5 , and the control panel 2 is electrically connected to the servo motor 21 .
本实施方案中:控制面板2控制电路通过本领域的技术人员简单的编程即可实现,属于本领域的公知常识,仅对其进行使用,不进行改造,故不再详细描述控制方式和电路连接。In this embodiment: the control circuit of the control panel 2 can be realized through simple programming by those skilled in the art, which belongs to common knowledge in the art, and it is only used without modification, so the control method and circuit connection will not be described in detail. .
具体的,车板1一侧开设有下料槽13,且下料槽13位于搅拌筒6下方。Specifically, a feeding chute 13 is provided on one side of the vehicle board 1 , and the feeding chute 13 is located below the mixing drum 6 .
本实施方案中:下料槽13防止混凝土物料落在车板1上。In this embodiment: the feed trough 13 prevents the concrete material from falling on the vehicle plate 1 .
具体的,安装架5一侧固定安装有推把31。Specifically, a push handle 31 is fixedly installed on one side of the installation frame 5 .
本实施方案中:起到了便于工人拉动移动车板1的作用。In the present embodiment: play the effect that is convenient for the worker to pull mobile car plate 1.
具体的,车板1底面四角均匀安装有移动轮11。Specifically, the four corners of the bottom surface of the vehicle board 1 are evenly equipped with moving wheels 11 .
本实施方案中:起到了便于工人拉动移动车板1的作用。In the present embodiment: play the effect that is convenient for the worker to pull mobile car plate 1.
具体的,车板1和安装架5横截面形状均为凹字型。Specifically, the cross-sectional shapes of the vehicle board 1 and the mounting frame 5 are both concave.
工作原理:本实用新型采用了搅拌筒6、进出料斗12和下料槽13,使用时,工人将混凝土物料通过进出料斗12倒入搅拌筒6内腔当中,然后转动通过固定块15连接安装在旋转轴18一端的活动板16,使活动板16移动至进出料斗12上方,然后通过手摇轮17带动调节螺杆25转动,因为调节螺杆25与固定安装在活动板16中央的螺母24相互啮合,且调节螺杆25底端连接安装有密封盖19,所以随着调节螺杆25的转动可带动密封盖19向下移动,直至密封盖19插接在进出料斗12内,且密封盖19边缘固定安装的限位环26与进出料斗12顶端相抵接,并且限位环26底面固定安装的防水密封圈27卡嵌在进出料斗12顶端开设的密封槽28内,从而能够保障进出料斗12完全密封关闭,不会出现漏料漏水的现象,然后工人通过控制面板2启动安装在安装座20上的伺服电机21带动驱动轴22转动,因驱动轴22上固定安装的驱动齿轮23与搅拌筒6外壁一端固定安装的齿圈14相互啮合,且固定安装在固定轴10套接安装在搅拌筒6侧壁中央安装的第一轴承29内,所以随着驱动轴22的转动可带动搅拌筒6绕固定轴10转动,而固定轴10位于搅拌筒6内腔部分均匀固定安装有若干个主搅拌桨7,因主搅拌桨7相对于搅拌筒6内腔的物料相对转动,所以利用主搅拌桨7可对搅拌筒6内的混凝土物料进行混合搅拌作业,待完成混凝土的搅拌后,工人可通过推把31拉动安装架5连同安装有移动轮11的车板1移动至卸料位置,然后通过伺服电机21控制搅拌筒6的旋转角度,使进出料斗12偏向车板1上开设的下料槽13一侧,然后打开密封盖19并移开活动板16,再继续转动搅拌筒6带动进出料斗12开口朝下,即可将搅拌完成的混凝土料从搅拌筒6内导出,下料槽13防止混凝土物料落在车板1上,从而实现了仅使用一个驱动电机而不使用其他复杂的电气机械结构的前提下,即可完成混凝土物料的混合搅拌和自动下料,无需工人人工手动进行混凝土物料的下料,大大降低了工人的劳动强度,提高了其工作效率,另外本实用新型采用了辅助轴9和副搅拌桨8,如上所述,在对混凝土物料进行搅拌作业时是搅拌筒6绕固定轴10进行转动,而搅拌筒6两侧侧壁上安装的第二轴承30内又对称安装有辅助轴9,且辅助轴9贯穿搅拌筒6侧壁一端固定安装有第二齿轮4,同时固定轴10位于搅拌筒6外侧一端固定安装有第一齿轮3,且第一齿轮3与第二齿轮4相互啮合,所以当辅助轴9随搅拌筒6绕固定轴10公转转动时,利用第一齿轮3和第二齿轮4可带动辅助轴9然第二轴承30自转转动,则辅助轴9位于搅拌筒6内腔均匀固定安装的若干个副搅拌桨8随之转动,设置的主搅拌桨7与副搅拌桨8相互交错,从而利用主搅拌桨7和副搅拌桨8能够进一步提高一种小型混凝土搅拌装置的搅拌效率和搅拌质量。Working principle: The utility model adopts the mixing drum 6, the inlet and outlet hopper 12 and the lower trough 13. When in use, the worker pours the concrete material into the inner cavity of the mixing drum 6 through the inlet and outlet hopper 12, and then rotates it through the fixed block 15 to connect and install it in the The movable plate 16 at one end of the rotating shaft 18 moves the movable plate 16 to the top of the hopper 12, and then drives the adjusting screw 25 to rotate through the hand wheel 17, because the adjusting screw 25 is engaged with the nut 24 fixedly installed in the center of the movable plate 16, And the bottom end of the adjusting screw 25 is connected with a sealing cover 19, so the rotation of the adjusting screw 25 can drive the sealing cover 19 to move downward until the sealing cover 19 is plugged into the inlet and outlet hopper 12, and the edge of the sealing cover 19 is fixedly installed. The stopper ring 26 abuts against the top of the inlet and outlet hopper 12, and the waterproof sealing ring 27 fixedly installed on the bottom surface of the stopper ring 26 is embedded in the sealing groove 28 provided at the top of the inlet and outlet hopper 12, so as to ensure that the inlet and outlet hopper 12 is completely sealed and closed. There will be leakage of material and water, and then the worker starts the servo motor 21 installed on the mounting base 20 through the control panel 2 to drive the drive shaft 22 to rotate, because the drive gear 23 fixedly installed on the drive shaft 22 is fixed to one end of the outer wall of the mixing drum 6 The ring gears 14 mesh with each other, and are fixedly mounted on the fixed shaft 10, which is sleeved and installed in the first bearing 29 installed in the center of the side wall of the mixing drum 6, so the rotation of the driving shaft 22 can drive the mixing drum 6 to rotate around the fixed shaft 10 , and the fixed shaft 10 is located in the inner cavity of the mixing drum 6 and is evenly fixed with several main stirring paddles 7. Because the main stirring paddles 7 rotate relative to the material in the mixing drum 6 inner cavity, the main stirring paddles 7 can be used to adjust the mixing drum. The concrete material in 6 is mixed and stirred. After the concrete is mixed, the worker can pull the installation frame 5 through the push handle 31 and move the vehicle plate 1 with the moving wheel 11 to the unloading position, and then control the mixing through the servo motor 21. The rotation angle of the cylinder 6 makes the inlet and outlet hopper 12 bias towards the side of the lower trough 13 opened on the vehicle plate 1, then open the sealing cover 19 and remove the movable plate 16, and then continue to rotate the mixing cylinder 6 to drive the inlet and outlet hopper 12 with the opening facing downward. The concrete material that has been stirred can be exported from the mixing drum 6, and the feeding trough 13 prevents the concrete material from falling on the vehicle plate 1, thereby realizing the premise of using only one driving motor without using other complicated electrical and mechanical structures. The mixing and stirring of concrete materials and automatic feeding can be completed without manual feeding of concrete materials by workers, which greatly reduces the labor intensity of workers and improves their work efficiency. In addition, the utility model adopts auxiliary shaft 9 and auxiliary mixing The paddle 8, as mentioned above, when the concrete material is mixed, the mixing drum 6 rotates around the fixed shaft 10, and the second bearing 30 installed on the side walls of the mixing drum 6 is symmetrically installed with the auxiliary shaft 9, And the auxiliary shaft 9 runs through the side wall of the mixing drum 6 and is fixedly installed with the second gear 4. At the same time, the fixed shaft 10 is fixedly installed with the first gear 3 at the outer end of the mixing drum 6, and the first gear 3 and the second gear 4 are meshed with each other. Therefore, when the auxiliary shaft 9 revolves around the fixed shaft 10 with the mixing drum 6, the auxiliary shaft 9 can be driven by the first gear 3 and the second gear 4, and the second bearing 30 rotates on its own, the auxiliary shaft 9 is located in the inner cavity of the mixing drum 6 A number of auxiliary stirring paddles 8 uniformly fixed and installed rotate accordingly, and the set main stirring paddle 7 and the auxiliary stirring paddle 8 are interlaced, so that the mixing of a small concrete mixing device can be further improved by using the main stirring paddle 7 and the auxiliary stirring paddle 8 efficiency and mixing quality.
应当理解的是,本实用新型的上述具体实施方式仅仅用于示例性说明或解释本实用新型的原理,而不构成对本实用新型的限制。因此,在不偏离本实用新型的精神和范围的情况下所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。此外,本实用新型所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。It should be understood that the above specific embodiments of the present utility model are only used to illustrate or explain the principle of the present utility model, but not to limit the present utility model. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present utility model shall be included in the protection scope of the present utility model. Furthermore, the appended claims are intended to cover all changes and modifications that come within the scope and boundaries of the appended claims, or equivalents of such scope and boundaries.
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CN118752607A (en) * | 2024-09-05 | 2024-10-11 | 广东华隧建设集团股份有限公司 | A thick slurry preparation device and injection system for shield machine |
CN118752607B (en) * | 2024-09-05 | 2024-11-08 | 广东华隧建设集团股份有限公司 | Thick slurry preparation device and injection system of shield tunneling machine |
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