CN219383067U - Packet missing detection device of independent strip external packing machine - Google Patents

Abstract

The utility model relates to the technical field of testing or measurement in the manufacturing or processing process, and discloses a packet missing detection device of an independent strip external packing machine, which is arranged on a strip cigarette conveying platform and comprises a door type support, a first switch group and a second switch group, wherein the door type support is arranged above the strip cigarette conveying platform, a single-row mounting hole with the arrangement direction perpendicular to the conveying direction of the strip cigarette conveying platform is formed in the door type support, the shape of the mounting hole is matched with that of the first switch group, the first switch group can be clamped on the door type support, the arrangement interval of adjacent mounting holes is smaller than 2 times of the width of a cigarette case in the strip cigarette, the second switch group is arranged in an interlayer below the strip cigarette conveying platform, and the span of the door type support is matched with the width of the strip cigarette conveying platform. This application designs two sets of switches and lacks packet detection to cigarette to select the inductive switch that has different scanning ability in order to match different detection demands, detection precision is high, and detection effect is good.

Description

Packet missing detection device of independent strip external packing machine

Technical Field

The utility model relates to the technical field of testing or measuring in the manufacturing or processing process, in particular to a packet missing detection device of an independent strip external packing machine.

Background

The independent strip outer transparent paper packaging machine consists of a strip cigarette conveying mechanism, a transparent strip outer packaging machine and an independent electric control system, and is mainly used for placing strip cigarettes with unqualified strip outer packages and manually packaged strip cigarettes into the strip cigarette conveying mechanism in a manual cigarette adding mode, inputting the strip cigarettes into the transparent strip outer packaging machine and packaging the strip cigarettes with transparent paper, so that the strip cigarettes meet the requirements of qualified products. In the production of cigarette industry, detecting whether packaged cigarettes are short of packets is an important procedure. The detection device which is adopted at present is an induction type strip cigarette packet missing detection device, and only a single group of detection devices are arranged on a strip cigarette conveying mechanism, so that the packet missing phenomenon in strip cigarettes with double-layer structures can not be accurately measured.

The existing sensing type cigarette packet lack detection device comprises a detection box body and a signal processor, wherein a channel for cigarettes to pass through is formed in the middle of the detection box body, five reflection type inductance sensors are respectively and fixedly arranged in interlayers on the upper side and the lower side of the channel, and the two reflection type inductance sensors are oppositely arranged and are connected with a logic judgment circuit in the signal processor. The detection box has the working principle that when cigarettes pass through a channel of the detection box body, each reflection type inductive sensor detects whether aluminum foils exist at each position in the detection box body, detection signals are transmitted to a signal processor, if all the aluminum foils exist at each position, the situation that the cigarettes are not in a packet is indicated in the detection box, if no aluminum foil exists at a certain position is detected, the situation that the cigarettes are in a packet is indicated, when the situation that the cigarettes are in a packet is detected, the signal processor controls equipment to stop, and the cigarettes in the packet are removed. This technique does not take into account the situation when the tobacco rod is transported in a longitudinal direction parallel to the transport direction, which easily causes errors in the detection results.

Disclosure of Invention

In view of the above, the present utility model is to provide a packet missing detection device for an independent strip overwrap machine, which can solve the problem of packet missing detection of tobacco strips.

The utility model solves the technical problems by the following technical means:

the utility model provides an independent strip external packing machine lacks package detection device, installs in strip cigarette conveying platform, its characterized in that, including gate-type support, first switch group and second switch group, gate-type support sets up strip cigarette conveying platform top, be provided with on the gate-type support and arrange the direction perpendicular to strip cigarette conveying platform direction's single mounting hole that arranges, the shape of mounting hole matches first switch group sets up for first switch group can block to on the gate-type support, adjacent the arrangement interval of mounting hole is less than the width of cigarette case in the strip cigarette, the second switch group set up in the intermediate layer of strip cigarette conveying platform below, the span of gate-type support matches strip cigarette conveying platform's width sets up.

Further, the device further comprises a protection box, the protection box is sleeved on the door type support, and a preformed hole matched with the mounting hole is formed in the protection box.

Further, the first switch group is a non-fully shielded inductive proximity switch, and the second switch group is a fully shielded inductive proximity switch.

Further, the device also comprises a controller electrically connected with the first switch group and the second switch group, and an alarm electrically connected with the controller.

Further, the device also comprises a verification assembly, wherein the verification assembly comprises a plurality of photosensitive pieces arranged on the cigarette conveying platform.

Further, the photosensitive members are arranged along the direction perpendicular to the conveying direction of the cigarette conveying platform, and the arrangement length of the photosensitive members is matched with the length of the cigarettes.

Further, the strip cigarette delivery platform is located along the direction of transportation the rear of gate-type support is provided with and rejects the subassembly, reject the subassembly and include at least two adjacent first push pedal and the second push pedal of arranging, and two one ends respectively with first push pedal with the second push pedal is connected and can drive respectively first push pedal with the second push pedal is along perpendicularly first hydraulic stem and the second hydraulic stem that the direction of transportation removed, first hydraulic stem with the second hydraulic stem other end is connected to the hydraulic pump respectively.

Further, the strip cigarette conveying platform matches the propelling movement direction of first push pedal and the second push pedal is provided with the rejection mouth that supplies the strip cigarette to reject.

Further, the hydraulic pump is electrically connected with the controller.

The utility model has the beneficial effects that:

1. this application designs two sets of switches and lacks packet detection to cigarette to select the inductive switch that has different scanning ability in order to match different detection demands, detection precision is high, and detection effect is good.

2. Before detection, the transportation posture of the cigarettes is detected, and the cigarettes in the length direction parallel to the transportation direction are eliminated from influencing the detection result during detection.

3. The push plate assembly which is used for setting the length of the matched cigarettes in the transportation direction eliminates the cigarettes with problems in the detection result, so that the automation degree is high, and manual elimination is not needed.

Drawings

FIG. 1 is a schematic diagram of a pack absence detecting device of an independent strip overwrapper of the present utility model;

FIG. 2 is a schematic cut-away view of the protective case of the present utility model;

FIG. 3 is a schematic view of the structure of the portal frame of the present utility model;

FIG. 4 is a schematic communication diagram of an electronic component of the present utility model;

FIG. 5 is a table showing the examination of the effect of packet loss detection in the present utility model.

Wherein,,

1: a door-type bracket; 2: a first switch group; 3: a second switch group; 4: a protection box; 5: a mounting hole; 6: a preformed hole; 7: a controller; 8: an alarm; 10: a verification component; 11: a photosensitive member; 20: removing the components; 21 a first push plate; 22: a second push plate; 23: a first hydraulic lever; 24: a second hydraulic lever; 25: and (5) removing the mouth.

Detailed Description

The following embodiments of the present utility model are described in terms of specific examples, and those skilled in the art will appreciate the advantages and capabilities of the present utility model from the disclosure herein. It should be noted that, the illustrations provided in the following embodiments are for illustration only, and are shown in schematic drawings, not physical drawings, and are not to be construed as limiting the utility model, and in order to better illustrate the embodiments of the utility model, certain components in the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; it will be appreciated by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.

In the description of the present utility model, it should be understood that, if there are terms such as "upper", "lower", "left", "right", "front", "rear", etc., that indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, it is merely for convenience in describing the present utility model and simplifying the description, and it is not indicated or implied that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, so that the terms describing the positional relationships in the drawings are merely for exemplary illustration and are not to be construed as limitations of the present utility model, and that the specific meanings of the terms described above may be understood by those skilled in the art according to circumstances.

The packet missing detection device of the independent strip external packing machine shown in fig. 1 is arranged at the strip cigarette transportation platform and is used for detecting whether packet missing exists in the passing strip cigarettes. The device comprises a door bracket 1, a first switch group 2 and a second switch group 3. In general, the packets of cigarettes in a cigarette are stacked in 10 boxes of upper and lower layers. The first switch group 2 is arranged above the cigarette carton transportation platform and is used for detecting whether the upper cigarette packet is in short of the packet, and the second switch group 3 is arranged in an interlayer below the cigarette carton transportation platform and is used for detecting whether the lower cigarette packet is in short of the packet. The door type bracket 1 is fixedly arranged on the cigarette carton transportation platform through wing plates extending from two sides. Specifically, the wing plate is in threaded connection with the guardrail of the cigarette transporting platform. The span of the door type bracket 1 is matched with the width direction of the cigarette carton conveying platform.

The door type bracket 1 is used for arranging the first switch group 2 above the strip cigarette conveying platform to detect the strip cigarettes on the strip cigarette conveying platform. As shown in fig. 2, the door type bracket 1 is provided with a plurality of single-row mounting holes 5, the arrangement direction of which is perpendicular to the conveying direction of the cigarette carton conveying platform. The mounting holes 5 are used for mounting the first switch group 2. The mounting hole 5 can be arranged in a clamping connection with the first switch group 2 in a form fit manner. The detection end of the first switch group 2 can penetrate out of the mounting hole 5 and align with the cigarette conveying platform. Since the number of single-layer packets to be detected in the present application is 5, the number of the mounting holes 5 and the switches in the first switch group 2 is set to 5 here. The arrangement distance between the adjacent mounting holes 5 can be equal or unequal, and only the fact that each switch can detect the corresponding cigarette packet in the upper cigarette packet is required, namely the arrangement distance between the adjacent mounting holes 5 is smaller than the width of the 2-time cigarette packet. Preferably, the mounting holes 5 are equally spaced here, with a spacing of a single packet width. The method and the device can detect whether all cigarette packages in the single-layer cigarette package exist or not at one time when the cigarettes pass through, and the detection process is rapid and convenient.

The second switch set 2 may be disposed in reference to the first switch set 1, which is not described herein again. The first switch set 1 may select a non-fully shielded inductive switch and the second switch set 2 may select a fully shielded inductive switch. The selection basis is that the fully-shielded inductive switch is suitable for an environment in which a metal object exists in a certain range in the radial direction of the detection head, and the non-fully-shielded inductive switch is suitable for an environment in which no metal object exists in a certain distance in the radial direction of the detection head. In this application, strip cigarette transport platform top has sufficient space and does not have the metal object, selects non-full shielding type inductive switch, and strip cigarette transport platform below owing to strip cigarette transport platform's existence, has separated strip cigarette transport platform when detecting, so can select full shielding type inductive switch.

As shown in fig. 3, the device further comprises a protective case 4. The protection box 4 is sleeved on the door type support 1 and is used for protecting the first switch group 2 on the door type support 1. The protection box 4 is a box body structure with a top cover only, and a preformed hole 6 matched with the mounting hole 5 is arranged on the top cover of the protection box 4. The reserved hole 6 is used for allowing the first switch group 2 to pass through when the protection box 4 is sleeved on the door type bracket 1. The circumference of the bottom end of the protection box 4 is provided with a convex connecting plate for connecting the protection box 4 to the door type bracket 1. The connection plate and the protection box 4 are integrally formed. The connecting plate is connected with the portal frame 1 through a thread structure.

Referring to fig. 4, the first switch group 2 and the second switch group 3 are electrically connected to a controller 7. The controller 7 is configured to receive the detection signals of the first switch group 2 and the second switch group 3 and perform a result process of whether there is a packet missing. In the packet missing detection in the application, 2 input points are needed, 2 output points are needed, and the proximity switch selects PNP with high-frequency output, so that the group selects an integral programmable controller with high-frequency input. The integrated programmable controller is typically selectable by control function or input-output point count. The integrated PLC has fixed I/O points, low price and small user selection space, and is used for a small control system. The controller 7 is further electrically connected with the alarm 8, and is configured to control the alarm 8 to send out an alarm in an acousto-optic-electric or other manner after the packet missing signal transmitted by the first switch group 2 or the second switch group 3 is acquired, so as to remind an operator to select and maintain the corresponding cigarette.

The strip cigarette is finished when entering the strip cigarette conveying platform, the strip cigarette on the plane runs stably, intermittent motion is performed under the action of the pushing arm, intermittent detection can be performed by using the pause of the cigarette packet, and the installation and detection have the advantages of stability, compactness and convenience in construction. The posture of the cigarette is generally that the length direction is perpendicular to the transport direction, but it may occasionally occur that the cigarette moves on the cigarette transport platform in such a manner that the length direction is parallel to the transport direction, in which case the first switch group 2 and the second switch group 3 arranged in the perpendicular transport direction cannot accurately detect whether the cigarette lacks the pack, and therefore, the present application is provided with the verification assembly 10 in front of the cigarette transport platform close to the door bracket 1. The validation assembly 10 includes a single row of photosensitive elements 11 arranged in a vertical transport direction. The arrangement length of the photosensitive member is matched with the length setting of the cigarette. The photosensitive member 11 is communicatively connected to the controller 7. When only part of the photosensitive members 11 detect that the cigarettes pass (for example, the cigarettes pass in the transport direction parallel to the length direction), the transport posture of the cigarettes at this time is judged to be wrong, and the reject processing is performed on the corresponding cigarettes.

The strip cigarette conveying platform is provided with a rejecting component 20 along the rear of the door type support in the conveying direction, and the rejecting component 20 is used for rejecting the strip cigarettes with wrong conveying posture and correct conveying posture but with the problem of pack missing from the strip cigarette conveying platform. Specifically, the reject assembly 20 includes at least two first push plates 21 and second push plates 22 disposed adjacent one another. The two pushing plates are used for removing cigarettes which are wrong in transportation posture and correct in transportation posture but have the problem of pack shortage. The lengths of the first push plate 21 and the second push plate 22 are respectively matched with the length and the width of the cigarettes so as to push out the corresponding cigarettes. The first push plate 21 and the second push plate 22 are connected to a first hydraulic rod 23 and a second hydraulic rod 24, respectively. The two hydraulic levers are driven by a hydraulic pump. The cigarette conveying platform is provided with a removing opening 25 for removing cigarettes in the moving direction matched with the first pushing plate 21 and the second pushing plate 22. The hydraulic pump is electrically connected to the controller 7. The hydraulic pump withdraws the matched cigarette carton after receiving the pushing signal of the controller 7.

If fig. 5 is a table for checking the detection effect of the missing packet after the device in the application is put into use, no false detection or missing detection occurs in the detection process of multiple cigarettes, and the practicability is extremely strong.

The above embodiments are only for illustrating the technical solution of the present utility model and not for limiting the same, and although the present utility model has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications and equivalents may be made thereto without departing from the spirit and scope of the technical solution of the present utility model, which is intended to be covered by the scope of the claims of the present utility model. The technology, shape, and construction parts of the present utility model, which are not described in detail, are known in the art.

Claims (9)

1. A detection device for lack of package of an independent carton outer packaging machine, which is installed on the carton conveying platform, and is characterized in that it includes a door-type bracket (1), a first switch group (2) and a second switch group (3), the door-type support (1) is arranged above the described cigarette-carrying platform, and the door-type support (1) is provided with a single row of mounting holes (5) whose arrangement direction is perpendicular to the conveying direction of the rod-carrying platform, and the shape of the mounting holes (5) matches the setting of the first switch group (2), so that the first switch group (2) can be locked Closed to the door-type bracket (1), the arrangement distance between adjacent installation holes (5) is less than twice the width of the cigarette box in the carton, the second switch group (3) is arranged in the interlayer below the carton conveying platform, and the span of the door-type support (1) is set to match the width of the carton conveying platform. 2. The lack of package detection device for an independent strip packaging machine according to claim 1, characterized in that, the device also includes a protective box (4), the protective box (4) is sleeved on the door bracket (1), and the protective box (4) is provided with a reserved hole (6) matching the mounting hole (5). 3. The package missing detection device of an independent strip packaging machine according to claim 1, characterized in that, the first switch group (2) is a non-fully shielded inductive proximity switch, and the second switch group (3) is a fully shielded inductive proximity switch. 4. The lack of package detection device for independent strip packaging machine according to claim 2, characterized in that, said device also comprises a controller (7) electrically connected with said first switch group (2) and said second switch group (3), and an alarm (8) electrically connected with said controller (7). 5. The package missing detection device for an independent carton overpacking machine according to claim 4, characterized in that the device further comprises a verification component (10), and the verification component (10) includes several photosensitive elements (11) arranged on the cigarette carton conveying platform. 6. The detection device for lack of package of an independent carton outer packaging machine according to claim 5, characterized in that, the photosensitive member (11) is arranged along the transmission direction perpendicular to the cigarette conveying platform, and the arrangement length of the photosensitive member (11) is set to match the length of the carton. 7. The package missing detection device of an independent carton overpacking machine according to claim 4, characterized in that, the carton conveying platform is provided with a rejecting assembly (20) located behind the portal bracket along the transport direction, and the rejecting assembly (20) includes at least two adjacently arranged first push plates (21) and second push plates (22), and two one ends are respectively connected to the first push plate (21) and the second push plate (22) and can respectively drive the first push plate (21) and the second push plate (22) A first hydraulic rod (23) and a second hydraulic rod (24) moving along the direction perpendicular to the transporting direction, the other ends of the first hydraulic rod (23) and the second hydraulic rod (24) are respectively connected to a hydraulic pump. 8. The package shortage detection device of the independent carton outer packaging machine according to claim 7, characterized in that, the cigarette carton delivery platform matches the pushing direction of the first push plate (21) and the second push plate (22) and is provided with a rejecting port (25) for carton removal. 9. The device for detecting lack of package of an independent strip packaging machine according to claim 7, characterized in that the hydraulic pump is electrically connected to the controller (7).