CN219372852U - Intelligent explosion-proof button box - Google Patents
Intelligent explosion-proof button box Download PDFInfo
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- CN219372852U CN219372852U CN202223096860.9U CN202223096860U CN219372852U CN 219372852 U CN219372852 U CN 219372852U CN 202223096860 U CN202223096860 U CN 202223096860U CN 219372852 U CN219372852 U CN 219372852U
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- 238000007789 sealing Methods 0.000 claims description 42
- 230000000670 limiting effect Effects 0.000 claims description 18
- 239000011261 inert gas Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 description 16
- 230000000694 effects Effects 0.000 description 6
- 238000004880 explosion Methods 0.000 description 5
- 239000002360 explosive Substances 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010892 electric spark Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
Description
技术领域technical field
本实用新型涉及防爆设备技术领域,尤其涉及智能型防爆按钮箱。The utility model relates to the technical field of explosion-proof equipment, in particular to an intelligent explosion-proof button box.
背景技术Background technique
防爆电气设备主要用于煤炭、石油及化工等含有易燃易爆气体及粉尘的场所。在爆炸危险环境使用的电气设备,结构上应能防止由于在使用中产生火花、电弧或危险温度成为安装地点爆炸性混合物(如环境中的粉尘)的引燃源。Explosion-proof electrical equipment is mainly used in places containing flammable and explosive gases and dust such as coal, petroleum and chemical industry. Electrical equipment used in explosive hazardous environments should be structured to prevent sparks, arcs or dangerous temperatures from becoming a source of ignition of explosive mixtures (such as dust in the environment) at the installation site due to sparks, arcs or dangerous temperatures during use.
现有技术的不足之处:防爆按钮箱是防爆电气设备中的一种,与普通的全密封防爆电气设备不同的是,防爆按钮箱由于需要预留孔位进行按钮的安装,并不能做到箱体的全密封,而又由于按钮是活动件,通过弹簧提供按下后的回弹,通过密封圈实现按钮在安装孔处的密封效果,密封圈在长时间使用过程中,与按钮的外端壁摩擦损耗,容易产生间隙,失去密封效果,与外部环境沟通,按钮按下时,一旦出现启动电弧,容易引发环境粉尘爆炸,且密封圈被损耗产生间隙后,回弹用的弹簧也会与外部环境沟通,弹簧变成了电弧产生后的引导件,更容易将电弧引导至外部环境,进一步增加了爆炸风险。Deficiencies of the prior art: the explosion-proof button box is a kind of explosion-proof electrical equipment, which is different from ordinary fully sealed explosion-proof electrical equipment in that the explosion-proof button box needs to reserve holes for button installation, which cannot be done The box is fully sealed, and because the button is a movable part, the spring provides the rebound after being pressed, and the sealing ring realizes the sealing effect of the button at the installation hole. End wall friction loss, easy to produce gaps, loss of sealing effect, communication with the external environment, when the button is pressed, once a starting arc occurs, it is easy to cause environmental dust explosion, and after the sealing ring is worn out and a gap is generated, the spring used for rebound will also Communicating with the external environment, the spring becomes a guide after the arc is generated, and it is easier to guide the arc to the external environment, further increasing the risk of explosion.
实用新型内容Utility model content
为了克服现有技术的上述缺陷,本实用新型提供了智能型防爆按钮箱,以解决上述背景技术中存在的问题。In order to overcome the above-mentioned defects of the prior art, the utility model provides an intelligent explosion-proof button box to solve the problems in the above-mentioned background technology.
为了解决上述技术问题,本实用新型提供了智能型防爆按钮箱,包括按钮箱外壳,所述按钮箱外壳内放置有电气设备,所述按钮箱外壳的前端根据电气设备实际需要对应开设有多个安装孔,多个所述安装孔的内端壁前侧均开设有密封槽,所述密封槽内设置有按钮和密封气囊,所述按钮的后端固定连接有驱动杆,所述驱动杆插设于安装孔内,所述密封气囊夹设于按钮和安装孔之间,所述密封气囊内填充有惰性气体,所述密封气囊内嵌合安装有气压传感器,所述气压传感器通过其内集成的信号输入输出模组与外部终端数据互联。In order to solve the above-mentioned technical problems, the utility model provides an intelligent explosion-proof button box, including a button box shell, and electrical equipment is placed inside the button box shell, and a plurality of Mounting holes, sealing grooves are provided on the front side of the inner end walls of the plurality of mounting holes, buttons and sealing air bags are arranged in the sealing grooves, the rear end of the button is fixedly connected with a driving rod, and the driving rod is inserted into the Set in the installation hole, the sealed airbag is interposed between the button and the installation hole, the sealed airbag is filled with inert gas, the air pressure sensor is embedded in the sealed airbag, and the air pressure sensor is integrated in it The signal input and output modules are interconnected with external terminal data.
优选的,所述外部终端由主控和多个中继站构成,当该按钮箱外壳安装于地下环境使用时,气压传感器发出的信号会先被安装于地下的中继站接收,多个中继站交替信息传递,最终将信息传递至主控,避免信号阻隔,使得操作人员能够确实的接收到信息。Preferably, the external terminal is composed of a main control unit and a plurality of relay stations. When the button box casing is installed in an underground environment, the signal sent by the air pressure sensor will be received by the relay station installed in the underground first, and the plurality of relay stations will transmit information alternately. Finally, the information is transmitted to the main control to avoid signal blocking, so that the operator can receive the information indeed.
优选的,所述安装孔的内端壁中部开设有限位槽,所述驱动杆的外端壁固定卡接有限位环,所述限位环位于限位槽内,通过限位槽对限位环的限位效果,使得按钮以及驱动杆在长时间按下松开使用过程中不会出现从安装孔内脱位的情况。Preferably, a limiting groove is provided in the middle of the inner end wall of the installation hole, and the outer end wall of the driving rod is fixedly engaged with a limiting ring, and the limiting ring is located in the limiting groove, and the limiting groove is used for the limiting groove. The limit effect of the ring prevents the button and the drive rod from being dislocated from the mounting hole during long-term pressing and releasing.
优选的,所述限位环的前端嵌合安装有压力传感器,所述压力传感器通过其内集成的信号输入输出模组与外部终端数据互联。Preferably, the front end of the limit ring is fitted with a pressure sensor, and the pressure sensor is connected to the external terminal data through the integrated signal input and output module.
优选的,所述按钮箱外壳的顶端均匀固定安装有多个复位杆,多个所述复位杆的伸缩端固定安装有顶盖。Preferably, a plurality of reset rods are evenly and fixedly installed on the top of the button box housing, and top covers are fixedly installed on the telescopic ends of the plurality of reset rods.
优选的,所述按钮箱外壳的底端均匀固定安装有多个支撑柱,通过支撑柱将按钮箱外壳架高,方便操作人员使用。Preferably, the bottom end of the button box housing is evenly fixed with a plurality of supporting columns, and the button box housing is elevated by the supporting columns, which is convenient for operators to use.
与现有技术相比,本实用新型提供了智能型防爆按钮箱,具备以下有益效果:Compared with the prior art, the utility model provides an intelligent explosion-proof button box, which has the following beneficial effects:
1、本实用新型通过在原有按钮箱外壳的安装孔基础上新开设密封槽,将密封气囊至放在密封槽内,使密封气囊夹设于按钮和安装孔之间,当按钮按下时,密封气囊迅速膨胀将按钮箱外壳在安装孔处与外部环境隔绝,当按钮松开时,利用密封气囊的弹性恢复效果为按钮提供回弹,通过密封气囊将原先的密封圈和弹簧同时替换,避免了密封圈与按钮或驱动杆摩擦损耗产生间隙,密封性降低,以及弹簧对电弧引流所引发的爆炸风险,产品使用安全性高,且在密封气囊破损时,能够通过气压传感器将这一信息及时发送给外部终端,便于及时检修。1. In this utility model, a sealing groove is newly opened on the basis of the installation hole of the original button box shell, and the sealing air bag is placed in the sealing groove, so that the sealing air bag is sandwiched between the button and the installation hole. When the button is pressed, The sealing airbag expands rapidly to isolate the button box shell from the external environment at the installation hole. When the button is released, the elastic recovery effect of the sealing airbag is used to provide a rebound for the button, and the original sealing ring and spring are replaced at the same time through the sealing airbag to avoid It eliminates the gap between the seal ring and the button or drive rod friction loss, the reduction of sealing performance, and the risk of explosion caused by the spring's arc drainage. Send it to an external terminal for timely maintenance.
2、外部终端由主控和多个中继站构成,当该按钮箱外壳安装于地下环境使用时,气压传感器发出的信号会先被安装于地下的中继站接收,多个中继站交替信息传递,最终将信息传递至主控,避免信号阻隔,使得操作人员能够确实的接收到信息。2. The external terminal is composed of the main control and multiple relay stations. When the button box shell is installed in the underground environment, the signal sent by the air pressure sensor will be received by the relay station installed in the underground first, and the multiple relay stations will transmit information alternately. It is transmitted to the main control to avoid signal blocking, so that the operator can receive the information indeed.
附图说明Description of drawings
图1是本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2是本实用新型的按钮箱外壳部分内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of the button box shell part of the utility model;
图3是图2的A处结构示意图。FIG. 3 is a schematic diagram of the structure at A in FIG. 2 .
图中:1、按钮箱外壳;101、安装孔;102、密封槽;103、限位槽;2、电气设备;3、驱动杆;4、按钮;5、密封气囊;6、气压传感器;7、限位环;8、压力传感器;9、复位杆;10、顶盖;11、支撑柱。In the figure: 1, button box shell; 101, installation hole; 102, sealing groove; 103, limit groove; 2, electrical equipment; 3, drive rod; 4, button; 5, sealed air bag; 6, air pressure sensor; 7 , limit ring; 8, pressure sensor; 9, reset rod; 10, top cover; 11, support column.
具体实施方式Detailed ways
下面将结合本实用新型中的附图,对本实用新型中的技术方案进行清楚、完整地描述,另外,在以下的实施方式中记载的各结构的形态只不过是例示,本实用新型所涉及的智能型防爆按钮箱并不限定于在以下的实施方式中记载的各结构,在本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施方式都属于本实用新型保护的范围。The technical scheme in the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the utility model. In addition, the forms of each structure recorded in the following embodiments are only examples, and the aspects involved in the utility model The intelligent explosion-proof button box is not limited to the structures described in the following embodiments, and all other embodiments obtained by those of ordinary skill in the art without creative work belong to the protection scope of the present utility model .
本实用新型提供了智能型防爆按钮箱,请参阅图2-3,包括按钮箱外壳1,按钮箱外壳1内放置有电气设备2,按钮箱外壳1的前端根据电气设备2实际需要对应开设有多个安装孔101,多个安装孔101的内端壁前侧均开设有密封槽102,密封槽102内设置有按钮4和密封气囊5,按钮4的后端固定连接有驱动杆3,驱动杆3插设于安装孔101内,密封气囊5夹设于按钮4和安装孔101之间,密封气囊5内填充有惰性气体,密封气囊5内嵌合安装有气压传感器6,气压传感器6通过其内集成的信号输入输出模组与外部终端数据互联。The utility model provides an intelligent explosion-proof button box, please refer to Figure 2-3, including a button box shell 1, and an electrical device 2 is placed inside the button box shell 1, and the front end of the button box shell 1 is correspondingly opened according to the actual needs of the electrical equipment 2. A plurality of installation holes 101, the front side of the inner end wall of the plurality of installation holes 101 is provided with a sealing groove 102, the button 4 and the sealing air bag 5 are arranged in the sealing groove 102, the rear end of the button 4 is fixedly connected with the driving rod 3, and the driving The rod 3 is inserted in the mounting hole 101, the sealing air bag 5 is interposed between the button 4 and the mounting hole 101, the sealing air bag 5 is filled with inert gas, and the air pressure sensor 6 is embedded in the sealing air bag 5, and the air pressure sensor 6 passes through the The integrated signal input and output modules are interconnected with external terminal data.
进一步的,外部终端由主控和多个中继站构成,当该按钮箱外壳1安装于地下环境使用时,气压传感器6发出的信号会先被安装于地下的中继站接收,多个中继站交替信息传递,最终将信息传递至主控,避免信号阻隔,使得操作人员能够确实的接收到信息。Furthermore, the external terminal is composed of a main control unit and multiple relay stations. When the button box housing 1 is installed in an underground environment, the signal sent by the air pressure sensor 6 will be received by the relay station installed underground first, and the multiple relay stations will alternately transmit information. Finally, the information is transmitted to the main control to avoid signal blocking, so that the operator can receive the information indeed.
进一步的,请参阅图2-3,安装孔101的内端壁中部开设有限位槽103,驱动杆3的外端壁固定卡接有限位环7,限位环7位于限位槽103内,通过限位槽103对限位环7的限位效果,使得按钮4以及驱动杆3在长时间按下松开使用过程中不会出现从安装孔101内脱位的情况。Further, please refer to Fig. 2-3, the middle part of the inner end wall of the installation hole 101 is provided with a limiting groove 103, the outer end wall of the driving rod 3 is fixedly engaged with the limiting ring 7, and the limiting ring 7 is located in the limiting groove 103, Through the limiting effect of the limiting groove 103 on the limiting ring 7, the button 4 and the driving rod 3 will not be dislocated from the mounting hole 101 during long-time pressing and releasing.
进一步的,请参阅图2-3,限位环7的前端嵌合安装有压力传感器8,压力传感器8通过其内集成的信号输入输出模组与外部终端数据互联,当密封气囊5是一个完好不破损状态,在密封气囊5弹性恢复将按钮4和驱动杆3回弹时,限位环7上嵌合安装的压力传感器8应当能够与限位槽103的内端壁相抵接,并有一定的接触压力,而一旦出现长时间没有接触压力的情况,说明密封气囊5可能存在破损,无法完成回弹,压力传感器8便将这一信息发送给外部终端,作为辅助监测手段,与密封气囊5内气压传感器6同步监测,降低误报警的情况出现的可能性,提高产品使用可靠度。Further, please refer to Figure 2-3, the front end of the limit ring 7 is fitted with a pressure sensor 8, the pressure sensor 8 is interconnected with the external terminal data through the signal input and output module integrated in it, when the sealed air bag 5 is a complete In the undamaged state, when the elastic recovery of the sealing air bag 5 rebounds the button 4 and the driving rod 3, the pressure sensor 8 fitted on the limit ring 7 should be able to abut against the inner end wall of the limit groove 103, and have a certain contact pressure, and once there is no contact pressure for a long time, it means that the sealed airbag 5 may be damaged and cannot complete the rebound, and the pressure sensor 8 will send this information to the external terminal as an auxiliary monitoring method. The internal air pressure sensor 6 monitors synchronously to reduce the possibility of false alarms and improve product reliability.
进一步的,请参阅图1,按钮箱外壳1的顶端均匀固定安装有多个复位杆9,多个复位杆9的伸缩端固定安装有顶盖10,当按钮箱外壳1在地下环境使用时,当有石块等坠落物掉落至按钮箱外壳1上前,会先与顶盖10接触,冲击动能转换为复位杆9的弹性势能,并在冲击过程中,从顶盖10上滑落,通过复位杆9和顶盖10对按钮箱外壳1提供保护,降低按钮箱外壳1以及其上的按钮4被坠落物砸坏的情况发生的可能性。Further, please refer to Fig. 1, the top of the button box shell 1 is uniformly fixed with a plurality of reset rods 9, and the telescopic ends of the plurality of reset rods 9 are fixed with a top cover 10, when the button box shell 1 is used in an underground environment, When a falling object such as a stone falls onto the button box shell 1, it will first contact the top cover 10, and the impact kinetic energy is converted into the elastic potential energy of the reset rod 9, and during the impact, it will slide off the top cover 10 and pass through the top cover 10. The reset rod 9 and the top cover 10 provide protection for the button box casing 1, reducing the possibility of the button box casing 1 and the buttons 4 thereon being damaged by falling objects.
进一步的,请参阅图1,按钮箱外壳1的底端均匀固定安装有多个支撑柱11,通过支撑柱11将按钮箱外壳1架高,方便操作人员使用。Further, please refer to FIG. 1 , the bottom end of the button box housing 1 is evenly fixed with a plurality of supporting columns 11 , and the button box housing 1 is elevated by the supporting columns 11, which is convenient for operators to use.
本实用新型的工作原理及使用流程:Working principle and application process of the utility model:
使用时,请参阅图2-3,当操作人员按下按钮4,通过按钮4上的驱动杆3对电气设备2启动时,密封气囊5会受到挤压而膨胀,将密封槽102内空间瞬间充满,对按钮箱外壳1在安装孔101处和外部环境隔绝,有效降低启动电弧或者电火花从按钮箱外壳1内跑出,引发外部环境爆炸性混合物爆炸的情况发生的可能性,而当按钮4被松开后,密封气囊5的弹性恢复效果也能够为按钮4提供回弹,而当密封气囊5在使用过程中出现意外破损时,密封气囊5内的气压传感器6能够迅速监测到这一信息,并发送给外部终端,提醒操作人员及时检修。When in use, please refer to Fig. 2-3, when the operator presses the button 4 and starts the electrical equipment 2 through the drive rod 3 on the button 4, the sealing air bag 5 will be squeezed and expanded, and the space in the sealing groove 102 will be instantly Filled, the button box shell 1 is isolated from the external environment at the installation hole 101, effectively reducing the possibility of starting arcs or electric sparks running out of the button box shell 1, causing the explosion of explosive mixtures in the external environment, and when the button 4 After being released, the elastic recovery effect of the sealed airbag 5 can also provide rebound for the button 4, and when the sealed airbag 5 is accidentally damaged during use, the air pressure sensor 6 inside the sealed airbag 5 can quickly monitor this information , and send it to the external terminal to remind the operator to check and repair in time.
本实用新型通过在原有按钮箱外壳1的安装孔101基础上新开设密封槽102,将密封气囊5至放在密封槽102内,使密封气囊5夹设于按钮4和安装孔101之间,当按钮4按下时,密封气囊5迅速膨胀将按钮箱外壳1在安装孔101处与外部环境隔绝,当按钮4松开时,利用密封气囊5的弹性恢复效果为按钮4提供回弹,通过密封气囊5将原先的密封圈和弹簧同时替换,避免了密封圈与按钮4或驱动杆3摩擦损耗产生间隙,密封性降低,以及弹簧对电弧引流所引发的爆炸风险,产品使用安全性高,且在密封气囊5破损时,能够通过气压传感器6将这一信息及时发送给外部终端,便于及时检修。The utility model newly opens a sealing groove 102 on the basis of the mounting hole 101 of the original button box shell 1, and puts the sealing air bag 5 in the sealing groove 102, so that the sealing air bag 5 is sandwiched between the button 4 and the mounting hole 101, When the button 4 is pressed, the sealing airbag 5 expands rapidly to isolate the button box shell 1 at the installation hole 101 from the external environment. When the button 4 is released, the elastic recovery effect of the sealing airbag 5 is used to provide a rebound for the button 4, through The sealing airbag 5 replaces the original sealing ring and spring at the same time, avoiding the gap between the sealing ring and the button 4 or the driving rod 3 due to friction loss, reducing the sealing performance, and the risk of explosion caused by the spring draining the arc, and the product is safe to use. And when the sealed air bag 5 is damaged, the information can be sent to the external terminal in time through the air pressure sensor 6, which is convenient for timely maintenance.
最后应说明的几点是:首先,在本申请的描述中,需要说明的是,除非另有规定和限定,术语“安装”、“相连”、“连接”应做广义理解,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变,则相对位置关系可能发生改变;The last few points should be explained: First, in the description of this application, it should be explained that, unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, which can be mechanical connection Or electrical connection, it can also be the internal communication of two components, it can be directly connected, "up", "down", "left", "right", etc. are only used to indicate the relative positional relationship, when the absolute position of the object being described Change, the relative positional relationship may change;
其次:本实用新型公开实施例附图中,只涉及到与本公开实施例涉及到的结构,其他结构可参考通常设计,在不冲突情况下,本实用新型同一实施例及不同实施例可以相互组合;Secondly: in the accompanying drawings of the disclosed embodiments of the utility model, only the structures related to the disclosed embodiments are involved. Other structures can refer to the usual design. Under the condition of no conflict, the same embodiment of the utility model and different embodiments can be used mutually. combination;
最后:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally: the above is only a preferred embodiment of the utility model, and is not intended to limit the utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the utility model shall include Within the protection scope of the present utility model.
Claims (6)
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Denomination of utility model: Intelligent explosion-proof button box Granted publication date: 20230718 Pledgee: Jilin Bank Co.,Ltd. Changchun Ruixiang Branch Pledgor: JILIN AOQI MECHANICAL & ELECTRICAL GROUP Co.,Ltd. Registration number: Y2024220000188 |
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