CN219335955U - Device for avoiding ladle cover from falling to ground - Google Patents
Device for avoiding ladle cover from falling to ground Download PDFInfo
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- CN219335955U CN219335955U CN202320540533.3U CN202320540533U CN219335955U CN 219335955 U CN219335955 U CN 219335955U CN 202320540533 U CN202320540533 U CN 202320540533U CN 219335955 U CN219335955 U CN 219335955U
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- 239000002893 slag Substances 0.000 claims abstract description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 26
- 239000010959 steel Substances 0.000 claims description 26
- 238000000034 method Methods 0.000 abstract description 11
- 238000010079 rubber tapping Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000009628 steelmaking Methods 0.000 description 5
- 230000005855 radiation Effects 0.000 description 4
- 239000011819 refractory material Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 102100023170 Nuclear receptor subfamily 1 group D member 1 Human genes 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
本实用新型涉及钢包加盖技术领域,尤其涉及一种避免钢包盖落地的装置。包括挂耳(1)、铰接座(2)、铰接轴(3)与挡块(4);所述挂耳(1)为钩型,挂耳(1)钩尾一端固接在钢包盖(5)上,挡块(4)固接在挂耳(1)钩头一端的端部,并向内侧倾斜;所述铰接座(2)固接在钢包(6)外壁上,铰接轴(3)固接在铰接座(2)上;铰接轴(3)尺寸、位置与挂耳(1)相应,翻渣作业时挂耳(1)钩在铰接轴(3)上,挡块(4)阻挡挂耳(1)从铰接轴(3)上脱落,进而避免钢包盖(5)落地。在钢包盖加盖过程中起到纠偏的目的,同时在翻渣过程中避免钢包盖落地。
The utility model relates to the technical field of ladle capping, in particular to a device for preventing the ladle cap from falling to the ground. It includes hanging lug (1), hinged seat (2), hinged shaft (3) and stopper (4); the hanging lug (1) is a hook type, and one end of the hook tail of the hanging lug (1) is fixed on the ladle cover ( 5), the block (4) is fixedly connected to the end of the hook head of the hanging ear (1), and is inclined inwardly; the hinged seat (2) is fixedly connected to the outer wall of the ladle (6), and the hinged shaft (3 ) is fixedly connected to the hinged seat (2); the size and position of the hinged shaft (3) correspond to the hanging lug (1). Prevent the hanging lug (1) from falling off from the hinge shaft (3), thereby preventing the ladle cover (5) from falling to the ground. It serves the purpose of correcting deviation during the ladle capping process, and at the same time prevents the ladle cap from falling to the ground during the slag turning process.
Description
技术领域technical field
本实用新型涉及钢包加盖技术领域,尤其涉及一种避免钢包盖落地的装置。The utility model relates to the technical field of ladle capping, in particular to a device for preventing the ladle cap from falling to the ground.
背景技术Background technique
近年来,如何提高冶炼水平,降低能源消耗,减少生产成本已成为钢铁企业的重要研究课题。在炼钢过程中,钢水温度作为炼钢、连铸工序中重要的技术指标与工艺参数,对炼钢生产水平和铸坯质量具有重要影响。研究表明,钢水热量损失主要有两种途径:一是钢水与耐材之间的热传导;二是钢包顶部开口,钢水向空气中的热辐射。通常条件下,钢包盛接钢水前的包衬温度约为1100℃,远低于钢水温度,钢水注入钢包与包衬接触后,经热传导,包衬温度与钢水温度接近,通常在1500℃左右,导致钢水温度大幅下降,为防止钢水在钢包内凝固,炼钢过程会人为提高转炉出钢温度,通常转炉出钢温度在1650℃~1700℃左右,远高于钢水浇注温度。转炉钢水的出钢温度与铸坯质量密切相关,出钢温度越高,钢中的含氧量越高,导致在出钢脱氧合金化过程中合金的收得率降低,同时还会导致钢中夹杂物大幅上升;另一方面,以150吨钢包为例,烘烤后空包未盛接钢水前5分钟包衬向空气中的热辐射最为严重,约占热辐射损失的40%,这种热损失将导致下一炉钢水温度损失10~15℃。In recent years, how to improve the level of smelting, reduce energy consumption, and reduce production costs has become an important research topic for iron and steel enterprises. In the steelmaking process, the molten steel temperature is an important technical index and process parameter in the steelmaking and continuous casting process, which has an important impact on the production level of steelmaking and the quality of the slab. Studies have shown that there are two main ways for molten steel heat loss: one is heat conduction between molten steel and refractory materials; the other is heat radiation from molten steel to the air due to the opening at the top of the ladle. Under normal conditions, the temperature of the lining before the ladle is filled with molten steel is about 1100°C, which is much lower than the temperature of the molten steel. After the molten steel is injected into the ladle and contacts the lining, the temperature of the lining is close to the temperature of the molten steel through heat conduction, usually around 1500°C. As a result, the temperature of the molten steel drops sharply. In order to prevent the molten steel from solidifying in the ladle, the steelmaking process will artificially increase the tapping temperature of the converter. Usually, the tapping temperature of the converter is around 1650°C to 1700°C, which is much higher than the pouring temperature of the molten steel. The tapping temperature of molten steel in the converter is closely related to the quality of the slab. The higher the tapping temperature, the higher the oxygen content in the steel, which leads to a decrease in the yield of the alloy during the deoxidation alloying process of the tapping, and also leads to On the other hand, taking a 150-ton ladle as an example, the thermal radiation of the ladle lining to the air is the most serious 5 minutes before the empty ladle is filled with molten steel after baking, accounting for about 40% of the heat radiation loss. Heat loss will result in a temperature loss of 10-15°C for the next batch of molten steel.
钢包加盖技术可有效阻断钢水与空气之间的热交换,采用钢包加盖装置将钢包盖盖在钢包上,进而保持空包的耐材温度,显著降低热辐射损失,降低转炉的出钢温度,降低钢中夹杂物,提高铸坯质量,缩短钢包离线烘烤时间,节约钢水保温剂,减少燃气消耗,提高钢包耐材寿命,在炼钢环节节能降耗效果尤为显著。The ladle capping technology can effectively block the heat exchange between the molten steel and the air. The ladle capping device is used to cover the ladle on the ladle, thereby maintaining the refractory temperature of the empty ladle, significantly reducing heat radiation loss, and reducing the tapping of the converter temperature, reduce inclusions in steel, improve billet quality, shorten ladle off-line baking time, save molten steel heat preservation agent, reduce gas consumption, increase the life of ladle refractory materials, and the effect of energy saving and consumption reduction is particularly significant in the steelmaking process.
但是,在生产过程中发现如下不足:在钢包剩钢(渣)的情况下,需将钢渣翻至渣罐内,在此过程中,由于翻渣角度过大、钢包盖位置不正等因素影响,极易造成钢包盖落地事故,钢包盖为钢结构和内部耐材结构,钢包盖落地后极易受损变形,甚至损毁,需重新对钢结构进行复原、耐材重新砌筑,钢包盖落不仅威胁操作人员的人身安全,还会造成设备设施的损坏。However, the following shortcomings were found during the production process: in the case of steel (slag) remaining in the ladle, the steel slag needs to be turned into the slag tank. It is very easy to cause accidents when the ladle cover falls to the ground. The ladle cover is a steel structure and internal refractory material structure. After the ladle cover falls to the ground, it is easily damaged, deformed, or even damaged. Threat to the personal safety of operators, and also cause damage to equipment and facilities.
发明内容Contents of the invention
为了克服上述现有技术的不足,本实用新型提供一种避免钢包盖落地的装置。在钢包盖加盖过程中起到纠偏的目的,同时在翻渣过程中避免钢包盖落地。In order to overcome the disadvantages of the above-mentioned prior art, the utility model provides a device for preventing the ladle cover from falling to the ground. It serves the purpose of correcting deviation during the ladle capping process, and at the same time prevents the ladle cap from falling to the ground during the slag turning process.
为了达到上述目的,本实用新型采用以下技术方案实现:In order to achieve the above object, the utility model adopts the following technical solutions to realize:
一种避免钢包盖落地的装置,包括挂耳(1)、铰接座(2)、铰接轴(3)与挡块(4);所述挂耳(1)为钩型,挂耳(1)钩尾一端固接在钢包盖(5)上,挡块(4)固接在挂耳(1)钩头一端的端部,并向内侧倾斜;所述铰接座(2)固接在钢包(6)外壁上,铰接轴(3)固接在铰接座(2)上;铰接轴(3)尺寸、位置与挂耳(1)相应,翻渣作业时挂耳(1)钩在铰接轴(3)上,挡块(4)阻挡挂耳(1)从铰接轴(3)上脱落,进而避免钢包盖(5)落地。A device for preventing a ladle cover from falling, comprising a hanging lug (1), a hinged seat (2), a hinged shaft (3) and a stopper (4); the hanging lug (1) is hook-shaped, and the hanging lug (1) One end of the hook tail is affixed to the ladle cover (5), and the stopper (4) is affixed to the end of the hook head of the hanging ear (1) and inclined inwardly; the hinged seat (2) is affixed to the ladle ( 6) On the outer wall, the hinged shaft (3) is fixedly connected to the hinged seat (2); the size and position of the hinged shaft (3) correspond to the hanging lug (1), and the hanging lug (1) is hooked on the hinged shaft ( 3), the stopper (4) prevents the lug (1) from falling off from the hinge shaft (3), thereby preventing the ladle cover (5) from falling to the ground.
进一步地,所述挂耳(1)为两个,对称固接在钢包盖(5)一侧;挂耳(1)包括钩体(11)、第一筋板(12)与第二筋板(13),钩体(11)固接在钢包盖(5)上,第一筋板(12)与第二筋板(13)固接在钩体(11)两侧,同时又固接在钢包盖(5)上。Further, there are two hangers (1), which are symmetrically fixed on one side of the ladle cover (5); the hanger (1) includes a hook body (11), a first rib (12) and a second rib (13), the hook body (11) is affixed on the ladle cover (5), and the first rib plate (12) and the second rib plate (13) are affixed to both sides of the hook body (11). Ladle cover (5).
进一步地,所述铰接座(2)包括固接在钢包(6)外壁上的第一侧板(21)、第二侧板(22)与座板(23),第一侧板(21)、第二侧板(22)相互平行,铰接轴(3)固接在第一侧板(21)、第二侧板(22)之间。Further, the hinged seat (2) includes a first side plate (21), a second side plate (22) and a seat plate (23) fixed on the outer wall of the ladle (6), the first side plate (21) , The second side plates (22) are parallel to each other, and the hinge shaft (3) is fixedly connected between the first side plate (21) and the second side plate (22).
进一步地,所述第一侧板(21)、第二侧板(22)结构相同,均包括第一水平段(24)、第二水平段(25)与竖直段(26),第一水平段(24)、第二水平段(25)相互平行,位于竖直段(26)的顶端与底端。Further, the first side plate (21) and the second side plate (22) have the same structure, and both include a first horizontal section (24), a second horizontal section (25) and a vertical section (26), the first The horizontal section (24) and the second horizontal section (25) are parallel to each other and are located at the top and bottom of the vertical section (26).
进一步地,所述挡块(4)为条型,通过铆钉铆接在挂耳(1)端部。Further, the stopper (4) is strip-shaped, and is riveted to the end of the hanging ear (1) by a rivet.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1)本实用新型设有尺寸与位置一一对应的挂耳与铰接轴,挂耳固接在钢包盖上,铰接轴固接在钢包上,在钢包盖加盖过程中,可以对钢包盖起到纠偏的作用,保证钢包盖能够“对中”落盖。1) The utility model is provided with hanging lugs and hinged shafts corresponding in size and position one by one. The hanging lugs are fixedly connected to the ladle cover, and the hinged shaft is fixedly connected to the ladle. To correct the effect, to ensure that the ladle cover can be "centered" and drop the cover.
2)本实用新型挡块固接在挂耳钩头一端的端部;翻渣作业时挡块阻挡挂耳从铰接轴上脱落,进而避免钢包盖落地,起到稳定、固定钢包盖的目的。避免设备设施的损坏,保证操作人员的人身安全,保证生产的顺利进行。2) The stopper of the utility model is fixedly connected to the end of one end of the hook head of the hanging lug; the stopper prevents the hanging lug from falling off from the hinged shaft during the slag turning operation, thereby preventing the ladle cover from falling to the ground, and achieving the purpose of stabilizing and fixing the ladle cover. Avoid damage to equipment and facilities, ensure the personal safety of operators, and ensure the smooth progress of production.
附图说明Description of drawings
图1是钢包盖加盖过程本实用新型结构示意图;Fig. 1 is a schematic view of the structure of the utility model in the process of adding a lid to a ladle;
图2是本实用新型挂耳结构示意主视图;Fig. 2 is a schematic front view of the hanging ear structure of the utility model;
图3是本实用新型挂耳结构示意俯视图;Fig. 3 is a schematic top view of the hanging ear structure of the utility model;
图4是本实用新型铰接座及铰接轴结构示意主视图;Fig. 4 is a schematic front view of the structure of the hinged seat and the hinged shaft of the utility model;
图5是本实用新型铰接座及铰接轴结构示意俯视图;Fig. 5 is a schematic top view of the structure of the hinged seat and the hinged shaft of the utility model;
图6是翻渣作业时本实用新型结构示意图。Fig. 6 is a structural schematic diagram of the utility model during slag turning operation.
图中:1-挂耳 11-钩体 12-第一筋板 13-第二筋板 2-铰接座 21-第一侧板22-第二侧板 23-座板 24-第一水平段 25-第二水平段 26-竖直段 3-铰接轴 4-挡块5-钢包盖6-钢包 7-钢包盖加盖装置In the figure: 1-hanging lug 11-hook body 12-first rib plate 13-second rib plate 2-hinge seat 21-first side plate 22-second side plate 23-seat plate 24-first horizontal section 25 - second horizontal section 26 - vertical section 3 - hinged shaft 4 - block 5 - ladle cover 6 - steel ladle 7 - ladle cover capping device
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present utility model, but should not be construed as limiting the present utility model.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "left", Orientation or positional relationship indicated by "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. Based on the orientation or positional relationship shown in the drawings, it is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, therefore It should not be understood as a limitation of the present utility model. In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Disassembled connection, or integral connection; it can be directly connected, or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
下面结合附图对本实用新型的具体实施方式作进一步说明:The specific embodiment of the utility model will be further described below in conjunction with accompanying drawing:
实施例:Example:
如图1-6所示,一种避免钢包盖落地的装置,包括挂耳1、铰接座2、铰接轴3与挡块4。As shown in Figures 1-6, a device for preventing the ladle cover from falling to the ground includes hanging
如图2、图3所示,挂耳1为两个,对称固接在钢包盖5右侧的外壁上。挂耳1由钩体11、第一筋板12与第二筋板13焊接而成。钩体11为钩形,钩体11竖向设置,右侧为钩头,左侧为钩尾。第一筋板12与第二筋板13水平固接在钩体11两侧,钩体11、第一筋板12与第二筋板13的左侧均焊接在钢包盖5右侧的外壁上。As shown in Fig. 2 and Fig. 3, there are two hanging
如图4、图5所示,铰接座2包括第一侧板21、第二侧板22与座板23。第一侧板21、第二侧板22形状、尺寸均相同,包括第一水平段24、第二水平段25与竖直段26,第一水平段24、第二水平段25相互平行,第一水平段24位于竖直段26的顶端右端,第二水平段25位于竖直段26底端左端,第二水平段25与竖直段26之间倒圆角。As shown in FIGS. 4 and 5 , the hinged
第一侧板21、第二侧板22相互平行,竖向设置,铰接轴3水平固接在第一侧板21The
第二侧板22之间。座板23水平设置,前后两端分别固接在第一侧板21第二侧板22上,左侧面固接在钢包6的外壁上。between the
挡块4为条型,通过铆钉铆接在挂耳1钩体11钩头的端部,挡块4向内倾斜。The
如图1、图6所示,通过钢包盖加盖装置7移动钢包盖5,将其盖在钢包6上。在钢包6加盖的过程中,挂耳1与铰接轴3一一对应,加之向内倾斜的挡块4,可以对钢包盖5起到纠偏的作用,保证钢包盖5能够“对中”落盖。As shown in FIGS. 1 and 6 , the
翻渣作业时,挂耳1钩在铰接轴3上,挡块4阻挡挂耳1从铰接轴3上脱落,进而避免钢包盖5落地,起到稳定、固定钢包盖5的目的。避免设备设施的损坏,保证操作人员的人身安全,保证生产的顺利进行。During the slag turning operation, the hanging
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。上述实施例中所用方法如无特别说明均为常规方法。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. Any equivalent replacement or change of the new technical solution and its concept should be covered within the protection scope of the present utility model. The methods used in the above examples are conventional methods unless otherwise specified.
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