CN219287271U - Bearing systems for high-speed motors - Google Patents
Bearing systems for high-speed motors Download PDFInfo
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- CN219287271U CN219287271U CN202320660162.2U CN202320660162U CN219287271U CN 219287271 U CN219287271 U CN 219287271U CN 202320660162 U CN202320660162 U CN 202320660162U CN 219287271 U CN219287271 U CN 219287271U
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Abstract
Description
技术领域technical field
本实用新型涉及高速电机技术领域,具体地说,涉及一种高速电机的轴承系统。The utility model relates to the technical field of high-speed motors, in particular to a bearing system of a high-speed motor.
背景技术Background technique
永磁高速电机具有转速高(电机转速超过每分钟一万转,高达几万转到几十万转)、功率密度大、无需变速结构、噪音小、动态响应快等诸多优点,在矿井、船舶、航天等领域被广泛应用。由于电机的转速很高,产生的热量高,从而对其轴承系统的润滑及散热性能提出了更高要求。传统轴承的油脂润滑及散热设置方式难以满足高速电机的使用要求。因此,优选采用油润滑方式对高速电机轴承进行润滑散热。例如,公开号为CN103633781A、名称为“电机定子的冷却”的中国发明专利申请中,采用润滑油对轴承和电机定子进行散热,润滑油流经轴承后,行至壳体内底部的收集器,并通过底部的排出孔排出,虽然满足了轴承的润滑要求,但其存在的不足之处在于:由于轴承采用敞开式润滑方式,为阻止润滑油接近电机转子,其在电机转子上加装了转子端盖,在电机定子与电机转子之间加装了径向尺寸较大的护罩,结构复杂,并不能保证润滑油与电机转子的完全隔离,对电机的可靠性和寿命造成影响。因此有必要对其加以改进。The permanent magnet high-speed motor has many advantages such as high speed (motor speed exceeds 10,000 revolutions per minute, up to tens of thousands to hundreds of thousands of revolutions), high power density, no need for variable speed structure, low noise, fast dynamic response and many other advantages. It is used in mines, ships, etc. , Aerospace and other fields are widely used. Due to the high speed of the motor and the high heat generated, higher requirements are put forward for the lubrication and heat dissipation performance of the bearing system. The grease lubrication and heat dissipation setting methods of traditional bearings are difficult to meet the requirements of high-speed motors. Therefore, it is preferable to use oil lubrication to lubricate and dissipate heat from high-speed motor bearings. For example, in the Chinese invention patent application with the publication number CN103633781A and titled "Cooling of Motor Stator", lubricating oil is used to dissipate heat from the bearing and the motor stator. It is discharged through the discharge hole at the bottom, although it meets the lubrication requirements of the bearing, but its shortcomings are: since the bearing adopts an open lubrication method, in order to prevent the lubricating oil from approaching the motor rotor, a rotor end is installed on the motor rotor. The cover is equipped with a shield with a large radial size between the motor stator and the motor rotor. The structure is complex, and it cannot ensure the complete isolation of the lubricating oil from the motor rotor, which affects the reliability and life of the motor. Therefore it is necessary to improve it.
发明内容Contents of the invention
有鉴于此,本实用新型所要解决的技术问题是:提供一种高速电机的轴承系统,提高轴承的润滑及散热性能,提高轴承与电机的可靠性和寿命。In view of this, the technical problem to be solved by the utility model is: to provide a bearing system of a high-speed motor, improve the lubrication and heat dissipation performance of the bearing, and improve the reliability and life of the bearing and the motor.
为解决上述技术问题,本实用新型的技术方案是:高速电机的轴承系统,包括:In order to solve the above-mentioned technical problems, the technical solution of the present invention is: the bearing system of the high-speed motor, including:
轴承,所述轴承的轴承内圈安装于电机转子,所述轴承的轴承外圈安装于轴承座,所述轴承座安装于电机壳体;A bearing, the bearing inner ring of the bearing is installed on the motor rotor, the bearing outer ring of the bearing is installed on the bearing seat, and the bearing seat is installed on the motor housing;
间隔套和定距套,所述间隔套、所述定距套分别位于所述轴承两侧并对所述轴承内圈定位,所述间隔套、所述定距套、所述轴承座围成润滑油室,所述轴承位于所述润滑油室,所述轴承座内设置有分别与所述润滑油室相连通的轴承座进油道、轴承座回油道;A spacer sleeve and a distance sleeve, the spacer sleeve and the distance sleeve are respectively located on both sides of the bearing and position the inner ring of the bearing, the spacer sleeve, the distance sleeve, and the bearing seat are surrounded by Lubricating oil chamber, the bearing is located in the lubricating oil chamber, and the bearing seat is provided with an oil inlet passage and an oil return passage of the bearing seat respectively connected with the lubricating oil chamber;
进油管和回油管,所述进油管、所述回油管设置于所述电机壳体,所述进油管与所述轴承座进油道相连通,所述回油管与所述轴承座回油道相连通。An oil inlet pipe and an oil return pipe, the oil inlet pipe and the oil return pipe are arranged on the motor housing, the oil inlet pipe communicates with the oil inlet passage of the bearing seat, and the oil return pipe and the oil return pipe of the bearing seat The road is connected.
以下为对本实用新型高速电机的轴承系统的多项进一步改进:The following are multiple further improvements to the bearing system of the high-speed motor of the present invention:
其中,所述间隔套的一端抵于所述轴承内圈,所述间隔套的另一端抵于轴肩,所述间隔套的外周设置有间隔套锥台面,所述间隔套锥台面的小径端邻近所述轴承内圈。Wherein, one end of the spacer sleeve is against the inner ring of the bearing, and the other end of the spacer is against the shaft shoulder. The outer circumference of the spacer sleeve is provided with a spacer sleeve conical surface, and the small-diameter end of the spacer sleeve conical surface is Adjacent to the inner ring of the bearing.
其中,所述间隔套与所述轴肩相抵的一端设置有间隔套环槽,所述间隔套环槽位于所述轴肩之外;所述润滑油室内侧设置有内侧密封盖板,所述内侧密封盖板与所述间隔套环槽卡接。Wherein, the end of the spacer sleeve against the shaft shoulder is provided with a spacer collar groove, and the spacer collar groove is located outside the shaft shoulder; the inside of the lubricating oil chamber is provided with an inner sealing cover plate, the The inner sealing cover plate is engaged with the spacer ring groove.
其中,所述定距套的外周面依次设置为定距套锥台面、定位台阶面、定距套圆柱面,所述轴承内圈安装于所述定距套圆柱面,且抵于所述定位台阶面,所述定距套锥台面的小径端邻近所述轴承内圈。Wherein, the outer peripheral surface of the distance sleeve is set as the cone surface of the distance sleeve, the positioning step surface, and the cylindrical surface of the distance sleeve in sequence, and the inner ring of the bearing is installed on the cylindrical surface of the distance sleeve and is against the positioning A stepped surface, the small-diameter end of the spacer taper surface is adjacent to the inner ring of the bearing.
其中,所述定距套的大径端的端面设置有定距套环槽;所述润滑油室外侧设置有外侧密封盖板,所述外侧密封盖板与所述定距套环槽卡接。Wherein, the end surface of the large-diameter end of the distance sleeve is provided with a distance collar groove; the outer side of the lubricating oil chamber is provided with an outer sealing cover plate, and the outer sealing cover plate is engaged with the distance collar groove.
其中,所述轴承座进油道包括相连通的轴承座进油道径向段和轴承座进油道轴向段,所述进油管与所述轴承座进油道径向段相连接。Wherein, the oil inlet passage of the bearing housing includes a radial section of the oil inlet passage of the bearing housing and an axial section of the oil inlet passage of the bearing housing, and the oil inlet pipe is connected with the radial section of the oil inlet passage of the bearing housing.
其中,所述轴承座外侧设置有密封座,所述密封座套设于所述定距套外围,所述密封座内设置有密封座进油道,所述轴承座进油道通过所述密封座进油道与所述润滑油室相连通。Wherein, the outer side of the bearing seat is provided with a sealing seat, and the sealing seat is sleeved on the outer periphery of the distance sleeve, and the sealing seat is provided with an oil inlet channel inside the sealing seat, and the oil inlet channel of the bearing seat passes through the seal The seat inlet oil passage communicates with the lubricating oil chamber.
其中,所述密封座进油道包括相连通的密封座进油道轴向段和密封座进油道斜向段,所述密封座进油道轴向段与所述轴承座进油道轴向段相接,所述密封座进油道斜向段与所述润滑油室相连通。Wherein, the oil inlet passage of the seal seat includes an axial section of the oil inlet passage of the seal seat and an oblique section of the oil inlet passage of the seal seat, and the axial section of the oil inlet passage of the seal seat is connected to the shaft of the oil inlet passage of the bearing seat. The oblique section of the oil inlet passage of the sealing seat communicates with the lubricating oil chamber.
其中,所述轴承座回油道位于所述轴承座底部,所述轴承座的内壁设置有与所述轴承座回油道相连通的轴承座汇流槽。Wherein, the oil return channel of the bearing seat is located at the bottom of the bearing seat, and the inner wall of the bearing seat is provided with a bearing seat confluence groove communicating with the oil return channel of the bearing seat.
其中,所述轴承采用高速陶瓷滚珠轴承。Wherein, the bearing adopts a high-speed ceramic ball bearing.
采用了上述技术方案后,本实用新型至少具有如下有益效果:After adopting the above technical solution, the utility model has at least the following beneficial effects:
由于本实用新型高速电机的轴承系统包括安装于电机转子与轴承座之间的轴承,分别位于轴承两侧并对轴承内圈定位的间隔套和定距套,间隔套、定距套、轴承座围成轴承的润滑油室,轴承浸润于润滑油中;轴承座内设置有分别与润滑油室相连通的轴承座进油道、轴承座回油道,电机壳体上设置有与轴承座进油道相连通的进油管、与轴承座回油道相连通的回油管;工作时,润滑油沿进油管、轴承座进油道、润滑油室、轴承座回油道、回油管循环流动,循环流动的润滑油对轴承润滑的同时能及时带走轴承及附近零件的热量,降低轴承温度,使轴承系统保持允许的工作温度,提高了轴承的最高运行转速、可靠性和寿命,进而提高了高速电机的可靠性和寿命。Because the bearing system of the high-speed motor of the present invention includes the bearing installed between the motor rotor and the bearing seat, the spacer sleeve and the distance sleeve which are respectively located on both sides of the bearing and position the inner ring of the bearing, the spacer sleeve, the distance sleeve, and the bearing seat The lubricating oil chamber of the bearing is surrounded, and the bearing is soaked in the lubricating oil; the bearing seat is provided with an oil inlet passage and an oil return passage of the bearing seat respectively connected with the lubricating oil chamber, and the motor housing is provided with a The oil inlet pipe connected to the oil inlet passage and the oil return pipe connected to the oil return passage of the bearing seat; when working, the lubricating oil circulates along the oil inlet pipe, the oil inlet passage of the bearing seat, the lubricating oil chamber, the oil return passage of the bearing seat, and the oil return pipe , while lubricating the bearing, the circulating lubricating oil can take away the heat of the bearing and nearby parts in time, reduce the bearing temperature, keep the bearing system at the allowable working temperature, improve the maximum operating speed, reliability and life of the bearing, and then improve The reliability and life of the high-speed motor are guaranteed.
附图说明Description of drawings
图1是本实用新型实施例的高速电机的轴承系统结构示意图;Fig. 1 is the structural representation of the bearing system of the high-speed motor of the utility model embodiment;
图2是图1中的密封盖板结构示意图;Fig. 2 is a schematic diagram of the structure of the sealing cover plate in Fig. 1;
图3是图1中的密封座结构示意图;Fig. 3 is a schematic diagram of the structure of the sealing seat in Fig. 1;
图4是图1中的密封套结构示意图;Fig. 4 is a schematic diagram of the structure of the sealing sleeve in Fig. 1;
图5是图1中的定距套结构示意图;Fig. 5 is a schematic diagram of the structure of the distance sleeve in Fig. 1;
图6是图1中的间隔套结构示意图;Fig. 6 is a schematic diagram of the structure of the spacer sleeve in Fig. 1;
图中:1、电机转子;2、轴承;3、轴承座;31、轴承座进油道径向段;32、轴承座进油道轴向段;33、轴承座回油道;34、轴承座汇流槽;4、密封套;41、密封套环槽;5、定距套;51、定距套圆柱面;52、定位台阶面;53、定距套锥台面;54、定距套环槽;6、间隔套;61、间隔套锥台面;62、间隔套环槽;7、密封座;71、密封座进油道轴向段;72、密封座进油道斜向段;8a、外侧密封盖板;8b、内侧密封盖板;81、外环壁;82、内环壁;83、密封盖板汇流槽;9、密封环;10、密封圈;11、进油管;12、回油管。In the figure: 1. Motor rotor; 2. Bearing; 3. Bearing seat; 31. Radial section of oil inlet passage of bearing seat; 32. Axial section of oil inlet passage of bearing seat; 33. Oil return passage of bearing seat; 34. Bearing Seat confluence groove; 4, sealing sleeve; 41, sealing sleeve ring groove; 5, distance sleeve; 51, distance sleeve cylindrical surface; 52, positioning step surface; 53, distance sleeve cone table surface; 54, distance sleeve ring Groove; 6. Spacer sleeve; 61. Cone table surface of spacer sleeve; 62. Spacer ring groove; 7. Seal seat; 71. Axial section of oil inlet passage of seal seat; 72. Inclined section of oil inlet passage of seal seat; 8a. Outer sealing cover plate; 8b, inner sealing cover plate; 81, outer ring wall; 82, inner ring wall; 83, sealing cover plate confluence groove; 9, sealing ring; 10, sealing ring; 11, oil inlet pipe; 12, return tubing.
具体实施方式Detailed ways
需要说明的是,在本文描述中,除非另有规定或限定,术语“相连”、“连接”、“相连接”等应做广义理解,可以是两个元件之间的直接相连,还可以是通过中间媒介间接相连,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。It should be noted that in the description herein, unless otherwise specified or limited, the terms "connected", "connected", and "connected" should be interpreted in a broad sense, which may be a direct connection between two elements, or a Indirectly connected through an intermediary, those skilled in the art can understand the specific meanings of the above terms according to specific situations.
下面结合附图对本实用新型实施例做进一步详细的非限制性说明。The embodiments of the present utility model will be further detailed and non-limiting description in conjunction with the accompanying drawings.
如图1至图6共同所示,本实用新型实施例的高速电机的轴承系统,包括:安装于电机转子1与轴承座3之间的轴承2,轴承座3安装于电机壳体;安装于电机转子1且分别位于轴承两侧并对轴承内圈定位的定距套5、间隔套6,定距套5、间隔套6、轴承座3围成润滑油室,轴承2位于润滑油室内,轴承座3内设置有分别与润滑油室相连通的轴承座进油道、轴承座回油道33;设置于电机壳体的进油管11和回油管12,进油管11与轴承座进油道相连通,回油管12与轴承座回油道33相连通。As shown in Figures 1 to 6, the bearing system of the high-speed motor of the embodiment of the present invention includes: a
如图1所示,优化设计是,轴承座回油道33位于轴承座底部,轴承座3的内壁设置有与轴承座回油道33相连通的轴承座汇流槽34;轴承座进油道包括相连通的轴承座进油道径向段31和轴承座进油道轴向段32,进油管11与轴承座进油道径向段31相连接。As shown in Figure 1, the optimized design is that the
其中,进一步地,润滑油室的两侧还设置有密封盖板,为便于描述,分别记为外侧密封盖板8a、内侧密封盖板8b,内侧密封盖板8b固定于轴承座3内侧,外侧密封盖板8a设置于密封座7内,密封座7固定于轴承座3外侧,密封座7与轴承座3的接触面设置有密封圈10。Wherein, further, both sides of the lubricating oil chamber are also provided with sealing covers, which are respectively recorded as outer sealing covers 8a and inner sealing covers 8b for the convenience of description. The
如图1和图3所示,其中,密封座7套设于定距套5外围,密封座7内还进一步地设置有密封座进油道,优化设计是,轴承座进油道通过密封座进油道与润滑油室相连通。其中,密封座进油道包括相连通的密封座进油道轴向段71和密封座进油道斜向段72,密封座进油道轴向段71与轴承座进油道轴向段32相接,密封座进油道斜向段72与润滑油室相连通。As shown in Figure 1 and Figure 3, the sealing
如图6所示,并参考图1,其中,间隔套6的一端抵于轴承内圈,间隔套6的另一端抵于轴肩,间隔套6的外周设置有间隔套锥台面61,间隔套锥台面61的小径端邻近轴承内圈。进一步地,间隔套6与轴肩相抵的一端设置有间隔套环槽62,间隔套环槽62位于轴肩之外,间隔套环槽62用于与内侧密封盖板8b卡接连接。As shown in Figure 6, and with reference to Figure 1, one end of the
如图5所示,并参考图1,其中,定距套5的外周面依次设置为定距套圆柱面51、定位台阶面52、定距套锥台面53,轴承内圈安装于定距套圆柱面51(使得轴承2易于装拆,减少磨损),且抵于定位台阶面52,定距套锥台面53的小径端邻近轴承内圈。进一步地,定距套5的大径端的端面设置有定距套环槽54,定距套环槽54用于与外侧密封盖板8a卡接连接。As shown in Figure 5, and with reference to Figure 1, wherein, the outer peripheral surface of the
上述间隔套6和定距套5的结构简单,设计构思巧妙。一方面,对轴承内圈起到定位作用,防止轴向窜动;另一方面,间隔套锥台面61、定距套锥台面53与轴承座3共同围出润滑油室,轴承2在润滑油室内浸润于润滑油中,高速旋转时,间隔套锥台面61、定距套锥台面53成为斜面结构的甩油盘。相比于传统的油脂润滑方式,循环流动的润滑油能及时带走轴承及附近零件的热量,使轴承系统保持允许的工作温度,提高了轴承的最高运行转速、可靠性和寿命,满足了高速电机高速旋转需求。The structure of the
如图4所示,并参考图1,其中,进一步地,定距套5的大径端的端面还抵接有密封套4,密封套4的外周面设置有密封套环槽41,密封套环槽41内设置有密封环9,外侧密封盖板8a抵于密封环9,为轴承润滑油室的有效密封提供可靠保障。As shown in Figure 4, and with reference to Figure 1, wherein, further, the end face of the large diameter end of the
如图2和图3所示,并参考图1,其中,密封盖板朝向轴承2的一侧设置有外环壁81、内环壁82,内环壁82与外环壁81之间形成密封盖板汇流槽83,外环壁81与密封盖板的外周面之间形成密封盖板台阶面;密封座7与外侧密封盖板8a之间的接触面设置为密封座台阶面,密封座台阶面与密封盖板台阶面之间形成迷宫密封;轴承座3与内侧密封盖板8b之间的接触面设置为轴承座台阶面,轴承座台阶面与密封盖板台阶面之间形成迷宫密封。进一步地,密封盖板的内环壁82端部设置为卡接凸起,外侧密封盖板8a的卡接凸起与定距套5的定距套环槽54卡接,内侧密封盖板8b的卡接凸起与间隔套6的间隔套环槽62卡接。其中,电机转子1设置有转子环槽,转子环槽设置有密封环9,内侧密封盖板8b抵于密封环9,为轴承润滑油室的有效密封提供可靠保障。As shown in Figures 2 and 3, and with reference to Figure 1, the side of the sealing cover facing the
本实用新型实施例中,定距套、间隔套、轴承座围成润滑油室,密封盖板、密封座的设置为润滑油室形成良好密封创造了前提,能有效防止润滑油室漏油,提高轴承密封性和耐负压能力;密封套与外侧密封盖板之间通过密封环密封,外侧密封盖板与密封座之间通过迷宫密封,密封座与轴承座之间通过密封圈密封;内侧密封盖板与轴承座之间通过迷宫密封,内侧密封盖板与电机转子之间通过密封环密封;多重密封的设置,使高速电机密封系统的密封性和耐负压能力得到可靠保障,大大提高了高速电机的可靠性和寿命。In the embodiment of the utility model, the lubricating oil chamber is surrounded by the spacer sleeve, the spacer sleeve, and the bearing seat. The arrangement of the sealing cover and the sealing seat creates a prerequisite for the formation of a good seal in the lubricating oil chamber, which can effectively prevent oil leakage from the lubricating oil chamber. Improve bearing sealing and negative pressure resistance; the seal sleeve and the outer sealing cover are sealed by a sealing ring, the outer sealing cover and the sealing seat are sealed by a labyrinth, and the sealing seat and the bearing seat are sealed by a sealing ring; the inner The sealing cover and the bearing seat are sealed by a labyrinth, and the inner sealing cover and the motor rotor are sealed by a sealing ring; multiple seal settings ensure the sealing and negative pressure resistance of the high-speed motor sealing system. The reliability and life of the high-speed motor are guaranteed.
其中,轴承2优选采用高速滚珠轴承,例如,SKF公司的6004-2RSLTN9/HC5C3WT型号的高速轴承,转速高达70000r/min,滚珠采用陶瓷材料,耐磨性好,适宜油润滑,滚珠轴承与定距套采用无间隙装配,可延长滚珠轴承使用寿命,同时易于安装和平衡。Among them, the
本实用新型实施例的高速电机的轴承系统,在高速电机工作时(例如,高速电机用在电动压气机上作为驱动压气机叶轮的驱动电机,电动压气机应用于发动机,利用发动机润滑系统的润滑油),润滑油沿进油管11、轴承座进油道、密封座进油道进入润滑油室,对轴承2进行润滑、冷却、降温后,一部分润滑油沿轴承座汇流槽34、轴承座回油道33、回油管12流出。另一部分润滑油被斜面结构的甩油盘因旋转离心力的作用,将润滑油甩到密封盖板的侧壁,侧壁处的润滑油在重力作用下流到密封盖板汇流槽83,再沿轴承座汇流槽34汇流到回油管12。极少的润滑油会流到定距套或密封套与密封盖板的相接处,在离心力及迷宫密封作用下能减少润滑油流向密封环9处的油量,最后由密封环9密封。多重密封的设置,提高了轴承系统的密封性和耐负压能力,为轴承进行润滑、冷却创造了前提条件。循环流动的润滑油对轴承润滑的同时能及时带走轴承及附近零件的热量,降低轴承温度,使轴承系统保持允许的工作温度,提高了轴承的最高运行转速、可靠性和寿命,进而提高了高速电机的可靠性和寿命。The bearing system of the high-speed motor of the utility model embodiment, when the high-speed motor is working (for example, the high-speed motor is used on the electric compressor as the drive motor for driving the compressor impeller, and the electric compressor is applied to the engine, and the lubricating oil of the engine lubrication system is used ), the lubricating oil enters the lubricating oil chamber along the
以上所述为本实用新型较佳实施方式的举例,其中未详细述及的部分皆为本领域的已知技术,本实用新型的保护范围以权利要求的内容为准,任何基于本实用新型的技术启示而进行的等效变换皆在本实用新型保护范围内。The above description is an example of the preferred implementation of the present utility model, wherein the parts not mentioned in detail are all known technologies in the art, and the protection scope of the present utility model is based on the content of the claims, and any based on the utility model Equivalent transformations based on technical inspiration are all within the protection scope of the present utility model.
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Assignee: Boding Power (Jiangsu) Co.,Ltd. Assignor: WEIFANG LICHUANG ELECTRONIC TECHNOLOGY Co.,Ltd. Contract record no.: X2025980002909 Denomination of utility model: Bearing system of high-speed motor Granted publication date: 20230630 License type: Common License Record date: 20250126 |
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