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CN219200126U - A waste heat recovery device - Google Patents

A waste heat recovery device Download PDF

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Publication number
CN219200126U
CN219200126U CN202223400901.9U CN202223400901U CN219200126U CN 219200126 U CN219200126 U CN 219200126U CN 202223400901 U CN202223400901 U CN 202223400901U CN 219200126 U CN219200126 U CN 219200126U
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China
Prior art keywords
heat exchange
heat recovery
waste heat
chamber
water inlet
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Expired - Fee Related
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CN202223400901.9U
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Chinese (zh)
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杜荣东
徐敏贤
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Zhongyifeng Construction Group Co Ltd
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Zhongyifeng Construction Group Co Ltd
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Abstract

The utility model provides a waste heat recovery device, which comprises a waste heat recovery tank, wherein the interior of the waste heat recovery tank is sequentially provided with a water inlet cavity, a heat exchange cavity and a water drainage cavity from bottom to top, a plurality of vertical heat exchange pipes are uniformly arranged in the heat exchange cavity, two ends of each heat exchange pipe are respectively communicated with the water inlet cavity and the water drainage cavity, four guide upright posts are also uniformly arranged in the heat exchange cavity, two ends of each guide upright post are fixedly connected with the bottom side and the top side surface of the heat exchange cavity respectively, a scraping and washing plate is movably arranged in the heat exchange cavity through the four guide upright posts, a plurality of penetrating scraping and washing grooves are uniformly formed in the scraping and washing plate, a threaded rod is arranged in the center of the heat exchange cavity, and the threaded rod is in threaded connection with the scraping and washing plate; according to the utility model, heat energy in the high-temperature wastewater is conducted to purified water through the heat exchange tube by the heat exchange cavity, so that the purpose of recycling the high-temperature wastewater generated by printing and dyeing is realized, and the waste of energy is reduced.

Description

一种余热回收装置A waste heat recovery device

技术领域technical field

本实用新型属于能源回收技术领域,具体地说是一种余热回收装置。The utility model belongs to the technical field of energy recovery, in particular to a waste heat recovery device.

背景技术Background technique

印染的工艺流程中煮纱、漂纱以及高温水洗等工序会产生大量的高温废水,这些废水当中包含有大量的热能,这些高温废水直接进行处理会造成大量的能源浪费。In the printing and dyeing process, yarn cooking, yarn bleaching and high-temperature washing will generate a large amount of high-temperature wastewater, which contains a lot of heat energy. Direct treatment of these high-temperature wastewater will cause a lot of energy waste.

综上,因此本实用新型提供了一种余热回收装置,以解决上述问题。To sum up, the utility model therefore provides a waste heat recovery device to solve the above problems.

实用新型内容Utility model content

为了解决上述技术问题,本实用新型提供一种余热回收装置,以解决印染工艺加工过程中产生的高温废水直接进行处理会造成大量的能源浪费的问题。In order to solve the above technical problems, the utility model provides a waste heat recovery device to solve the problem that a large amount of energy is wasted when the high-temperature wastewater generated during the printing and dyeing process is directly processed.

一种余热回收装置,包括余热回收罐,所述余热回收罐的内部由下到上依次开设有进水腔、换热腔和排水腔,所述换热腔的内部均匀安装有多个竖直的换热管,且所述换热管的两端分别与进水腔和排水腔相连通,所述换热腔的内部还均匀安装有四个导向立柱,且所述导向立柱的两端分别与换热腔的底侧和顶侧表面固定相连,所述换热腔的内部通过四个导向立柱活动安装有刮洗板,所述刮洗板上均匀开设有多个贯穿的刮洗槽,所述换热腔的中心安装有螺纹杆,且所述螺纹杆与刮洗板之间螺纹连接。A waste heat recovery device, comprising a waste heat recovery tank, the interior of the waste heat recovery tank is sequentially provided with a water inlet chamber, a heat exchange chamber and a drainage chamber from bottom to top, and the inside of the heat exchange chamber is uniformly equipped with a plurality of vertical The heat exchange tube, and the two ends of the heat exchange tube are respectively connected with the water inlet chamber and the drain chamber, and four guide columns are evenly installed inside the heat exchange chamber, and the two ends of the guide column are respectively It is fixedly connected with the bottom side and the top side surface of the heat exchange chamber. The inside of the heat exchange chamber is movably installed with a scraping plate through four guide columns. The scraping plate is evenly provided with a plurality of penetrating scraping tanks. A threaded rod is installed in the center of the heat exchange chamber, and the threaded rod is threadedly connected to the scraping plate.

进一步的,所述刮洗槽与换热管一一对应,且所述换热管的尺寸与刮洗槽的尺寸相适配。Further, the scraping tank corresponds to the heat exchange tube one by one, and the size of the heat exchange tube matches the size of the scraping tank.

进一步的,所述余热回收罐的顶部设有固定座,所述固定座的顶部固定安装有电机,且所述电机的输出端与螺纹杆之间通过联轴器传动连接。Further, the top of the waste heat recovery tank is provided with a fixed seat, and a motor is fixedly installed on the top of the fixed seat, and the output end of the motor is connected to the threaded rod through a coupling.

进一步的,所述余热回收罐的底部设有第一进水管,所述余热回收罐的顶部设有第一排水管,且所述第一进水管和第一排水管分别与进水腔和排水腔相连通。Further, the bottom of the waste heat recovery tank is provided with a first water inlet pipe, and the top of the waste heat recovery tank is provided with a first drain pipe, and the first water inlet pipe and the first drain pipe are connected to the water inlet chamber and the drain pipe respectively. cavities connected.

进一步的,所述余热回收罐表面在靠近换热腔顶部的位置处设有第二进水管和溢流管,所述余热回收罐表面在靠近换热腔底部的位置处设有排污管和第二排水管,所述第二进水管、第二排水管、溢流管和排污管均与换热腔相连通,且所述溢流管还和第二排水管相连通。Further, the surface of the waste heat recovery tank is provided with a second water inlet pipe and an overflow pipe near the top of the heat exchange chamber, and the surface of the waste heat recovery tank is provided with a sewage discharge pipe and a second overflow pipe near the bottom of the heat exchange chamber. The second drain pipe, the second water inlet pipe, the second drain pipe, the overflow pipe and the sewage discharge pipe are all connected to the heat exchange chamber, and the overflow pipe is also connected to the second drain pipe.

进一步的,所述余热回收罐的内壁内部设有保温层,所述余热回收罐上均匀设有多个支撑腿。Further, an insulation layer is provided on the inner wall of the waste heat recovery tank, and a plurality of support legs are evenly provided on the waste heat recovery tank.

与现有技术相比,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:

1、本实用新型通过常温净水从第一进水管进入到进水腔内的,之后从换热管的内部流经换热腔与换热腔内的高温废水进行热能交换,通过均匀分布的多个换热管,可以将进水腔内的常温冷水分成多股细流,不仅可以使得高温废水的热能可以更加均匀的通过换热管传导给其内部的净水,同时还可以增加废水与换热管之间的接触面积,从而提高换热速度。1. The utility model enters the water inlet chamber from the first water inlet pipe through the normal temperature clean water, and then flows through the heat exchange chamber from the inside of the heat exchange pipe to exchange heat with the high-temperature waste water in the heat exchange chamber. Multiple heat exchange tubes can divide the normal temperature cold water in the water inlet chamber into multiple streams, which can not only make the heat energy of the high-temperature waste water more uniformly transferred to the clean water inside through the heat exchange tubes, but also increase the flow of waste water and water. The contact area between the heat exchange tubes increases the heat exchange rate.

2、本实用新型通过电机带动螺纹杆转动从而可以使与螺纹杆螺纹连接的刮洗板在换热腔内上下进行移动,通过刮洗板上的刮洗槽对换热管的表面进行刮洗,从而防止在长期使用后换热管道表面结垢影响热能传递效率。2. The utility model drives the threaded rod to rotate through the motor so that the scraping plate connected with the threaded rod can move up and down in the heat exchange chamber, and the surface of the heat exchange tube can be scraped and cleaned by the scraping tank on the scraping plate , so as to prevent the fouling on the surface of the heat exchange pipe from affecting the heat transfer efficiency after long-term use.

附图说明Description of drawings

图1是本实用新型的立体示意图;Fig. 1 is the three-dimensional schematic view of the utility model;

图2是本实用新型立体剖视示意图;Fig. 2 is the three-dimensional sectional schematic view of the utility model;

图3是本实用新型去除换热管后的立体剖视示意图;Fig. 3 is a three-dimensional cross-sectional schematic diagram of the utility model after removing the heat exchange tube;

图4是本实用新型平面剖视示意图。Fig. 4 is a schematic plan view of the utility model.

图中:In the picture:

1、余热回收罐;2、进水腔;3、换热腔;4、排水腔;5、换热管;6、导向立柱;7、刮洗板;8、刮洗槽;9、螺纹杆;10、固定座;11、电机;12、第一进水管;13、第一排水管;14、第二进水管;15、溢流管;16、排污管;17、第二排水管;18、保温层;19、支撑腿。1. Waste heat recovery tank; 2. Water inlet cavity; 3. Heat exchange cavity; 4. Drainage cavity; 5. Heat exchange tube; ; 10, fixed seat; 11, motor; 12, the first water inlet pipe; 13, the first drain pipe; 14, the second water inlet pipe; 15, overflow pipe; 16, sewage pipe; 17, the second drain pipe; 18 1. Insulation layer; 19. Support legs.

具体实施方式Detailed ways

下面结合附图和实施例对本实用新型的实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不能用来限制本实用新型的范围。The implementation of the present utility model will be further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the utility model, but cannot be used to limit the scope of the utility model.

如图1-4所示,本实用新型提供一种余热回收装置,包括余热回收罐1,余热回收罐1的内部由下到上依次开设有进水腔2、换热腔3和排水腔4,换热腔3的内部均匀安装有多个竖直的换热管5,且换热管5的两端分别与进水腔2和排水腔4相连通,换热腔3的内部还均匀安装有四个导向立柱6,且导向立柱6的两端分别与换热腔3的底侧和顶侧表面固定相连,换热腔3的内部通过四个导向立柱6活动安装有刮洗板7,刮洗板7上均匀开设有多个贯穿的刮洗槽8,换热腔3的中心安装有螺纹杆9,且螺纹杆9与刮洗板7之间螺纹连接,螺纹杆9进行转动的时候,根据螺纹杆9转动的方向,使刮洗板7向上或是向下进行移动。As shown in Figure 1-4, the utility model provides a waste heat recovery device, including a waste heat recovery tank 1, and the interior of the waste heat recovery tank 1 is provided with a water inlet chamber 2, a heat exchange chamber 3 and a drainage chamber 4 in sequence from bottom to top , the inside of the heat exchange chamber 3 is evenly installed with a plurality of vertical heat exchange tubes 5, and the two ends of the heat exchange tubes 5 are respectively connected with the water inlet chamber 2 and the drain chamber 4, and the inside of the heat exchange chamber 3 is evenly installed There are four guide columns 6, and the two ends of the guide columns 6 are fixedly connected with the bottom side and the top side surface of the heat exchange chamber 3, and the inside of the heat exchange chamber 3 is equipped with a scraper 7 through the four guide columns 6, A plurality of penetrating scraping tanks 8 are evenly opened on the scraping plate 7, and a threaded rod 9 is installed in the center of the heat exchange chamber 3, and the threaded rod 9 is threadedly connected with the scraping plate 7, and when the threaded rod 9 rotates , according to the direction in which the threaded rod 9 rotates, the scraping and washing plate 7 is moved upwards or downwards.

其中,刮洗槽8与换热管5一一对应,且换热管5的尺寸与刮洗槽8的尺寸相适配,便于对换热管5的表面进行刮洗。Wherein, the scraping tank 8 corresponds to the heat exchange tube 5 one by one, and the size of the heat exchange tube 5 matches the size of the scraping tank 8 , which is convenient for scraping and cleaning the surface of the heat exchange tube 5 .

其中,余热回收罐1的顶部设有固定座10,固定座10的顶部固定安装有电机11,且电机11的输出端与螺纹杆9之间通过联轴器传动连接,通过电机11带动螺纹杆9转动。Among them, the top of the waste heat recovery tank 1 is provided with a fixed seat 10, and the top of the fixed seat 10 is fixedly installed with a motor 11, and the output end of the motor 11 is connected to the threaded rod 9 through a coupling transmission, and the threaded rod is driven by the motor 11. 9 turn.

其中,余热回收罐1的底部设有第一进水管12,余热回收罐1的顶部设有第一排水管13,且第一进水管12和第一排水管13分别与进水腔2和排水腔4相连通,净水从第一进水管12流入进水腔2,在换热管5内部与换热腔3内的高温废水进行热能交换之后流入排水腔4,最终从第一排水管13流出。Wherein, the bottom of the waste heat recovery tank 1 is provided with a first water inlet pipe 12, and the top of the waste heat recovery tank 1 is provided with a first drain pipe 13, and the first water inlet pipe 12 and the first drain pipe 13 are respectively connected with the water inlet chamber 2 and the drain pipe. The chamber 4 is connected, and the clean water flows into the water inlet chamber 2 from the first water inlet pipe 12, and flows into the drain chamber 4 after exchanging heat energy with the high-temperature waste water in the heat exchange chamber 3 inside the heat exchange pipe 5, and finally flows from the first drain pipe 13 flow out.

其中,余热回收罐1表面在靠近换热腔3顶部的位置处设有第二进水管14和溢流管15,余热回收罐1表面在靠近换热腔3底部的位置处设有排污管16和第二排水管17,第二进水管14、第二排水管17、溢流管15和排污管16均与换热腔3相连通,且溢流管15还和第二排水管17相连通,印染产生的高温废水由第二进水管14流进换热腔3,并从第二排水管17流出,溢水管可以将换热腔3内多余的热水直接排出。Wherein, the surface of the waste heat recovery tank 1 is provided with a second water inlet pipe 14 and an overflow pipe 15 near the top of the heat exchange chamber 3 , and the surface of the waste heat recovery tank 1 is provided with a sewage discharge pipe 16 near the bottom of the heat exchange chamber 3 And the second drain pipe 17, the second water inlet pipe 14, the second drain pipe 17, the overflow pipe 15 and the sewage pipe 16 are all communicated with the heat exchange chamber 3, and the overflow pipe 15 is also communicated with the second drain pipe 17 , the high-temperature wastewater produced by printing and dyeing flows into the heat exchange chamber 3 through the second water inlet pipe 14, and flows out from the second drain pipe 17, and the overflow pipe can directly discharge excess hot water in the heat exchange chamber 3.

其中,余热回收罐1的内壁内部设有保温层18,余热回收罐1上均匀设有多个支撑腿19,便于对余热回收罐1进行支撑。Wherein, an insulation layer 18 is provided on the inner wall of the waste heat recovery tank 1 , and a plurality of support legs 19 are evenly provided on the waste heat recovery tank 1 , so as to support the waste heat recovery tank 1 .

具体工作原理:Specific working principle:

本实用新型中在使用的过程中,印染所产生的高温废水由第二进水管14流入换热腔3,并从第二排水管17流出,净水由第一进水管12流进净水腔,通过换热管5后,由第一出水管流出排水腔4进行利用,在此过程中,净水在流进净水腔后,被多个的换热管5分散成多股较小的细流从换热管5的内部穿过换热腔3,通过多个换热管5可以有效提升净水与换热腔3内高温废水的接触面积,同时使净水在换热腔3内均匀分布,从而提高换热的效率,同时在净水与高温废水进行热能交换的过程中,可以启动电机11,通过电机11带动螺纹杆9反复的向不同的方向转动,使刮洗板7上下来回进行移动,通过刮洗板7上的刮洗槽8对换热管5的表面进行刮洗,从而降低换热管5表面结垢,导致换热管5热传导效率较低的概率。In the process of using the utility model, the high-temperature waste water produced by printing and dyeing flows into the heat exchange chamber 3 through the second water inlet pipe 14, and flows out from the second drain pipe 17, and the purified water flows into the water purification chamber through the first water inlet pipe 12 , after passing through the heat exchange tube 5, the first water outlet pipe flows out of the drain cavity 4 for utilization. The fine flow passes through the heat exchange chamber 3 from the inside of the heat exchange tube 5, and the contact area between the purified water and the high-temperature waste water in the heat exchange chamber 3 can be effectively increased through a plurality of heat exchange tubes 5, and at the same time, the purified water can flow in the heat exchange chamber 3 Evenly distributed, so as to improve the efficiency of heat exchange. At the same time, in the process of heat exchange between purified water and high-temperature wastewater, the motor 11 can be started, and the threaded rod 9 can be driven by the motor 11 to rotate in different directions repeatedly, so that the scraping plate 7 Moving up and down, scraping the surface of the heat exchange tube 5 through the scraping groove 8 on the scraping plate 7 , thereby reducing the probability of fouling on the surface of the heat exchange tube 5 and resulting in low heat transfer efficiency of the heat exchange tube 5 .

本实用新型的实施方式是为了示例和描述起见而给出的,尽管上面已经示出和描述了本实用新型的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本实用新型的限制,本领域的普通技术人员在本实用新型的范围内可以对上述实施例进行变化、修改、替换和变型。The embodiments of the present utility model are given for the purpose of illustration and description. Although the embodiments of the present utility model have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary and should not be construed as a reference to the present utility model. Novel limitation, those skilled in the art can make changes, modifications, substitutions and modifications to the above-mentioned embodiments within the scope of the present utility model.

Claims (6)

1.一种余热回收装置,其特征在于:包括余热回收罐(1),所述余热回收罐(1)的内部由下到上依次开设有进水腔(2)、换热腔(3)和排水腔(4),所述换热腔(3)的内部安装有多个竖直的换热管(5),且所述换热管(5)的两端分别与进水腔(2)和排水腔(4)相连通,所述换热腔(3)的内部还均匀安装有四个导向立柱(6),且所述导向立柱(6)的两端分别与换热腔(3)的底侧和顶侧表面固定相连,所述换热腔(3)的内部通过四个导向立柱(6)活动安装有刮洗板(7),所述刮洗板(7)上均匀开设有多个贯穿的刮洗槽(8),所述换热腔(3)的中心安装有螺纹杆(9),且所述螺纹杆(9)与刮洗板(7)之间螺纹连接。1. A waste heat recovery device, characterized in that it includes a waste heat recovery tank (1), and the inside of the waste heat recovery tank (1) is sequentially provided with a water inlet chamber (2) and a heat exchange chamber (3) from bottom to top and a drainage chamber (4), the interior of the heat exchange chamber (3) is equipped with a plurality of vertical heat exchange tubes (5), and the two ends of the heat exchange tubes (5) are respectively connected to the water inlet chamber (2 ) and the drainage cavity (4) are connected, and four guide columns (6) are uniformly installed inside the heat exchange cavity (3), and the two ends of the guide column (6) are respectively connected with the heat exchange cavity (3 ) is fixedly connected to the bottom side and the top side surface, and the inside of the heat exchange chamber (3) is equipped with a scraping plate (7) through four guide columns (6), and the scraping plate (7) is evenly set There are a plurality of through scraping tanks (8), and a threaded rod (9) is installed in the center of the heat exchange cavity (3), and the threaded rod (9) is threadedly connected to the scraping plate (7). 2.如权利要求1所述余热回收装置,其特征在于:所述刮洗槽(8)与换热管(5)一一对应,且所述换热管(5)的尺寸与刮洗槽(8)的尺寸相适配。2. The waste heat recovery device according to claim 1, characterized in that: the scraping tank (8) corresponds to the heat exchange tube (5) one by one, and the size of the heat exchange tube (5) is the same as that of the scraping tank (8) to match the size. 3.如权利要求1所述余热回收装置,其特征在于:所述余热回收罐(1)的顶部设有固定座(10),所述固定座(10)的顶部固定安装有电机(11),且所述电机(11)的输出端与螺纹杆(9)之间通过联轴器传动连接。3. The waste heat recovery device according to claim 1, characterized in that: the top of the waste heat recovery tank (1) is provided with a fixed seat (10), and the top of the fixed seat (10) is fixed with a motor (11) , and the output end of the motor (11) is connected to the threaded rod (9) through a shaft coupling. 4.如权利要求1所述余热回收装置,其特征在于:所述余热回收罐(1)的底部设有第一进水管(12),所述余热回收罐(1)的顶部设有第一排水管(13),且所述第一进水管(12)和第一排水管(13)分别与进水腔(2)和排水腔(4)相连通。4. The waste heat recovery device according to claim 1, characterized in that: the bottom of the waste heat recovery tank (1) is provided with a first water inlet pipe (12), and the top of the waste heat recovery tank (1) is provided with a first A drain pipe (13), and the first water inlet pipe (12) and the first drain pipe (13) communicate with the water inlet chamber (2) and the drain chamber (4) respectively. 5.如权利要求1所述余热回收装置,其特征在于:所述余热回收罐(1)表面在靠近换热腔(3)顶部的位置处设有第二进水管(14)和溢流管(15),所述余热回收罐(1)表面在靠近换热腔(3)底部的位置处设有排污管(16)和第二排水管(17),所述第二进水管(14)、第二排水管(17)、溢流管(15)和排污管(16)均与换热腔(3)相连通,且所述溢流管(15)还和第二排水管(17)相连通。5. The waste heat recovery device according to claim 1, characterized in that: the surface of the waste heat recovery tank (1) is provided with a second water inlet pipe (14) and an overflow pipe near the top of the heat exchange chamber (3) (15), the surface of the waste heat recovery tank (1) is provided with a sewage discharge pipe (16) and a second drain pipe (17) near the bottom of the heat exchange chamber (3), and the second water inlet pipe (14) , the second drain pipe (17), the overflow pipe (15) and the blowdown pipe (16) are all connected with the heat exchange chamber (3), and the overflow pipe (15) is also connected with the second drain pipe (17) connected. 6.如权利要求1所述余热回收装置,其特征在于:所述余热回收罐(1)的内壁内部设有保温层(18),所述余热回收罐(1)上均匀设有多个支撑腿(19)。6. The waste heat recovery device according to claim 1, characterized in that: the inner wall of the waste heat recovery tank (1) is provided with an insulating layer (18), and the waste heat recovery tank (1) is evenly provided with a plurality of supports legs (19).
CN202223400901.9U 2022-12-19 2022-12-19 A waste heat recovery device Expired - Fee Related CN219200126U (en)

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CN202223400901.9U CN219200126U (en) 2022-12-19 2022-12-19 A waste heat recovery device

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