CN219137800U - Lees excavating equipment - Google Patents
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- CN219137800U CN219137800U CN202222487711.9U CN202222487711U CN219137800U CN 219137800 U CN219137800 U CN 219137800U CN 202222487711 U CN202222487711 U CN 202222487711U CN 219137800 U CN219137800 U CN 219137800U
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Abstract
本实用新型公开了一种酒糟挖掘设备,目的在于解决目前主要采用人工方式对泥窖内的物料进行挖掘,工人的劳动强度大、挖掘周期长的问题。其包括车架、行走单元、储料槽、抓取单元、清扫单元、真空单元、控制系统,所述车架与行走单元相连且行走单元能带动车架相对待挖掘窖缸的表面运动,所述储料槽设置在机架上,所述抓取单元包括竖直移动组件、水平移动组件、支撑组件、酒糟抓取组件。本申请构思巧妙,设计合理,体积小、重量轻,能够有效避免对泥窖的破坏和损伤,实现对泥窖的有效保护,且处理流程合理、效率高,对于促进白酒行业的工业化、智能化转型,实现低碳、高效、可持续发展,具有较高的实用价值和重要的进步意义。
The utility model discloses a distiller's grain excavation device, which aims to solve the problems that the materials in the mud cellar are mainly excavated manually at present, the labor intensity of the workers is high, and the excavation period is long. It includes a vehicle frame, a walking unit, a material storage tank, a grabbing unit, a cleaning unit, a vacuum unit, and a control system. The storage tank is arranged on the frame, and the grabbing unit includes a vertical moving assembly, a horizontal moving assembly, a supporting assembly, and a distiller's grains grabbing assembly. This application is ingenious in conception, reasonable in design, small in size and light in weight, can effectively avoid damage and damage to mud pits, realize effective protection of mud pits, and has reasonable processing procedures and high efficiency. Transformation to achieve low-carbon, high-efficiency, and sustainable development has high practical value and important progressive significance.
Description
技术领域technical field
本实用新型涉及智能制造领域,尤其是白酒酿造领域,具体为一种酒糟挖掘设备。The utility model relates to the field of intelligent manufacturing, in particular to the field of liquor brewing, in particular to a distiller's grain excavation device.
背景技术Background technique
酿酒是利用微生物发酵,产生含一定浓度酒精饮料的过程。白酒的酿造通常需要经历如下几个步骤:选料、制曲、发酵、蒸馏、陈酿、勾兑、灌装。其中,发酵是将上一个阶段生成的糖发酵转化成酒精的过程。Brewing is the process of using microorganisms to ferment and produce alcoholic beverages with a certain concentration. The brewing of liquor usually needs to go through the following steps: material selection, koji making, fermentation, distillation, aging, blending, and filling. Among them, fermentation is the process of fermenting the sugar produced in the previous stage into alcohol.
酒糟,别名红糟、酒醅糟、粕等,是米、麦、高梁等酿酒后剩余的残渣。在某些地方,人们把酒渣叫做酒糟。北魏贾思勰《齐民要术·作酢法》中记载,“酒糟酢法:春酒糟则酽,颐酒糟亦中用。”宋孟元老《东京梦华录·十二月》中记载,“以酒糟涂抹灶门,谓之‘醉司命’。”明宋应星《天工开物·曲糵》中记载,“其曲一味,蓼身为气脉,而米麦为质料,但必用已成曲,酒糟为媒合。”Distiller's grains, also known as red grains, distiller's grains, dregs, etc., are the residues left after brewing rice, wheat, sorghum, etc. In some places, people refer to wine lees as distiller's grains. Jia Sixie of the Northern Wei Dynasty recorded in "Qi Min Yao Shu Zuo Ju Fa", "The method of distiller's grains vinegar: spring distiller's grains are used for drinking, and wine grains are also used in the middle." Song Meng Yuanlao's "Tokyo Menghualu·December" records, "with The distiller's grains are smeared on the stove door, which is called "drunkness and life". "Ming Song Yingxing "Tiangong Kaiwu·Quzhe" records, "The song is one flavor, the body of Polygonum is the energy vein, and the rice and wheat are the raw materials, but it must be used. The distiller's grains are a matchmaker."
就浓香型大曲酒而言,其产于泥窖,对发酵泥窖的要求非常严刻。同时,泥窖越老产出的大曲酒质及风格口味就越好。因此,各酒厂越发注重对发酵泥窖的保养及培护。在白酒生产过程中,需要将原料放入泥窖内进行发酵,待发酵完成后,再将物料从泥窖中取出。As far as Luzhou-flavor Daqu liquor is concerned, it is produced in mud pits, and the requirements for fermentation mud pits are very strict. At the same time, the older the mud cellar, the better the quality and style of Daqu wine produced. Therefore, each winery pays more and more attention to the maintenance and cultivation of the fermentation mud cellar. In the production process of liquor, the raw materials need to be put into the mud pit for fermentation, and after the fermentation is completed, the materials are taken out from the mud pit.
目前,常用的挖掘机主要分等反铲挖掘机、正铲挖掘机、拉铲挖掘机、抓铲挖掘机。其中,正铲挖掘机的铲土动作形式特点是“向前移动,向上切土”,无法适用于泥窖内酒糟的挖掘;而拉铲挖掘机、抓铲挖掘机对场地的竖向空间、横向空间要求过高,大部分泥窖厂房无法满足要求;反铲挖掘机可用于停机作业面地坪以下的开挖,但其会对泥窖本身产生破坏,会造成无法挽回的损失。因此,目前依然主要采用人工方式对泥窖内的酒糟进行挖掘,工人的劳动强度大,挖掘周期较长。At present, commonly used excavators are mainly divided into backhoe excavators, front shovel excavators, dragline excavators, and grab shovel excavators. Among them, the shovel action form of the front shovel excavator is characterized by "moving forward and cutting the soil upward", which cannot be applied to the excavation of distiller's grains in the mud cellar; The horizontal space requirements are too high, and most mud cellar workshops cannot meet the requirements; backhoe excavators can be used to excavate below the floor of the shutdown working surface, but they will damage the mud cellar itself and cause irreparable losses. Therefore, the distiller's grains in the mud cellar are still mainly excavated manually at present, and the labor intensity of the workers is high, and the excavation period is long.
为此,本申请提供一种新的结构,以解决上述问题。Therefore, the present application provides a new structure to solve the above problems.
实用新型内容Utility model content
本实用新型的发明目的在于:针对目前主要采用人工方式对泥窖内的物料进行挖掘,工人的劳动强度大、挖掘周期长的问题,提供一种酒糟挖掘设备。本申请提供了一种全新结构的酒糟挖掘设备,其针对窖缸的特点,进行了全新的结构改进,能够大幅提升泥窖内酒糟的挖掘效率,降低工人的劳动强度,缩短发掘周期。本申请构思巧妙,设计合理,体积小、重量轻,能够有效避免对泥窖的破坏和损伤,实现对泥窖的有效保护,且处理流程合理、效率高,对于促进白酒行业的工业化、智能化转型,实现低碳、高效、可持续发展,具有较高的实用价值和重要的进步意义。The purpose of the invention of the utility model is to provide a distiller's grains excavation equipment in view of the problems that the materials in the mud cellar are excavated manually at present, the labor intensity of the workers is high, and the excavation period is long. This application provides a new structure of distiller's grain excavation equipment, which has a new structural improvement based on the characteristics of the pit, which can greatly improve the excavation efficiency of distiller's grains in the mud pit, reduce the labor intensity of workers, and shorten the excavation period. This application is ingenious in conception, reasonable in design, small in size and light in weight, can effectively avoid damage and damage to mud pits, realize effective protection of mud pits, and has reasonable processing procedures and high efficiency. Transformation to achieve low-carbon, high-efficiency, and sustainable development has high practical value and important progressive significance.
为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种酒糟挖掘设备,包括车架、行走单元、储料槽、抓取单元、清扫单元、真空单元、控制系统,所述车架与行走单元相连且行走单元能带动车架相对待挖掘窖缸的表面运动,所述储料槽设置在机架上且储料槽能随机架同步移动;A distiller's grains excavation equipment, including a vehicle frame, a walking unit, a storage tank, a grabbing unit, a cleaning unit, a vacuum unit, and a control system. surface movement, the storage tank is set on the frame and the storage tank can move synchronously with the frame;
所述抓取单元包括竖直移动组件、水平移动组件、支撑组件、酒糟抓取组件,所述竖直移动组件、水平移动组件分别与车架相连且车架能分别为竖直移动组件、水平移动组件提供支撑,所述酒糟抓取组件与支撑组件相连且支撑组件能带动酒糟抓取组件同步运动,所述储料槽位于水平移动组件下方;The grasping unit includes a vertical movement assembly, a horizontal movement assembly, a support assembly, and a distiller's grains grasping assembly. The vertical movement assembly and the horizontal movement assembly are connected to the vehicle frame respectively, and the vehicle frame can be the vertical movement assembly, the horizontal movement assembly, and the horizontal movement assembly respectively. The moving component provides support, the distiller's grains grabbing component is connected to the supporting component and the supporting component can drive the distiller's grains grabbing component to move synchronously, and the storage tank is located under the horizontal moving component;
所述支撑组件能通过竖直移动组件实现沿竖直方向的运动,所述支撑组件能通过水平移动组件实现水平方向的运动且支撑组件通过竖直移动组件、水平移动组件能分别实现竖直方向、水平方向移动从而将窖缸内挖掘的酒糟转移到储料槽内;The support assembly can realize movement in the vertical direction through the vertical movement assembly, the support assembly can realize the movement in the horizontal direction through the horizontal movement assembly, and the support assembly can realize the vertical movement through the vertical movement assembly and the horizontal movement assembly respectively. , Move horizontally to transfer the distiller's grains excavated in the cellar to the storage tank;
所述酒糟抓取组件包括第四支座、第四连杆、第四导向管、第四抓手、第四伸缩驱动件,所述第四支座通过第四连杆与支撑组件相连;The distiller's grains grasping assembly includes a fourth support, a fourth connecting rod, a fourth guide pipe, a fourth gripper, and a fourth telescopic drive member, and the fourth support is connected to the support assembly through the fourth connecting rod;
所述第四导向管、第四抓手分别为N个,N为自然数且N≥2;The fourth guide tube and the fourth gripper are respectively N, where N is a natural number and N≥2;
所述第四抓手包括第四弧形叶片、第四叶片连杆,所述第四弧形叶片与第四叶片连杆相连且第四叶片连杆能带动第四弧形叶片运动;The fourth gripper includes a fourth arc-shaped blade and a fourth blade connecting rod, the fourth arc-shaped blade is connected to the fourth blade connecting rod and the fourth blade connecting rod can drive the fourth arc-shaped blade to move;
所述第四导向管均布于第四支座上且第四支座能为第四导向管提供支撑,所述第四导向管的中心轴线呈圆弧形,所述第四叶片连杆与第四导向管套接且第四叶片连杆能相对第四导向管滑动,The fourth guide tubes are evenly distributed on the fourth support and the fourth support can provide support for the fourth guide tube, the central axis of the fourth guide tube is arc-shaped, and the fourth blade connecting rod and The fourth guide tube is socketed and the fourth blade connecting rod can slide relative to the fourth guide tube,
所述第四伸缩驱动件与第四支座铰接且第四伸缩驱动件能相对第四支座转动,所述第四伸缩驱动件的伸缩杆与第四抓手相连且N个第四抓手能在第四伸缩驱动件的伸缩杆伸出时贴合在一起形成抓取酒糟的抓斗并在第四伸缩驱动件的伸缩杆收缩时将抓取酒糟的抓斗打开;The fourth telescopic driver is hinged to the fourth support and the fourth telescopic driver can rotate relative to the fourth support. The telescopic rod of the fourth telescopic driver is connected to the fourth gripper and N fourth grippers When the telescopic rods of the fourth telescopic driving part are stretched out, they can be fitted together to form a grab bucket for grabbing distiller's grains, and when the telescopic rod of the fourth telescopic driving part contracts, the grab bucket for grabbing distiller's grains can be opened;
所述清扫单元与车架相连且清扫单元能对窖缸内壁进行清扫;The cleaning unit is connected to the vehicle frame and the cleaning unit can clean the inner wall of the cellar;
所述真空单元包括第五真空泵、第五进料管、第五出料管,所述第五真空泵与车架相连且车架能为第五真空泵提供支撑,所述第五进料管与第五真空泵的进口相连且第五进料管的进料口位于窖缸内,所述第五出料管与第五真空泵的出口相连,所述第五出料管的出料口位于储料槽内且窖缸内的酒糟能依次经第五真空泵、第五进料管、第五出料管后进入储料槽内;The vacuum unit includes a fifth vacuum pump, a fifth feed pipe, and a fifth discharge pipe. The fifth vacuum pump is connected to the vehicle frame and the vehicle frame can provide support for the fifth vacuum pump. The fifth feed pipe is connected to the fifth vacuum pump. The inlets of the five vacuum pumps are connected and the feed port of the fifth feed pipe is located in the cellar, the fifth discharge pipe is connected with the outlet of the fifth vacuum pump, and the discharge port of the fifth discharge pipe is located in the storage tank The distiller's grains in the cellar can enter the storage tank through the fifth vacuum pump, the fifth feeding pipe, and the fifth discharging pipe in turn;
所述行走单元、竖直移动组件、支撑组件、清扫单元、第五真空泵分别与控制系统相连。The walking unit, the vertical moving assembly, the supporting assembly, the cleaning unit and the fifth vacuum pump are respectively connected with the control system.
所述行走单元由N个AGV舵机轮构成,N为自然数且N≥3,所述AGV舵机轮均布于车架的底部且AGV舵机轮能带动车架沿任意方向运动,所述AGV舵机轮分别与控制系统相连。The walking unit is composed of N AGV steering wheels, N is a natural number and N≥3, the AGV steering wheels are evenly distributed on the bottom of the frame and the AGV steering wheels can drive the frame to move in any direction, the The AGV steering wheels are respectively connected with the control system.
所述行走单元由4个AGV舵机轮构成,所述AGV舵机轮呈矩形设置于车架的底部。The walking unit is composed of four AGV steering gear wheels, and the AGV steering gear wheels are rectangularly arranged at the bottom of the vehicle frame.
所述水平移动组件包括水平直线导轨、第二齿条,所述水平直线导轨、第二齿条分别与车架相连且车架能分别为水平直线导轨、第二齿条提供支撑;The horizontal moving assembly includes a horizontal linear guide rail and a second rack, the horizontal linear guide rail and the second rack are respectively connected to the frame and the frame can provide support for the horizontal linear guide rail and the second rack respectively;
所述水平直线导轨为两个且水平直线导轨相互平行设置,所述第二齿条与水平直线导轨平行设置;There are two horizontal linear guide rails and the horizontal linear guide rails are arranged parallel to each other, and the second rack is arranged parallel to the horizontal linear guide rails;
所述支撑组件包括第三支撑板、与水平直线导轨相配合的第三直线导轨、与第二齿条相配合的第三齿条、第三抓取支座、第三滑块、第三电机、第三齿轮,所述第三支撑板沿竖直方向的剖面呈L型,所述第三支撑板包括第三支撑竖板、与第三支撑竖板相垂直的第三支撑横板,所述第三支撑竖板与第三支撑横板相连为一体;The support assembly includes a third support plate, a third linear guide matched with the horizontal linear guide, a third rack matched with the second rack, a third grabbing support, a third slider, and a third motor , the third gear, the section of the third support plate along the vertical direction is L-shaped, the third support plate includes a third support vertical plate, a third support horizontal plate perpendicular to the third support vertical plate, the The third support vertical plate is connected as a whole with the third support horizontal plate;
所述第三支撑竖板与竖直移动组件相连且竖直移动组件能通过第三支撑竖板带动第三支撑板沿竖直方向运动;The third support riser is connected to the vertical movement assembly and the vertical movement assembly can drive the third support plate to move in the vertical direction through the third support riser;
所述第三直线导轨、第三齿条分别设置在第三支撑横板上且第三支撑横板能分别为第三直线导轨、第三齿条提供支撑,所述第三直线导轨为两个且第三直线导轨相互平行设置,所述第三齿条与第三直线导轨平行设置,所述第三齿条的中心轴线所在竖直方向的平面与第二齿条的中心轴线所在竖直方向的平面重合;The third linear guide rail and the third rack are respectively arranged on the third support horizontal plate and the third support horizontal plate can provide support for the third linear guide rail and the third rack respectively, and the third linear guide rail is two And the third linear guide rails are arranged parallel to each other, the third rack and the third linear guide rail are arranged in parallel, and the plane in the vertical direction where the central axis of the third rack is located and the vertical direction where the central axis of the second rack is located plane overlap;
所述第三滑块为两个,所述第三滑块平行设置在第三抓取支座底部且第三滑块能带动第三抓取支座同步运动,所述第三滑块与第三直线导轨、水平直线导轨相配合且第三滑块能在第三直线导轨、水平直线导轨上移动,所述第三直线导轨与水平直线导轨对应设置且第三抓取支座能通过第三直线导轨移动至水平直线导轨上;There are two third sliders, the third sliders are arranged in parallel on the bottom of the third grab support and the third slider can drive the third grab support to move synchronously, the third slider and the first grab support The three linear guide rails and the horizontal linear guide rail are matched and the third slider can move on the third linear guide rail and the horizontal linear guide rail. The linear guide rail moves to the horizontal linear guide rail;
所述第三电机与第三抓取支座相连且第三抓取支座能为第三电机提供支撑,所述第三齿轮设置在第三电机的输出轴上,所述第三齿轮能分别与第三齿条、第二齿条啮合且第三电机通过第三齿轮与第三齿条、第二齿条的啮合能带动第三抓取支座相对第三直线导轨、水平直线导轨运动;The third motor is connected with the third grasping support and the third grasping support can provide support for the third motor, the third gear is arranged on the output shaft of the third motor, and the third gear can respectively Engaging with the third rack and the second rack, and the third motor can drive the third grabbing support to move relative to the third linear guide rail and the horizontal linear guide rail through the engagement of the third gear with the third rack and the second rack;
所述第四连杆与第三抓取支座相连且第三抓取支座能通过第四连杆带动酒糟抓取组件实现竖直方向、水平方向移动;The fourth connecting rod is connected to the third grasping support, and the third grasping support can drive the distiller's grains grasping assembly through the fourth connecting rod to move vertically and horizontally;
所述第三电机与控制系统相连。The third motor is connected with the control system.
所述第三支撑板还包括第三加强板,所述第三加强板分别与第三支撑竖板、第三支撑横板相连且第三加强板能提供第三支撑板的强度。The third support board further includes a third reinforcement board, the third reinforcement board is respectively connected with the third support vertical board and the third support horizontal board, and the third reinforcement board can provide the strength of the third support board.
所述竖直移动组件包括竖向直线导轨、丝杠杠杆、与丝杠杠杆相配合的丝杠螺母、第一电机、与竖向直线导轨相配合的第一滑块,所述竖向直线导轨、第一滑块分别为两个且竖向直线导轨相互平行设置,所述竖向直线导轨、第一电机分别与车架相连且车架能分别为竖向直线导轨、第一电机提供支撑;The vertical moving assembly includes a vertical linear guide rail, a lead screw lever, a lead screw nut matched with the lead screw lever, a first motor, a first slide block matched with the vertical linear guide rail, and the vertical linear guide rail , There are two first sliders respectively and the vertical linear guide rails are arranged parallel to each other, the vertical linear guide rails and the first motor are respectively connected to the vehicle frame and the vehicle frame can provide support for the vertical linear guide rail and the first motor respectively;
所述第一滑块设置在竖向直线导轨上且第一滑块能相对竖向直线导轨移动,所述第三支撑竖板与分别与第一滑块相连且第三支撑竖板通过第一滑块与竖向直线导轨的配合能相对竖向直线导轨的轴向运动;The first slider is arranged on the vertical linear guide rail and the first slider can move relative to the vertical linear guide rail, the third support vertical board is connected with the first slider respectively and the third support vertical board passes through the first vertical linear guide rail. The cooperation between the slider and the vertical linear guide can move axially relative to the vertical linear guide;
所述丝杠杠杆与车架相连且丝杠杠杆能相对车架转动,所述丝杠杠杆与竖向直线导轨平行设置,所述第一电机的输出轴与丝杠杠杆相连,所述丝杠螺母设置在丝杠杠杆上,所述第三支撑竖板与丝杠螺母相连且第一电机依次通过丝杠杠杆、丝杠螺母能通过第三支撑竖板带动第三支撑板沿竖直方向运动。The lead screw lever is connected with the vehicle frame and the lead screw lever can rotate relative to the vehicle frame. The lead screw lever is arranged in parallel with the vertical linear guide rail. The output shaft of the first motor is connected with the lead screw lever. The lead screw lever The nut is arranged on the lead screw lever, the third support vertical plate is connected with the lead screw nut and the first motor can drive the third support plate to move in the vertical direction through the lead screw lever and the lead screw nut through the third support vertical plate .
所述第四导向管、第四抓手分别为3个。There are three fourth guide tubes and four grippers respectively.
所述第四导向管、第四抓手分别为4个,所述第四抓手沿竖直方向的投影呈扇形且扇形的圆心角为90°。There are four fourth guide pipes and four grippers respectively, and the projection of the fourth grippers along the vertical direction is fan-shaped and the central angle of the fan-shape is 90°.
所述第四伸缩驱动件为气缸,所述第四伸缩驱动件为2N个,所述第四伸缩驱动件相对第四叶片连杆对称设置;The fourth telescopic driver is a cylinder, the number of the fourth telescopic driver is 2N, and the fourth telescopic driver is arranged symmetrically with respect to the fourth blade connecting rod;
还包括空压机,所述空压机与第四伸缩驱动件相连且第四伸缩驱动件的伸缩杆伸出或收缩时能带动第四抓手运动以形成抓取酒糟的抓斗或打开抓斗;It also includes an air compressor, the air compressor is connected with the fourth telescopic driver, and when the telescopic rod of the fourth telescopic driver stretches out or contracts, it can drive the fourth gripper to move to form a grab bucket for grabbing distiller's grains or to open the gripper. fight;
所述空压机与控制系统相连。The air compressor is connected with the control system.
所述抓斗呈倒圆锥形。The grab is in the shape of an inverted cone.
所述第四导向管为中空管,所述第四导向管沿垂直于其轴向的剖面呈圆形或矩形;The fourth guide tube is a hollow tube, and the section perpendicular to the axial direction of the fourth guide tube is circular or rectangular;
所述第四叶片连杆设置在第四导向管的空腔内且第四叶片能相对第四导向管滑动。The connecting rod of the fourth vane is arranged in the cavity of the fourth guide tube, and the fourth vane can slide relative to the fourth guide tube.
所述竖直移动组件、水平移动组件、支撑组件、酒糟抓取组件分别为M个,M为自然数且M≥2。There are M pieces of the vertical movement assembly, horizontal movement assembly, support assembly, and distiller's grains grasping assembly, M is a natural number and M≥2.
所述清扫单元包括第六支座一、第六转动组件一、与第六转动组件一相配合的第六制动刹车一、第六支撑杆、第六平行连杆机构、第六转动组件二、与第六转动组件二相配合的第六制动刹车二、第六伸缩驱动件、第六支座二、第六驱动电机、第六连杆、用于对窖缸内表面进行清扫的第六清扫毛刷,所述第六支座一与车架相连且车架能为第六支座一提供支撑;The cleaning unit includes a sixth support 1, a sixth rotating assembly 1, a sixth braking brake 1 matched with the sixth rotating assembly 1, a sixth support rod, a sixth parallel linkage mechanism, and a sixth
所述第六支撑杆通过第六转动组件一与第六支座一相连且第六转动组件一能调整第六支撑杆与第六支座一的相对角度,所述第六制动刹车一设置在第六转动组件一上且第六制动刹车一能对第六转动组件一进行制动以使第六支撑杆与第六支座一保持相对静止;The sixth support rod is connected to the sixth support rod through the sixth rotating assembly one, and the sixth rotating assembly one can adjust the relative angle between the sixth support rod and the sixth support rod one, and the sixth brake brake one is set On the sixth rotating component one and the sixth braking brake one can brake the sixth rotating component one so that the sixth support rod and the sixth support one remain relatively stationary;
所述第六平行连杆机构的一端与第六支撑杆相连,所述第六平行连杆机构的另一端与第六转动组件二相连且第六支撑杆能通过第六平行连杆机构带动第六转动组件二同步转动;所述第六平行连杆机构与第六伸缩驱动件相连且第六伸缩驱动件能带动第六平行连杆机构沿竖直方向运动;One end of the sixth parallel linkage mechanism is connected to the sixth support rod, the other end of the sixth parallel linkage mechanism is connected to the sixth
所述第六支座二与第六转动组件二相连且第六转动组件二能带动第六支座二转动以调整第六支座二与第六平行连杆机构的相对角度,所述第六制动刹车二设置在第六转动组件二上且第六制动刹车二能对第六转动组件二进行制动以使第六支座二与第六平行连杆机构保持相对静止;The
所述第六驱动电机设置在第六支座二上且第六支座二能为第六驱动电机提供支撑,所述第六驱动电机的输出轴通过第六连杆与第六清扫毛刷相连且第六驱动电机通过第六连杆能带动第六清扫毛刷同步转动以实现对窖缸内壁的清扫;The sixth drive motor is arranged on the
所述第六驱动电机与控制系统相连。The sixth driving motor is connected with the control system.
所述第六平行连杆机构呈平行四边形结构。The sixth parallel linkage mechanism has a parallelogram structure.
所述第六伸缩驱动件为气缸,所述空压机与第六伸缩驱动件相连;The sixth telescopic driver is an air cylinder, and the air compressor is connected to the sixth telescopic driver;
所述第六平行连杆机构包括第七连接座一、第七连接座二、第七连接臂一、第七连接臂二,所述第七连接座一与第六支撑杆相连且第六支撑杆能为第七连接座一提供支撑,所述第七连接座二与第六转动组件二相连且第六转动组件二能为第七连接座二提供支撑;The sixth parallel linkage mechanism includes a seventh connecting seat 1, a seventh connecting
所述第七连接臂一的一端与第七连接座一铰接,所述第七连接臂一的另一端与第七连接座二铰接;所述第七连接臂二的一端与第七连接座二铰接,所述第七连接臂二的另一端与第六伸缩驱动件的伸缩杆铰接;One end of the seventh connecting arm 1 is hinged to the seventh connecting seat 1, and the other end of the seventh connecting arm 1 is hinged to the seventh connecting
所述第七连接座一、第七连接臂一、第七连接座二、第七连接臂二、第六伸缩驱动件构成平行四边形结构的第六平行连杆机构且第六伸缩驱动件能依次通过第六平行连杆机构、第六转动组件二带动第六支座二沿竖直方向运动。The seventh connecting seat 1, the seventh connecting arm 1, the seventh connecting
所述清扫单元还包括第六限位支座、第六限位滑块、第六限位杆、第六限位螺母,所述第六限位支座与第七连接臂二相连,所述第六限位滑块与第六限位支座铰接且第六限位滑块能相对第六限位支座转动,所述第六限位滑块上设置有与第六限位杆相配合的第六限位通孔;The cleaning unit also includes a sixth limit support, a sixth limit slider, a sixth limit rod, and a sixth limit nut. The sixth limit support is connected with the seventh connecting arm two, and the The sixth limit slider is hinged with the sixth limit support and the sixth limit slide can rotate relative to the sixth limit support. The sixth limit slide is provided with a The sixth limit through hole;
所述第六限位杆的一端与第六支座一相连,所述第六限位杆的另一端穿过第六限位滑块上的第六限位通孔,所述第六限位螺母设置在第六限位杆上且第六限位螺母与第六限位杆之间采用螺纹连接;One end of the sixth limit rod is connected to the sixth support, and the other end of the sixth limit rod passes through the sixth limit through hole on the sixth limit slider, and the sixth limit The nut is arranged on the sixth limit rod, and the sixth limit nut and the sixth limit rod are threaded;
将第六限位杆与第六支座一的连接处记为第六连接处一,所述第六限位滑块位于第六连接处一与第六限位螺母之间且通过第六限位螺母能调节第六平行连杆机构沿竖直方向的移动上限值。The connection between the sixth limit rod and the sixth support one is marked as the sixth connection one, and the sixth limit slider is located between the sixth connection one and the sixth limit nut and passes through the sixth limit The position nut can adjust the upper limit of movement of the sixth parallel linkage mechanism in the vertical direction.
还包括发电机,所述发电机与车架相连且车架能为发电机提供支撑;It also includes a generator, the generator is connected to the vehicle frame and the vehicle frame can provide support for the generator;
所述发电机分别与行走单元、竖直移动组件、支撑组件、清扫单元、第五真空泵、控制系统电连接。The generators are respectively electrically connected with the traveling unit, the vertical moving assembly, the supporting assembly, the cleaning unit, the fifth vacuum pump, and the control system.
还包括视觉单元,所述视觉单元设置在车架上,所述视觉单元与控制系统相连。It also includes a vision unit, the vision unit is arranged on the vehicle frame, and the vision unit is connected with the control system.
附图说明Description of drawings
图1为酒糟挖掘设备的工作示意图。Figure 1 is a working diagram of distiller's grains excavation equipment.
图2为酒糟挖掘设备的整体结构示意图。Figure 2 is a schematic diagram of the overall structure of distiller's grains mining equipment.
图3为图2的俯视图。FIG. 3 is a top view of FIG. 2 .
图4为清扫单元的结构示意图。Fig. 4 is a schematic structural view of the cleaning unit.
图5为真空单元的结构示意图。Fig. 5 is a schematic diagram of the structure of the vacuum unit.
图6为酒糟抓取组件的主视图。Fig. 6 is a front view of the distiller's grains grasping assembly.
图7为图6的俯视图。FIG. 7 is a top view of FIG. 6 .
图8为图6的立体状态示意图。FIG. 8 is a schematic perspective view of the three-dimensional state of FIG. 6 .
图9为第四抓手的主视图。Fig. 9 is a front view of the fourth gripper.
图10为第四抓手沿竖直方向的投影图。Fig. 10 is a projection view of the fourth handle along the vertical direction.
图11为支撑组件与酒糟抓取组件结合的示意图。Fig. 11 is a schematic diagram of the combination of the support component and the grasping component of distiller's grains.
图12为图11的侧视图。FIG. 12 is a side view of FIG. 11 .
图13为支撑组件的结构示意图。Figure 13 is a schematic structural view of the support assembly.
图14为第三支撑板的结构示意图。Fig. 14 is a schematic structural view of the third support plate.
图15为支撑组件去掉第三抓取支座的结构示意图。Fig. 15 is a structural schematic view of the support assembly without the third grabbing support.
图中标记:1、窖缸,2、车架,3、储料槽,4、清扫单元,5、行走单元,6、竖直移动组件,7、水平移动组件,8、支撑组件,9、酒糟抓取组件,10、真空单元,11、第六支座一,12、第六转动组件一,13、第六制动刹车一,14、第六支撑杆,15、第六转动组件二,16、第六制动刹车二,17、第六伸缩驱动件,18、第六支座二,19、第六驱动电机,20、第六连杆,21、第六清扫毛刷,22、第七连接座一,23、第七连接座二,24、第七连接臂一,25、第七连接臂二,26、第六限位杆,27、第五真空泵,28、第五进料管,29、第五出料管,30、第四支座,31、第四连杆,32、第四导向管,33、第四抓手,34、第四伸缩驱动件,35、第四弧形叶片,36、第四叶片连杆,51、第三支撑竖板,52、第三支撑横板,53、第三加强板,54、第三直线导轨,55、第三齿条,56、第三抓取支座,57、第三电机,58、第三滑块,59、第三齿轮。Marks in the figure: 1. Cellar cylinder, 2. Vehicle frame, 3. Material storage tank, 4. Cleaning unit, 5. Walking unit, 6. Vertical moving component, 7. Horizontal moving component, 8. Supporting component, 9, Distiller's grain grabbing assembly, 10. Vacuum unit, 11. Sixth support 1, 12. Sixth
具体实施方式Detailed ways
下面结合附图,对本实用新型作详细的说明。Below in conjunction with accompanying drawing, the utility model is described in detail.
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
实施例1Example 1
整体结构如图所示,本实施例提供一种酒糟挖掘设备。该设备包括车架、行走单元、储料槽、抓取单元、清扫单元、真空单元、控制系统。其中,车架与行走单元相连,储料槽设置在机架上。进一步,行走单元由4个AGV舵机轮构成,AGV舵机轮呈矩形设置于车架的底部。本实施例中,AGV舵机轮分别与控制系统相连。该结构中,AGV舵机轮用于带动酒糟挖掘设备沿泥窖的上表面运动(即完成相应的作业行走),窖缸位于泥窖内;行走单元采用4个AGV舵机轮进行带动,能够实现灵活运动,如360°原地转弯等,以适应使用工况的需要。The overall structure is shown in the figure, and this embodiment provides a distiller's grain excavation equipment. The equipment includes a vehicle frame, a walking unit, a storage tank, a grabbing unit, a cleaning unit, a vacuum unit, and a control system. Wherein, the vehicle frame is connected with the walking unit, and the material storage tank is arranged on the frame. Further, the walking unit is composed of four AGV steering gear wheels, and the AGV steering gear wheels are arranged in a rectangular shape at the bottom of the frame. In this embodiment, the steering gear wheels of the AGV are respectively connected with the control system. In this structure, the AGV steering wheel is used to drive the distiller’s grains excavation equipment to move along the upper surface of the mud pit (that is, to complete the corresponding operation walking), and the pit cylinder is located in the mud pit; the walking unit is driven by 4 AGV steering wheels, which can Realize flexible movement, such as 360° turning in situ, etc., to meet the needs of working conditions.
本实施例中,抓取单元包括竖直移动组件、水平移动组件、支撑组件、酒糟抓取组件。其中,竖直移动组件、水平移动组件分别与车架相连,酒糟抓取组件与支撑组件相连,且支撑组件能带动酒糟抓取组件同步运动,储料槽位于水平移动组件下方。支撑组件能通过竖直移动组件实现沿竖直方向的运动,支撑组件能通过水平移动组件实现水平方向的运动且支撑组件通过竖直移动组件、水平移动组件能分别实现竖直方向、水平方向移动从而将窖缸内挖掘的酒糟转移到储料槽内。In this embodiment, the grabbing unit includes a vertical moving component, a horizontal moving component, a supporting component, and a distiller's grain grabbing component. Wherein, the vertical moving component and the horizontal moving component are respectively connected with the vehicle frame, the distiller's grains grasping component is connected with the supporting component, and the supporting component can drive the distiller's grains grasping component to move synchronously, and the storage tank is located under the horizontal moving component. The support assembly can move vertically through the vertical movement assembly, the support assembly can move horizontally through the horizontal movement assembly, and the support assembly can move vertically and horizontally through the vertical movement assembly and the horizontal movement assembly. Thereby, the distiller's grains excavated in the cellar are transferred to the storage tank.
进一步,水平移动组件包括水平直线导轨、第二齿条,水平直线导轨、第二齿条分别与车架相连,且车架能分别为水平直线导轨、第二齿条提供支撑。水平直线导轨为两个,且水平直线导轨相互平行设置;第二齿条与水平直线导轨平行设置。Further, the horizontal moving assembly includes a horizontal linear guide rail and a second rack, and the horizontal linear guide rail and the second rack are respectively connected to the frame, and the frame can provide support for the horizontal linear guide rail and the second rack respectively. There are two horizontal linear guide rails, and the horizontal linear guide rails are arranged parallel to each other; the second rack is arranged parallel to the horizontal linear guide rails.
同时,支撑组件包括第三支撑板、与水平直线导轨相配合的第三直线导轨、与第二齿条相配合的第三齿条、第三抓取支座、第三滑块、第三电机、第三齿轮。如图所述,第三支撑板沿竖直方向的剖面呈L型,第三支撑板包括第三支撑竖板、与第三支撑竖板相垂直的第三支撑横板,第三支撑竖板与第三支撑横板相连为一体。进一步,第三支撑板还包括第三加强板,第三加强板分别与第三支撑竖板、第三支撑横板相连。At the same time, the support assembly includes a third support plate, a third linear guide matched with the horizontal linear guide, a third rack matched with the second rack, a third grabbing support, a third slider, and a third motor , the third gear. As shown in the figure, the vertical section of the third support plate is L-shaped, the third support plate includes a third support vertical plate, a third support horizontal plate perpendicular to the third support vertical plate, and the third support vertical plate It is connected with the third support horizontal plate as a whole. Further, the third support plate also includes a third reinforcement plate, and the third reinforcement plate is respectively connected with the third support vertical plate and the third support horizontal plate.
第三支撑竖板与竖直移动组件相连;采用该结构,竖直移动组件能通过第三支撑竖板带动第三支撑板沿竖直方向运动。第三直线导轨、第三齿条分别设置在第三支撑横板上,第三直线导轨为两个且第三直线导轨相互平行设置,第三齿条与第三直线导轨平行设置,第三齿条的中心轴线所在竖直方向的平面与第二齿条的中心轴线所在竖直方向的平面重合。The third supporting vertical plate is connected with the vertical moving component; with this structure, the vertical moving component can drive the third supporting plate to move in the vertical direction through the third supporting vertical plate. The third linear guide rail and the third rack are arranged on the third support horizontal plate respectively, there are two third linear guide rails and the third linear guide rails are arranged parallel to each other, the third rack and the third linear guide rail are arranged in parallel, and the third tooth The plane in the vertical direction where the central axis of the bar is located coincides with the plane in the vertical direction where the central axis of the second rack is located.
第三滑块为两个,第三滑块平行设置在第三抓取支座底部,且第三滑块能带动第三抓取支座同步运动。第三滑块与第三直线导轨、水平直线导轨相配合,且第三滑块能在第三直线导轨、水平直线导轨上移动。第三直线导轨与水平直线导轨对应设置且,第三抓取支座能通过第三直线导轨移动至水平直线导轨上。第四连杆与第三抓取支座相连,且第三抓取支座能通过第四连杆带动酒糟抓取组件实现竖直方向、水平方向移动。优选地,第三抓取支座上设置有与第四连杆相配合第三避让槽;进一步,第三避让槽可以为U型槽。There are two third sliders, and the third sliders are arranged in parallel on the bottom of the third grasping support, and the third sliders can drive the third grasping support to move synchronously. The third slider cooperates with the third linear guide rail and the horizontal linear guide rail, and the third slider can move on the third linear guide rail and the horizontal linear guide rail. The third linear guide rail is arranged correspondingly to the horizontal linear guide rail, and the third grasping support can move onto the horizontal linear guide rail through the third linear guide rail. The fourth connecting rod is connected with the third grasping support, and the third grasping support can drive the distiller's grains grasping assembly to move vertically and horizontally through the fourth connecting rod. Preferably, the third gripping support is provided with a third avoidance groove that cooperates with the fourth connecting rod; further, the third escape groove may be a U-shaped groove.
第三电机与第三抓取支座相连,第三齿轮设置在第三电机的输出轴上,第三齿轮能分别与第三齿条、第二齿条啮合;第三电机通过第三齿轮与第三齿条、第二齿条的啮合,能带动第三抓取支座相对第三直线导轨、水平直线导轨运动。The 3rd motor links to each other with the 3rd grasping bearing, and the 3rd gear is arranged on the output shaft of the 3rd motor, and the 3rd gear can respectively mesh with the 3rd rack, the 2nd rack; The meshing of the third rack and the second rack can drive the third grasping support to move relative to the third linear guide rail and the horizontal linear guide rail.
采用该结构,当第三直线导轨与水平直线导轨位于同一平面时,第三直线导轨与水平直线导轨对应位于同一直线上,第三齿条与第二齿条对应位于同一直线上;基于该结构,使得支撑组件能沿车架的水平方向移动,从而使得抓取的酒糟能送入储料槽内。同时,基于第三齿轮与第三齿条、第二齿条的啮合,在第三电机的驱动下,使得第三抓取支座能沿第三直线导轨、水平直线导轨运动。With this structure, when the third linear guide rail and the horizontal linear guide rail are located on the same plane, the third linear guide rail and the horizontal linear guide rail are correspondingly located on the same straight line, and the third rack and the second rack are correspondingly located on the same straight line; based on this structure , so that the support assembly can move along the horizontal direction of the vehicle frame, so that the captured distiller's grains can be sent into the storage tank. At the same time, based on the engagement of the third gear with the third rack and the second rack, driven by the third motor, the third grasping support can move along the third linear guide rail and the horizontal linear guide rail.
竖直移动组件包括竖向直线导轨、丝杠杠杆、与丝杠杠杆相配合的丝杠螺母、第一电机、与竖向直线导轨相配合的第一滑块。竖向直线导轨、第一滑块分别为两个,且竖向直线导轨相互平行设置,竖向直线导轨、第一电机分别与车架相连。第一滑块设置在竖向直线导轨上,且第一滑块能相对竖向直线导轨移动。第三支撑竖板与分别与第一滑块相连,且第三支撑竖板通过第一滑块与竖向直线导轨的配合能相对竖向直线导轨的轴向运动。丝杠杠杆与车架相连,且丝杠杠杆能相对车架转动。丝杠杠杆与竖向直线导轨平行设置,第一电机的输出轴与丝杠杠杆相连,丝杠螺母设置在丝杠杠杆上,第三支撑竖板与丝杠螺母相连,且第一电机依次通过丝杠杠杆、丝杠螺母能通过第三支撑竖板带动第三支撑板沿竖直方向运动。The vertical moving assembly includes a vertical linear guide rail, a lead screw lever, a lead screw nut matched with the lead screw lever, a first motor, and a first slide block matched with the vertical linear guide rail. There are two vertical linear guide rails and two first sliders respectively, and the vertical linear guide rails are arranged parallel to each other, and the vertical linear guide rails and the first motor are respectively connected with the vehicle frame. The first slider is arranged on the vertical linear guide rail, and the first slider can move relative to the vertical linear guide rail. The third support vertical plate is respectively connected with the first slider, and the third support vertical plate can move axially relative to the vertical linear guide rail through the cooperation of the first slider and the vertical linear guide rail. The lead screw lever is connected with the vehicle frame, and the lead screw lever can rotate relative to the vehicle frame. The lead screw lever is arranged in parallel with the vertical linear guide rail, the output shaft of the first motor is connected with the lead screw lever, the lead screw nut is arranged on the lead screw lever, the third support vertical plate is connected with the lead screw nut, and the first motor passes through The lead screw lever and the lead screw nut can drive the third support plate to move in the vertical direction through the third support vertical plate.
酒糟抓取组件包括第四支座、第四连杆、第四导向管、第四抓手、第四伸缩驱动件,第四支座通过第四连杆与第三抓取支座相连。第四抓手包括第四弧形叶片、第四叶片连杆,第四弧形叶片与第四叶片连杆相连,且第四叶片连杆能带动第四弧形叶片运动。The distiller's grains grasping assembly includes a fourth support, a fourth connecting rod, a fourth guide pipe, a fourth gripper, and a fourth telescopic driving member, and the fourth support is connected with the third grasping support through the fourth connecting rod. The fourth gripper includes a fourth arc-shaped blade and a fourth blade connecting rod, the fourth arc-shaped blade is connected with the fourth blade connecting rod, and the fourth blade connecting rod can drive the fourth arc-shaped blade to move.
如图所示,本实施例中,第四支座呈正方形,第四导向管、第四抓手分别为四个,第四导向管均布于第四支座上,第四导向管的中心轴线呈圆弧形,第四抓手沿竖直方向的投影呈扇形且扇形的圆心角为90°。同时,第四叶片连杆与第四导向管套接。进一步,第四导向管为中空管,第四导向管沿垂直于其轴向的剖面呈矩形;第四叶片连杆设置在第四导向管的空腔内,且第四叶片能相对第四导向管滑动。As shown in the figure, in this embodiment, the fourth support is square, the fourth guide tube and the fourth gripper are respectively four, the fourth guide tubes are evenly distributed on the fourth support, and the center of the fourth guide tube The axis is arc-shaped, and the projection of the fourth handle along the vertical direction is fan-shaped and the central angle of the fan is 90°. At the same time, the fourth blade connecting rod is socketed with the fourth guide pipe. Further, the fourth guide pipe is a hollow pipe, and the cross section of the fourth guide pipe perpendicular to its axial direction is rectangular; the fourth blade connecting rod is arranged in the cavity of the fourth guide pipe, and the fourth blade can be relatively Guide tube slides.
第四伸缩驱动件与第四支座铰接,且第四伸缩驱动件能相对第四支座转动。第四伸缩驱动件的伸缩杆与第四抓手相连,且四个第四抓手能在第四伸缩驱动件的伸缩杆伸出时贴合在一起,并形成抓取酒糟的抓斗;同时,当第四伸缩驱动件的伸缩杆收缩时,抓取酒糟的抓斗将打开。如图所示,形成的抓斗呈倒圆锥形。The fourth telescopic driving part is hinged to the fourth support, and the fourth telescopic driving part can rotate relative to the fourth support. The telescopic rod of the fourth telescopic driver is connected to the fourth gripper, and the four fourth grippers can fit together when the telescopic rod of the fourth telescopic driver stretches out, and form a grab bucket for grabbing distiller's grains; at the same time , when the telescopic rod of the fourth telescopic driver shrinks, the grab bucket for grabbing distiller's grains will open. As shown, the grapple is formed in an inverted conical shape.
本实施例中,第四伸缩驱动件为气缸,第四伸缩驱动件为八个,第四伸缩驱动件相对第四叶片连杆对称设置。优选地,还包括与控制系统相连的空压机,空压机与第四伸缩驱动件相连;第四伸缩驱动件的伸缩杆伸出或收缩时,能带动第四抓手运动以形成抓取酒糟的抓斗或打开抓斗。具体地,本实施例中,四个第四抓手组合在一起,形成一个呈一个圆锥形的抓斗,从而保证挖取的物料无散落;通过第四导向管对第四叶片连杆进行导向,保证第四抓手在第四导向管内运动,使得抓斗始终在窖缸内,并保证最大的挖取量。同时,抓斗采用双气缸推动,使抓斗挖取更有力,运行更平稳。In this embodiment, the fourth telescopic driving member is an air cylinder, there are eight fourth telescopic driving members, and the fourth telescopic driving member is arranged symmetrically with respect to the fourth blade connecting rod. Preferably, it also includes an air compressor connected to the control system, the air compressor is connected to the fourth telescopic driver; when the telescopic rod of the fourth telescopic driver stretches out or shrinks, it can drive the fourth gripper to move to form a grab Lees' Grab or Open Grab. Specifically, in this embodiment, four fourth grippers are combined to form a conical grab bucket, so as to ensure that the excavated materials are not scattered; the fourth blade connecting rod is guided through the fourth guide tube , to ensure that the fourth gripper moves in the fourth guide pipe, so that the grab is always in the cellar, and the maximum digging capacity is guaranteed. At the same time, the grab is driven by double cylinders, which makes the grab more powerful and runs more smoothly.
如图所示,本实施例的竖直移动组件、水平移动组件、支撑组件、酒糟抓取组件分别为2个,且均布于车架上。采用该结构,能够提升设备的抓取效率。As shown in the figure, there are two vertical moving assemblies, horizontal moving assemblies, supporting assemblies, and distiller's grains grabbing assemblies in this embodiment, and they are evenly distributed on the vehicle frame. With this structure, the grabbing efficiency of the device can be improved.
清扫单元包括第六支座一、第六转动组件一、与第六转动组件一相配合的第六制动刹车一、第六支撑杆、第六平行连杆机构、第六转动组件二、与第六转动组件二相配合的第六制动刹车二、第六伸缩驱动件、第六支座二、第六驱动电机、第六连杆、用于对窖缸内表面进行清扫的第六清扫毛刷,第六支座一与车架相连且车架能为第六支座一提供支撑。The cleaning unit includes the sixth support 1, the sixth rotating assembly 1, the sixth braking brake 1 matched with the sixth rotating assembly 1, the sixth support rod, the sixth parallel linkage mechanism, the sixth
第六支撑杆通过第六转动组件一与第六支座一相连,且第六转动组件一能调整第六支撑杆与第六支座一的相对角度。第六制动刹车一设置在第六转动组件一上,且第六制动刹车一能对第六转动组件一进行制动,以使第六支撑杆与第六支座一保持相对静止。The sixth support rod is connected with the sixth support rod through the sixth rotating component one, and the sixth rotating component one can adjust the relative angle between the sixth support rod and the sixth support rod one. The sixth braking brake one is arranged on the sixth rotating component one, and the sixth braking brake one can brake the sixth rotating component one, so that the sixth support rod and the sixth support one remain relatively stationary.
第六平行连杆机构的一端与第六支撑杆相连,第六平行连杆机构的另一端与第六转动组件二相连且第六支撑杆能通过第六平行连杆机构带动第六转动组件二同步转动。第六平行连杆机构与第六伸缩驱动件相连,且第六伸缩驱动件能带动第六平行连杆机构沿竖直方向运动。第六支座二与第六转动组件二相连,且第六转动组件二能带动第六支座二转动以调整第六支座二与第六平行连杆机构的相对角度。第六制动刹车二设置在第六转动组件二上,且第六制动刹车二能对第六转动组件二进行制动,以使第六支座二与第六平行连杆机构保持相对静止。第六驱动电机设置在第六支座二上,且第六支座二能为第六驱动电机提供支撑。第六驱动电机的输出轴通过第六连杆与第六清扫毛刷相连,且第六驱动电机通过第六连杆能带动第六清扫毛刷同步转动以实现对窖缸内壁的清扫。One end of the sixth parallel link mechanism is connected to the sixth support rod, the other end of the sixth parallel link mechanism is connected to the sixth
第六平行连杆机构呈平行四边形结构。第六伸缩驱动件选用气缸,空压机与第六伸缩驱动件相连。优选地,第六平行连杆机构包括第七连接座一、第七连接座二、第七连接臂一、第七连接臂二。第七连接座一与第六支撑杆相连,且第六支撑杆能为第七连接座一提供支撑;第七连接座二与第六转动组件二相连,且第六转动组件二能为第七连接座二提供支撑。第七连接臂一的一端与第七连接座一铰接,第七连接臂一的另一端与第七连接座二铰接。第七连接臂二的一端与第七连接座二铰接,第七连接臂二的另一端与第六伸缩驱动件的伸缩杆铰接。本实施例中,第七连接座一、第七连接臂一、第七连接座二、第七连接臂二、第六伸缩驱动件构成平行四边形结构的第六平行连杆机构,且第六伸缩驱动件能依次通过第六平行连杆机构、第六转动组件二带动第六支座二沿竖直方向运动。The sixth parallel link mechanism has a parallelogram structure. The sixth telescopic driver selects the air cylinder, and the air compressor is connected with the sixth telescopic driver. Preferably, the sixth parallel linkage mechanism includes a seventh connecting seat 1, a seventh connecting
进一步,清扫单元还包括第六限位支座、第六限位滑块、第六限位杆、第六限位螺母。第六限位支座与第七连接臂二相连;第六限位滑块与第六限位支座铰接,且第六限位滑块能相对第六限位支座转动;第六限位滑块上设置有与第六限位杆相配合的第六限位通孔。同时,第六限位杆的一端与第六支座一相连,第六限位杆的另一端穿过第六限位滑块上的第六限位通孔,第六限位螺母设置在第六限位杆上,且第六限位螺母与第六限位杆之间采用螺纹连接。将第六限位杆与第六支座一的连接处记为第六连接处一,第六限位滑块位于第六连接处一与第六限位螺母之间,且通过第六限位螺母能调节第六平行连杆机构沿竖直方向的移动上限值。该结构中,第六清扫毛刷的中间设置有第六连接轴,第六连接轴上设置有尼龙毛刷,其通过第六驱动电机带动,实现清扫。Further, the cleaning unit also includes a sixth limit support, a sixth limit slider, a sixth limit rod, and a sixth limit nut. The sixth limit support is connected with the seventh connecting arm two; the sixth limit slide block is hinged with the sixth limit support, and the sixth limit slide block can rotate relative to the sixth limit support; the sixth limit A sixth limit through hole matched with the sixth limit rod is arranged on the slider. Simultaneously, one end of the sixth limiting rod is connected with the sixth bearing one, the other end of the sixth limiting rod passes through the sixth limiting through hole on the sixth limiting slider, and the sixth limiting nut is arranged at the The sixth limit rod, and the sixth limit nut and the sixth limit rod are threaded. The connection between the sixth limit rod and the sixth support 1 is marked as the sixth connection 1, the sixth limit slider is located between the sixth connection 1 and the sixth limit nut, and passes through the sixth limit The nut can adjust the upper limit of movement of the sixth parallel linkage mechanism in the vertical direction. In this structure, a sixth connecting shaft is arranged in the middle of the sixth cleaning brush, and a nylon brush is arranged on the sixth connecting shaft, which is driven by the sixth driving motor to realize cleaning.
本实施例中,真空单元包括第五真空泵、第五进料管、第五出料管,第五真空泵与车架相连,且车架能为第五真空泵提供支撑。第五进料管与第五真空泵的进口相连,且第五进料管的进料口位于窖缸内;第五出料管与第五真空泵的出口相连,第五出料管的出料口位于储料槽内,且窖缸内的酒糟能依次经第五真空泵、第五进料管、第五出料管后进入储料槽内。同时,第三电机、第一电机、第六驱动电机、第五真空泵分别与控制系统相连。该结构中,第五出料管的出料口固定于储料槽内,第五进料管可以手动调节。本实施例中,清扫单元用于对窖缸内壁进行清扫,使窖缸内壁的酒糟被清扫到窖缸的底部,而后通过真空单元输送至储料槽内。In this embodiment, the vacuum unit includes a fifth vacuum pump, a fifth feed pipe, and a fifth discharge pipe. The fifth vacuum pump is connected to the vehicle frame, and the vehicle frame can provide support for the fifth vacuum pump. The fifth feed pipe is connected to the inlet of the fifth vacuum pump, and the feed port of the fifth feed pipe is located in the cellar; the fifth discharge pipe is connected to the outlet of the fifth vacuum pump, and the discharge port of the fifth discharge pipe It is located in the storage tank, and the distiller's grains in the cellar can enter the storage tank after passing through the fifth vacuum pump, the fifth feeding pipe, and the fifth discharging pipe in sequence. Meanwhile, the third motor, the first motor, the sixth driving motor, and the fifth vacuum pump are respectively connected with the control system. In this structure, the discharge port of the fifth discharge pipe is fixed in the storage tank, and the fifth feed pipe can be adjusted manually. In this embodiment, the cleaning unit is used to clean the inner wall of the cellar, so that the distiller's grains on the inner wall of the cellar are cleaned to the bottom of the cellar, and then transported to the storage tank by the vacuum unit.
优选地,还包括发电机,发电机设置在车架上,发电机分别与AGV舵机轮、竖直移动组件、支撑组件、清扫单元、第五真空泵、控制系统电连接。Preferably, a generator is also included, and the generator is arranged on the vehicle frame, and the generator is electrically connected to the AGV steering wheel, the vertical movement assembly, the support assembly, the cleaning unit, the fifth vacuum pump, and the control system.
优选地,还包括视觉单元,视觉单元设置在车架上且车架能为视觉单元提供支撑,视觉单元与控制系统相连。采用该结构,通过视觉单元寻找窖缸,并将采集的信息传递给控制系统;控制系统基于视觉单元采集的信息,从而控制行走单元的移动。本申请中,也可由工作人员进行控制,使酒糟挖掘设备移动到相应位置。Preferably, a vision unit is also included, the vision unit is arranged on the vehicle frame and the vehicle frame can provide support for the vision unit, and the vision unit is connected with the control system. With this structure, the cellar cylinder is found through the vision unit, and the collected information is transmitted to the control system; the control system controls the movement of the walking unit based on the information collected by the vision unit. In this application, the staff can also control to move the distiller's grains excavation equipment to the corresponding position.
该酒糟挖掘设备的工作过程如下:The working process of the distiller's grains mining equipment is as follows:
(1)移动定位(1) Mobile positioning
酒糟挖掘设备通过行走单元行走在窖缸之间,视觉单元自动寻找窖缸;与当抓取单元与待挖掘酒糟的窖缸中心重合时,酒糟挖掘设备停止移动;The distiller's grain excavation equipment walks between the vats through the walking unit, and the visual unit automatically finds the vat; when the grabbing unit coincides with the center of the vat to be excavated, the distiller's grains excavation equipment stops moving;
(2)酒糟挖取(2) Excavation of distiller's grains
在竖直移动组件的带动下,酒糟抓取组件下降到窖缸内;第四伸缩驱动件的伸缩杆收缩,抓斗开始挖取物料;挖取完成后,酒糟抓取组件上升到最高处,接着通过水平移动组件横移至储料槽上方;接着,抓斗打开,卸载物料;如此循环挖取数次;每次酒糟抓取组件下降到窖缸的深度再不断增加约一个挖斗深度;本申请采用双酒糟抓取组件,能够大幅提升作业效率;Driven by the vertical moving component, the distiller's grain grabbing component descends into the cellar; the telescopic rod of the fourth telescopic drive part contracts, and the grab starts to dig materials; after the digging is completed, the distiller's grain grabbing component rises to the highest point, Then move horizontally to the top of the storage tank through the horizontal moving component; then, the grab bucket is opened to unload the material; this cycle is excavated several times; each time the lees grabbing component descends to the depth of the cellar and then continuously increases the depth of about one bucket; This application adopts double distiller's grain grabbing components, which can greatly improve the working efficiency;
(3)余料清理(3) Surplus material cleaning
待挖取操作完成后,清扫单元的助力臂(本实施例中,由第六支座一、第六转动组件一、第六制动刹车一、第六支撑杆、第六平行连杆机构、第六转动组件二、第六制动刹车二、第六伸缩驱动件、第六支座二构成清扫单元的助力臂)带动第六清扫毛刷进入窖缸内,清扫窖缸内壁粘连的酒糟,使酒糟聚集于窖缸的底部;待清扫完成后,将第五进料管置于清扫后的窖缸内,并启动真空单元,将清扫后积落的酒糟输送到储料槽中;完成窖缸的清理工作;After the digging operation is completed, the booster arm of the cleaning unit (in this embodiment, composed of the sixth support one, the sixth rotating assembly one, the sixth brake brake one, the sixth support rod, the sixth parallel linkage mechanism, The sixth
(4)重复上述移动定位、酒糟挖取、余料清理操作,直至完成设定窖缸内酒糟的挖掘装置。(4) Repeat the above-mentioned mobile positioning, excavation of distiller's grains, and cleaning of remaining materials until the excavation device for setting distiller's grains in the cellar is completed.
上文已对基本概念做了描述,显然,对于本领域技术人员来说,上述详细披露仅仅作为示例,而并不构成对本说明书的限定。虽然此处并没有明确说明,本领域技术人员可能会对本说明书进行各种修改、改进和修正。该类修改、改进和修正在本说明书中被建议,所以该类修改、改进、修正仍属于本说明书示范实施例的精神和范围。The basic concept has been described above, obviously, for those skilled in the art, the above detailed disclosure is only an example, and does not constitute a limitation to this description. Although not expressly stated here, those skilled in the art may make various modifications, improvements and corrections to this description. Such modifications, improvements and corrections are suggested in this specification, so such modifications, improvements and corrections still belong to the spirit and scope of the exemplary embodiments of this specification.
同时,本说明书使用了特定词语来描述本说明书的实施例。如“一个实施例”、“一实施例”、和/或“一些实施例”意指与本说明书至少一个实施例相关的某一特征、结构或特点。因此,应强调并注意的是,本说明书中在不同位置两次或多次提及的“一实施例”或“一个实施例”或“一个替代性实施例”并不一定是指同一实施例。此外,本说明书的一个或多个实施例中的某些特征、结构或特点可以进行适当的组合。Meanwhile, this specification uses specific words to describe the embodiments of this specification. For example, "one embodiment", "an embodiment", and/or "some embodiments" refer to a certain feature, structure or characteristic related to at least one embodiment of this specification. Therefore, it should be emphasized and noted that two or more references to "an embodiment" or "an embodiment" or "an alternative embodiment" in different places in this specification do not necessarily refer to the same embodiment . In addition, certain features, structures or characteristics in one or more embodiments of this specification may be properly combined.
此外,除非权利要求中明确说明,本说明书所述处理元素和序列的顺序、数字字母的使用、或其他名称的使用,并非用于限定本说明书流程和方法的顺序。尽管上述披露中通过各种示例讨论了一些目前认为有用的发明实施例,但应当理解的是,该类细节仅起到说明的目的,附加的权利要求并不仅限于披露的实施例,相反,权利要求旨在覆盖所有符合本说明书实施例实质和范围的修正和等价组合。例如,虽然以上所描述的系统组件可以通过硬件设备实现,但是也可以只通过软件的解决方案得以实现,如在现有的服务器或移动设备上安装所描述的系统。In addition, unless explicitly stated in the claims, the order of processing elements and sequences described in this specification, the use of numbers and letters, or the use of other names are not used to limit the sequence of processes and methods in this specification. While the foregoing disclosure has discussed by way of various examples some embodiments of the invention that are presently believed to be useful, it should be understood that such detail is for illustrative purposes only and that the appended claims are not limited to the disclosed embodiments, but rather, the claims The claims are intended to cover all modifications and equivalent combinations that fall within the spirit and scope of the embodiments of this specification. For example, although the system components described above may be implemented by hardware devices, they may also be implemented by a software-only solution, such as installing the described system on an existing server or mobile device.
同理,应当注意的是,为了简化本说明书披露的表述,从而帮助对一个或多个发明实施例的理解,前文对本说明书实施例的描述中,有时会将多种特征归并至一个实施例、附图或对其的描述中。但是,这种披露方法并不意味着本说明书对象所需要的特征比权利要求中提及的特征多。实际上,实施例的特征要少于上述披露的单个实施例的全部特征。In the same way, it should be noted that in order to simplify the expression disclosed in this specification and help the understanding of one or more embodiments of the invention, in the foregoing description of the embodiments of this specification, sometimes multiple features are combined into one embodiment, drawings or descriptions thereof. This method of disclosure does not, however, imply that the subject matter of the specification requires more features than are recited in the claims. Indeed, embodiment features are less than all features of a single foregoing disclosed embodiment.
针对本说明书引用的每个专利、专利申请、专利申请公开物和其他材料,如文章、书籍、说明书、出版物、文档等,特此将其全部内容并入本说明书作为参考。与本说明书内容不一致或产生冲突的申请历史文件除外,对本说明书权利要求最广范围有限制的文件(当前或之后附加于本说明书中的)也除外。需要说明的是,如果本说明书附属材料中的描述、定义、和/或术语的使用与本说明书所述内容有不一致或冲突的地方,以本说明书的描述、定义和/或术语的使用为准。Each patent, patent application, patent application publication, and other material, such as article, book, specification, publication, document, etc., cited in this specification is hereby incorporated by reference in its entirety. Application history documents that are inconsistent with or conflict with the content of this specification are excluded, and documents (currently or later appended to this specification) that limit the broadest scope of the claims of this specification are excluded. It should be noted that if there is any inconsistency or conflict between the descriptions, definitions, and/or terms used in the accompanying materials of this manual and the contents of this manual, the descriptions, definitions and/or terms used in this manual shall prevail .
最后,应当理解的是,本说明书中所述实施例仅用以说明本说明书实施例的原则。其他的变形也可能属于本说明书的范围。因此,作为示例而非限制,本说明书实施例的替代配置可视为与本说明书的教导一致。相应地,本说明书的实施例不仅限于本说明书明确介绍和描述的实施例。Finally, it should be understood that the embodiments described in this specification are only used to illustrate the principles of the embodiments of this specification. Other modifications are also possible within the scope of this description. Therefore, by way of example and not limitation, alternative configurations of the embodiments of this specification may be considered consistent with the teachings of this specification. Accordingly, the embodiments of this specification are not limited to the embodiments explicitly introduced and described in this specification.
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