CN219091736U - Emulsifying machine for coating processing - Google Patents
Emulsifying machine for coating processing Download PDFInfo
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- CN219091736U CN219091736U CN202222936321.5U CN202222936321U CN219091736U CN 219091736 U CN219091736 U CN 219091736U CN 202222936321 U CN202222936321 U CN 202222936321U CN 219091736 U CN219091736 U CN 219091736U
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- 230000001804 emulsifying effect Effects 0.000 title claims abstract description 30
- 239000011248 coating agent Substances 0.000 title claims description 5
- 238000000576 coating method Methods 0.000 title claims description 5
- 238000003756 stirring Methods 0.000 claims abstract description 30
- 239000003973 paint Substances 0.000 claims abstract description 28
- 238000007790 scraping Methods 0.000 claims 2
- 239000000839 emulsion Substances 0.000 claims 1
- 238000004945 emulsification Methods 0.000 abstract description 36
- 239000002994 raw material Substances 0.000 abstract description 6
- 239000003995 emulsifying agent Substances 0.000 description 10
- 239000000463 material Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000004913 activation Effects 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- -1 printing and dyeing Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Mixers Of The Rotary Stirring Type (AREA)
Abstract
本实用新型公开了一种涂料加工用乳化机,包括底板,底板上设有乳化箱,乳化箱内部顶部圈层设有滑槽,滑槽里设有滑块,滑块底部设有刮板,刮板紧贴乳化箱内部侧壁,乳化箱顶部设有第一电机,第一电机底部设有伸入乳化箱内部的第一转动杆,第一转动杆上设有搅拌板,搅拌板上设有通孔,搅拌板下方设有乳化机,乳化箱一侧的底板上设有支撑杆,支撑杆顶部设有输料管,输料管内部设有输送杆,输送杆上设有螺纹搅拌叶,输料管外部设有和输送杆连接的第三电机,输料管顶部设有进料口。本实用新型不仅可以快速的将涂料原料进行分散、撞击搅拌均匀,提高了工作效率,同时乳化完毕后可以通过刮板将乳化箱内壁上的涂料进行刮除清理。
The utility model discloses an emulsifying machine for paint processing, which comprises a bottom plate, an emulsification box is arranged on the bottom plate, a chute is arranged on the inner top circle of the emulsification box, a slider is arranged in the chute, and a scraper is arranged at the bottom of the slider. The scraper is close to the inner side wall of the emulsification tank, the top of the emulsification tank is provided with a first motor, the bottom of the first motor is provided with a first rotating rod extending into the emulsification tank, the first rotating rod is provided with a stirring plate, and the stirring plate is provided with a There are through holes, an emulsifying machine is installed under the stirring plate, a support rod is provided on the bottom plate of the emulsification tank, a feeding pipe is provided on the top of the supporting rod, a conveying rod is arranged inside the feeding pipe, and a threaded stirring blade is arranged on the conveying rod , the outside of the feeding pipe is provided with a third motor connected to the delivery rod, and the top of the feeding pipe is provided with a feeding port. The utility model can not only quickly disperse the paint raw materials, impact and stir them evenly, and improve the working efficiency, but also can scrape and clean the paint on the inner wall of the emulsification box by scrapers after the emulsification is completed.
Description
技术领域technical field
本实用新型涉及乳化机技术领域,尤其涉及一种涂料加工用乳化机。The utility model relates to the technical field of emulsifying machines, in particular to an emulsifying machine for paint processing.
背景技术Background technique
乳化机就是通过与发动机连接的均质头的高速旋转,对物料进行剪切、分散、撞击,这样物料就会变得更加细腻,促使油水相融,而且乳化机的应用范围较广,诸如粘合剂、油漆涂料、化妆品、食品、药品、塑料树脂、印染、油墨、沥青等行业都有广泛的应用,虽然我国乳化机现在已经取得了一部分成就,在品种上比较齐全,但规格不够完善,主机产品发展较好,但辅助机械仍较为落后。The emulsifier shears, disperses, and impacts the material through the high-speed rotation of the homogenizing head connected to the engine, so that the material becomes more delicate and promotes the blending of oil and water, and the emulsifier has a wide range of applications, such as sticking Mixtures, paints, cosmetics, food, medicines, plastic resins, printing and dyeing, inks, asphalt and other industries are widely used. Although my country's emulsifiers have made some achievements and are relatively complete in variety, the specifications are not perfect. The development of main engine products is relatively good, but auxiliary machinery is still relatively backward.
市场上的乳化机大部分存在工作效率较低,对涂料的搅拌有限,操作复杂的问题,同时在加工过程中,涂料容易粘在乳化机内部,不易清理,为此,我们提出一种便于提高效率的涂料加工用原料乳化机。Most of the emulsifiers on the market have the problems of low work efficiency, limited stirring of the paint, and complicated operation. At the same time, the paint is easy to stick to the inside of the emulsifier during processing and is difficult to clean. Therefore, we propose a method that is easy to improve Raw material emulsifier for efficient paint processing.
实用新型内容Utility model content
本实用新型意在提供一种涂料加工用乳化机,以解决上述背景技术中所提出的问题。The utility model intends to provide an emulsifier for paint processing to solve the problems raised in the above-mentioned background technology.
为达到上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种涂料加工用乳化机,包括底板,底板上设有乳化箱,乳化箱内部顶部圈层设有滑槽,滑槽里设有滑块,滑块底部设有刮板,刮板紧贴乳化箱内部侧壁,乳化箱顶部设有第一电机,第一电机底部设有伸入乳化箱内部的第一转动杆,第一转动杆上设有搅拌板,搅拌板上设有若干个通孔,搅拌板下方设有乳化机,乳化箱一侧的底板上设有支撑杆,支撑杆顶部设有输料管,输料管内部设有输送杆,输送杆上设有螺纹搅拌叶,输料管外部设有和输送杆连接的第三电机,输料管顶部设有进料口,输料管尾端设有和乳化箱连接的出料软管。An emulsifying machine for paint processing, comprising a bottom plate, an emulsification box is arranged on the bottom plate, a chute is arranged on the inner top circle of the emulsification box, a slider is arranged in the chute, a scraper is arranged at the bottom of the slider, and the scraper is close to the emulsification The inner side wall of the tank, the top of the emulsification tank is provided with a first motor, the bottom of the first motor is provided with a first rotating rod extending into the emulsification tank, the first rotating rod is provided with a stirring plate, and the stirring plate is provided with several through holes , there is an emulsifying machine under the stirring plate, a supporting rod is arranged on the bottom plate of one side of the emulsifying tank, a feeding pipe is arranged on the top of the supporting rod, a conveying rod is arranged inside the feeding pipe, and a threaded stirring blade is arranged on the conveying rod. The outside of the pipe is provided with a third motor connected to the conveying rod, the top of the conveying pipe is provided with a feeding port, and the end of the conveying pipe is provided with a discharge hose connected with the emulsification tank.
本技术方案的原理及有益效果:Principle and beneficial effect of this technical solution:
操作人员首先启动第三电机,然后将涂料原料通过进料口倒入输料管,输料管里的输送杆在第三电机的启动下进行转动,输送杆带动螺纹搅拌叶转动,将涂料原料进行搅拌剪切然后从出料软管流入乳化机,启动第一电机,第一电机带动第一转动杆转动,第一转动杆转动带动搅拌板转动,涂料通过搅拌板搅拌不停的分散,撞击,变得更加细腻,然后启动乳化机头,将涂料乳化完毕,乳化完毕取出涂料后,乳化箱内壁上会粘有涂料,这时可以控制滑块在滑槽里滑动,滑块带动刮板将乳化箱内壁上的涂料全部刮下去,完成乳化箱内部的清理。和现有技术相比,本实用新型不仅可以对涂料原料实现双重搅拌,同时搅拌装置呈扇形且带有通孔,可以快速的将涂料原料进行分散、撞击搅拌均匀,提高了工作效率,同时乳化完毕后可以通过刮板将乳化箱内壁上的涂料进行刮除清理。The operator first starts the third motor, and then pours the paint raw materials into the feeding pipe through the feeding port. The conveying rod in the feeding pipe rotates under the activation of the third motor, and the conveying rod drives the threaded stirring blade to rotate, and the paint raw material Stir and shear, then flow into the emulsifier from the discharge hose, start the first motor, the first motor drives the first rotating rod to rotate, the first rotating rod rotates to drive the stirring plate to rotate, the paint is continuously dispersed through the stirring plate, and hits , become more delicate, and then start the emulsification machine head to emulsify the paint. After the emulsification is completed and take out the paint, there will be paint on the inner wall of the emulsification tank. At this time, the slider can be controlled to slide in the chute, and the slider will drive the scraper to move Scrape off all the paint on the inner wall of the emulsification tank to complete the cleaning inside the emulsification tank. Compared with the prior art, the utility model can not only realize double stirring of the paint raw materials, but at the same time, the stirring device is fan-shaped and has a through hole, which can quickly disperse the paint raw materials, impact and stir evenly, improve the work efficiency, and emulsify at the same time After the completion, the paint on the inner wall of the emulsification tank can be scraped and cleaned with a scraper.
优选地,底板底部设有四根高度一致的支撑柱,支撑柱上底部设有万向轮,其中一根支撑柱侧边设有自锁紧件。Preferably, the bottom of the bottom plate is provided with four support columns with the same height, the upper and bottom of the support columns are provided with universal wheels, and the side of one of the support columns is provided with a self-locking piece.
自锁紧件可以控制万向轮的滑动。The self-locking part can control the sliding of the universal wheel.
优选地,支撑柱中段设有固定板,固定板上设有第二电机,第二电机上转动连接有第二转动杆,第二转动杆顶部设有乳化机头。Preferably, the middle section of the support column is provided with a fixed plate, and the fixed plate is provided with a second motor, the second motor is rotatably connected to a second rotating rod, and the top of the second rotating rod is provided with an emulsifying machine head.
第二电机启动可以带动第二转动杆转动,第二转动杆转动可以带动乳化机头转动。The start of the second motor can drive the rotation of the second rotating rod, and the rotation of the second rotating rod can drive the rotation of the emulsifying machine head.
优选地,乳化箱底部侧边设有出料口,出料口上设有控制阀。Preferably, a discharge port is provided on the side of the bottom of the emulsification tank, and a control valve is provided on the discharge port.
控制阀可以控制出料口的开关。The control valve can control the switch of the discharge port.
优选地,进料口上设有管帽,管帽上设有把手。Preferably, a pipe cap is provided on the feed inlet, and a handle is provided on the pipe cap.
盖帽可以防止灰尘杂质从进料口落入乳化箱。The cap can prevent dust and impurities from falling into the emulsification tank from the feed port.
附图说明Description of drawings
图1为本实用新型实施例提供的一种涂料加工用乳化机的结构示意图;Fig. 1 is the structural representation of a kind of emulsifying machine for coating processing that the utility model embodiment provides;
说明书附图中的附图标记包括:1、底板;2、支撑柱;3、万向轮;4、自锁紧件;5、乳化箱;6、滑槽;7、滑块;8、刮板;9、第一电机;10、第一转动杆;11、搅拌板;12、通孔;13、固定板;14、第二电机;15、第二转动杆;16、乳化机头;17、出料口;18、控制阀;19、支撑杆;20、输料管;21、输送杆;22、螺纹搅拌叶;23、第三电机;24、出料软管;25、进料口;26、盖帽;27、把手。The reference signs in the accompanying drawings of the specification include: 1. bottom plate; 2. support column; 3. universal wheel; 4. self-locking member; 5. emulsification tank; Plate; 9, the first motor; 10, the first rotating rod; 11, stirring plate; 12, through hole; 13, fixed plate; 14, the second motor; 15, the second rotating rod; 16, emulsifying head; , material outlet; 18, control valve; 19, support rod; 20, material delivery pipe; 21, delivery rod; 22, threaded stirring blade; 23, third motor; 24, material discharge hose; ; 26, cap; 27, handle.
具体实施方式Detailed ways
下面结合附图和实施方式对本实用新型作进一步的详细说明:Below in conjunction with accompanying drawing and embodiment the utility model is described in further detail:
如图1所示的,一种涂料加工用乳化机,包括底板1,底板1底部设有四根高度一致的支撑柱2,支撑柱2上底部设有万向轮3,其中一根支撑柱2侧边设有自锁紧件4,支撑柱2中段设有固定板13,固定板13上设有第二电机14,第二电机14上转动连接有第二转动杆15,第二转动杆15顶部设有乳化机头16,底板1上设有乳化箱5,乳化箱5内部顶部圈层设有滑槽6,滑槽6围绕乳化箱5顶部围成一个圆形,滑槽6里设有滑块7,滑块7可实现电动控制滑动,滑块7底部设有刮板8,刮板8紧贴乳化箱5内部侧壁,乳化箱5顶部设有第一电机9,第一电机9底部设有伸入乳化箱5内部的第一转动杆10,第一转动杆10上设有搅拌板11,搅拌板11设有两个,搅拌板11上设有若干个通孔12,乳化箱5底部侧边设有出料口17,出料口17上设有控制阀18,控制阀18可以控制出料口17的开关,乳化箱5一侧的底板1上设有支撑杆19,支撑杆19顶部设有输料管20,输料管20内部设有输送杆21,输送杆21上设有螺纹搅拌叶22,输料管20外部设有和输送杆21连接的第三电机23,输料管20顶部设有进料口25,进料口25上设有管帽,管帽上设有把手27,盖帽26可以防止灰尘等杂质进入乳化箱5,输料管20尾端设有和乳化箱5连接的出料软管24。As shown in Figure 1, an emulsifier for paint processing includes a
具体实施过程如下:The specific implementation process is as follows:
操作人员首先通过控制阀18关闭出料口17,随后启动第三电机23,然后将涂料原料通过进料口25倒入输料管20,输料管20里的输送杆21在第三电机23的启动下进行转动,输送杆21带动螺纹搅拌叶22转动,将涂料原料进行搅拌剪切然后从出料软管24流入乳化机,启动同时启动第一电机9和第二电机14,第一电机9带动第一转动杆10转动,第一转动杆10转动带动搅拌板11转动,涂料通过搅拌板11搅拌不停的分散,撞击,变得更加细腻,第二电机14启动可以带动第二转动杆15转动,第二转动杆15转动可以带动乳化机头16转动,乳化机头16将涂料乳化完毕,乳化完毕取出涂料后,乳化箱5内壁上会粘有涂料,这时可以控制滑块7在滑槽6里滑动,滑块7带动刮板8将乳化箱5内壁上的涂料全部刮下去,完成乳化箱5内部的清理。The operator first closes the
当需要搬运乳化箱5时,通过万向轮3轻松推动整个装置,当需要固定使用时,通过自锁紧件4将万向轮3锁定。When the
通过外部控制滑块7在滑槽6里实现电动滑动属于现有技术,在此不做描述。Realizing electric sliding in the
以上所述的仅是本实用新型的实施例,方案中公知的具体技术方案和/或特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本实用新型技术方案的前提下,还可以作出若干变形和改进,这些也应该视为本实用新型的保护范围,这些都不会影响本实用新型实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。What is described above is only the embodiment of the utility model, and the specific technical solutions and/or characteristics and other general knowledge known in the solutions are not described here too much. It should be pointed out that for those skilled in the art, without departing from the technical solution of the utility model, some modifications and improvements can also be made, and these should also be regarded as the protection scope of the utility model, and these will not affect the utility model. Effects of utility model implementation and practicability of patents. The scope of protection required by this application shall be based on the content of the claims, and the specific implementation methods and other records in the specification may be used to interpret the content of the claims.
Claims (5)
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