CN219061599U - A multifunctional sand control performance evaluation device for downhole formations - Google Patents
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Abstract
Description
技术领域technical field
本实用新型属于地热、煤层气及油气开采技术领域,特别涉及一种井下地层多功能防砂性能评价装置。The utility model belongs to the technical field of geothermal, coal bed gas and oil and gas exploitation, in particular to a multi-functional sand control performance evaluation device for downhole strata.
背景技术Background technique
由于完井方式、地层特性及生产压差等因素的影响,在地热、煤层气、油气开采过程中容易出现固体颗粒卡泵,从而导致减产甚至停产。所述固体颗粒可能包括地层产生的砂子或者煤粉等。针对固体颗粒卡泵现象,研发人员设计了一种具有防砂功能的防砂管。Due to the influence of factors such as well completion methods, formation characteristics, and production pressure differences, solid particles are prone to stuck pumps in the process of geothermal, coalbed methane, and oil and gas exploitation, resulting in production reduction or even production shutdown. The solid particles may include sand or coal powder produced in the formation. Aiming at the phenomenon of solid particles stuck in the pump, the research and development personnel designed a sand control pipe with sand control function.
现有的同类具有防砂性能的系统一般具有以下几个方面缺点:Existing similar systems with sand control performance generally have the following disadvantages:
(1)功能简单,不能模拟不同完井方式及防砂参数下的防砂管等防砂部件整体评价实验;(1) The function is simple, and it cannot simulate the overall evaluation experiment of sand control components such as sand control pipes under different completion methods and sand control parameters;
(2)不能模拟储层缓慢出砂过程,不便研究防砂管等防砂部件的堵塞情况及出砂量等;(2) It is impossible to simulate the slow sand production process of the reservoir, and it is inconvenient to study the clogging of sand control components such as sand control pipes and the amount of sand produced;
(3)考虑储层孔渗特性较多,对防砂管等防砂部件的堵塞机理研究较简单,导致实验过程复杂,无法快速获得规律性认识;(3) Considering that the reservoir has many porosity and permeability characteristics, it is relatively simple to study the clogging mechanism of sand control components such as sand control pipes, which leads to complicated experimental processes and cannot quickly obtain regular knowledge;
(4)对温度、压力控制不准,使得实验结果计量不准确,给实验带来误差较大;(4) Inaccurate control of temperature and pressure makes the measurement of the experimental results inaccurate and brings large errors to the experiment;
(5)没有设计分离器和液位监测系统,不方便实验操作控制;(5) No separator and liquid level monitoring system are designed, which is inconvenient for experimental operation control;
(6)有的设备操作控制速度慢、效率低、误差大、清洗不方便、不安全。操作不方便,不能对实验过程进行更好地控制,甚至存在安全隐患,给试验研究的开展带来极大不便。(6) Some equipment has slow operation and control speed, low efficiency, large error, inconvenient cleaning and unsafe. The operation is inconvenient, the experimental process cannot be better controlled, and there are even potential safety hazards, which bring great inconvenience to the development of experimental research.
因此,如何模拟不同完井方式及防砂参数,有效评价各防砂部件的性能,是本领域技术人员亟待解决的问题。Therefore, how to simulate different well completion methods and sand control parameters, and effectively evaluate the performance of each sand control component is an urgent problem to be solved by those skilled in the art.
实用新型内容Utility model content
本实用新型的目的在于提供一种井下地层多功能防砂性能评价装置,能够模拟不同完井方式及防砂参数,有效评价各防砂部件的性能。The purpose of the utility model is to provide a multifunctional sand control performance evaluation device for downhole formations, which can simulate different well completion methods and sand control parameters, and effectively evaluate the performance of each sand control component.
为解决上述技术问题,本实用新型提供一种井下地层多功能防砂性能评价装置,包括:地层模拟装置、循环装置、测量装置以及数据采集处理装置;In order to solve the above technical problems, the utility model provides a multi-functional sand control performance evaluation device for downhole formations, including: formation simulation device, circulation device, measurement device and data acquisition and processing device;
所述地层模拟装置包括机架、釜体、釜盖、外筒支撑架、内筒支撑架、防砂管、底部密封件以及恒温箱;所述机架用于支撑所述釜体,所述釜体为顶部开口的筒状结构,所述釜体的开口端和所述釜盖可拆卸连接,所述外筒支撑架、所述内筒支撑架和所述防砂管上均开设有若干过滤孔,所述釜体、所述外筒支撑架、所述内筒支撑架和所述防砂管由外向内依次套设,所述外筒支撑架的两端分别与所述釜盖和所述釜体底部连接,所述外筒支撑架与所述釜体之间形成用于填充待开采的实验介质的介质腔,所述外筒支撑架和所述内筒支撑架之间用于填充模拟一定完井条件下地层特征的人造地层,所述釜体上设置有与所述介质腔连通的介质入口,所述底部密封件上设置有用于排出实验介质的介质出口,所述内筒支撑架用于模拟不同完井方式所用的管壁,当模拟裸眼完井方式时,去除所述内筒支撑架;The formation simulation device includes a frame, a kettle body, a kettle cover, an outer cylinder support frame, an inner cylinder support frame, a sand control pipe, a bottom seal and a constant temperature box; the frame is used to support the kettle body, and the kettle body The body is a cylindrical structure with an open top, the open end of the kettle body is detachably connected to the kettle cover, and several filter holes are opened on the outer cylinder support frame, the inner cylinder support frame and the sand control pipe. , the kettle body, the outer cylinder support frame, the inner cylinder support frame and the sand control pipe are set sequentially from the outside to the inside, and the two ends of the outer cylinder support frame are respectively connected to the kettle cover and the kettle The bottom of the body is connected, and a medium cavity for filling the experimental medium to be mined is formed between the outer cylinder support frame and the kettle body, and the space between the outer cylinder support frame and the inner cylinder support frame is used for filling simulation. An artificial formation with formation characteristics under well completion conditions, the kettle body is provided with a medium inlet communicating with the medium cavity, the bottom seal is provided with a medium outlet for discharging the experimental medium, and the inner cylinder support frame is used for For simulating the pipe wall used in different completion methods, when simulating the open hole completion method, remove the inner tube support frame;
所述循环装置包括注入泵、用于分离出介质的分离器以及冷凝器,所述注入泵通过高压管线向所述地层模拟装置的介质入口供给介质,所述地层模拟装置的介质出口通过高压管线依次连通所述冷凝器以及所述分离器;The circulation device includes an injection pump, a separator for separating the medium, and a condenser. The injection pump supplies the medium to the medium inlet of the formation simulation device through a high-pressure pipeline, and the medium outlet of the formation simulation device passes through a high-pressure pipeline. Connecting the condenser and the separator in turn;
所述测量装置用于测量所述地层模拟装置的内部压力、介质入口以及介质出口实验介质的重量和流量;The measuring device is used to measure the internal pressure of the formation simulation device, the weight and flow rate of the medium inlet and medium outlet experimental medium;
所述数据采集处理装置用于采集和显示所述地层模拟装置、所述循环装置以及所述测量装置的数据。The data collection and processing device is used for collecting and displaying the data of the formation simulation device, the circulation device and the measurement device.
可选的,在上述井下地层多功能防砂性能评价装置中,所述底部密封件包括防砂固定架和导出管,所述防砂固定架上设置有用于嵌入所述防砂管开口的安装槽,所述导出管贯穿所述釜体且一端与所述安装槽连通、另一端与所述循环装置的高压管线连通。Optionally, in the above multifunctional sand control performance evaluation device for downhole formations, the bottom sealing member includes a sand control fixing frame and a lead-out pipe, and the sand control fixing frame is provided with an installation groove for inserting into the opening of the sand control pipe, and the The outlet pipe runs through the kettle body, and one end communicates with the installation groove, and the other end communicates with the high-pressure pipeline of the circulation device.
可选的,在上述井下地层多功能防砂性能评价装置中,所述导出管和所述釜体之间设置有第一密封圈;Optionally, in the above-mentioned downhole formation multi-functional sand control performance evaluation device, a first sealing ring is arranged between the outlet pipe and the kettle body;
和/或,所述釜盖的底部设置有压板,所述压板和所述釜体之间设置有第二密封圈。And/or, the bottom of the kettle cover is provided with a pressure plate, and a second sealing ring is provided between the pressure plate and the kettle body.
可选的,在上述井下地层多功能防砂性能评价装置中,当采用射孔完井方式,所述内筒支撑架为带有炮眼的射孔支撑架;Optionally, in the above multi-functional sand control performance evaluation device for downhole formations, when the perforation completion method is adopted, the inner barrel support frame is a perforation support frame with blast holes;
当采用衬管完井方式时,所述内筒支撑架为衬管支撑架;When the liner pipe completion method is adopted, the inner barrel support frame is a liner pipe support frame;
当采用砾石充填完井方式时,所述内筒支撑架包括内外套设的环形内层和环形外层,所述环形内层和所述环形外层均为筛网状结构且二者之间填充有砾石。When gravel packing is used to complete the well, the inner cylinder support frame includes an inner and outer ring-shaped inner layer and an outer ring-shaped layer, both of which are screen-like structures with a gap between them. Filled with gravel.
可选的,在上述井下地层多功能防砂性能评价装置中,所述测量装置包括:用于检测所述釜体的介质入口压力的第一压力传感器,和/或,用于检测所述内筒支撑架和所述外筒支撑架之间人造地层压力的第二压力传感器,和/或,用于检测所述内筒支撑架和所述防砂管之间环空压力的第三压力传感器,和/或,用于检测所述防砂管外壁的第四压力传感器,和/或,用于检测所述底部密封件的介质出口压力的第五压力传感器。Optionally, in the above multifunctional sand control performance evaluation device for downhole formations, the measuring device includes: a first pressure sensor for detecting the medium inlet pressure of the kettle body, and/or for detecting the pressure of the inner cylinder a second pressure sensor for artificial formation pressure between the support frame and the outer cylinder support frame, and/or a third pressure sensor for detecting the annular pressure between the inner cylinder support frame and the sand control pipe, and /or, the fourth pressure sensor used to detect the outer wall of the sand control pipe, and/or the fifth pressure sensor used to detect the medium outlet pressure of the bottom seal.
可选的,在上述井下地层多功能防砂性能评价装置中,所述循环装置还包括用于加热所述注入泵的实验介质的预热装置。Optionally, in the above-mentioned downhole formation multifunctional sand control performance evaluation device, the circulation device further includes a preheating device for heating the experimental medium injected into the pump.
可选的,在上述井下地层多功能防砂性能评价装置中,所述测量装置包括:用于测量所述地层模拟装置、所述恒温箱和/或预加热装置温度的温度传感器。Optionally, in the above-mentioned downhole formation multifunctional sand control performance evaluation device, the measurement device includes: a temperature sensor for measuring the temperature of the formation simulation device, the constant temperature box and/or the preheating device.
可选的,在上述井下地层多功能防砂性能评价装置中,所述测量装置包括:用于测量介质出口排出的实验介质流量和重量的称重流量采集装置。Optionally, in the above-mentioned downhole formation multifunctional sand control performance evaluation device, the measuring device includes: a weighing flow acquisition device for measuring the flow rate and weight of the experimental medium discharged from the medium outlet.
可选的,在上述井下地层多功能防砂性能评价装置中,所述介质入口的数量为多个,多个所述介质入口沿所述釜体的四周均匀分布,各所述介质入口设置有用于独立控制各介质入口开闭的阀门。Optionally, in the above multi-functional sand control performance evaluation device for downhole formations, the number of the medium inlets is multiple, the multiple medium inlets are evenly distributed around the kettle body, and each of the medium inlets is provided with a Valves that independently control the opening and closing of each medium inlet.
可选的,在上述井下地层多功能防砂性能评价装置中,所述釜盖和所述釜体之间采用第一螺杆可拆卸连接,和/或,所述内筒支撑架和所述釜体之间采用第二螺杆可拆卸连接。Optionally, in the above multi-functional sand control performance evaluation device for downhole formations, the kettle cover and the kettle body are detachably connected by a first screw, and/or, the inner cylinder support frame and the kettle body A second screw rod is used for detachable connection between them.
本实用新型提供了一种井下地层多功能防砂性能评价装置,其有益效果在于:The utility model provides a multi-functional sand control performance evaluation device for downhole strata, and its beneficial effects are as follows:
通过地层模拟装置模拟开采地热、煤层气及油气时井内施工环境,在防砂管的外侧依次套设内筒支撑架、外筒支撑架和釜体,内筒支撑架与外筒支撑架之间填充人造地层,釜体与外筒支撑架之间填充实验介质。实验介质从釜体的介质入口进入,经由外筒支撑架、人造地层、内筒支撑架、防砂管,从底部密封件的介质出口排出,该结构可有效模拟地层及完井特征。当模拟不同完井方式时,内筒支撑架可采用对应完井方式所用的管壁,特别是,当模拟裸眼完井方式时,去除内筒支撑架。同时,通过循环装置的冷凝器及分离器对介质出口排出的实验介质和砂子等进行固液冷凝和分离,注入泵提供实验介质的驱动压力。再通过测量装置测量地层模拟装置内部压力、介质入口以及介质出口排出实验介质的重量和流量,由数据采集处理装置采集并显示各装置测量的数据。上述设置,能够模拟不同完井方式及防砂参数,进而有效评价防砂管、内筒支撑架和外筒支撑架等防砂部件的性能。Simulate the construction environment in the well when exploiting geothermal, coalbed methane and oil and gas through the stratum simulation device, set the inner cylinder support frame, the outer cylinder support frame and the kettle body in sequence on the outside of the sand control pipe, and fill the space between the inner cylinder support frame and the outer cylinder support frame Artificial formation, filled with experimental medium between the kettle body and the outer cylinder support frame. The experimental medium enters from the medium inlet of the kettle body, passes through the outer cylinder support frame, artificial formation, inner cylinder support frame, and sand control pipe, and is discharged from the medium outlet of the bottom seal. This structure can effectively simulate formation and well completion characteristics. When simulating different well completion methods, the inner barrel support frame can adopt the pipe wall used in the corresponding well completion method, especially, when simulating the open hole completion method, the inner barrel support frame can be removed. At the same time, the solid-liquid condensation and separation of the experimental medium and sand discharged from the medium outlet are carried out through the condenser and separator of the circulation device, and the injection pump provides the driving pressure of the experimental medium. Then the measurement device measures the internal pressure of the formation simulation device, the weight and flow rate of the experimental medium discharged from the medium inlet and medium outlet, and the data collected and displayed by the data acquisition and processing device. The above settings can simulate different completion methods and sand control parameters, and then effectively evaluate the performance of sand control components such as sand control pipes, inner cylinder support frames and outer cylinder support frames.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description It is only an embodiment of the utility model, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1为本实用新型实施例提供的一种井下地层多功能防砂性能评价装置的结构示意图;Fig. 1 is a structural schematic diagram of a multifunctional sand control performance evaluation device for downhole strata provided by an embodiment of the present invention;
图2为本实用新型实施例提供的釜体的结构示意图;Fig. 2 is the structural representation of the still body that the utility model embodiment provides;
图3为本实用新型实施例提供的机架的主视图。Fig. 3 is a front view of the frame provided by the embodiment of the utility model.
图中:In the picture:
地层模拟装置:101-釜体;1011-介质入口;1012-第二螺杆;102-釜盖;1021-第一螺杆;1022-压板;1023-第二密封圈;103-防砂管;104-底部密封件;1041-防砂固定架;1042-导出管;1043-第一密封圈;1044-介质出口;105-环空;106-内筒支撑架;107-密封盖;108-人造地层;109-外筒支撑架;110-介质腔;120-机架;130-恒温箱;Stratum simulation device: 101-kettle body; 1011-medium inlet; 1012-second screw; 102-kettle cover; 1021-first screw; 1022-pressure plate; 1023-second sealing ring; 103-sand control pipe; Seal; 1041-sand control fixing frame; 1042-export pipe; 1043-first sealing ring; 1044-medium outlet; 105-annulus; 106-inner cylinder support frame; Outer cylinder support frame; 110-medium chamber; 120-frame; 130-incubator;
循环装置:201-注入泵;202-高压管线;203-分离器;204-冷凝器;Circulation device: 201-injection pump; 202-high pressure pipeline; 203-separator; 204-condenser;
测量装置:301-第一压力传感器;302-第二压力传感器;303-第三压力传感器;304-第四压力传感器;305-称重流量采集装置;306-第五压力传感器;4-数据采集处理装置。Measuring device: 301-first pressure sensor; 302-second pressure sensor; 303-third pressure sensor; 304-fourth pressure sensor; 305-weighing flow acquisition device; 306-fifth pressure sensor; 4-data acquisition Processing device.
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present utility model, but should not be construed as limiting the present utility model.
在本实用新型的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be understood that when it comes to orientation descriptions, for example, the orientations or positional relationships indicated by up, down, front, back, left, right, etc. are based on the orientations or positional relationships shown in the accompanying drawings, only It is for the convenience of describing the utility model and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the utility model.
在本实用新型的描述中,多个的含义是两个以上,如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of this utility model, multiple means more than two. If the first and second are described only for the purpose of distinguishing technical features, it cannot be understood as indicating or implying relative importance or implicitly indicating The number of indicated technical features or implicitly indicates the order of the indicated technical features.
本实用新型的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本实用新型中的具体含义。In the description of the utility model, unless otherwise clearly defined, words such as setting, installation, and connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above-mentioned words in the utility model in combination with the specific content of the technical solution .
本实用新型的核心是提供一种井下地层多功能防砂性能评价装置,能够模拟不同完井方式及防砂参数,有效评价各防砂部件的性能。The core of the utility model is to provide a multifunctional sand control performance evaluation device for downhole formations, which can simulate different well completion methods and sand control parameters, and effectively evaluate the performance of each sand control component.
为了使本领域的技术人员更好地理解本实用新型提供的技术方案,下面将结合附图和具体实施例对本实用新型作进一步的详细说明。In order to make those skilled in the art better understand the technical solutions provided by the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
具体地,请参考图1-图3,图1为本实用新型实施例提供的一种井下地层多功能防砂性能评价装置的结构示意图;图2为本实用新型实施例提供的釜体的结构示意图;图3为本实用新型实施例提供的机架的主视图。Specifically, please refer to Fig. 1-Fig. 3, Fig. 1 is a structural schematic diagram of a multi-functional sand control performance evaluation device for downhole strata provided by the embodiment of the utility model; Fig. 2 is a schematic structural diagram of the kettle body provided by the embodiment of the utility model ; Figure 3 is a front view of the rack provided by the utility model embodiment.
本实用新型提供的一种井下地层多功能防砂性能评价装置,包括:地层模拟装置、循环装置、测量装置以及数据采集处理装置4。The utility model provides a multifunctional sand control performance evaluation device for downhole formations, which includes: a formation simulation device, a circulation device, a measurement device and a data acquisition and
其中,地层模拟装置包括机架120、釜体101、釜盖102、外筒支撑架109、内筒支撑架106、密封盖107、防砂管103、底部密封件104以及恒温箱130。机架120用于支撑釜体101,釜体101为顶部开口的筒状结构,釜体101的开口端和釜盖102可拆卸连接,外筒支撑架109、内筒支撑架106和防砂管103上均开设有若干过滤孔,釜体101、外筒支撑架109、内筒支撑架106和防砂管103由外向内依次套设,外筒支撑架109的两端分别与釜盖102和釜体101底部连接,外筒支撑架109与釜体101之间形成用于填充实验介质的介质腔110,外筒支撑架109和内筒支撑架106之间用于填充模拟一定完井条件下地层特征的人造地层108,釜体101上设置有与介质腔110连通的介质入口1011,底部密封件104上设置有用于排出实验介质的介质出口1044。内筒支撑架106用于模拟不同完井方式所用的管壁,支撑人造地层108防止固体颗粒掩埋防砂管103。此外,当模拟裸眼完井方式时,去除内筒支撑架106。Wherein, the formation simulation device includes a
循环装置包括注入泵201、分离器203以及冷凝器204,注入泵201通过高压管线202向地层模拟装置的介质入口1011供给实验介质,地层模拟装置的介质出口1044通过高压管线202依次连通冷凝器204以及分离器203;The circulation device includes an
测量装置用于测量地层模拟装置内部压力以及介质出口1044排出实验介质的重量和流量,介质出口1044排出的固液混合物经分离器203分离出固体颗粒和液体,其中,液体的重量和流量即为介质出口1044排出的实验介质的重量和流量。The measuring device is used to measure the internal pressure of the formation simulation device and the weight and flow rate of the experimental medium discharged from the
数据采集处理装置4用于采集和显示地层模拟装置、循环装置以及测量装置的数据。The data collection and
需要说明的是,根据生产层的地质特点,完井方式包括射孔完井方式、裸眼完井方式、衬管完井方式和砾石充填完井方式。内筒支撑架106可根据对应完井方式,适应性选择对应的管壁。当采用射孔完井方式,内筒支撑架106为带有炮眼的射孔支撑架;当采用裸眼完井方式,则去除内筒支撑架106,裸眼完井方式主要用于地层比较坚硬、不易破碎的岩层结构;当采用衬管完井方式时,内筒支撑架106为衬管支撑架;当采用砾石充填完井方式时,内筒支撑架106包括内外套设的环形内层和环形外层,环形内层和环形外层均设计成筛网状结构且二者之间填充有砾石,环形外层的外侧即为介质腔110,环形内层的内侧为人造地层。内筒支撑架106根据实际情况设计过滤孔的孔密、孔径。It should be noted that, according to the geological characteristics of the production layer, the completion methods include perforation completion, open hole completion, liner completion and gravel packing completion. The inner
还需要说明的是,人造地层可以是人造岩心、岩样颗粒或者其他颗粒,岩样可以是煤岩、砂岩或者其它岩样,实际可根据所模拟地层进行选择。It should also be noted that the artificial strata can be artificial cores, rock sample particles or other particles, and the rock samples can be coal rock, sandstone or other rock samples, which can actually be selected according to the simulated stratum.
应用地热开采时,实验介质为热水,人造地层可以为通过凝结剂粘合的岩样颗粒等;应用煤层气开采时,实验介质为甲烷气体(或包含地层水、化学溶液或上述至少两种物质的混合物),人造地层108可以为通过凝结剂粘合的煤岩颗粒等;应用石油开采时,实验介质为石油、地层水、化学溶液或上述至少两种物质的混合物,人造地层可以为通过凝结剂粘合的砂体颗粒等。所述凝结剂与砂体的用量比例,砂体颗粒大小、种类,凝结剂种类,人造地层的强度等均可根据需要灵活设计。When applying geothermal mining, the experimental medium is hot water, and the artificial formation can be rock sample particles bonded by coagulant; when applying coalbed methane mining, the experimental medium is methane gas (or contains formation water, chemical solution or at least two of the above mixture of substances), the
在一些实施例中,有的选用砂子与水泥混合制成的混凝土代替所述人造地层模拟地层。In some embodiments, concrete made by mixing sand and cement is used instead of the artificial formation to simulate the formation.
在一些实施例中,有的不选用凝结剂,全部选用砂子或者煤粉代替所述人造地层模拟地层。In some embodiments, some coagulants are not selected, and sand or coal powder is used instead of the artificial formation to simulate the formation.
防砂管103可根据所需测试类型进行设计选用,如割缝、绕丝、金属网以及金属棉等类型的防砂管。The
本实用新型提供的井下地层多功能防砂性能评价装置,通过地层模拟装置模拟开采石油、天然气等介质时井内施工环境,在防砂管103的外侧依次套设内筒支撑架106、外筒支撑架109和釜体101,内筒支撑架106与外筒支撑架109之间模拟一定完井地层特征的人造地层,釜体101与外筒支撑架109之间填充实验介质。实验介质从釜体101的介质入口1011进入,经由外筒支撑架109、人造地层、内筒支撑架106、防砂管103,从底部密封件104的介质出口1044排出,该结构可有效模拟地层及完井特征。The utility model provides a multi-functional sand control performance evaluation device for downhole strata, which simulates the construction environment in the well when oil, natural gas and other media are exploited through a stratum simulation device, and an inner
同时,通过循环装置的冷凝器204及分离器203对介质出口1044排出的实验介质进行固液冷凝和分离,注入泵201提供介质的驱动压力。再通过测量装置测量地层模拟装置内部压力、介质入口1011以及介质出口1044的实验介质的重量和流量,由数据采集处理装置4采集并显示各装置测量的数据。上述设置,能够模拟不同完井方式及防砂参数(如实验介质的温度、压力、流量,人造地层(凝结剂种类)和实验介质的组成等),进而有效评价防砂管、内筒支撑架和外筒支撑架等防砂部件的性能。At the same time, the experimental medium discharged from the
需要说明的是,外筒支撑架109用于支撑实验人造地层108,保证外筒支撑架109的外壁与釜体101内壁具有一段距离。具体的,在一些实施例中,外筒支撑架109的壁面上打有均匀分布的孔眼作为过滤孔,外筒支撑架109的外壁可以采用过滤筛网包裹。It should be noted that the outer
内筒支撑架106与防砂管103之间具有一段距离,形成环空105。其顶部可以设置密封盖107。There is a certain distance between the inner
在具体实施例中,底部密封件104包括防砂固定架1041和导出管1042,防砂固定架1041上设置有用于嵌入防砂管103开口的安装槽,导出管1042贯穿釜体101且一端与安装槽连通、另一端与循环装置的高压管线202连通。In a specific embodiment, the
为了进一步提高连接的密封性,导出管1042和釜体101之间设置有第一密封圈1043。In order to further improve the tightness of the connection, a
此外,釜盖102的底部设置有压板1022,压板1022和釜体101之间设置有第二密封圈1023。In addition, a
第一密封圈1043和第二密封圈1023可以为O型密封圈,当然还可以选择其他截面形状的密封圈。The
实验时,在防砂管103与人造地层108之间放置内筒支撑架106,内筒支撑架106由不锈钢的管体打眼而成,用于支撑人造地层108。在釜体内壁与人造地层108之间放置外筒支撑架109,外筒支撑架109由不锈钢的管体打眼而成,用于支撑人造地层108,将防砂管103、内筒支撑架106、人造地层108和外筒支撑架109按由内而外地顺序放置,并且利用装置上盖轴向加压,将人造地层压实。试验进行时,用密封盖107将内壁支撑架和防砂管103顶端密封,用底部密封件104将防砂管103底部与装置底部密封。During the experiment, an inner
釜盖102和釜体101之间可采用第一螺杆1021可拆卸连接。内筒支撑架106和釜体101之间可采用第二螺杆1012可拆卸连接。The
在具体实施例中,机架120通过转动调节釜体101的旋转角度,通过选择不同倾斜角度支撑面的机架120,或调节釜体101与机架120之间的旋转角度,可以有效控制地层模拟装置处于任意角度,以使该机架能够模拟水平井、垂直井、倾斜井等任意角度的井筒。地层模拟装置可整体放入到恒温箱130内加温,在进入恒温箱130内和移出恒温箱130设计有专门的液压升降移动小车,可方便地层模拟装置的起吊和搬迁。In a specific embodiment, the
注入泵主要用于提供介质的注入压力,以某一恒定压力或恒定流量向装置内供给介质,模拟地层生产压差或产量;具体可选用恒速恒压泵,也可以选用柱塞泵或其它合适泵组等。在一些实施例中,实验介质采用机械油,粘度从5mPa·s到600mPa·s,循环高压管线202采用不锈钢无缝管线,油从装置介质出口1044流出后,经过耐高温流量计测量流量,再经过分离器203,分离后的油循环使用。The injection pump is mainly used to provide the injection pressure of the medium, supply the medium to the device at a certain constant pressure or constant flow rate, and simulate the production pressure difference or output of the formation; specifically, a constant speed and constant pressure pump can be selected, or a plunger pump or other Suitable for pump sets, etc. In some embodiments, the experimental medium adopts mechanical oil, the viscosity is from 5mPa·s to 600mPa·s, and the circulating high-
测量系统主要包括入口流量计量系统、出口流量计量系统和压力检测系统组成。入口流量计量系统或出口流量计量系统主要由称重流量采集装置构成,介质入口的实验介质通过称重流量采集装置进行流量和重量的计量,介质出口1044的实验介质和砂体颗粒等通过分离器对固液分离,分别对固体颗粒和液体的流量、重量进行计量。手动流量加人工计量是在分离器203上设计有可视连通管,可指示分离器203内的液位和砂位。储液罐主要用于收集经固液分离后的实验介质。冷凝器204可将从流出的高温实验介质冷却到室温,冷凝器204采用蛇管式螺旋管及水夹套组成,水夹套内通冷却循环水循环。清洗装置主要用于对分离器203收集的固体颗粒进行清洗,具有洗油蒸煮、吞吐、超压、断水、液位控制等功能,能自动浸泡、自动烘干、自动控制温度,洗油速度快、效率高。The measurement system mainly includes inlet flow metering system, outlet flow metering system and pressure detection system. The inlet flow metering system or outlet flow metering system is mainly composed of a weighing flow acquisition device. The experimental medium at the medium inlet is measured for flow and weight through the weighing flow acquisition device, and the experimental medium and sand particles at the
在具体实施例中,测量装置包括:用于检测釜体101的介质入口1011压力的第一压力传感器301,和/或,用于检测内筒支撑架106和外筒支撑架109之间人造地层压力的第二压力传感器302,和/或,用于检测内筒支撑架106和防砂管103之间环空105压力的第三压力传感器303,和/或,用于检测防砂管103外壁的第四压力传感器304,和/或,用于检测介质出口1044压力的第五压力传感器306。In a specific embodiment, the measuring device includes: a
地层模拟装置上安装有各压力传感器的压力引流管,可根据需要调节各压力引流管插入的位置,实现压力引流管的插入深度可调。如图1所示,引流管设计了5套,可分别插入到釜体101的介质入口1011、防砂管103外壁、环空105、人造地层108和釜体101的介质出口1044中,可测量介质入口1011压力、防砂管103外壁压力、内环空105中某位置压力、人造地层108、介质出口1044中压力。特别的,还可以在压力引流管的头部设计有过滤头,可防止细砂流入压力引流管堵塞引流管道。The pressure drainage tubes of the pressure sensors are installed on the formation simulation device, and the insertion positions of the pressure drainage tubes can be adjusted according to the needs, so that the insertion depth of the pressure drainage tubes can be adjusted. As shown in Figure 1, five sets of drainage pipes are designed, which can be respectively inserted into the
此外,循环装置还包括用于加热注入泵201的实验介质的预热装置。测试系统加热速度快,地层模拟装置的加热除了设计有恒温箱130加热,还设计有附属加热的预热装置,可确保2-3小时加到所需的温度。In addition, the circulation device also includes a preheating device for heating the experimental medium injected into the
进一步的,测量装置还可以包括:用于测量地层模拟装置、恒温箱130和预热装置温度的温度传感器。在一些实施例中,如在地层模拟装置的轴向方向均匀布置5个Pt100高压温度传感器,测温范围0℃~120℃,精度0.5%。可实现与计算机联网。Further, the measuring device may also include: a temperature sensor for measuring the temperature of the formation simulation device, the
测量装置还包括用于测量地层模拟装置内部压力、介质入口1011以及介质出口1044排出的实验介质流量和重量的称重流量采集装置305,排出的实验介质流量通过称重流量采集装置305称重计量换算得出,以实现流量检测。The measurement device also includes a weighing
在具体实施例中,介质入口1011的数量为多个,多个介质入口1011沿釜体的四周均匀分布,各介质入口1011设置有用于独立控制各介质入口1011开闭的阀门。如图1所示,地层模拟装置的入口设计了8个介质入口1011(图中并未完全示出),可同时进液,也可有选择的进液,只需打开相应的阀门即可。In a specific embodiment, there are multiple
数据采集处理装置4主要包括:采集系统、采集控制处理软件、计算机、打印机等。适时采集压力、温度、液体流量、反馈控制注入泵的压力,启动与停止。计算机采集的数据经处理可生成原始数据报表,分析报表和曲线图,同时生成数据库文件格式,以便用户灵活使用。The data acquisition and
综上,上述井下地层多功能防砂性能评价装置具有的功能包括:可以进行不同防砂方式,防砂参数下的防砂效果模拟试验,研究不同防砂方式、防砂参数下的出砂量、流量,以及防砂管103、内筒支撑架和外筒支撑架内外的附加压降(评价各防砂部件的抗堵塞能力)等;能够进一步实现温度在不同防砂方式、防砂参数下对出砂的影响。To sum up, the functions of the above-mentioned multifunctional sand control performance evaluation device for downhole formations include: it can carry out simulation tests of sand control effects under different sand control methods and sand control parameters, and study the sand output, flow rate, and sand control pipes under different sand control methods and sand control parameters. 103. The additional pressure drop inside and outside the support frame of the inner cylinder and the support frame of the outer cylinder (evaluate the anti-clogging ability of each sand control component), etc.; it can further realize the influence of temperature on sand production under different sand control methods and sand control parameters.
本实用新型的井下地层多功能防砂性能测试方法可根据井下地层多功能防砂性能评价装置模拟不同地层特征、完井方式及防砂参数,对外筒支撑架109、内筒支撑架106和防砂管103的防砂效果进行评价。The multi-functional sand control performance testing method of downhole formations of the present utility model can simulate different formation characteristics, well completion methods and sand control parameters according to the multifunctional sand control performance evaluation device of downhole formations, and the performance of the outer
井下地层多功能防砂性能评价装置及方法是根据驱替机理和相似原理,采用先进工艺及控制手段,模拟地层压力、温度条件,借助于现代科学技术最新成果,如计算机技术、先进传感器技术、自动控制技术等等,进行物理模拟试验。The multifunctional sand control performance evaluation device and method for downhole strata is based on the displacement mechanism and similarity principle, adopts advanced technology and control means, simulates formation pressure and temperature conditions, and uses the latest achievements of modern science and technology, such as computer technology, advanced sensor technology, automatic Control technology, etc., conduct physical simulation experiments.
本案试验内容主要包括:评价地层模拟装置(外筒支撑架、内筒支撑架、防砂管)的抗堵塞能力、压差、流量、出砂量及防砂精度等。The test content of this case mainly includes: evaluation of the anti-clogging ability, pressure difference, flow rate, sand output and sand control accuracy of the formation simulation device (outer cylinder support frame, inner cylinder support frame, and sand control pipe).
1.流量:测定流量与时间的关系,评价外筒支撑架109、内筒支撑架106、防砂管103及砾石层的过流能力;1. Flow rate: measure the relationship between flow rate and time, and evaluate the flow capacity of the outer
2.出砂量:测定出砂量与时间的关系,分析生产压差对出砂量的影响,判断外筒支撑架109、内筒支撑架106、防砂管103及砾石层的挡砂效果。防砂效果的判断标准为:出砂量越少,则防砂效果越好;相反,出砂量越多,防砂效果越差;2. Sand output: measure the relationship between sand output and time, analyze the impact of production pressure difference on sand output, and judge the sand retaining effect of outer
3.压降:测定外筒支撑架109、内筒支撑架106、防砂管103内外压降,判断其堵塞程度。外筒支撑架109的压降为第一压力传感器301和第二压力传感器302的差值,内筒支撑架106的压降为第二压力传感器302和第三压力传感器303的差值,防砂管103的压降为第四压力传感器304和第五压力传感器306的差值;3. Pressure drop: Measure the internal and external pressure drop of the outer
4.产出砂粒度测定:对产出砂进行粒度分析,评价外筒支撑架109、内筒支撑架106、防砂管103或者砾石层的挡砂精度及防砂效果;4. Measurement of the particle size of the produced sand: analyze the particle size of the produced sand, and evaluate the sand-retaining accuracy and sand-control effect of the outer
5.温度:测定温度与出砂量的关系,评价温度的改变对出砂的影响。5. Temperature: Measure the relationship between temperature and sand production, and evaluate the influence of temperature changes on sand production.
本案提供的井下地层多功能防砂性能评价装置具有以下技术特色:The multifunctional sand control performance evaluation device for downhole formations provided in this case has the following technical features:
1、模拟不同完井方式及注入流量、注入压力、流动压差等防砂参数和不同温度下的外筒支撑架109、内筒支撑架106、防砂管103整体评价实验。1. Simulate different completion methods and sand control parameters such as injection flow rate, injection pressure, and flowing pressure difference, and the overall evaluation experiment of the outer
2、三维径向流筛管模拟实验装置能够模拟储层缓慢出砂过程,以此来研究外筒支撑架109、内筒支撑架106、防砂管103的堵塞情况及出砂量等。2. The three-dimensional radial flow screen simulation experiment device can simulate the slow sand production process of the reservoir, so as to study the blockage and sand production of the outer
3、不考虑储层孔渗特性,仅研究外筒支撑架109、内筒支撑架106、防砂管103的堵塞机理,简化试验过程,以便快速获得规律性认识。3. Regardless of the porosity and permeability characteristics of the reservoir, only the clogging mechanism of the outer
4、压力实现多路检测,可检测流体入口压力、环空105压力、人造地层108压力和防砂管103的外壁压力。4. The pressure realizes multi-channel detection, which can detect the fluid inlet pressure, the pressure of the
5、压力测量设计有压力引流管,可根据需要调整引流管在砂层中的位置,实现压力引流管的插入深度可调。5. Pressure measurement is designed with a pressure drainage tube, the position of the drainage tube in the sand layer can be adjusted according to the needs, and the insertion depth of the pressure drainage tube can be adjusted.
6、本系统加热速度快,地层模拟装置加热除了设计有恒温箱130加热,还设计有附属加热,可确保快速加热到所需的温度。6. The heating speed of this system is fast. In addition to the heating of the formation simulation device, it is designed with a
7、分离器203还设计有液位可视连通管,可指示分离器203内的液位和砂位。7. The
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.
本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。In this paper, specific examples are used to illustrate the principle and implementation of the present utility model, and the descriptions of the above embodiments are only used to help understand the method and core idea of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made to the utility model, and these improvements and modifications also fall into the protection of the claims of the utility model. within range.
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