CN219052548U

CN219052548U - Full-automatic double-end flanging, punching and trimming all-in-one machine

Info

Publication number: CN219052548U
Application number: CN202223504657.0U
Authority: CN
Inventors: 涂咸辉
Original assignee: Following Peak Hardware Machinery Co ltd
Current assignee: Following Peak Hardware Machinery Co ltd
Priority date: 2022-12-27
Filing date: 2022-12-27
Publication date: 2023-05-23
Anticipated expiration: 2032-12-27

Abstract

The utility model discloses a full-automatic double-head flanging, punching and trimming all-in-one machine, which relates to the technical field of metal round tube processing and aims at solving the problems that when a metal round tube is processed at present, repeated operation is required on a plurality of machines, concentricity of products cannot be guaranteed, and the height and the size of the round tube are unstable. The device not only can collect full-automatic double-end turn-ups, punch, deburring as an organic whole for the double-end turn-ups can accomplish the product and accomplish once after rising tightly and need not secondary operation, thereby guarantees product concentricity and high size requirement, and the suitability is higher.

Description

Full-automatic double-end flanging, punching and trimming all-in-one machine

Technical Field

The utility model relates to the technical field of metal round tube processing, in particular to a full-automatic double-head flanging, punching and trimming integrated machine.

Background

One of the stamping processes during flanging refers to a forming method for forming straight walls or flanges with a certain angle along the closed or non-closed curve edge on a plane part or a curve part of a blank by utilizing the action of a die. The flanging method can be used for processing three-dimensional workpieces with complex shapes and good rigidity, parts assembled with other product parts, such as fan shells, ventilating ducts and the like, can be manufactured on stamping parts, and after flanging, punching, trimming and the like are often required.

When traditional metal pipe is processed, need carry out the both ends turn-ups on the flanging machine, punch on perforating device again, carry out the excircle deburring on deburring device again, accomplish whole flow and need operate respectively on many machines, the in-process of repeatedly operating, can't guarantee the concentricity of product for the high size of pipe is unstable, consequently, we have proposed a full-automatic double-end turn-ups trimming all-in-one that punches, in order to solve above-mentioned problem.

Disclosure of Invention

The utility model provides a full-automatic double-head flanging, punching and trimming integrated machine, which aims to solve the problems in the background technology.

In order to achieve the above purpose, the present utility model adopts the following technical scheme:

the utility model provides a full-automatic double-end turn-ups deburring all-in-one that punches, includes the frame, install the rotary mechanism that is used for controlling the pipe rotation in the frame, four be used for carrying out spacing positioning mechanism to the pipe is installed to the frame top, four positioning mechanism annular distributes in the rotary mechanism outside, the tight mechanism that rises that is used for controlling the pipe to rise is installed to rotary mechanism's upper end, one side of tight mechanism that rises is provided with down the turn-ups head device, the opposite of turn-down head device is provided with the turn-ups head device down, one side of turn-down head device and turn-ups head device down is provided with punching device, the opposite side of turn-down head device and turn-ups head device down is provided with the deburring head device.

Preferably, the lower flanging head device, the upper flanging head device, the punching device and the trimming head device are respectively arranged on two diagonal lines above the frame.

Preferably, the rotating mechanism comprises a motor, a first gear is arranged at the output end of the motor, a second gear is connected with one side of the first gear in a meshed mode, a rotating shaft is arranged on the second gear, and a sleeve rod is movably sleeved outside the rotating shaft.

Preferably, the motor, the first gear and the second gear are all arranged inside the frame, the rotating shaft extends to the upper part of the frame, and the loop bar is arranged on the frame.

Preferably, the positioning mechanism comprises a mounting plate, two first air cylinders are mounted at the bottom of the mounting plate, a positioning plate is connected above the mounting plate in a sliding mode, and the positioning plate is mounted on the mounting plate through screws.

Preferably, the tensioning mechanism comprises a second cylinder, the upper end of the second cylinder is connected with a pull rod, a tensioning block is arranged at the upper end of the pull rod, the tensioning block is movably connected with a connecting groove, the connecting groove is formed in a tensioning die, and the bottom of the tensioning die is movably connected with a connecting plate.

Preferably, the pull rod penetrates through the gear II and the rotating shaft, and the bottom of the connecting plate is connected with the upper end of the rotating shaft.

Preferably, a console is arranged on one side above the stand.

The beneficial effects of the utility model are as follows:

1. the device is through the lower turn-ups head device that sets up and go up turn-ups head device and clip the product edge simultaneously, carry out 90 degrees right angle turn-ups, the device opposite side that punches a hole is controlled again and is equally divided, after the completion punches a hole, the control trimming head device is to its trimming head, excircle deburring, collect full-automatic double-end turn-ups, punch, deburring as an organic whole for the double-end turn-ups can accomplish the product and once accomplish after rising and need not secondary operation, thereby guarantee product concentricity and high dimension requirement.

2. The device is convenient for fix a position the pipe through cylinder one, mounting panel and the locating plate that set up, and through the setting of locating plate and mounting panel threaded connection, can adjust the position of locating plate according to the diameter of pipe, and the suitability is higher.

In conclusion, the device not only can collect full-automatic double-end turn-ups, punch, deburring as an organic whole for the double-end turn-ups can accomplish the product and accomplish once after rising tightly and need not secondary operation, thereby guarantees product concentricity and high dimensional requirement, and the suitability is higher.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic view of a positioning mechanism according to the present utility model;

fig. 3 is a schematic structural view of a rotating mechanism and a tensioning mechanism of the present utility model.

Reference numerals in the drawings: 1. a frame; 2. a rotating mechanism; 201. a motor; 202. a first gear; 203. a second gear; 204. a rotating shaft; 205. a loop bar; 3. a positioning mechanism; 301. a mounting plate; 302. a first cylinder; 303. a positioning plate; 4. a tensioning mechanism; 401. a second cylinder; 402. a pull rod; 403. a tensioning block; 404. a connecting groove; 405. tensioning a die; 406. a connecting plate; 5. a lower flanging head device; 6. a flanging head device; 7. a punching device; 8. a trimming head device; 9. a console.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.

Referring to fig. 1, this embodiment provides a full-automatic double-end turn-ups all-in-one that punches and trims, including frame 1, install the rotary mechanism 2 that is used for controlling the pipe rotation on frame 1, four positioning mechanism 3 that are used for carrying out spacing to the pipe are installed to frame 1 top, four positioning mechanism 3 annular distributes in the rotary mechanism 2 outside, the tight mechanism 4 that rises that is used for controlling the pipe to rise is installed to rotary mechanism 2's upper end, one side that rises tightly mechanism 4 is provided with down turn-ups head device 5, down turn-ups head device 5's opposite side is provided with up turn-ups head device 6, down turn-ups head device 5 and up turn-ups head device 6's one side is provided with punching device 7, down turn-ups head device 5 and up turn-ups head device 6's opposite side is provided with trim head device 8, down turn-ups head device 5, go up turn-ups head device 6, punching device 7 and trim head device 8 set up two diagonal on frame 1 top respectively, frame 1 top one side installs control console 9 for controlling device to operate.

As shown in fig. 1, 2 and 3, the rotating mechanism 2 includes a motor 201, a first gear 202 is installed at an output end of the motor 201, a second gear 203 is connected to one side of the first gear 202 in a meshed manner, a rotating shaft 204 is installed on the second gear 203, a sleeve rod 205 is movably sleeved outside the rotating shaft 204, the motor 201, the first gear 202 and the second gear 203 are all installed inside the frame 1, the rotating shaft 204 extends to the upper portion of the frame 1, the sleeve rod 205 is installed on the frame 1, the first gear 202 is driven to rotate by controlling the motor 201, the first gear 202 is connected with the second gear 203 in a meshed manner, the second gear 203 is driven to rotate with the rotating shaft 204, and accordingly, a connecting plate 406, a tensioning die 405 and a round tube are driven to rotate.

As shown in fig. 1 and 2, the positioning mechanism 3 comprises a mounting plate 301, two first cylinders 302 are mounted at the bottom of the mounting plate 301, a positioning plate 303 is slidably connected above the mounting plate 301, the positioning plate 303 is mounted on the mounting plate 301 through screws, the mounting plate 301 and the positioning plate 303 are driven to move upwards through the first cylinders 302, and the round tubes are precisely positioned through the positioning plates 303.

As shown in fig. 1 and 3, the tensioning mechanism 4 includes a second cylinder 401, the upper end of the second cylinder 401 is connected with a pull rod 402, the pull rod 402 penetrates through the second gear 203 and the rotating shaft 204, a tensioning block 403 is installed at the upper end of the pull rod 402, the tensioning block 403 is movably connected with a connecting groove 404, the connecting groove 404 is formed in a tensioning die 405, the bottom of the tensioning die 405 is movably connected with a connecting plate 406, the bottom of the connecting plate 406 is connected with the upper end of the rotating shaft 204, the pull rod 402 is driven to move downwards by the second cylinder 401, and accordingly the tensioning block 403 is driven to move downwards, the tensioning block 403 moves in the connecting groove 404, the tensioning die 405 is unfolded, and therefore a product is tensioned.

The working principle of the utility model is as follows: when the device is used, the round pipe is sleeved outside the tensioning die 405, the first air cylinder 302 drives the mounting plate 301 and the positioning plates 303 to move upwards, the round pipe is precisely positioned through the positioning plates 303, the second air cylinder 401 drives the pull rod 402 to move downwards, the tensioning block 403 is driven to move downwards, the tensioning block 403 moves in the connecting groove 404, the tensioning die 405 is stretched, a product is tensioned, the motor 201 is controlled to drive the first gear 202 to rotate, the first gear 202 is meshed with the second gear 203 to be connected, the second gear 203 is driven to rotate with the rotating shaft 204, the connecting plate 406, the tensioning die 405 and the round pipe are driven to rotate, the edge of the product is clamped through the lower flanging head device 5 and the upper flanging head device 6 at the same time, 90-degree right-angle flanging is carried out, after the punching is completed, the opposite edges of the punching device 7 are controlled to be equally punched, and the edge trimming head device 8 is controlled to trim the edge and excircle.

The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.

Claims

1. The utility model provides a full-automatic double-end turn-ups trimming all-in-one that punches, includes frame (1), its characterized in that, install on frame (1) and be used for controlling rotary mechanism (2) of pipe, four be used for carrying out spacing positioning mechanism (3) to the pipe are installed to frame (1) top, four positioning mechanism (3) annular distributes in the rotary mechanism (2) outside, the tight mechanism (4) that rises that is used for controlling the pipe to rise is installed to the upper end of rotary mechanism (2), one side of tight mechanism (4) that rises is provided with down turn-ups head device (5), the opposite of turn-down turn-ups head device (5) is provided with turn-up head device (6), one side of turn-down head device (5) and turn-up head device (6) is provided with punching device (7), the opposite side of turn-down turn-ups head device (5) and turn-up head device (6) is provided with deburring head device (8).

2. The full-automatic double-end flanging, punching and trimming all-in-one machine according to claim 1, wherein the lower flanging head device (5), the upper flanging head device (6), the punching device (7) and the trimming head device (8) are respectively arranged on two diagonals above the frame (1).

3. The full-automatic double-end flanging, punching and trimming all-in-one machine according to claim 1, wherein the rotating mechanism (2) comprises a motor (201), a first gear (202) is installed at the output end of the motor (201), a second gear (203) is connected to one side of the first gear (202) in a meshed mode, a rotating shaft (204) is installed on the second gear (203), and a sleeve rod (205) is movably sleeved outside the rotating shaft (204).

4. A full-automatic double-end flanging, punching and trimming integrated machine according to claim 3, wherein the motor (201), the first gear (202) and the second gear (203) are all installed inside the frame (1), the rotating shaft (204) extends to the upper side of the frame (1), and the loop bar (205) is installed on the frame (1).

5. The full-automatic double-end flanging, punching and trimming all-in-one machine according to claim 1, wherein the positioning mechanism (3) comprises a mounting plate (301), two first air cylinders (302) are mounted at the bottom of the mounting plate (301), a positioning plate (303) is slidably connected above the mounting plate (301), and the positioning plate (303) is mounted on the mounting plate (301) through screws.

6. The full-automatic double-end flanging, punching and trimming all-in-one machine according to claim 1, wherein the tensioning mechanism (4) comprises a second cylinder (401), the upper end of the second cylinder (401) is connected with a pull rod (402), a tensioning block (403) is arranged at the upper end of the pull rod (402), the tensioning block (403) is movably connected with a connecting groove (404), the connecting groove (404) is formed in a tensioning die (405), and the bottom of the tensioning die (405) is movably connected with a connecting plate (406).

7. The full-automatic double-end flanging, punching and trimming all-in-one machine according to claim 6, wherein the pull rod (402) penetrates through the gear II (203) and the rotating shaft (204), and the bottom of the connecting plate (406) is connected with the upper end of the rotating shaft (204).

8. The full-automatic double-end flanging, punching and trimming integrated machine according to claim 1 is characterized in that a console (9) is arranged on one side above the frame (1).