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CN219034671U - A two-stage forging and milling tool for downhole casing - Google Patents

A two-stage forging and milling tool for downhole casing Download PDF

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CN219034671U
CN219034671U CN202320211121.5U CN202320211121U CN219034671U CN 219034671 U CN219034671 U CN 219034671U CN 202320211121 U CN202320211121 U CN 202320211121U CN 219034671 U CN219034671 U CN 219034671U
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forging
milling
cutter
tool
shell
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秦郎
谢冲
杨洪钞
吴艳
刘永辉
杨璐
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Southwest Petroleum University
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Abstract

本实用新型公开了一种井下套管两级锻铣工具,包括壳体、芯轴、传动活塞、中部锻铣结构和下部锻铣结构,其特征在于,所述壳体的侧壁开设有多个刀槽,在壳体的刀槽上安装有中部锻铣结构和下部锻铣结构,中部锻铣结构设置在下部锻铣结构的上方,芯轴的上端与传动活塞连接,芯轴和传动活塞都嵌入壳体内部腔体;所述芯轴通过在壳体的内部滑动与设置在壳体刀槽内的中部锻铣结构和下部锻铣结构抵接。本实用新型通过井下套管两级锻铣工具解决了现有技术中的工具磨损快、锻铣效率差和单趟进尺短的技术问题。

Figure 202320211121

The utility model discloses a two-stage forging and milling tool for downhole casing, which comprises a casing, a mandrel, a transmission piston, a middle forging and milling structure and a lower forging and milling structure. The middle forging and milling structure and the lower forging and milling structure are installed on the sipes of the shell, the middle forging and milling structure is set above the lower forging and milling structure, the upper end of the mandrel is connected with the transmission piston, the mandrel and the transmission piston Both are embedded in the inner cavity of the housing; the mandrel abuts against the middle forging and milling structure and the lower forging and milling structure arranged in the sipes of the housing by sliding inside the housing. The utility model solves the technical problems of fast tool wear, poor forging and milling efficiency and short single-pass footage in the prior art through the two-stage forging and milling tool for the downhole casing.

Figure 202320211121

Description

一种井下套管两级锻铣工具A two-stage forging and milling tool for downhole casing

技术领域technical field

本实用新型涉及油气井修井套管锻铣领域,具体涉及一种井下套管两级锻铣工具。The utility model relates to the field of forging and milling of oil and gas well workover casings, in particular to a two-stage forging and milling tool for downhole casings.

背景技术Background technique

随着油田开发的的不断深入,部分油井到了后期就面临着报废和弃井,出于经济性和保护生态环境考虑,通常需要对一些井进行永久性报废或者对一些井段进行封堵作业。根据废弃井封堵技术要求,封堵井需要在裸眼段注水泥塞、在套管被割断位置打水泥塞、在注采层位的射孔段部位打水泥塞。部分固井质量差或者井筒中套管发生变形或者损坏的油井,需要下入锻铣工具将发生变形或者严重损坏的套管切割磨铣掉,而后在井内的适当位置注水泥塞或坐桥塞进行安全封堵。另外,当需要侧钻施工时候,同样需要下入锻铣工具切割磨铣掉井筒中一定长度的套管,为下一步的侧钻提供新的通道。With the continuous deepening of oilfield development, some oil wells will face scrapping and abandonment in the later stage. For the sake of economy and protection of the ecological environment, it is usually necessary to permanently scrap some wells or plug some well sections. According to the technical requirements for plugging abandoned wells, plugging wells needs to inject cement plugs in the open hole section, cement plugs in the cut position of the casing, and cement plugs in the perforated section of the injection-production layer. Some oil wells with poor cementing quality or deformed or damaged casing in the wellbore need to be run into forging and milling tools to cut and mill the deformed or severely damaged casing, and then inject cement plugs or bridge plugs at appropriate positions in the well Securely block. In addition, when sidetracking construction is required, it is also necessary to lower a forging and milling tool to cut and mill a certain length of casing in the wellbore to provide a new channel for the next step of sidetracking.

目前,传统的锻铣工具存在工具磨损快、锻铣速度慢、套管锻铣时间长以及单趟进尺短的缺点。传统锻铣工具在下至设计深度后,开泵循环并逐步升压,工具在升压过程中刀片张开,刀片侧刃最先接触套管内壁,通过旋转切削以及慢慢加压,套管壁不断变薄直到铣穿套管,而后开始下放钻具加压磨铣,加压磨铣时刀片的底刃对套管进行切削,随着钻具的不断下放,直至达到设计要求的锻铣长度。根据现场的应用情况,锻铣施工操作复杂、施工量大、施工成本高,而且井眼尺寸越小,锻铣难度越高。At present, traditional forging and milling tools have the disadvantages of fast tool wear, slow forging and milling speed, long casing forging and milling time, and short footage per pass. After the traditional forging and milling tool is lowered to the design depth, the pump is turned on to circulate and the pressure is gradually increased. During the process of increasing the pressure, the blade of the tool is opened, and the side edge of the blade first contacts the inner wall of the casing. Through rotating cutting and slowly pressurizing, the casing wall Keep thinning until the casing is milled, and then start to lower the drilling tool for pressurized milling. During pressurized milling, the bottom edge of the blade cuts the casing. With the continuous lowering of the drilling tool, until the forging and milling length required by the design is reached . According to the application situation on site, the operation of forging and milling is complex, the construction volume is large, and the construction cost is high. Moreover, the smaller the borehole size, the more difficult it is for forging and milling.

实用新型内容Utility model content

本实用新型的目的在于提供一种井下套管两级锻铣工具,以解决现有技术中的工具磨损快、锻铣效率差和单趟进尺短的技术问题。The purpose of the utility model is to provide a two-stage forging and milling tool for downhole casing, so as to solve the technical problems of fast tool wear, poor forging and milling efficiency and short footage in a single pass in the prior art.

为实现上述目的,本实用新型提供了一种井下套管两级锻铣工具,包括壳体、芯轴、传动活塞、中部锻铣结构和下部锻铣结构,其特征在于,所述壳体的侧壁开设有多个刀槽,在壳体的刀槽上安装有中部锻铣结构和下部锻铣结构,中部锻铣结构设置在下部锻铣结构的上方,芯轴的上端与传动活塞连接,芯轴和传动活塞都嵌入壳体内部腔体;所述芯轴通过在壳体的内部滑动与设置在壳体刀槽内的中部锻铣结构和下部锻铣结构抵接。In order to achieve the above purpose, the utility model provides a two-stage forging and milling tool for downhole casing, which includes a casing, a mandrel, a transmission piston, a middle forging and milling structure and a lower forging and milling structure, and is characterized in that the casing There are multiple sipes on the side wall, and the middle forging and milling structure and the lower forging and milling structure are installed on the sipes of the shell. The middle forging and milling structure is set above the lower forging and milling structure. The upper end of the mandrel is connected with the transmission piston. Both the mandrel and the transmission piston are embedded in the inner cavity of the housing; the mandrel slides inside the housing and abuts against the middle forging and milling structure and the lower forging and milling structure arranged in the sipes of the housing.

进一步的,壳体的上部段开设有活塞导向槽,活塞导向槽通过螺纹连接上接头,壳体上开设的刀槽为台阶状的通孔结构,台阶状通孔大径端在壳体靠外一侧,小径端在壳体靠内一侧,刀槽的大径端与小径端的连接处形成台阶面;多个所述刀槽分别为中部刀槽、下部短刀槽和下部长刀槽,多个所述中部刀槽均匀分布在壳体侧壁的中部段,多个所述下部短刀槽和下部长刀槽均匀交叉分布在壳体侧壁的下部段,下部短刀槽的长度小于下部长刀槽的长度,下部短刀槽和下部长刀槽竖直下端位于同一水平面。Further, the upper part of the casing is provided with a piston guide groove, which is connected to the upper joint through threads, and the knife groove opened on the casing is a stepped through-hole structure, and the large-diameter end of the stepped through-hole is outside the casing. One side, the small-diameter end is on the inner side of the shell, and the connection between the large-diameter end and the small-diameter end of the sipes forms a stepped surface; the plurality of sipes are respectively the middle sipes, the lower short sipes and the lower long sipes. The two middle sipes are evenly distributed in the middle section of the side wall of the housing, and the plurality of short lower sipes and lower long sipes are uniformly distributed across the lower section of the side wall of the housing, and the length of the lower short sipes is shorter than that of the lower long knife The length of the groove, the vertical lower ends of the lower short sipe and the lower long sipe are located on the same horizontal plane.

进一步的,传动活塞设置在活塞导向槽内,传动活塞与活塞导向槽配合的侧壁上设置有密封圈,传动活塞设置有分流盘和喷嘴,所述传动活塞与芯轴设置在芯轴的上端。Further, the transmission piston is arranged in the piston guide groove, a sealing ring is arranged on the side wall of the transmission piston and the piston guide groove, the transmission piston is provided with a diverter plate and a nozzle, and the transmission piston and the mandrel are arranged on the upper end of the mandrel .

进一步的,芯轴在与壳体配合的中部段和下部段的外轮廓都加工出环形的中部带齿圆筒和下部圆筒,中部带齿圆筒上开设有环状的齿条,下部圆筒的侧边上均匀开设有射孔;芯轴上端套设有弹簧,弹簧安装在活塞导向槽内,弹簧的顶部与传动活塞的下表面抵接,弹簧的底部与活塞导向槽的台阶面抵接。Further, the outer contours of the middle section and the lower section of the mandrel are processed into ring-shaped middle toothed cylinders and lower cylinders. The middle toothed cylinders are provided with ring-shaped racks, and the lower circles Perforations are evenly opened on the side of the barrel; a spring is set on the upper end of the mandrel, and the spring is installed in the piston guide groove. catch.

进一步的,中部锻铣结构由中部锻铣刀和中部刀架构成,中部刀架通过螺栓与中部刀槽的台阶面连接,中部锻铣刀通过定位轴与中部刀架铰接。Further, the middle forging and milling structure is composed of a middle forging and milling cutter and a middle tool holder, the middle tool holder is connected with the stepped surface of the middle sip groove by bolts, and the middle forging and milling cutter is hinged with the middle tool holder through a positioning shaft.

进一步的,中部锻铣刀的刀背面开设有不完全齿轮和第一刀背曲边,所述不完全齿轮与中部带齿圆筒上开设的齿条能够进行啮合。Further, the back of the middle forging and milling cutter is provided with an incomplete gear and a first curved edge, and the incomplete gear can mesh with the rack provided on the middle toothed cylinder.

进一步的,下部锻铣结构由下部短锻铣结构和下部长锻铣结构,下部短锻铣结构由下部短锻铣刀和下部短刀架构成,下部短刀架通过螺栓与下部短刀槽的台阶面连接,下部短锻铣刀通过定位轴与下部短刀架铰接;下部长锻铣结构由下部长锻铣刀和下部长刀架构成,下部长锻铣刀通过螺栓与下部长刀槽的台阶面连接,下部长锻铣刀通过定位轴与下部长刀架铰接;所述下部短锻铣刀的长度小于下部长锻铣刀的长度。Further, the lower forging and milling structure is composed of a lower short forging and milling structure and a lower long forging and milling structure, the lower short forging and milling structure is composed of a lower short forging and milling cutter and a lower short tool holder, and the lower short tool holder is connected to the stepped surface of the lower short tool groove by bolts , the lower short forging and milling cutter is hinged with the lower short tool holder through the positioning shaft; the lower long forging and milling structure is composed of the lower long forging and milling cutter and the lower long tool holder, and the lower long forging and milling cutter is connected with the stepped surface of the lower long tool groove through bolts, The lower long forging and milling cutter is hinged with the lower long tool holder through the positioning shaft; the length of the lower short forging and milling cutter is less than the length of the lower long forging and milling cutter.

进一步的,下部短锻铣刀的刀背面开设有和第二刀背曲边,下部长锻铣刀的刀背面开设有和第三刀背曲边。Further, the back of the lower short forging and milling cutter is provided with a second curved edge, and the back of the lower long forging and milling cutter is provided with a third curved edge.

进一步的,中部锻铣刀的刀刃面都设置有第一类切削齿和第二类切削齿,中部锻铣刀的上端开设有定位孔,定位孔与设置在中部刀架的定位轴进行铰接,中部锻铣刀绕定位轴在壳体上的刀槽内转动。Further, the blade face of the middle forging and milling cutter is provided with first-type cutting teeth and second-type cutting teeth, and the upper end of the middle forging and milling cutter is provided with a positioning hole, and the positioning hole is hinged with the positioning shaft arranged on the middle tool rest, The central forging and milling cutter rotates in the cutter groove on the shell around the positioning shaft.

进一步的,下部短锻铣刀和下部长锻铣刀的刀刃面都设置有第一类切削齿和第二类切削齿,下部短锻铣刀和下部长锻铣刀的上端开设有定位孔,定位孔与设置在下部短刀架和下部长刀架上的定位轴进行铰接,下部短锻铣刀和下部长锻铣刀绕定位轴在壳体上的刀槽内转动。Further, the blade surfaces of the lower short forging milling cutter and the lower long forging milling cutter are provided with first-type cutting teeth and second-type cutting teeth, and the upper ends of the lower short forging milling cutter and the lower long forging milling cutter are provided with positioning holes, The positioning hole is hinged with the positioning shaft arranged on the lower short tool rest and the lower long tool rest, and the lower short forging and milling cutter and the lower long forging and milling cutter rotate in the cutter groove on the housing around the positioning shaft.

基于上述技术方案,本实用新型可以产生如下有益效果:Based on the above technical solution, the utility model can produce the following beneficial effects:

(1)适应性强,根据不同的施工条件,可以根据掌握信息提前准备一体式刀架和刀具,同时拆装刀具操作简单,可满足不同的锻铣需求。(1) Strong adaptability. According to different construction conditions, one-piece tool holder and cutting tool can be prepared in advance according to the mastered information. At the same time, it is easy to disassemble and assemble the cutting tool, which can meet different forging and milling needs.

(2)稳定性好,锻铣器内所有锻铣刀都与对应一体式刀架配合连接,保证锻铣器下入井中刀具的初始状态稳定,锻铣器下部使用芯轴上凸台推动刀具外张可进行作业,中部使用齿轮齿条啮合原理驱动锻铣刀外张进行作业,两级锻铣器单独进行工作。(2) Good stability. All forging and milling cutters in the forging and milling machine are connected with the corresponding one-piece tool holder to ensure that the initial state of the forging and milling machine is stable when it is lowered into the well. The lower part of the forging and milling machine uses the boss on the mandrel to push the tool The outer sheet can work, the middle part uses the principle of rack and pinion to drive the outer sheet of the forging and milling cutter to work, and the two-stage forging and milling machine works independently.

(3)锻铣效率高,针对套管的切断与锻铣两种状态设计两类碳化钨刀齿,增强了刀板的吃入能力,刀齿采用内凹形齿,有利于割断形成的铁丝,防止铁屑缠绕,提高了切割效率和锻铣效率。(3) High forging and milling efficiency. Two types of tungsten carbide cutter teeth are designed for the cutting and forging and milling states of the casing, which enhances the eating ability of the cutter plate. The cutter teeth adopt concave teeth, which is conducive to cutting the formed iron wire , Prevent iron filings from winding, improve cutting efficiency and forging and milling efficiency.

(4)经济性好,本实用新型设置两级锻铣工具,结构简单,在锻铣作业时减少下钻次数,延长一次下钻锻铣长度,节约锻铣时间,减少作业成本。(4) Good economy. The utility model is equipped with two-stage forging and milling tools, which has a simple structure, reduces the number of times of drilling during forging and milling operations, prolongs the length of forging and milling for one drilling, saves forging and milling time, and reduces operating costs.

附图说明Description of drawings

图1是本实用新型实施例的结构示意图;Fig. 1 is the structural representation of the utility model embodiment;

图2是本实用新型实施例的外部结构示意图;Fig. 2 is the external structure schematic diagram of the utility model embodiment;

图3是本实用新型实施例中部锻铣刀的结构示意图;Fig. 3 is a schematic structural view of the forging and milling cutter in the middle part of the utility model embodiment;

图4是本实用新型实施例下部短锻铣刀的结构示意图;Fig. 4 is a schematic structural view of the lower short forging and milling cutter of the utility model embodiment;

图5是本实用新型实施例下部长锻铣刀的结构示意图;Fig. 5 is a schematic structural view of the lower long forging and milling cutter of the utility model embodiment;

图中:1、壳体;1-1、中部刀槽;1-2、下部端刀槽;1-3、下部长刀槽;1-4、活塞导向槽;2、芯轴;2-1、中部带齿圆筒;2-2、下部圆筒;3、传动活塞;3-1、密封圈;3-2、分流盘;3-3、喷嘴;4、中部锻铣刀;4-1、不完全齿轮;4-2、第一刀背曲边;5、中部刀架;6、下部短锻铣刀;6-1、第二刀背曲边;7、下部短刀架; 8、下部长锻铣刀;8-1、第三刀背曲边;9、下部长刀架;10、弹簧;11、上接头;12、定位轴;13、第一类切削齿;14、第二类切削齿;15、定位孔。In the figure: 1, shell; 1-1, middle sipe; 1-2, lower end sipe; 1-3, lower long sipe; 1-4, piston guide groove; 2, mandrel; 2-1 , middle toothed cylinder; 2-2, lower cylinder; 3, transmission piston; 3-1, sealing ring; 3-2, diverter plate; 3-3, nozzle; 4, middle forging and milling cutter; 4-1 , incomplete gear; 4-2, the first knife back curved edge; 5, the middle tool holder; 6, the lower short forging and milling cutter; 6-1, the second knife back curved edge; 7, the lower short tool holder; 8, the lower long forging Milling cutter; 8-1, the third knife back curved edge; 9, the lower long tool holder; 10, spring; 11, the upper joint; 12, positioning shaft; 13, the first type of cutting teeth; 14, the second type of cutting teeth; 15. Positioning hole.

具体实施方式Detailed ways

为了更好地了解本实用新型的目的、结构及功能,下面结合附图,对本实用新型的一种井下套管两级锻铣工具做进一步详细的描述。In order to better understand the purpose, structure and function of the utility model, a two-stage forging and milling tool for downhole casing of the utility model will be further described in detail below in conjunction with the accompanying drawings.

在本实用新型的描述中,需要说明的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplified descriptions, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.

如图1所示,本实用新型一种井下套管两级锻铣工具,包括壳体1、芯轴2、传动活塞3、中部锻铣结构和下部锻铣结构,其特征在于,所述壳体1的侧壁开设有多个刀槽,在壳体1的刀槽上安装有中部锻铣结构和下部锻铣结构,中部锻铣结构设置在下部锻铣结构的上方,芯轴2的上端与传动活塞3连接,芯轴2和传动活塞3都嵌入壳体1内部腔体;所述芯轴2通过在壳体1的内部滑动与设置在壳体1刀槽内的中部锻铣结构和下部锻铣结构抵接。As shown in Figure 1, the utility model is a two-stage forging and milling tool for downhole casing, which includes a housing 1, a mandrel 2, a transmission piston 3, a middle forging and milling structure and a lower forging and milling structure. The side wall of the body 1 is provided with a plurality of sipes, the middle forging and milling structure and the lower forging and milling structure are installed on the sipes of the housing 1, the middle forging and milling structure is arranged above the lower forging and milling structure, the upper end of the mandrel 2 Connected with the transmission piston 3, both the mandrel 2 and the transmission piston 3 are embedded in the inner cavity of the housing 1; the mandrel 2 slides inside the housing 1 with the middle forging and milling structure set in the sipes of the housing 1 and The lower forging and milling structure abuts.

如图2所示,壳体1的上部段开设有活塞导向槽1-4,活塞导向槽1-4通过螺纹连接上接头11,壳体1上开设的刀槽为台阶状的通孔结构,台阶状通孔大径端在壳体1靠外一侧,小径端在壳体1靠内一侧,刀槽的大径端与小径端的连接处形成台阶面;多个所述刀槽分别为中部刀槽1-1、下部短刀槽1-2和下部长刀槽1-3,多个所述中部刀槽1-1均匀分布在壳体1侧壁的中部段,多个所述下部短刀槽1-2和下部长刀槽1-3均匀交叉分布在壳体1侧壁的下部段,下部短刀槽1-2的长度小于下部长刀槽1-3的长度,下部短刀槽1-2和下部长刀槽1-3竖直下端位于同一水平面。As shown in Figure 2, the upper section of the housing 1 is provided with a piston guide groove 1-4, and the piston guide groove 1-4 is connected to the upper joint 11 through threads, and the knife groove provided on the housing 1 is a stepped through-hole structure. The large-diameter end of the stepped through hole is on the outer side of the housing 1, and the small-diameter end is on the inner side of the housing 1, and the connection between the large-diameter end and the small-diameter end of the sipes forms a stepped surface; the plurality of sipes are respectively The middle sipe 1-1, the lower short sipe 1-2 and the lower long sipe 1-3, a plurality of the middle sipe 1-1 are evenly distributed in the middle section of the side wall of the housing 1, and a plurality of the lower short sipe The slots 1-2 and the lower long sipes 1-3 are uniformly distributed across the lower section of the side wall of the housing 1, the length of the lower short sipes 1-2 is less than the length of the lower long sipes 1-3, and the lower short sipes 1-2 It is located on the same horizontal plane as the vertical lower end of the lower long sipe 1-3.

具体的,活塞导向槽1-4内径大于芯轴2外径,六个相同中部刀槽1-1沿周向均布于所述壳体1上,且能够容纳中部刀架5和中部锻铣刀4,下锻铣部开设的三个下部长刀槽和三个中部短刀槽能够分别容纳与其匹配的下部短刀架7、下部长刀架9、下部短锻铣刀6和下部长锻铣刀8。Specifically, the inner diameter of the piston guide groove 1-4 is larger than the outer diameter of the mandrel 2, and six identical middle sipes 1-1 are evenly distributed on the housing 1 along the circumferential direction, and can accommodate the middle tool holder 5 and the middle forging and milling cutter 4 , three lower long sipes and three middle short sipes provided by the lower forging and milling part can respectively accommodate the lower short tool holder 7, the lower long tool holder 9, the lower short forging milling cutter 6 and the lower long forging milling cutter 8 matched therewith.

如图1所示,传动活塞3设置在活塞导向槽1-4内,传动活塞3与活塞导向槽1-4配合的侧壁上设置有密封圈3-1,传动活塞3设置有分流盘3-2和喷嘴3-3,所述传动活塞3与芯轴2设置在芯轴2的上端。As shown in Figure 1, the transmission piston 3 is set in the piston guide groove 1-4, the side wall of the transmission piston 3 and the piston guide groove 1-4 is provided with a sealing ring 3-1, and the transmission piston 3 is provided with a diverter plate 3 -2 and nozzle 3-3, the transmission piston 3 and the mandrel 2 are arranged on the upper end of the mandrel 2.

具体的,分流盘3-2呈圆盘状,中部开有四个均匀分布的通孔,分流盘3-2下端伸入喷嘴3-3一定深度,芯轴2与活塞3中均具有沿上下贯穿的流道,活塞3外径与壳体1内径相等且设置有两个密封圈3-1。Specifically, the splitter plate 3-2 is disc-shaped, with four evenly distributed through holes in the middle. Through the flow channel, the outer diameter of the piston 3 is equal to the inner diameter of the housing 1 and two sealing rings 3-1 are provided.

芯轴2在与壳体1配合的中部段和下部段的外轮廓都加工出环形的中部带齿圆筒2-1和下部圆筒2-2,中部带齿圆筒2-1上开设有环状的齿条,下部圆筒2-2的侧边上均匀开设有射孔2-3;芯轴2上端套设有弹簧10,弹簧10安装在活塞导向槽1-4内,弹簧10的顶部与传动活塞3的下表面抵接,弹簧10的底部与活塞导向槽1-4的台阶面抵接,其中,弹簧10受到活塞3的压力可被压缩,压力消失后可复原;The mandrel 2 is all processed into the ring-shaped middle toothed cylinder 2-1 and the lower cylinder 2-2 in the outer contour of the middle section and the lower section matched with the housing 1, and the middle toothed cylinder 2-1 is provided with Ring-shaped rack, perforations 2-3 are evenly opened on the side of the lower cylinder 2-2; The top is in contact with the lower surface of the transmission piston 3, and the bottom of the spring 10 is in contact with the step surface of the piston guide groove 1-4, wherein the spring 10 can be compressed under the pressure of the piston 3, and can be restored after the pressure disappears;

具体的,下部圆筒2-2上开设的沿周向均布的六个射孔2-3正对下部的第一类切削齿13的齿面。Specifically, the six perforations 2-3 uniformly distributed along the circumferential direction opened on the lower cylinder 2-2 are facing the tooth surface of the first type cutting teeth 13 at the lower part.

如图3所示,中部锻铣结构由中部锻铣刀4和中部刀架5构成,中部刀架5通过螺栓与中部刀槽1-1的台阶面连接,中部锻铣刀4通过定位轴12与中部刀架5铰接。As shown in Figure 3, the middle forging and milling structure is composed of the middle forging and milling cutter 4 and the middle tool holder 5, the middle tool holder 5 is connected with the stepped surface of the middle sip groove 1-1 through bolts, and the middle forging and milling cutter 4 passes through the positioning shaft 12 Hinged with middle knife rest 5.

中部锻铣刀4的刀背面开设有不完全齿轮4-1和第一刀背曲边4-2,所述不完全齿轮4-1与中部带齿圆筒2-1上开设的齿条能够进行啮合。The back of the middle forging and milling cutter 4 is provided with an incomplete gear 4-1 and a first curved edge 4-2, and the incomplete gear 4-1 can be connected with the rack provided on the middle toothed cylinder 2-1 engage.

具体的,中锻铣结构所有的螺钉全部旋入后长度小于壳体1的壁厚,同一圆周上的六把中部锻铣刀4自初始状态至完全打开过程中,中部锻铣刀4张开角度相同,中部锻铣刀4的第一切削齿13自外端面起至刀板外端面位于同一圆周面且刀齿最下端第二切削齿14位于同一水平面。Specifically, the length of all the screws of the middle forging and milling structure is less than the wall thickness of the shell 1 after all the screws are screwed in, and the six middle forging and milling cutters 4 on the same circumference are opened from the initial state to the full opening process, and the middle forging and milling cutters 4 are opened The angles are the same, the first cutting teeth 13 of the middle forging and milling cutter 4 are located on the same circumferential surface from the outer end surface to the outer end surface of the cutter plate, and the second cutting teeth 14 at the bottommost end of the cutter teeth are located on the same horizontal plane.

如图4-5所示,下部锻铣结构由下部短锻铣结构和下部长锻铣结构,下部短锻铣结构由下部短锻铣刀6和下部短刀架7构成,下部短刀架7通过螺栓与下部短刀槽1-2的台阶面连接,下部短锻铣刀6通过定位轴12与下部短刀架7铰接;下部长锻铣结构由下部长锻铣刀8和下部长刀架9构成,下部长锻铣刀8通过螺栓与下部长刀槽1-3的台阶面连接,下部长锻铣刀8通过定位轴12与下部长刀架9铰接;所述下部短锻铣刀6的长度小于下部长锻铣刀8的长度。As shown in Figure 4-5, the lower forging and milling structure is composed of the lower short forging and milling structure and the lower long forging and milling structure. The lower short forging and milling structure is composed of the lower short forging and milling cutter 6 and the lower short tool holder 7, and the lower short tool holder 7 is passed through the bolt. It is connected with the step surface of the lower short tool groove 1-2, the lower short forging milling cutter 6 is hinged with the lower short tool rest 7 through the positioning shaft 12; the lower long forging and milling structure is composed of the lower long forging milling cutter 8 and the lower long tool rest 9, and the lower The long forging and milling cutter 8 is connected with the step surface of the lower long sipes 1-3 by bolts, and the lower long forging and milling cutter 8 is hinged with the lower long tool rest 9 through the positioning shaft 12; the length of the lower short forging and milling cutter 6 is less than the lower The length of the minister forging milling cutter 8.

下部短锻铣刀6的刀背面开设有第二刀背曲边6-1,下部长锻铣刀8的刀背面开设有和第三刀背曲边8-1。The back of the short forging and milling cutter 6 of the bottom is provided with a second curved edge 6-1, and the back of the bottom long forging and milling cutter 8 is provided with a third curved edge 8-1.

具体的,下锻铣结构作为先锻铣部位,下锻铣结构上所有的螺钉全部旋入刀架后长度小于壳体1壁厚,同一圆周上的六把锻铣刀自初始状态至完全打开过程中,下部短锻铣刀6和下部长锻铣刀8两种锻铣刀的第一类切削齿13自外端面起至刀板外端面位于同一圆周面且刀齿最下端第二类切削齿14位于同一水平面,在芯轴下移的过程中,芯轴2下部的下部圆筒2-2推动刀把上的第二刀背曲边6-1和第三刀背曲边8-1,当到达预设力时,下部短锻铣刀6和下部长锻铣刀8绕定位轴12开始外伸,张开的最大角度受到凸台高度及刀架的限位。Specifically, the lower forging and milling structure is used as the first forging and milling part. After all the screws on the lower forging and milling structure are screwed into the tool holder, the length is less than the wall thickness of the shell 1. The six forging and milling cutters on the same circumference are from the initial state to fully opened. During the process, the first type of cutting teeth 13 of the lower short forging and milling cutter 6 and the lower long forging and milling cutter 8 are located on the same circumferential surface from the outer end surface to the outer end surface of the cutter plate, and the second type of cutting teeth at the bottom of the cutter teeth The teeth 14 are located on the same horizontal plane. During the downward movement of the mandrel, the lower cylinder 2-2 at the bottom of the mandrel 2 pushes the second curved edge 6-1 and the third curved edge 8-1 on the handle. When presetting the force, the lower short forging and milling cutter 6 and the lower long forging and milling cutter 8 begin to stretch out around the positioning axis 12, and the maximum angle of opening is limited by the height of the boss and the tool holder.

中部锻铣刀4、下部短锻铣刀6和下部长锻铣刀8的刀刃面都设置有第一类切削齿13和第二类切削齿14,中部锻铣刀4、下部短锻铣刀6和下部长锻铣刀8的的上端开设有定位孔15,定位孔15与设置在中部刀架5、下部短刀架7和下部长刀架9上的定位轴12进行铰接,中部锻铣刀4、下部短锻铣刀6和下部长锻铣刀8绕定位轴12在壳体1上的刀槽内转动。The blade faces of the middle forging and milling cutter 4, the lower short forging and milling cutter 6 and the lower long forging and milling cutter 8 are all provided with first-type cutting teeth 13 and second-type cutting teeth 14, and the middle forging and milling cutter 4 and the lower short forging and milling cutter 6 and the upper end of the lower long forging and milling cutter 8 are provided with a positioning hole 15, and the positioning hole 15 is hinged with the positioning shaft 12 arranged on the middle tool rest 5, the lower short tool rest 7 and the lower long tool rest 9, and the middle forging and milling cutter 4. The lower short forging and milling cutter 6 and the lower long forging and milling cutter 8 rotate in the groove on the housing 1 around the positioning shaft 12 .

具体的,位于外部的第一类切削齿13用于切割时快速切断套管,第二类切削齿14用于正常向下锻铣套管。Specifically, the first type of cutting teeth 13 located on the outside are used to quickly cut off the casing during cutting, and the second type of cutting teeth 14 are used for normally downward forging and milling of the casing.

具体的,所有锻铣刀的定位孔15布置在刀把上端,内凹圆形齿磨粒通过焊料堆焊在刀把底板上表面,所述内凹圆形齿磨粒具有一定的内倒角,能防止锻铣刀在切削套管时形成长铁屑,有利于切削套管和钻井液携带铁屑。Specifically, the positioning holes 15 of all forging and milling cutters are arranged at the upper end of the knife handle, and the concave circular tooth abrasive grains are surfacing on the upper surface of the knife handle base plate by soldering. The concave circular tooth abrasive grains have a certain inner chamfer, which can Prevent forging and milling cutters from forming long iron filings when cutting casing, which is beneficial to cutting casing and drilling fluid to carry iron filings.

具体的,中部锻铣刀4的不完全齿轮4-1焊接在刀把上端内侧,且不完全齿轮4-1内孔与锻铣刀的定位孔15属于同轴心配合,所中部锻铣刀4结构不同于下部短锻铣刀6和下部长锻铣刀8,但中部锻铣刀4与下部短锻铣刀6和下部长锻铣刀8的工作半径相同。Specifically, the incomplete gear 4-1 of the middle forging and milling cutter 4 is welded on the inner side of the upper end of the knife handle, and the inner hole of the incomplete gear 4-1 and the positioning hole 15 of the forging and milling cutter are coaxially matched, so the middle forging and milling cutter 4 The structure is different from the lower short forging and milling cutter 6 and the lower long forging and milling cutter 8, but the middle forging and milling cutter 4 has the same working radius as the lower short forging and milling cutter 6 and the lower long forging and milling cutter 8.

具体的,锻铣器刀具磨损后如需要更换新刀具,只需要将一体式刀架拆卸后更换新的刀具即可。Specifically, if the tool of the forging and milling machine needs to be replaced with a new tool after it is worn out, it is only necessary to disassemble the integrated tool holder and replace it with a new tool.

本实用新型的具体操作原理为:The concrete operation principle of the present utility model is:

电机通过连接上接头11带动锻铣工具进行高速旋转,当有泵压时,钻井液从进口流至壳体1上腔体的分流盘3-2上,分流盘3-2将钻井液分流作用与传动活塞3的上方,当达到一定的泵压时,钻井液推动传动活塞3从而驱动芯轴2在壳体1的空腔内向下滑动,此时,套设在芯轴2上的弹簧10在传动活塞3的下表面挤压作用下压缩。The motor is connected to the upper joint 11 to drive the forging and milling tool to rotate at high speed. When there is pump pressure, the drilling fluid flows from the inlet to the diverter plate 3-2 of the upper cavity of the casing 1, and the diverter plate 3-2 diverts the drilling fluid. Above the drive piston 3, when a certain pump pressure is reached, the drilling fluid pushes the drive piston 3 to drive the mandrel 2 to slide downward in the cavity of the housing 1. At this time, the spring 10 sleeved on the mandrel 2 Compressed under the extrusion action of the lower surface of the transmission piston 3.

在压力的推动下,活塞3带动芯轴2下行,先推动下部短锻铣刀6和下部长锻铣刀8外张,芯轴2的下部圆筒2-2推动刀把上的第二刀背曲边6-1和第三刀背曲边8-1,当到达预设力时,下部短锻铣刀6和下部长锻铣刀8绕定位轴12开始外伸,向壳体1的下部短刀槽1-2和下部长刀槽1-3的外部旋转。Pushed by the pressure, the piston 3 drives the mandrel 2 to go down, and first pushes the lower short forging and milling cutter 6 and the lower long forging and milling cutter 8 to expand outward, and the lower cylinder 2-2 of the mandrel 2 pushes the second knife back curve on the handle. When the edge 6-1 and the third curved edge 8-1 reach the preset force, the lower short forging and milling cutter 6 and the lower long forging and milling cutter 8 start to protrude around the positioning axis 12 and move towards the lower short tool groove of the housing 1 1-2 and external rotation of lower long sipe 1-3.

锻铣刀具的第一类切削齿13对套管壁进行切割,当逐渐外张至切断套管之后,芯轴2继续下行至下部短锻铣刀6和下部长锻铣刀8张到最大限定位置,此时可以下放钻具施加钻压进行套管锻铣施工,当根据泥浆返回的铁屑反映出下部锻铣器失去锻铣能力之后先暂停施加钻压,加大泥浆泵压力继续使活塞带动芯轴下移,此时下部短锻铣刀6和下部长锻铣刀8已经越过芯轴2的下部圆筒2-2,不再参与锻铣工作.The first type cutting teeth 13 of the forging and milling cutter cut the casing wall. When the casing is gradually expanded to cut off the casing, the mandrel 2 continues to go down to the lower short forging and milling cutter 6 and the lower long forging and milling cutter 8 to the maximum. The location is limited. At this time, the drilling tool can be lowered to apply drilling pressure to carry out casing forging and milling construction. When the iron filings returned by the mud reflect that the lower forging mill loses the forging and milling ability, stop applying drilling pressure first, and increase the pressure of the mud pump to continue. The piston drives the mandrel to move down. At this time, the lower short forging and milling cutter 6 and the lower long forging and milling cutter 8 have passed the lower cylinder 2-2 of the mandrel 2, and no longer participate in the forging and milling work.

当芯轴2下行一定距离之后,中部齿形圆筒2-1上设置的齿条与中部锻铣刀4上端设置的不完全齿轮4-1进行啮合,齿条随芯轴2继续向下运行,在不完全齿轮4-1啮合的作用下中部锻铣刀4绕中部刀架5上上设置的定位轴12向壳体1的中部刀槽1-1外部旋转。After the mandrel 2 goes down for a certain distance, the rack set on the middle toothed cylinder 2-1 meshes with the incomplete gear 4-1 set on the upper end of the middle forging and milling cutter 4, and the rack continues to run downward with the mandrel 2 , under the effect of the incomplete gear 4-1 meshing, the middle forging and milling cutter 4 rotates to the outside of the middle sipes 1-1 of the housing 1 around the positioning shaft 12 provided on the middle tool holder 5 .

中部锻铣刀4逐渐外张到最大限定位置时,下放钻具施加钻压对套管继续施工,施工完成后,上提锻铣器一定距离,先停泥浆泵待压力降消失后,活塞3在弹簧10作用下带动芯轴2复位,不完全齿轮4-1通过齿轮齿条啮合驱动中部锻铣刀4绕定位孔15反向转动,逐渐恢复收缩状态,下部短锻铣刀6和下部长锻铣刀8靠自生重量和停泥浆泵后壳体1内的压差收回刀槽中,然后关闭转盘,进行起钻作业。When the forging and milling cutter 4 in the middle is gradually expanded to the maximum limit position, lower the drilling tool to apply drilling pressure to continue construction on the casing. After the construction is completed, lift the forging and milling tool to a certain distance. Drive the mandrel 2 to reset under the action of the spring 10, the incomplete gear 4-1 drives the middle forging and milling cutter 4 to rotate reversely around the positioning hole 15 through the rack and pinion engagement, and gradually restores the contraction state, the lower forging and milling cutter 6 and the lower long The forging and milling cutter 8 is retracted in the cutter groove by the self-generated weight and the pressure difference in the casing 1 after the mud pump is stopped, and then the rotary table is closed to carry out the tripping operation.

可以理解,本实用新型使通过一些实施例进行描述的,本领域技术人员知悉的,在不脱离本实用新型的精神和范围情况下,可以对这些特征和实施例进行各种改变或等效替换。另外,在本实用新型的教导下,可以对这些特征和实施例进行修改以适应具体的情况及材料而不会脱离本实用新型的精神和范围。因此,本实用新型不受此处所公开的具体实施例的限制,所有落入本申请的权利要求范围内的实施例都属于本实用新型所保护的范围内。It can be understood that the utility model is described through some embodiments, and those skilled in the art know that various changes or equivalent replacements can be made to these features and embodiments without departing from the spirit and scope of the utility model . In addition, the features and embodiments may be modified to adapt a particular situation and material to the teachings of the invention without departing from the spirit and scope of the invention. Therefore, the utility model is not limited by the specific embodiments disclosed here, and all embodiments falling within the scope of the claims of the application belong to the protection scope of the utility model.

Claims (10)

1. The two-stage forging and milling tool for the underground sleeve comprises a shell (1), a mandrel (2), a transmission piston (3), a middle forging and milling structure and a lower forging and milling structure, and is characterized in that a plurality of cutter grooves are formed in the side wall of the shell (1), the middle forging and milling structure and the lower forging and milling structure are arranged on the cutter grooves of the shell (1), the middle forging and milling structure is arranged above the lower forging and milling structure, the upper end of the mandrel (2) is connected with the transmission piston (3), and the mandrel (2) and the transmission piston (3) are embedded into an inner cavity of the shell (1); the mandrel (2) is in butt joint with a middle forging and milling structure and a lower forging and milling structure which are arranged in a cutter groove of the shell (1) through sliding in the shell (1).
2. The two-stage forging and milling tool for the underground sleeve according to claim 1 is characterized in that a piston guide groove (1-4) is formed in the upper section of the shell (1), the piston guide groove (1-4) is connected with an upper joint (11) through threads, a cutter groove formed in the shell (1) is of a stepped through hole structure, the large-diameter end of the stepped through hole is arranged on the outer side of the shell (1), the small-diameter end of the stepped through hole is arranged on the inner side of the shell (1), and a step surface is formed at the joint of the large-diameter end and the small-diameter end of the cutter groove; the cutter grooves are respectively a middle cutter groove (1-1), a lower short cutter groove (1-2) and a lower long cutter groove (1-3), the middle cutter grooves (1-1) are uniformly distributed on the middle section of the side wall of the shell (1), the lower short cutter grooves (1-2) and the lower long cutter grooves (1-3) are uniformly and crosswise distributed on the lower section of the side wall of the shell (1), the length of the lower short cutter groove (1-2) is smaller than that of the lower long cutter groove (1-3), and the vertical lower ends of the lower short cutter groove (1-2) and the lower long cutter groove (1-3) are located on the same horizontal plane.
3. The two-stage forging and milling tool for the underground sleeve according to claim 1, wherein the transmission piston (3) is arranged in the piston guide groove (1-4), a sealing ring (3-1) is arranged on the side wall of the transmission piston (3) matched with the piston guide groove (1-4), the transmission piston (3) is provided with a flow distribution disc (3-2) and a nozzle (3-3), and the transmission piston (3) and the mandrel (2) are arranged at the upper end of the mandrel (2).
4. The two-stage forging and milling tool for the underground casing according to claim 1, wherein the mandrel (2) is provided with an annular middle toothed cylinder (2-1) and an annular lower cylinder (2-2) on the outer contours of the middle section and the lower section matched with the shell (1), the middle toothed cylinder (2-1) is provided with annular racks, and the side edges of the lower cylinder (2-2) are uniformly provided with perforations (2-3); the upper end of the mandrel (2) is sleeved with a spring (10), the spring (10) is installed in the piston guide groove (1-4), the top of the spring (10) is abutted with the lower surface of the transmission piston (3), and the bottom of the spring (10) is abutted with the step surface of the piston guide groove (1-4).
5. A downhole casing two-stage forging and milling tool according to claim 1, wherein the middle forging and milling structure is composed of a middle forging and milling cutter (4) and a middle cutter holder (5), the middle cutter holder (5) is connected with the step surface of the middle cutter slot (1-1) through bolts, and the middle forging and milling cutter (4) is hinged with the middle cutter holder (5) through a positioning shaft (12).
6. The two-stage forging and milling tool for the underground sleeve, as set forth in claim 5, wherein the incomplete gear (4-1) and the first back curved edge (4-2) are provided on the back of the middle forging and milling tool (4), and the incomplete gear (4-1) can be meshed with a rack provided on the middle toothed cylinder (2-1).
7. A downhole casing two-stage forging and milling tool according to claim 1, wherein the lower forging and milling structure consists of a lower short forging and milling structure and a lower long forging and milling structure, the lower short forging and milling structure consists of a lower short forging and milling cutter (6) and a lower short cutter holder (7), the lower short cutter holder (7) is connected with the step surface of the lower short cutter groove (1-2) through a bolt, and the lower short forging and milling cutter (6) is hinged with the lower short cutter holder (7) through a positioning shaft (12); the lower long forging milling structure is composed of a lower long forging milling cutter (8) and a lower long cutter rest (9), the lower long forging milling cutter (8) is connected with the step surface of the lower long cutter groove (1-3) through bolts, and the lower long forging milling cutter (8) is hinged with the lower long cutter rest (9) through a positioning shaft (12); the length of the lower short forging milling cutter (6) is smaller than the length of the lower long forging milling cutter (8).
8. The two-stage forging and milling tool for the underground sleeve according to claim 7, wherein the tool back surface of the lower short forging milling cutter (6) is provided with a second tool back curved edge (6-1), and the tool back surface of the lower long forging milling cutter (8) is provided with a third tool back curved edge (8-1).
9. The two-stage forging and milling tool for the underground sleeve according to claim 5, wherein the cutter blade surfaces of the middle forging and milling cutter (4) are provided with first-type cutting teeth (13) and second-type cutting teeth (14), the upper end of the middle forging and milling cutter (4) is provided with a positioning hole (15), the positioning hole (15) is hinged with a positioning shaft (12) arranged on a middle cutter rest (5), and the middle forging and milling cutter (4) rotates around the positioning shaft (12) in a cutter groove on the shell (1).
10. The two-stage forging and milling tool for the underground sleeve according to claim 7, wherein the cutting edge surfaces of the lower short forging milling cutter (6) and the lower long forging milling cutter (8) are provided with first type cutting teeth (13) and second type cutting teeth (14), the upper ends of the lower short forging milling cutter (6) and the lower long forging milling cutter (8) are provided with positioning holes (15), the positioning holes (15) are hinged with positioning shafts (12) arranged on the lower short cutter rest (7) and the lower long cutter rest (9), and the lower short forging milling cutter (6) and the lower long forging milling cutter (8) rotate around the positioning shafts (12) in cutter grooves on the shell (1).
CN202320211121.5U 2023-02-14 2023-02-14 A two-stage forging and milling tool for downhole casing Active CN219034671U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115992663A (en) * 2023-02-14 2023-04-21 西南石油大学 A two-stage forging and milling tool for downhole casing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115992663A (en) * 2023-02-14 2023-04-21 西南石油大学 A two-stage forging and milling tool for downhole casing

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