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CN218989583U - Felt compaction device - Google Patents

Felt compaction device Download PDF

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Publication number
CN218989583U
CN218989583U CN202223344488.9U CN202223344488U CN218989583U CN 218989583 U CN218989583 U CN 218989583U CN 202223344488 U CN202223344488 U CN 202223344488U CN 218989583 U CN218989583 U CN 218989583U
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frame
fixedly connected
felt
bevel gear
adjustment seat
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CN202223344488.9U
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Chinese (zh)
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杨道毕
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Wenzhou Haolan Felt Products Co ltd
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Wenzhou Haolan Felt Products Co ltd
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Abstract

本实用新型属于毛毡压实装置技术领域,具体涉及一种毛毡压实装置,包括底座、框架,调节座、调节机构、连接轴、辊盖、压辊、刺针,所述底座的上端固定连接有框架,所述框架的内部滑动连接有调节座,所述框架的内部设置有调节机构,所述调节座的外侧固定连接有连接轴,所述连接轴的外侧通过轴承安装有辊盖,所述辊盖的外侧通过螺纹连接有压辊,所述压辊的外侧固定连接有刺针。本实用新型通过在框架的内部加设正反螺杆、调节座与伺服电机等结构,可以通过伺服电机带动正反螺杆进行转动,正反螺杆在转动的过程中可以通过与调节座之间的螺纹连接带动压辊进行移动,从而可以对两个压辊之间的距离进行调节,可以适合多种厚度的毛毡。

Figure 202223344488

The utility model belongs to the technical field of felt compacting devices, in particular to a felt compacting device, comprising a base, a frame, an adjusting seat, an adjusting mechanism, a connecting shaft, a roller cover, a pressing roller, and a needle. The upper end of the base is fixedly connected with a frame, the inside of the frame is slidingly connected with an adjustment seat, the inside of the frame is provided with an adjustment mechanism, the outer side of the adjustment seat is fixedly connected with a connecting shaft, and the outer side of the connecting shaft is installed with a roller cover through a bearing. The outer side of the roller cover is threadedly connected with a pressing roller, and the outer side of the pressing roller is fixedly connected with a needle. The utility model can drive the positive and negative screws to rotate through the servo motor by adding positive and negative screws, adjustment seats and servo motors inside the frame, and the positive and negative screws can pass through the thread between the adjustment seat during the rotation The connection drives the pressure roller to move, so that the distance between the two pressure rollers can be adjusted, which can be suitable for felts of various thicknesses.

Figure 202223344488

Description

一种毛毡压实装置A felt compacting device

技术领域technical field

本实用新型涉及毛毡压实装置技术领域,具体为一种毛毡压实装置。The utility model relates to the technical field of felt compacting devices, in particular to a felt compacting device.

背景技术Background technique

毛毡,工业常用工具,多采用羊毛制成,也有用牛毛或纤维,利用加工粘合而成,在生产的过程中需要通过压实装置对毛毡进行压实,压实后的毛毡可以做成面料,进行再加工,做成多种毛毡类产品。在压实装置对毛毡压实过程中,主要通过压辊机构进行压实工作,并可以对毛毡进行导向输送。但是现有的压实装置,在压实毛毡的过程中,不便于根据毛毡的厚度对两个压辊之间的距离进行调节,并且在压实的过程中仅仅是依靠两个压辊之间的压力对毛毡进场压实,但是在挤压一段时间后,压实的毛毡纤维容易复位造成毛毡的厚度复位,导致毛毡的压实质量较差。因此,需要进行改进。Felt, a commonly used tool in industry, is mostly made of wool, and it is also made of cow hair or fiber, which is bonded by processing. During the production process, the felt needs to be compacted by a compacting device, and the compacted felt can be made into a fabric , reprocessed and made into a variety of felt products. During the compacting process of the felt by the compacting device, the compacting work is mainly carried out by the pressing roller mechanism, and the felt can be guided and conveyed. However, in the existing compaction device, it is not convenient to adjust the distance between the two press rollers according to the thickness of the felt during the process of compacting the felt, and only relies on the distance between the two press rollers during the compaction process. The pressure of the felt is compacted into the field, but after a period of extrusion, the compacted felt fibers are easy to reset, causing the thickness of the felt to reset, resulting in poor compaction quality of the felt. Therefore, improvements are required.

实用新型内容Utility model content

本实用新型的目的在于提供一种毛毡压实装置,解决了压实装置的两个压辊之间的距离不便于调节与毛毡的压实质量较差的问题。The purpose of the utility model is to provide a felt compacting device, which solves the problems that the distance between the two rollers of the compacting device is inconvenient to adjust and the compacting quality of the felt is poor.

为实现上述目的,本实用新型提供如下技术方案:一种毛毡压实装置,包括底座、框架,调节座、调节机构、连接轴、辊盖、压辊、刺针,所述底座的上端固定连接有框架,所述框架的内部滑动连接有调节座,所述框架的内部设置有调节机构,所述调节座的外侧固定连接有连接轴,所述连接轴的外侧通过轴承安装有辊盖,所述辊盖的外侧通过螺纹连接有压辊,所述压辊的外侧固定连接有刺针。In order to achieve the above object, the utility model provides the following technical solutions: a felt compacting device, including a base, a frame, an adjusting seat, an adjusting mechanism, a connecting shaft, a roller cover, a pressure roller, and a needle, and the upper end of the base is fixedly connected with a frame, the inside of the frame is slidingly connected with an adjustment seat, the inside of the frame is provided with an adjustment mechanism, the outer side of the adjustment seat is fixedly connected with a connecting shaft, and the outer side of the connecting shaft is installed with a roller cover through a bearing. The outer side of the roller cover is threadedly connected with a pressing roller, and the outer side of the pressing roller is fixedly connected with a needle.

优选的,所述刺针的数量为多个,多个所述刺针在所述压辊的外侧均匀分布,多个刺针可以对毛毡进行插孔。Preferably, there are multiple needles, and the multiple needles are evenly distributed on the outside of the pressing roller, and the multiple needles can insert holes into the felt.

优选的,所述刺针与所述压辊为一体式结构,所述刺针与压辊均是由不锈钢材料制成,不锈钢材料具有良好的耐腐蚀性。Preferably, the piercing needle and the pressing roller are of an integrated structure, and both the piercing needle and the pressing roller are made of stainless steel, which has good corrosion resistance.

优选的,所述调节机构包括正反螺杆、驱动轴、锥齿轮一、锥齿轮二、支撑架、伺服电机,所述框架的内部通过轴承安装有正反螺杆,所述框架的内部通过轴承安装有驱动轴,所述驱动轴的外侧固定连接有锥齿轮二,所述正反螺杆的一端固定连接有锥齿轮一,所述框架的外侧安装有伺服电机,所述锥齿轮二与所述锥齿轮一啮合,所述伺服电机的输出轴与所述驱动轴固定连接,伺服电机的型号为80ST-M01330LB,属于现有技术。Preferably, the adjustment mechanism includes positive and negative screws, a drive shaft, bevel gear one, bevel gear two, a support frame, and a servo motor. The inside of the frame is equipped with positive and negative screws through bearings, and the inside of the frame is installed through bearings. There is a drive shaft, the outer side of the drive shaft is fixedly connected with bevel gear two, one end of the positive and negative screw is fixedly connected with bevel gear one, the outside of the frame is equipped with a servo motor, and the bevel gear two is connected with the bevel gear Once the gears mesh, the output shaft of the servo motor is fixedly connected to the drive shaft. The model of the servo motor is 80ST-M01330LB, which belongs to the prior art.

优选的,所述正反螺杆与所述调节座通过螺纹连接,所述调节座的形状为T型,正反螺杆可以通过与调节座之间的螺纹配合带动调节座进行移动。Preferably, the forward and reverse screw rods are threadedly connected to the adjustment seat, the shape of the adjustment seat is T-shaped, and the forward and reverse screw rods can drive the adjustment seat to move through thread cooperation with the adjustment seat.

优选的,所述框架的内部固定连接有支撑架,所述支撑架与所述正反螺杆通过轴承连接,支撑架可以对正反螺杆进行支撑。Preferably, a support frame is fixedly connected to the inside of the frame, the support frame is connected to the forward and reverse screw rods through bearings, and the support frame can support the forward and reverse screw rods.

本实用新型的有益效果如下:The beneficial effects of the utility model are as follows:

1、本实用新型通过在框架的内部加设正反螺杆、调节座与伺服电机等结构,可以通过伺服电机带动正反螺杆进行转动,正反螺杆在转动的过程中可以通过与调节座之间的螺纹连接带动压辊进行移动,从而可以对两个压辊之间的距离进行调节,可以适合多种厚度的毛毡。1. The utility model can drive the positive and negative screws to rotate through the servo motor by adding positive and negative screws, adjustment seats and servo motors inside the frame, and the positive and negative screws can pass between the adjustment seat during the rotation process. The threaded connection drives the pressure roller to move, so that the distance between the two pressure rollers can be adjusted, which can be suitable for felts of various thicknesses.

2、本实用新型通过在调节座上加设连接轴、压辊与刺针等结构,在对毛毡进行压实的过程中,可以通过刺针插入到毛毡的内部对毛毡内部的纤维进行引导与梳理,纤维被梳理后可以有序的排列在毛毡的内部,可以有效的避免在压实后毛毡回弹的问题,提升对毛毡的压实质量。2. The utility model adds connecting shafts, pressure rollers and needles to the adjustment seat. During the process of compacting the felt, the needles can be inserted into the inside of the felt to guide and comb the fibers inside the felt. After the fibers are carded, they can be arranged in an orderly manner inside the felt, which can effectively avoid the problem of felt springback after compaction and improve the compaction quality of the felt.

附图说明Description of drawings

图1为本实用新型结构立体图;Fig. 1 is a perspective view of the structure of the utility model;

图2为本实用新型的图1的正视剖视图;Fig. 2 is the front sectional view of Fig. 1 of the present utility model;

图3为本实用新型的图2的A部结构放大图。Fig. 3 is an enlarged view of the structure of part A of Fig. 2 of the present invention.

图中:1、底座;2、框架;3、调节座;4、调节机构;5、连接轴;6、辊盖;7、压辊;8、刺针;41、正反螺杆;42、驱动轴;43、锥齿轮一;44、锥齿轮二;45、支撑架;46、伺服电机。In the figure: 1. Base; 2. Frame; 3. Adjusting seat; 4. Adjusting mechanism; 5. Connecting shaft; 6. Roller cover; 7. Pressure roller; ; 43, bevel gear one; 44, bevel gear two; 45, support frame; 46, servo motor.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1、图2,一种毛毡压实装置,包括底座1、框架2,调节座3、调节机构4、连接轴5、辊盖6、压辊7、刺针8,底座1的上端固定连接有框架2,框架2的内部滑动连接有调节座3,框架2的内部设置有调节机构4。Please refer to Figure 1 and Figure 2, a felt compacting device, including a base 1, a frame 2, an adjustment seat 3, an adjustment mechanism 4, a connecting shaft 5, a roller cover 6, a pressure roller 7, and a needle 8, and the upper end of the base 1 is fixed A frame 2 is connected, an adjustment seat 3 is slidably connected to the inside of the frame 2 , and an adjustment mechanism 4 is arranged inside the frame 2 .

请参阅图1、图2,调节座3的外侧固定连接有连接轴5,连接轴5的外侧通过轴承安装有辊盖6,辊盖6的外侧通过螺纹连接有压辊7,压辊7的外侧固定连接有刺针8,刺针8的数量为多个,多个刺针8在压辊7的外侧均匀分布,多个刺针8可以对毛毡进行插孔,刺针8与压辊7为一体式结构,刺针8与压辊7均是由不锈钢材料制成,不锈钢材料具有良好的耐腐蚀性。Please refer to Fig. 1, Fig. 2, the outer side of adjustment base 3 is fixedly connected with connecting shaft 5, the outer side of connecting shaft 5 is installed with roller cover 6 through bearing, the outer side of roller cover 6 is connected with pressure roller 7 by screw thread, and the outer side of pressure roller 7 The outer side is fixedly connected with the needles 8, the number of the needles 8 is multiple, the multiple needles 8 are evenly distributed on the outside of the pressure roller 7, the multiple needles 8 can insert the felt, the needles 8 and the pressure roller 7 are integrated structure, Both the needles 8 and the pressure roller 7 are made of stainless steel, which has good corrosion resistance.

请参阅图1、图2、图3,调节机构4包括正反螺杆41、驱动轴42、锥齿轮一43、锥齿轮二44、支撑架45、伺服电机46,框架2的内部通过轴承安装有正反螺杆41,框架2的内部通过轴承安装有驱动轴42,驱动轴42的外侧固定连接有锥齿轮二44,正反螺杆41的一端固定连接有锥齿轮一43,框架2的外侧安装有伺服电机46,锥齿轮二44与锥齿轮一43啮合,伺服电机46的输出轴与驱动轴42固定连接,伺服电机46的型号为80ST-M01330LB,属于现有技术,正反螺杆41与调节座3通过螺纹连接,调节座3的形状为T型,正反螺杆41可以通过与调节座3之间的螺纹配合带动调节座3进行移动,框架2的内部固定连接有支撑架45,支撑架45与正反螺杆41通过轴承连接,支撑架45可以对正反螺杆41进行支撑。See also Fig. 1, Fig. 2, Fig. 3, adjustment mechanism 4 comprises positive and negative screw rod 41, drive shaft 42, bevel gear one 43, bevel gear two 44, support frame 45, servomotor 46, the inside of frame 2 is installed with Pros and cons screw rod 41, the inside of frame 2 is equipped with drive shaft 42 by bearing, and the outside of drive shaft 42 is fixedly connected with bevel gear 2 44, and one end of pros and cons screw rod 41 is fixedly connected with bevel gear 1 43, and the outside of frame 2 is installed with Servo motor 46, bevel gear 2 44 meshes with bevel gear 1 43, the output shaft of servo motor 46 is fixedly connected with drive shaft 42, the model of servo motor 46 is 80ST-M01330LB, belongs to the prior art, positive and negative screw rod 41 and adjusting seat 3 Through screw connection, the shape of the adjustment seat 3 is T-shaped, and the positive and negative screw rod 41 can drive the adjustment seat 3 to move through the thread cooperation with the adjustment seat 3. The inside of the frame 2 is fixedly connected with a support frame 45, and the support frame 45 The positive and negative screw rods 41 are connected through bearings, and the support frame 45 can support the positive and negative screw rods 41 .

本实用新型具体实施过程如下:在需要对毛毡进行压实时,启动伺服电机46,伺服电机46通过驱动轴42带动锥齿轮二44进行转动,锥齿轮二44通过锥齿轮一43带动正反螺杆41进行转动,正反螺杆41在转动的过程中可以通过与调节座3之间的螺纹配合带动压辊7进行移动,从而可以对两个压辊7之间的距离进行调节,当与毛毡的厚度适应时,将毛毡插入到两个压辊7之间,然后利用牵引机构带动毛毡进行移动,毛毡在移动的过程中可以带动压辊7进行转动,压辊7在转动的过程中可以将刺针8插入到毛毡的内部,在插入的过程中可以通过插入的刺针8对毛毡内部的纤维进行梳理,从而可以使得纤维有序排料,避免压实后反弹。The specific implementation process of the utility model is as follows: when the felt needs to be compacted, start the servo motor 46, the servo motor 46 drives the bevel gear 2 44 to rotate through the drive shaft 42, and the bevel gear 2 44 drives the positive and negative screw rod 41 through the bevel gear 1 43 Rotate, the positive and negative screw rod 41 can drive the pressure roller 7 to move through the threaded cooperation with the adjustment seat 3 during the rotation, so that the distance between the two pressure rollers 7 can be adjusted, when it is consistent with the thickness of the felt When adapting, insert the felt between the two pressure rollers 7, and then use the traction mechanism to drive the felt to move. The felt can drive the pressure roller 7 to rotate during the moving process, and the pressure roller 7 can move the needle 8 during the rotation process. Inserted into the inside of the felt, the fibers inside the felt can be combed through the inserted needles 8 during the insertion process, so that the fibers can be discharged in an orderly manner, and rebound after compaction can be avoided.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.

Claims (6)

1.一种毛毡压实装置,包括底座(1)、框架(2),调节座(3)、调节机构(4)、连接轴(5)、辊盖(6)、压辊(7)、刺针(8),其特征在于:所述底座(1)的上端固定连接有框架(2),所述框架(2)的内部滑动连接有调节座(3),所述框架(2)的内部设置有调节机构(4),所述调节座(3)的外侧固定连接有连接轴(5),所述连接轴(5)的外侧通过轴承安装有辊盖(6),所述辊盖(6)的外侧通过螺纹连接有压辊(7),所述压辊(7)的外侧固定连接有刺针(8)。1. A felt compacting device, comprising a base (1), a frame (2), an adjustment seat (3), an adjustment mechanism (4), a connecting shaft (5), a roller cover (6), a pressure roller (7), The needle (8) is characterized in that: the upper end of the base (1) is fixedly connected with a frame (2), the inside of the frame (2) is slidably connected with an adjustment seat (3), and the inside of the frame (2) An adjustment mechanism (4) is provided, and a connection shaft (5) is fixedly connected to the outside of the adjustment seat (3), and a roller cover (6) is installed on the outside of the connection shaft (5) through a bearing, and the roller cover ( The outside of 6) is threadedly connected with a pressure roller (7), and the outside of the pressure roller (7) is fixedly connected with a needle (8). 2.根据权利要求1所述的一种毛毡压实装置,其特征在于:所述刺针(8)的数量为多个,多个所述刺针(8)在所述压辊(7)的外侧均匀分布。2. A felt compacting device according to claim 1, characterized in that: the number of the needles (8) is multiple, and the multiple needles (8) are on the outside of the pressure roller (7) Evenly distributed. 3.根据权利要求1所述的一种毛毡压实装置,其特征在于:所述刺针(8)与所述压辊(7)为一体式结构,所述刺针(8)与压辊(7)均是由不锈钢材料制成。3. A felt compacting device according to claim 1, characterized in that: the needle (8) and the pressure roller (7) are integrally structured, and the needle (8) and the pressure roller (7) ) are made of stainless steel material. 4.根据权利要求1所述的一种毛毡压实装置,其特征在于:所述调节机构(4)包括正反螺杆(41)、驱动轴(42)、锥齿轮一(43)、锥齿轮二(44)、支撑架(45)、伺服电机(46),所述框架(2)的内部通过轴承安装有正反螺杆(41),所述框架(2)的内部通过轴承安装有驱动轴(42),所述驱动轴(42)的外侧固定连接有锥齿轮二(44),所述正反螺杆(41)的一端固定连接有锥齿轮一(43),所述框架(2)的外侧安装有伺服电机(46),所述锥齿轮二(44)与所述锥齿轮一(43)啮合,所述伺服电机(46)的输出轴与所述驱动轴(42)固定连接。4. A felt compacting device according to claim 1, characterized in that: the adjustment mechanism (4) includes a forward and reverse screw (41), a drive shaft (42), a bevel gear one (43), a bevel gear Two (44), support frame (45), servo motor (46), the inside of described frame (2) is equipped with positive and negative screw rod (41) through bearing, and the inside of described frame (2) is equipped with drive shaft through bearing (42), the outer side of the drive shaft (42) is fixedly connected with bevel gear two (44), and one end of the positive and negative screw rods (41) is fixedly connected with bevel gear one (43), and the frame (2) A servo motor (46) is installed on the outside, the second bevel gear (44) meshes with the first bevel gear (43), and the output shaft of the servo motor (46) is fixedly connected to the drive shaft (42). 5.根据权利要求4所述的一种毛毡压实装置,其特征在于:所述正反螺杆(41)与所述调节座(3)通过螺纹连接,所述调节座(3)的形状为T型。5. A felt compacting device according to claim 4, characterized in that: the forward and reverse screw rod (41) is threadedly connected to the adjustment seat (3), and the shape of the adjustment seat (3) is T-shaped. 6.根据权利要求4所述的一种毛毡压实装置,其特征在于:所述框架(2)的内部固定连接有支撑架(45),所述支撑架(45)与所述正反螺杆(41)通过轴承连接。6. A felt compacting device according to claim 4, characterized in that: the inside of the frame (2) is fixedly connected with a support frame (45), and the support frame (45) is connected with the positive and negative screw rods (41) are connected by bearings.
CN202223344488.9U 2022-12-13 2022-12-13 Felt compaction device Expired - Fee Related CN218989583U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116695341A (en) * 2023-08-02 2023-09-05 江苏普向环保科技有限公司 Laminating device suitable for felt production and control method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116695341A (en) * 2023-08-02 2023-09-05 江苏普向环保科技有限公司 Laminating device suitable for felt production and control method thereof
CN116695341B (en) * 2023-08-02 2023-10-13 江苏普向环保科技有限公司 Laminating device suitable for felt production and control method thereof

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