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CN218963316U - Battery sorting device - Google Patents

Battery sorting device Download PDF

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Publication number
CN218963316U
CN218963316U CN202222775986.2U CN202222775986U CN218963316U CN 218963316 U CN218963316 U CN 218963316U CN 202222775986 U CN202222775986 U CN 202222775986U CN 218963316 U CN218963316 U CN 218963316U
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battery
clamp
turntable
sorting device
push
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段青松
陆东池
李养德
邓明星
殷火初
李斌
王世峰
刘金成
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Huizhou Jinyuan Intelligent Robot Co.,Ltd.
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Huizhou Jinyuan Precision Automation Equipment Co Ltd
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Abstract

The utility model relates to a battery sorting device which comprises a first rotary table, a detection mechanism and a sorting mechanism, wherein the first rotary table is connected with a feeding mechanism, one side of the first rotary table is provided with a good product area and a non-good product area at intervals, the first rotary table is provided with a first clamp and a push block, the first clamp is used for fixing batteries conveyed by the feeding mechanism, and the push block is adjacent to the first clamp; the detection mechanism is adjacent to the first turntable and is used for detecting the quality of the battery on the first clamp; the sorting mechanism is connected with the detection mechanism and is used for controlling the pushing block to move so that the pushing block can push the battery on the first clamp to the good product area or the non-good product area. The battery sorting device is simple in structure, and high in battery sorting accuracy and efficiency.

Description

电池分拣装置Battery Sorting Device

技术领域technical field

本实用新型涉及电池技术领域,尤其涉及一种电池分拣装置。The utility model relates to the technical field of batteries, in particular to a battery sorting device.

背景技术Background technique

在生产过程中,电池的质量具有较大的差异,其中,符合质量要求的电池为良品电池,不符合质量要求的电池为不良品电池。目前,电池生产完成后,送料机构会将电池输送至作业人员的工位上,以通过人工对每个电池进行检查和分拣,分别将良品电池放入良品料道,将不良品放入不良品料道中,以实现对良品电池和不良品电池的分拣。但是电池的数量较大,人工成本较高,且通过人工分拣的准确性及速度较低,严重影响电池生产的效率。In the production process, the quality of the battery has a large difference. Among them, the battery that meets the quality requirements is a good battery, and the battery that does not meet the quality requirements is a defective battery. At present, after the battery production is completed, the feeding mechanism will transport the battery to the operator's station, so as to manually inspect and sort each battery, put the good battery into the good product material channel, and put the defective product into the different Good product material channel to realize the sorting of good product batteries and defective products. However, the number of batteries is large, the labor cost is high, and the accuracy and speed of manual sorting are low, which seriously affects the efficiency of battery production.

实用新型内容Utility model content

本实用新型实施例的目的在于:提供一种电池分拣装置,其结构简单,电池分拣的效率高。The purpose of the embodiment of the utility model is to provide a battery sorting device, which has a simple structure and high battery sorting efficiency.

为达此目的,本实用新型实施例采用以下技术方案:For reaching this purpose, the utility model embodiment adopts following technical scheme:

提供一种电池分拣装置,其包括:A battery sorting device is provided, comprising:

第一转盘,其连接有进料机构,所述第一转盘的一侧间隔设置良品区和非良品区,所述第一转盘上设置有第一夹具和推块,所述第一夹具用于固定所述进料机构输送的电池,所述推块邻近于所述第一夹具;The first turntable is connected with a feeding mechanism, and one side of the first turntable is provided with a good product area and a non-good product area at intervals, and the first turntable is provided with a first clamp and a push block, and the first clamp is used for fixing the battery conveyed by the feeding mechanism, the push block is adjacent to the first clamp;

检测机构,其邻近于所述第一转盘,所述检测机构用于检测所述第一夹具上的所述电池的质量;a detection mechanism, which is adjacent to the first turntable, and the detection mechanism is used to detect the quality of the battery on the first fixture;

分拣机构,所述分拣机构与所述检测机构连接,所述分拣机构用于控制所述推块运动,以使所述推块能推动所述第一夹具上的所述电池至所述良品区或所述非良品区内。a sorting mechanism, the sorting mechanism is connected with the detection mechanism, and the sorting mechanism is used to control the movement of the push block so that the push block can push the battery on the first clamp to the in the above-mentioned good product area or the above-mentioned non-defective product area.

作为一种电池分拣装置的优选方案,所述分拣机构包括第一驱动件、顶推件和安装架,所述第一驱动件设置在所述安装架上,所述第一驱动件与所述顶推件连接,所述第一驱动件能驱动所述顶推件移动,所述推块通过第一转轴转动设置在所述第一转盘上,所述第一驱动件能驱动所述顶推件抵接在所述推块,以推动所述推块绕所述第一转轴的中心轴线转动。As a preferred solution of the battery sorting device, the sorting mechanism includes a first driving member, a pusher and a mounting frame, the first driving member is arranged on the mounting frame, and the first driving member is connected to the mounting frame. The pushing member is connected, the first driving member can drive the pushing member to move, the pushing block is rotated on the first turntable through the first rotating shaft, and the first driving member can drive the The pushing member abuts against the pushing block to push the pushing block to rotate around the central axis of the first rotating shaft.

作为一种电池分拣装置的优选方案,所述推块具有相对设置的第一端和第二端,所述第一端邻近所述第一夹具,所述第二端具有第一面,所述第一面为倾斜面,所述第一面朝所述第一转盘的转动方向倾斜,所述顶推件抵紧在所述第一面上。As a preferred solution of the battery sorting device, the push block has a first end and a second end oppositely arranged, the first end is adjacent to the first clamp, and the second end has a first surface, so The first surface is an inclined surface, the first surface is inclined toward the rotation direction of the first turntable, and the pushing member is pressed against the first surface.

作为一种电池分拣装置的优选方案,所述第二端还具有与所述第一面连接的第二面,所述第二面与所述第一转盘的转动方向相切。As a preferred solution of the battery sorting device, the second end further has a second surface connected to the first surface, and the second surface is tangent to the rotation direction of the first turntable.

作为一种电池分拣装置的优选方案,所述第一转轴外套设有复位扭。As a preferred solution of the battery sorting device, a reset torque is provided outside the first rotating shaft.

作为一种电池分拣装置的优选方案,所述顶推件为轴承,所述轴承的侧壁与所述推块抵接。As a preferred solution of the battery sorting device, the pushing member is a bearing, and the side wall of the bearing is in contact with the pushing block.

作为一种电池分拣装置的优选方案,所述分拣机构还包括连接件,所述连接件包括呈夹角连接的第一连接部和第二连接部,所述第一驱动件与所述第一连接部连接,所述第二连接部通过第二转轴与所述顶推件连接。As a preferred solution of the battery sorting device, the sorting mechanism further includes a connecting part, the connecting part includes a first connecting part and a second connecting part connected at an angle, and the first driving part and the The first connection part is connected, and the second connection part is connected with the push piece through the second rotating shaft.

作为一种电池分拣装置的优选方案,还包括第二转盘,所述第二转盘间隔设置在所述第一转盘的一侧,所述第二转盘上设置有第二夹具,所述第二夹具用于固定所述电池,所述推块能推动所述第一夹具上的所述电池至所述第二夹具上。As a preferred solution of the battery sorting device, it also includes a second turntable, the second turntable is arranged on one side of the first turntable at intervals, a second clamp is arranged on the second turntable, and the second turntable The clamp is used to fix the battery, and the pushing block can push the battery on the first clamp to the second clamp.

作为一种电池分拣装置的优选方案,所述第一夹具上设置有磁性件,所述磁性件与所述电池磁吸固定;和/或,As a preferred solution of the battery sorting device, the first clamp is provided with a magnetic piece, and the magnetic piece is magnetically fixed to the battery; and/or,

所述第二夹具上设置有磁性件,所述磁性件与所述电池磁吸固定。The second clamp is provided with a magnetic piece, and the magnetic piece is magnetically fixed to the battery.

作为一种电池分拣装置的优选方案,所述进料机构包括第三转盘和第一拨块,所述第三转盘间隔设置在所述第一转盘的一侧,所述第三转盘上设置有第三夹具,所述第三夹具用于固定待分拣的所述电池,所述第一拨块转动设置在所述第一转盘和所述第三转盘之间,所述第一拨块用于将所述第三夹具上的所述电池拨动至所述第一夹具上。As a preferred solution of the battery sorting device, the feeding mechanism includes a third turntable and a first dial, the third turntable is arranged at intervals on one side of the first turntable, and the third turntable is set There is a third clamp, the third clamp is used to fix the battery to be sorted, the first shift block is rotatably arranged between the first turntable and the third turntable, the first shift block It is used to switch the battery on the third fixture to the first fixture.

本实用新型实施例的有益效果为:通过进料机构将待分拣电池输送在第一夹具上,第一转盘带动第一夹具上的电池转动至检测位置,检测机构会对该电池进行检测,以区分该电池是否为良品或不良品,如果该电池为不良品,检测机构会发信号给分拣机构,分拣机构会驱动推块运动,以使推块能推动第一夹具上的不良品电池推入至良品区。如果检测出该电池为良品,分拣机构则保持不动,第一转盘继续带动该电池转动至适当位置,并将该良品电池从良品区进行出料,从而实现该电池分拣装置的自动分拣功能。该电池分拣装置的自动化程度较高,能自动完成电池检测及分拣功能,无需人工对电池进行逐个分拣,降低了劳动成本,同时提高了电池的分拣速度。在电池分拣过程中,减少了人为干预,提高了电池分拣的准确性。The beneficial effect of the embodiment of the utility model is: the battery to be sorted is transported on the first fixture through the feeding mechanism, the first turntable drives the battery on the first fixture to rotate to the detection position, and the detection mechanism will detect the battery, To distinguish whether the battery is a good product or a defective product, if the battery is a defective product, the detection mechanism will send a signal to the sorting mechanism, and the sorting mechanism will drive the push block to move so that the push block can push the defective product on the first fixture Push the battery into the good product area. If it is detected that the battery is a good product, the sorting mechanism will keep still, and the first turntable will continue to drive the battery to rotate to an appropriate position, and the good product battery will be discharged from the good product area, thereby realizing the automatic sorting of the battery sorting device. Pick function. The battery sorting device has a high degree of automation, can automatically complete the battery detection and sorting functions, and does not need to manually sort the batteries one by one, which reduces labor costs and improves the battery sorting speed. During the battery sorting process, human intervention is reduced and the accuracy of battery sorting is improved.

附图说明Description of drawings

下面根据附图和实施例对本实用新型作进一步详细说明。The utility model will be described in further detail below according to the accompanying drawings and embodiments.

图1为本实用新型实施例的电池分拣装置的结构示意图。Fig. 1 is a schematic structural diagram of a battery sorting device according to an embodiment of the present invention.

图2为本实用新型实施例的电池分拣装置的局部示意图(进料机构未示出)。Fig. 2 is a partial schematic diagram of a battery sorting device according to an embodiment of the present invention (the feeding mechanism is not shown).

图3为图2的A处的局部放大图。FIG. 3 is a partial enlarged view of A in FIG. 2 .

图4为本实用新型实施例的推块的结构示意图。Fig. 4 is a schematic structural diagram of a push block according to an embodiment of the present invention.

图5为本实用新型实施例的第二夹具的结构示意图。Fig. 5 is a schematic structural diagram of a second clamp according to an embodiment of the present invention.

图中:In the picture:

100、电池;100. battery;

1、第一转盘;11、第一夹具;111、磁性件;112、第一夹持槽;12、推块;121、第一面;122、第二面;13、第一转轴;2、第一出料道;3、进料机构;31、第三转盘;311、第三夹具;32、第一拨块;4、检测机构;5、第二转盘;51、第二夹具;511、第一板;512、第二板;513、第三板;514、第二夹持槽;6、第二出料道;7、分拣机构;71、第一驱动件;72、顶推件;73、安装架;74、连接件;741、第一连接部;742、第二连接部。1. The first turntable; 11. The first fixture; 111. The magnetic piece; 112. The first clamping groove; 12. The push block; 121. The first surface; 122. The second surface; 13. The first rotating shaft; 2. 3. The feeding mechanism; 31. The third turntable; 311. The third fixture; 32. The first shift block; 4. The detection mechanism; 5. The second turntable; 51. The second fixture; 511. The first plate; 512, the second plate; 513, the third plate; 514, the second clamping groove; 6, the second discharge channel; 7, the sorting mechanism; 71, the first driving member; ; 73, the mounting frame; 74, the connector; 741, the first connecting part; 742, the second connecting part.

具体实施方式Detailed ways

为使本实用新型解决的技术问题、采用的技术方案和达到的技术效果更加清楚,下面将结合附图对本实用新型实施例的技术方案作进一步的详细描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the technical problem solved by the utility model, the technical scheme adopted and the technical effect achieved clearer, the technical scheme of the embodiment of the utility model will be further described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiment is only Some embodiments of the utility model, but not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without making creative efforts belong to the protection scope of the present utility model.

在本实用新型的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, unless otherwise clearly stipulated and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or a Integral; it can be mechanically or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.

在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature being "on" or "under" the second feature may include direct contact between the first and second features, and may also include the first and second features being in direct contact with each other. The features are not in direct contact but through another feature between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.

如图1至图3所示,本实用新型的电池分拣装置包括第一转盘1、检测机构4和分拣机构7,第一转盘1连接有进料机构3,第一转盘1的一侧间隔设置良品区和非良品区,第一转盘1上设置有第一夹具11和推块12,第一夹具11用于固定进料机构3输送的电池100,推块12邻近于第一夹具11,进料机构3用于将待分拣的电池100输送至第一夹具11上;推块12邻近于第一夹具11;检测机构4邻近于第一转盘1,检测机构4用于检测第一夹具11上的电池100的质量;分拣机构7与检测机构4电信号连接,分拣机构7控制推块12运动,以带动推块12推动第一夹具11上的电池100至良品区和非良品区。通过进料机构3将待分拣电池100输送在第一夹具11上,第一转盘1带动第一夹具11上的电池100转动至检测位置,检测机构4会对该电池100进行检测,以区分该电池100为良品或不良品,如果该电池100为不良品,检测机构4会发信号给分拣机构7,分拣机构7会控制推块12运动,以使推块12能推动第一夹具11上的不良品电池100推入至非良品区。如果检测出该电池100为良品,分拣机构7则保持不动,第一转盘1继续带动该电池100转动至适当位置,并将该良品电池100输送至良品区进行出料,从而实现该电池分拣装置的自动分拣功能。该电池分拣装置的自动化程度较高,能自动完成电池100检测及分拣功能,无需人工对电池100进行逐个分拣,降低了劳动成本,同时提高了电池100的分拣速度。在电池100分拣过程中,减少了人为干预,提高了电池100分拣的准确性。As shown in Figures 1 to 3, the battery sorting device of the present invention includes a first turntable 1, a detection mechanism 4 and a sorting mechanism 7, the first turntable 1 is connected with a feeding mechanism 3, and one side of the first turntable 1 A good product area and a non-good product area are arranged at intervals. The first turntable 1 is provided with a first clamp 11 and a push block 12. The first clamp 11 is used to fix the battery 100 conveyed by the feeding mechanism 3. The push block 12 is adjacent to the first clamp 11. , the feeding mechanism 3 is used to transport the batteries 100 to be sorted to the first gripper 11; the push block 12 is adjacent to the first gripper 11; the detection mechanism 4 is adjacent to the first turntable 1, and the detection mechanism 4 is used to detect the first The quality of the battery 100 on the clamp 11; the sorting mechanism 7 is connected with the detection mechanism 4 electric signals, and the sorting mechanism 7 controls the movement of the push block 12 to drive the push block 12 to push the battery 100 on the first clamp 11 to the good product area and non-standard Good product area. The battery 100 to be sorted is transported on the first gripper 11 by the feeding mechanism 3, the first turntable 1 drives the battery 100 on the first gripper 11 to rotate to the detection position, and the detection mechanism 4 will detect the battery 100 to distinguish The battery 100 is a good product or a defective product. If the battery 100 is a defective product, the detection mechanism 4 will send a signal to the sorting mechanism 7, and the sorting mechanism 7 will control the movement of the push block 12 so that the push block 12 can push the first clamp The defective product battery 100 on 11 is pushed into the non-defective product area. If it is detected that the battery 100 is a good product, the sorting mechanism 7 remains still, and the first turntable 1 continues to drive the battery 100 to rotate to an appropriate position, and transports the good product battery 100 to the good product area for discharging, thereby realizing the battery The automatic sorting function of the sorting device. The battery sorting device has a high degree of automation, can automatically complete the battery 100 detection and sorting functions, and does not need to manually sort the batteries 100 one by one, which reduces labor costs and improves the battery 100 sorting speed. During the sorting process of the batteries 100, human intervention is reduced, and the accuracy of sorting the batteries 100 is improved.

需要说明的是,良品区和非良品区的位置可以根据实际需求进行设置。因此,良品区和非良品区的位置可以互换。It should be noted that the positions of the good product area and the non-good product area can be set according to actual needs. Therefore, the positions of the good product area and the non-good product area can be interchanged.

在其他实施例中,如果检测机构4检测到第一夹具11上的电池100为良品,检测机构4发送信号的给分拣机构7,分拣机构7驱动推块12将良品电池100推入良品区;如果检测出第一夹具11上的电池100为非良品电池,则分拣机构7保持不动,第一转盘1继续带动第一夹具11的电池100并输送进入非良品区内。In other embodiments, if the detection mechanism 4 detects that the battery 100 on the first clamp 11 is a good product, the detection mechanism 4 sends a signal to the sorting mechanism 7, and the sorting mechanism 7 drives the push block 12 to push the good battery 100 into the good product area; if it is detected that the battery 100 on the first fixture 11 is a non-defective battery, the sorting mechanism 7 remains motionless, and the first turntable 1 continues to drive the battery 100 of the first fixture 11 and transports it into the non-defective area.

本实施例中,如图2所示,电池分拣装置还包括第二转盘5,第二转盘5间隔设置在第一转盘1的一侧,第二转盘5上设置有第二夹具51,第二夹具51用于固定电池100,推块12能推动第一夹具11上的电池100至第二夹具51上,然后第二转盘5带动不良品电池100转动,并转动至适当位置时,第二夹具51上的不良品电池100从非良品区进行出料。In this embodiment, as shown in FIG. 2, the battery sorting device further includes a second turntable 5, the second turntable 5 is arranged on one side of the first turntable 1 at intervals, and a second clamp 51 is arranged on the second turntable 5. The second clamp 51 is used to fix the battery 100. The push block 12 can push the battery 100 on the first clamp 11 to the second clamp 51, and then the second turntable 5 drives the defective battery 100 to rotate, and when it is rotated to an appropriate position, the second The defective batteries 100 on the jig 51 are discharged from the non-defective area.

需要说明的是,第一转盘1、第二转盘5、进料机构3、检测机构4和分拣机构7均由控制系统控制,以通过控制系统对各个部件的运行进行精确的运行。不良品电池100在第一夹具11和第二夹具51之间进行转移时,第一转盘1和第二转盘5分别带动至第一夹具11和第二夹具51正对的位置,以保证在分拣机构7以及推块12的作用下,可顺利的将电池100脱离第一夹具11的同时第二夹具51可以对电池100夹紧。It should be noted that the first turntable 1 , the second turntable 5 , the feeding mechanism 3 , the detection mechanism 4 and the sorting mechanism 7 are all controlled by the control system, so that the operation of each component can be precisely operated through the control system. When the defective battery 100 is transferred between the first fixture 11 and the second fixture 51, the first turntable 1 and the second turntable 5 are respectively driven to the positions facing the first fixture 11 and the second fixture 51, so as to ensure Under the action of the picking mechanism 7 and the pushing block 12, the battery 100 can be smoothly separated from the first clamp 11, and at the same time, the second clamp 51 can clamp the battery 100.

具体地,良品区邻近第一转盘1,良品区上设置有第一出料道2和第二拨块(未在附图中示出),第二拨块可以将第一夹具11上的电池100拨动至第一出料道2进行出料。Specifically, the good product area is adjacent to the first turntable 1, and the first discharge channel 2 and the second shift block (not shown in the drawings) are arranged on the good product area, and the second shift block can place the battery on the first clamp 11 100 is moved to the first discharge channel 2 for discharging.

具体地,非良品区邻近第二转盘5,非良品区设置有第二出料道6和第三拨块(未在附图中示出),第三拨块用于将第二夹具51上的电池100拨动至第二出料道6内进行出料。Specifically, the non-defective product area is adjacent to the second turntable 5, and the non-defective product area is provided with a second discharge channel 6 and a third shifting block (not shown in the drawings), and the third shifting block is used to place the second clamp on the second clamp 51. The battery 100 is moved into the second discharge channel 6 for discharge.

本实施例中,检测机构4可以为激光感应器,通过激光感应器对电池100的外观结构进行检测,以区分电池100为良品或者不良品。In this embodiment, the detection mechanism 4 may be a laser sensor, which detects the appearance structure of the battery 100 to distinguish whether the battery 100 is a good product or a defective product.

本实施例中,如图3所示,分拣机构7包括第一驱动件71、顶推件72和安装架73,第一驱动件71设置在安装架73上,第一驱动件71与顶推件72连接,顶推件72位于第一转盘1的上方,第一驱动件71能驱动顶推件72移动,推块12通过第一转轴13转动设置在第一转盘1上,第一驱动件71能驱动顶推件72,以驱动推块12绕第一转轴13的中心轴线转动。通过第一驱动件71带动顶推件72移动,以使顶推件72能靠近或远离推块12,当检测机构4检测出电池100为不良品时,第一驱动件71驱动顶推件72抵接在推块12上,以带动推块12运动。In this embodiment, as shown in FIG. 3 , the sorting mechanism 7 includes a first driving member 71, a pushing member 72 and a mounting frame 73. The first driving member 71 is arranged on the mounting frame 73. The pusher 72 is connected, the pusher 72 is located above the first turntable 1, the first driver 71 can drive the pusher 72 to move, the push block 12 is rotated on the first turntable 1 by the first rotating shaft 13, the first drive The push piece 71 can drive the push piece 72 to drive the push block 12 to rotate around the central axis of the first rotating shaft 13 . The pusher 72 is driven by the first driver 71 to move so that the pusher 72 can approach or move away from the push block 12. When the detection mechanism 4 detects that the battery 100 is a defective product, the first driver 71 drives the pusher 72 Butt against the push block 12 to drive the push block 12 to move.

优选地,第一驱动件71为气缸,气缸的结构简单,易于维护。Preferably, the first driving member 71 is an air cylinder, which has a simple structure and is easy to maintain.

具体地,如图2和图4所示,推块12具有相对设置的第一端和第二端,第一端邻近第一夹具11,第二端设置有第一面121,第一面121为倾斜面,第一面121朝向第一转盘1的转动方向倾斜,顶推件72抵紧在第一面121上。可以理解的是,通过在第二端设置倾斜面,以使推块12类似凸轮结构,以使第一面121的一端位于靠近第一转盘1中心的位置,另一端位于远离第一转盘1中心的位置,在运作过程中,第一转盘1能持续的带动推块12沿第一转盘1的中心转动,第一驱动件71驱动顶推件72至适当位置时,推块12在第一转盘1的带动下,顶推件72会抵紧在推块12的第一面121上,由于第一面121为斜面,且在第一转盘1的转动作用下,以使顶推件72与斜面的不同位置进行抵接,以使第一端沿第一转轴13转动不同的幅度,最终将电池100推动至第二夹具51上。Specifically, as shown in Figures 2 and 4, the push block 12 has a first end and a second end oppositely arranged, the first end is adjacent to the first clamp 11, the second end is provided with a first surface 121, and the first surface 121 It is an inclined surface, the first surface 121 is inclined towards the rotation direction of the first turntable 1 , and the pushing member 72 is pressed against the first surface 121 . It can be understood that by setting the inclined surface at the second end, the push block 12 is similar to a cam structure, so that one end of the first surface 121 is located close to the center of the first turntable 1, and the other end is located away from the center of the first turntable 1. During operation, the first turntable 1 can continuously drive the push block 12 to rotate along the center of the first turntable 1, and when the first drive member 71 drives the push member 72 to a proper position, the push block 12 is on the first turntable. Driven by 1, the push piece 72 will be pressed against the first surface 121 of the push block 12. Since the first surface 121 is an inclined plane, and under the rotation of the first turntable 1, the push piece 72 will be in contact with the inclined surface. different positions to abut the first end along the first rotating shaft 13 with different amplitudes, and finally push the battery 100 onto the second clamp 51 .

进一步地,第二端还具有与第一面121呈夹角连接的第二面122,第二面122与第一转盘1的转动方向相切,且第二面122为平面,当第一驱动件71驱动顶推件72至适当位置时,顶推件72先与第二面122接触,此时,推块12没有受到顶推件72的推力,因此推块12不会发生转动,在第一转盘1的带动的作用下,顶推件72慢慢与第一面121抵接,并推动第一端转动。该设计第二面122可作为导向面,引导顶推件72抵紧在第一面121上。Further, the second end also has a second surface 122 connected at an angle to the first surface 121, the second surface 122 is tangent to the rotation direction of the first turntable 1, and the second surface 122 is a plane, when the first driving When the push piece 71 drives the push piece 72 to an appropriate position, the push piece 72 is first in contact with the second surface 122. At this time, the push block 12 is not subjected to the thrust of the push piece 72, so the push block 12 will not rotate. Driven by a turntable 1 , the pushing member 72 slowly abuts against the first surface 121 and pushes the first end to rotate. In this design, the second surface 122 can be used as a guiding surface, guiding the pushing member 72 to abut against the first surface 121 .

优选地,第一夹具11设置有四个,四个第一夹具11环形均布在第一转盘1上,第一转盘1上对应每个第一夹具11设置有一个推块12。Preferably, there are four first clamps 11 , and the four first clamps 11 are evenly distributed in a ring on the first turntable 1 , and a push block 12 is provided on the first turntable 1 corresponding to each first clamp 11 .

可选地,第一转轴13与推块12的非中部位置连接,且第一转轴13邻近第二端。通过将第一转轴13设置在该位置,以使第一端转动时,对电池100具有较大的推动力。优选地,第一面121和第二面122呈钝角连接。Optionally, the first rotating shaft 13 is connected to a non-middle position of the push block 12, and the first rotating shaft 13 is adjacent to the second end. By arranging the first rotating shaft 13 at this position, when the first end rotates, there is a greater driving force on the battery 100 . Preferably, the first surface 121 and the second surface 122 are connected at an obtuse angle.

具体地,第一转轴13外套设有复位扭簧,复位扭簧具有一定的弹力,当推块12将电池100推入至第二夹具51内后,顶推件72会与推块12分离,此时复位扭簧可以利用自身的弹力驱动第一转轴13转动,以使推块12实现复位至初始位置。Specifically, the first rotating shaft 13 is covered with a return torsion spring, and the return torsion spring has a certain elastic force. When the push block 12 pushes the battery 100 into the second clamp 51, the push piece 72 will be separated from the push block 12. At this time, the reset torsion spring can use its own elastic force to drive the first rotating shaft 13 to rotate, so that the push block 12 can be reset to the initial position.

当然,在其他实施例中,推块12与第一转盘1之间还可以设置弹片(未在附图中示出),弹片同样利用自身的弹力驱动推块12复位。Of course, in other embodiments, a shrapnel (not shown in the drawings) may also be provided between the push block 12 and the first turntable 1 , and the shrapnel also utilizes its own elastic force to drive the push block 12 to reset.

本实施例中,顶推件72为轴承,轴承的侧壁与推块12抵接。轴承的侧壁为圆形面,圆形面没有局部凸出的结构,以使该轴承推动推块12转动更加平稳。且轴承具有内圈和外圈,且外圈能相对内圈转动,以使在外圈与推块12之间形成滚动连接,其可以减小两者之间的摩擦力,从而降低两者之间的磨损。In this embodiment, the pushing member 72 is a bearing, and the side wall of the bearing is in contact with the pushing block 12 . The side wall of the bearing is a circular surface, and the circular surface has no local protruding structure, so that the bearing pushes the push block 12 to rotate more smoothly. And the bearing has an inner ring and an outer ring, and the outer ring can rotate relative to the inner ring, so that a rolling connection is formed between the outer ring and the push block 12, which can reduce the friction between the two, thereby reducing the friction between the two. wear and tear.

具体地,如图3所示第一夹具11上设置有磁性件111,磁性件111与电池100磁吸固定。可以理解的是,电池壳体采用磁性金属材料制成,通过利用电池壳体的具有磁性特性,在第一夹具11上设置有磁性件111,通过磁性件111对电池100磁吸固定,该设计无需设置复杂的机械手结构,降低了制造成本。Specifically, as shown in FIG. 3 , a magnetic piece 111 is disposed on the first clamp 11 , and the magnetic piece 111 is magnetically fixed to the battery 100 . It can be understood that the battery casing is made of magnetic metal material, and by utilizing the magnetic properties of the battery casing, a magnetic piece 111 is provided on the first clamp 11, and the battery 100 is magnetically fixed by the magnetic piece 111. This design There is no need to set up a complicated manipulator structure, which reduces the manufacturing cost.

进一步地,第二夹具51上设置有磁性件111,磁性件111与电池100磁吸固定。Further, the second clamp 51 is provided with a magnetic piece 111 , and the magnetic piece 111 is magnetically fixed with the battery 100 .

在实际生产过程中,第一夹具11和第二夹具51均设置有磁性件111,第一夹具11和第二夹具51均通过磁性件111对电池100磁吸固定,进一步降低了制造成本。In the actual production process, both the first clamp 11 and the second clamp 51 are provided with a magnetic piece 111 , and the first clamp 11 and the second clamp 51 are magnetically fixed to the battery 100 by the magnetic piece 111 , further reducing the manufacturing cost.

本实施例中,磁性件111为永磁铁,永磁铁为一种永久性磁铁,其使用成本低。In this embodiment, the magnetic member 111 is a permanent magnet, which is a kind of permanent magnet, and its use cost is low.

在其他实施例中,磁性件111为电磁铁,电磁铁是通电产生电磁的一种装置。在铁芯的外部缠绕与其功率相匹配的导电绕组,这种通有电流的线圈像磁铁一样具有磁性。当第一夹具11或第二夹具51需要夹持电池100时,电磁铁通电,以使电磁铁可以磁吸电池100。当第一夹具11将电池100移送至第一出料道2时,电磁铁断电,此时,电磁铁失去磁性,良品电池100脱离第一夹具11的固定并进入第一出料道2内。或,当第二夹具51将电池100移动至第二出料道6时,电磁铁断电,此时,电磁铁失去磁性,不良品电池100脱离第二夹具51的固定进入第二出料道6内。该设计可以通过控制电磁铁的通断或断电来实现对电池100夹紧,使用方便,灵活性高。In other embodiments, the magnetic member 111 is an electromagnet, which is a device that generates electromagnetism when energized. A conductive winding matching its power is wound outside the iron core, and this current-carrying coil is magnetic like a magnet. When the first clamp 11 or the second clamp 51 needs to clamp the battery 100 , the electromagnet is energized so that the electromagnet can magnetically attract the battery 100 . When the first clamp 11 moves the battery 100 to the first discharge channel 2, the electromagnet is powered off. At this time, the electromagnet loses its magnetism, and the good-quality battery 100 breaks away from the fixation of the first clamp 11 and enters the first discharge channel 2. . Or, when the second clamp 51 moves the battery 100 to the second discharge channel 6, the electromagnet is powered off. At this time, the electromagnet loses its magnetism, and the defective battery 100 breaks away from the fixing of the second clamp 51 and enters the second discharge channel. within 6. This design can realize the clamping of the battery 100 by controlling the on-off or power-off of the electromagnet, which is convenient to use and has high flexibility.

具体地,如图5所示,第二夹具51包括第一板511、第二板512和第三板513,第一板511固定在第二转盘5上,第三板513间隔设置在第一板511的上方,第一板511和第三板513通过第二板512连接,第一板511和第三板513远离第二转盘5中心的一侧面凹设有与电池100形状适配的第二夹持槽514,部分电池100夹设在第二夹持槽514内。第二夹持槽514与电池100的侧壁适配,以使第二夹持槽514的槽壁与电池100之间的接触面积更大,两者之间的间隙较小,夹紧更加稳定。且第一板511和第三板513上均设置有用于夹持电池100的第二夹持槽514,第一板511和第三板513共同对电池100进行夹持,进一步提高夹持电池100的稳定性。Specifically, as shown in FIG. 5, the second fixture 51 includes a first plate 511, a second plate 512 and a third plate 513, the first plate 511 is fixed on the second turntable 5, and the third plate 513 is arranged at intervals on the first plate 513. Above the plate 511, the first plate 511 and the third plate 513 are connected by the second plate 512, and the side of the first plate 511 and the third plate 513 away from the center of the second turntable 5 is concavely provided with a first plate adapted to the shape of the battery 100. Two clamping slots 514 , a part of the battery 100 is clamped in the second clamping slot 514 . The second clamping groove 514 is adapted to the side wall of the battery 100, so that the contact area between the groove wall of the second clamping groove 514 and the battery 100 is larger, the gap between the two is smaller, and the clamping is more stable . Moreover, the first plate 511 and the third plate 513 are provided with a second clamping groove 514 for clamping the battery 100, and the first plate 511 and the third plate 513 clamp the battery 100 together to further improve the clamping capacity of the battery 100. stability.

本实施例中,待分拣电池100为圆柱形电池,则第二夹持槽514的截面呈弧形。在其他实施例中,待分拣电池100为方形电池,则第二夹持槽514为截面呈矩形。In this embodiment, the battery to be sorted 100 is a cylindrical battery, and the cross-section of the second holding groove 514 is arc-shaped. In other embodiments, the battery to be sorted 100 is a square battery, and the second clamping slot 514 has a rectangular cross section.

具体地,第一夹具11为一块夹持板,夹持板上设置有第一夹持槽112,第二夹持槽514与第一夹持槽112的形状相同。其中,第一夹持槽112和第二夹持槽514分别设置有磁性件111,以使在第一夹持槽112和第二夹持槽514内均形成磁场,从而将电池100固定在第一夹持槽112或第二夹持槽514内。而由于第二夹具51上具有两个第二夹持槽514,在第二夹具51上会设置有两个磁性件111,而第一夹具11上仅设置一个磁性件111,因此第二夹具51的磁吸力大于第一夹具11的磁吸力,该设计有利于电池100从第一夹具11转移至第二夹具51内。Specifically, the first clamp 11 is a clamping plate, on which the first clamping groove 112 is arranged, and the second clamping groove 514 is the same shape as the first clamping groove 112 . Wherein, the first clamping groove 112 and the second clamping groove 514 are respectively provided with magnetic pieces 111, so that a magnetic field is formed in the first clamping groove 112 and the second clamping groove 514, thereby fixing the battery 100 at the second Inside the first clamping groove 112 or the second clamping groove 514 . And because there are two second clamping grooves 514 on the second clamp 51, two magnetic pieces 111 will be arranged on the second clamp 51, and only one magnetic piece 111 is set on the first clamp 11, so the second clamp 51 The magnetic attraction force of the first clamp 11 is greater than that of the first clamp 11 , and this design facilitates the transfer of the battery 100 from the first clamp 11 to the second clamp 51 .

本实施例中,如图3所示,分拣机构7还包括连接件74,连接件74包括呈夹角连接的第一连接部741和第二连接部742,第一驱动件71与第一连接部741连接,第二连接部742通过第二转轴与顶推件72连接。由于顶推件72为轴承,轴承的轴线方向和轴承的移动方向呈夹具设置。为了便于轴承与第一驱动件71的安装通过连接件74进行连接,且连接件74包括呈夹角设置的第一连接部741和第二连接部742,以通过分别将第一驱动件71和顶推件72与第一连接部741和第二连接部742连接,实现两者的配合。In this embodiment, as shown in FIG. 3 , the sorting mechanism 7 further includes a connecting piece 74, and the connecting piece 74 includes a first connecting portion 741 and a second connecting portion 742 connected at an angle. The connecting portion 741 is connected, and the second connecting portion 742 is connected to the pushing member 72 through the second rotating shaft. Since the push piece 72 is a bearing, the axial direction of the bearing and the moving direction of the bearing are set in a jig. In order to facilitate the installation of the bearing and the first driving member 71, the connecting member 74 is connected, and the connecting member 74 includes a first connecting portion 741 and a second connecting portion 742 arranged at an angle, so that the first driving member 71 and the second connecting portion 742 are respectively connected The push piece 72 is connected with the first connection part 741 and the second connection part 742 to realize the cooperation between the two.

优选地,连接件74呈L型结构,第一连接部741和第二连接部742垂直连接,Preferably, the connecting piece 74 is in an L-shaped structure, and the first connecting portion 741 and the second connecting portion 742 are vertically connected,

可选地,第二连接部742上设置有通孔,第二转轴远离轴承的一端插设在通孔内,且通过螺母旋拧在第二转轴上实现固定。Optionally, a through hole is provided on the second connecting portion 742 , and the end of the second rotating shaft away from the bearing is inserted into the through hole, and is fixed by screwing on the second rotating shaft through a nut.

具体地,如图1所示,进料机构3包括第三转盘31和第一拨块32,第三转盘31间隔设置在第一转盘1的一侧,第三转盘31上设置有第三夹具311,第三夹具311用于固定待分拣的电池100,第一拨块32转动设置在第一转盘1和第三转盘31之间,第一拨块32用于将第三夹具311上的电池100拨动至第一夹具11上。本实施例中,第三夹具311与第二夹具51的结构相同。Specifically, as shown in Figure 1, the feeding mechanism 3 includes a third turntable 31 and a first dial 32, the third turntable 31 is arranged at intervals on one side of the first turntable 1, and the third turntable 31 is provided with a third clamp 311, the third clamp 311 is used to fix the battery 100 to be sorted, the first shift block 32 is rotatably arranged between the first turntable 1 and the third turntable 31, the first shift block 32 is used to place the battery on the third grip 311 The battery 100 is flipped onto the first clamp 11 . In this embodiment, the structure of the third clamp 311 is the same as that of the second clamp 51 .

为了防止在分拣过程中,电池100从夹具上意外掉落,在每个第一夹具11、第二夹具51和第三夹具311的底部设置有托盘,在夹具夹持电池100过程中,托盘对电池100进行支撑。需要说明的是,该托盘至少只用于支撑电池100,不会限制电池100移动,因此电池在第一夹具11、第二夹具51和第三夹具311之间他弄过通过外力作用进行转移。In order to prevent the batteries 100 from accidentally falling from the clamps during the sorting process, a tray is provided at the bottom of each of the first clamp 11, the second clamp 51 and the third clamp 311. During the clamping process of the battery 100, the pallet The battery 100 is supported. It should be noted that the tray is at least only used to support the battery 100 and does not restrict the movement of the battery 100 , so the battery is transferred between the first clamp 11 , the second clamp 51 and the third clamp 311 through external force.

于本文的描述中,需要理解的是,术语“上”、“下”等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description herein, it should be understood that the orientations or positional relationships such as "upper" and "lower" are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operations, rather than indicating or implying The devices or elements referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the invention.

在本说明书的描述中,参考术语“一实施例”等的描述意指结合该实施例的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例。In the description of this specification, the description with reference to the term "an embodiment" means that the specific features, structures, materials or characteristics of the embodiment are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.

以上结合具体实施例描述了本实用新型的技术原理。这些描述只是为了解释本实用新型的原理,而不能以任何方式解释为对本实用新型保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本实用新型的其它具体实施方式,这些方式都将落入本实用新型的保护范围之内。The technical principles of the present utility model have been described above in conjunction with specific embodiments. These descriptions are only for explaining the principle of the utility model, and cannot be construed as limiting the protection scope of the utility model in any way. Based on the explanations herein, those skilled in the art can think of other specific implementations of the present utility model without creative work, and these forms will all fall within the protection scope of the present utility model.

Claims (10)

1.一种电池分拣装置,其特征在于,包括:1. A battery sorting device, characterized in that, comprising: 第一转盘,其连接有进料机构,所述第一转盘的一侧间隔设置良品区和非良品区,所述第一转盘上设置有第一夹具和推块,所述第一夹具用于固定所述进料机构输送的电池,所述推块邻近于所述第一夹具;The first turntable is connected with a feeding mechanism, and one side of the first turntable is provided with a good product area and a non-good product area at intervals, and the first turntable is provided with a first clamp and a push block, and the first clamp is used for fixing the battery conveyed by the feeding mechanism, the push block is adjacent to the first clamp; 检测机构,其邻近于所述第一转盘,所述检测机构用于检测所述第一夹具上的所述电池的质量;a detection mechanism, which is adjacent to the first turntable, and the detection mechanism is used to detect the quality of the battery on the first fixture; 分拣机构,所述分拣机构与所述检测机构连接,所述分拣机构用于控制所述推块运动,以使所述推块能推动所述第一夹具上的所述电池至所述良品区或所述非良品区内。a sorting mechanism, the sorting mechanism is connected with the detection mechanism, and the sorting mechanism is used to control the movement of the push block so that the push block can push the battery on the first clamp to the in the above-mentioned good product area or the above-mentioned non-defective product area. 2.根据权利要求1所述的电池分拣装置,其特征在于,所述分拣机构包括第一驱动件、顶推件和安装架,所述第一驱动件设置在所述安装架上,所述第一驱动件与所述顶推件连接,所述第一驱动件能驱动所述顶推件移动,所述推块通过第一转轴转动设置在所述第一转盘上,所述第一驱动件能驱动所述顶推件抵接在所述推块,以推动所述推块绕所述第一转轴的中心轴线转动。2. The battery sorting device according to claim 1, wherein the sorting mechanism comprises a first driving member, a pusher and a mounting frame, the first driving member is arranged on the mounting frame, The first driving member is connected with the pushing member, the first driving member can drive the pushing member to move, the pushing block is arranged on the first turntable through the rotation of the first rotating shaft, and the first driving member can drive the pushing member to move. A driving member can drive the pushing member to abut against the pushing block, so as to push the pushing block to rotate around the central axis of the first rotating shaft. 3.根据权利要求2所述的电池分拣装置,其特征在于,所述推块具有相对设置的第一端和第二端,所述第一端邻近所述第一夹具,所述第二端具有第一面,所述第一面为倾斜面,所述第一面朝所述第一转盘的转动方向倾斜,所述顶推件抵紧在所述第一面上。3. The battery sorting device according to claim 2, wherein the push block has a first end and a second end oppositely arranged, the first end is adjacent to the first clamp, and the second end is adjacent to the first clamp. The end has a first surface, the first surface is an inclined surface, the first surface is inclined toward the rotation direction of the first turntable, and the pushing member is pressed against the first surface. 4.根据权利要求3所述的电池分拣装置,其特征在于,所述第二端还具有与所述第一面连接的第二面,所述第二面与所述第一转盘的转动方向相切。4. The battery sorting device according to claim 3, wherein the second end further has a second surface connected to the first surface, and the rotation of the second surface and the first turntable Direction is tangent. 5.根据权利要求2所述的电池分拣装置,其特征在于,所述第一转轴外套设有复位扭簧。5 . The battery sorting device according to claim 2 , wherein a reset torsion spring is provided outside the first rotating shaft. 5 . 6.根据权利要求2所述的电池分拣装置,其特征在于,所述顶推件为轴承,所述轴承的侧壁与所述推块抵接。6 . The battery sorting device according to claim 2 , wherein the pushing member is a bearing, and a side wall of the bearing abuts against the pushing block. 7.根据权利要求2所述的电池分拣装置,其特征在于,所述分拣机构还包括连接件,所述连接件包括呈夹角连接的第一连接部和第二连接部,所述第一驱动件与所述第一连接部连接,所述第二连接部通过第二转轴与所述顶推件连接。7. The battery sorting device according to claim 2, wherein the sorting mechanism further comprises a connecting piece, the connecting piece includes a first connecting portion and a second connecting portion connected at an angle, the The first driving member is connected to the first connecting portion, and the second connecting portion is connected to the pushing member through a second rotating shaft. 8.根据权利要求1-7任一项所述的电池分拣装置,其特征在于,还包括第二转盘,所述第二转盘间隔设置在所述第一转盘的一侧,所述第二转盘上设置有第二夹具,所述第二夹具用于固定所述电池,所述推块能推动所述第一夹具上的所述电池至所述第二夹具上。8. The battery sorting device according to any one of claims 1-7, further comprising a second turntable, the second turntable is arranged on one side of the first turntable at intervals, and the second turntable A second clamp is arranged on the turntable, and the second clamp is used to fix the battery, and the pushing block can push the battery on the first clamp to the second clamp. 9.根据权利要求8所述的电池分拣装置,其特征在于,所述第一夹具上设置有磁性件,所述磁性件与所述电池磁吸固定;和/或,9. The battery sorting device according to claim 8, characterized in that, the first clamp is provided with a magnetic piece, and the magnetic piece is magnetically fixed to the battery; and/or, 所述第二夹具上设置有磁性件,所述磁性件与所述电池磁吸固定。The second clamp is provided with a magnetic piece, and the magnetic piece is magnetically fixed to the battery. 10.根据权利要求1-7任一项所述的电池分拣装置,其特征在于,所述进料机构包括第三转盘和第一拨块,所述第三转盘间隔设置在所述第一转盘的一侧,所述第三转盘上设置有第三夹具,所述第三夹具用于固定待分拣的所述电池,所述第一拨块转动设置在所述第一转盘和所述第三转盘之间,所述第一拨块用于将所述第三夹具上的所述电池拨动至所述第一夹具上。10. The battery sorting device according to any one of claims 1-7, wherein the feeding mechanism includes a third turntable and a first dial, and the third turntable is arranged at intervals between the first One side of the turntable, the third turntable is provided with a third clamp, the third fixture is used to fix the battery to be sorted, and the first dial is rotated between the first turntable and the Between the third dials, the first dial is used to shift the battery on the third clamp to the first clamp.
CN202222775986.2U 2022-10-20 2022-10-20 Battery sorting device Active CN218963316U (en)

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