CN218962431U - Full-automatic medicament mixed storage device for seawater pretreatment - Google Patents
Full-automatic medicament mixed storage device for seawater pretreatment Download PDFInfo
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Abstract
本实用新型涉及海水预处理设备技术领域,尤其涉及一种海水预处理全自动药剂混合储存装置,包括混合搅拌箱、储存静置箱、控制装置与药剂储存箱,储存静置箱设置在混合搅拌箱的内部,控制装置连接在混合搅拌箱的一侧,药剂储存箱连接在混合搅拌箱的底部一侧;混合搅拌箱的上端设置有加药输送管、加药管与加药输送泵,加药输送管的一端伸入至储存静置箱的内部,加药输送管的另一端与加药输送泵相互连接,加药管连接在加药输送泵的一端。本实用新型采用气源扰动混合、喷射吸入混合、螺旋流道混合、挡板扰动混合、叶轮提升混合、循环储存混合以及辅助搅拌混合七种混合方式,在七种混合方式的联合作用下可以充分提升混合效果。
The utility model relates to the technical field of seawater pretreatment equipment, in particular to a fully automatic chemical mixing storage device for seawater pretreatment, which includes a mixing and stirring box, a storage and static storage box, a control device and a chemical storage box, and the storage and static storage box is arranged on the mixing and stirring Inside the mixing tank, the control device is connected to one side of the mixing tank, and the medicament storage tank is connected to the bottom side of the mixing tank; the upper end of the mixing tank is provided with a drug feeding pipe, a drug feeding pipe and a drug feeding pump. One end of the medicine delivery pipe extends into the inside of the storage and static box, the other end of the medicine delivery pipe is connected to the medicine delivery pump, and the medicine delivery pipe is connected to one end of the medicine delivery pump. The utility model adopts seven mixing methods of gas source disturbance mixing, jet suction mixing, spiral channel mixing, baffle disturbance mixing, impeller lifting mixing, circulation storage mixing and auxiliary stirring mixing, and can fully Improves blending performance.
Description
技术领域technical field
本实用新型涉及海水预处理设备技术领域,尤其涉及一种海水预处理全自动药剂混合储存装置。The utility model relates to the technical field of seawater pretreatment equipment, in particular to a fully automatic chemical mixing storage device for seawater pretreatment.
背景技术Background technique
海水预处理工艺过程中涉及混凝沉淀过程往往需要辅助投加混凝剂、絮凝剂等药剂共同辅助沉降海水中的悬浮颗粒,提高沉降速率。因海水预处理系统处理海水水量及原水水质变化相对复杂,因此采用常规药剂混合储存装置无法满足精准的药剂混合配置投加过程。The coagulation and sedimentation process involved in the seawater pretreatment process often requires auxiliary dosing of coagulants, flocculants and other agents to assist in the settlement of suspended particles in seawater and increase the sedimentation rate. Due to the relatively complex changes in the amount of seawater treated by the seawater pretreatment system and the quality of raw water, the use of conventional chemical mixing storage devices cannot meet the precise chemical mixing configuration and dosing process.
近年来,药剂自动混合搅拌装置作为逐渐新兴的一种药剂混合自动控制技术,已成为水处理行业、化工行业及电力行业等领域不可缺少的装置之一,与传统药剂混合搅拌方式相比具有明显优势。这种装置能够保证药品混合的均匀性、准确性,具有速度快、效率高、精准性好等特点,药剂混合搅拌装置运行稳定,操作简便,极大程度缩短了药剂配置混合时间,节约大量人工成本,且能有效控制药剂混合搅拌过程中微量精度控制。In recent years, as an emerging automatic control technology for chemical mixing, automatic chemical mixing and stirring devices have become one of the indispensable devices in the fields of water treatment, chemical industry and electric power industry. Compared with traditional chemical mixing and stirring methods, they have obvious advantages. Advantage. This device can ensure the uniformity and accuracy of drug mixing, and has the characteristics of fast speed, high efficiency, and good accuracy. The drug mixing and stirring device operates stably and is easy to operate, which greatly shortens the mixing time of drug preparation and saves a lot of labor. Cost, and can effectively control the micro-accuracy control in the mixing and stirring process of the medicine.
如说明书附图3所示,目前现有技术涉及药剂混合搅拌装置往往用途单一,仅能单独适用于固体药剂或单独适用于液体药剂混合搅拌过程,现场整体适应性较差,搅拌混合装置和药剂储存装置往往分开布置,设备占用空间大,部件设置复杂,系统综合能耗高,混合效果精度差,恒温控制温差大,易造成药剂混合溶液浓度偏差。As shown in Figure 3 of the description, the current prior art involves medicament mixing and stirring devices that often have a single purpose and can only be used for solid medicaments or liquid medicaments alone. The overall adaptability of the site is poor. The storage devices are often arranged separately, the equipment occupies a large space, the components are complicated to set up, the overall energy consumption of the system is high, the mixing effect is poor, and the temperature difference of the constant temperature control is large, which may easily cause the concentration deviation of the mixed solution of the medicine.
对此,本申请特提出一种海水预处理全自动药剂混合储存装置以解决上述技术问题In this regard, the present application proposes a seawater pretreatment fully automatic medicament mixing storage device to solve the above technical problems
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种海水预处理全自动药剂混合储存装置,本实用新型能够保证药品混合的均匀性、准确性,具有速度快、效率高、精准性好等特点,药剂混合搅拌装置运行稳定,操作简便,极大程度缩短了药剂配置混合时间,节约大量人工成本,且能有效控制药剂混合搅拌过程中微量精度控制。Aiming at the deficiencies of the prior art, the utility model provides a seawater pretreatment automatic medicine mixing storage device. The utility model can ensure the uniformity and accuracy of medicine mixing, and has the characteristics of fast speed, high efficiency and good precision. , The medicament mixing and stirring device operates stably and is easy to operate, which greatly shortens the mixing time of medicament configuration, saves a lot of labor costs, and can effectively control the micro-precision control in the process of medicament mixing and stirring.
本实用新型为解决上述技术问题所采用的技术方案是:一种海水预处理全自动药剂混合储存装置,包括混合搅拌箱、储存静置箱、控制装置与药剂储存箱,储存静置箱设置在混合搅拌箱的内部,控制装置连接在混合搅拌箱的一侧,药剂储存箱连接在混合搅拌箱的底部一侧;The technical scheme adopted by the utility model to solve the above-mentioned technical problems is: a seawater pretreatment automatic medicament mixing storage device, including a mixing and stirring box, a storage static box, a control device and a medicament storage box, and the storage static box is set on Inside the mixing tank, the control device is connected to one side of the mixing tank, and the medicine storage tank is connected to the bottom side of the mixing tank;
所述混合搅拌箱的上端设置有加药输送管、加药管与加药输送泵,加药输送管的一端伸入至所述储存静置箱的内部,加药输送管的另一端与加药输送泵相互连接,所述加药管连接在加药输送泵的一端,在加药管上安装有加药控制阀、压力变送器与自清洗过滤器;The upper end of the mixing and stirring box is provided with a drug feeding pipe, a drug feeding pipe and a drug feeding pump, one end of the drug feeding pipe extends into the inside of the storage static box, and the other end of the drug feeding pipe is connected to the drug feeding pump. The drug delivery pumps are connected to each other, the drug feeding pipe is connected to one end of the drug feeding pump, and a drug feeding control valve, a pressure transmitter and a self-cleaning filter are installed on the drug feeding pipe;
所述混合搅拌箱的内部设置有叶轮搅拌装置、循环混合器与螺旋混合器,叶轮搅拌装置包括有;搅拌转轴A与内循环输送泵,内循环输送泵设置在所述混合搅拌箱的底部,内循环输送泵与搅拌转轴A之间相互驱动连接,内循环输送泵的一端与所述加药管之间相互连接,所述搅拌转轴A上连接有平衡叶轮、辅助叶轮、搅拌叶轮与提升叶轮,提升叶轮与搅拌叶轮位于循环混合器的内部,螺旋混合器设置在平衡叶轮的上端,在螺旋混合器的底部开设有混合加药口;The inside of the mixing tank is provided with an impeller stirring device, a circulation mixer and a spiral mixer, and the impeller stirring device includes; a stirring shaft A and an internal circulation delivery pump, and the internal circulation delivery pump is arranged at the bottom of the mixing mixing tank, The internal circulation pump and the stirring shaft A are driven and connected to each other, and one end of the internal circulation pump is connected to the dosing pipe. The stirring shaft A is connected with a balance impeller, an auxiliary impeller, a stirring impeller and a lifting impeller. , the lifting impeller and the stirring impeller are located inside the circulation mixer, the spiral mixer is set on the upper end of the balance impeller, and a mixing and feeding port is opened at the bottom of the spiral mixer;
所述药剂储存箱的底部连接有混合喷射器,混合喷射器通过连接管与所述混合搅拌箱之间相互连接。A mixing injector is connected to the bottom of the medicine storage tank, and the mixing injector is connected to the mixing tank through a connecting pipe.
进一步,所述混合喷射器的上端连接有进药管,在进药管上连接有流量控制器A与进药控制阀,所述混合喷射器的一端连接有进气管,在进气管上连接有进气控制阀、气体干燥器与增压控制阀,在进气管的下端设置有进水管,进水管与混合喷射器之间相互连接,在进水管上连接有进水控制阀。Further, the upper end of the mixing injector is connected with a medicine feeding pipe, a flow controller A and a medicine feeding control valve are connected to the medicine feeding pipe, one end of the mixing injector is connected with an air inlet pipe, and the air inlet pipe is connected with The air intake control valve, the gas dryer and the booster control valve are provided with a water inlet pipe at the lower end of the air inlet pipe, and the water inlet pipe and the mixing injector are connected to each other, and the water inlet pipe is connected with a water inlet control valve.
进一步,所述混合搅拌箱的内侧壁安装有恒温控制器,在恒温控制器的外侧连接有恒温控制阀与温感控制器,在恒温控制器的内侧连接有扰动挡板。Further, a thermostat controller is installed on the inner wall of the mixing tank, a thermostat control valve and a temperature sensor controller are connected outside the thermostat controller, and a disturbance baffle is connected inside the thermostat controller.
进一步,所述叶轮搅拌装置还包括有储存搅拌器、搅拌转轴B与扰动叶轮,储存搅拌器设置在所述混合搅拌箱的上端,搅拌转轴B与储存搅拌器之间相互驱动连接,扰动叶轮连接在搅拌转轴B上。Further, the impeller stirring device also includes a storage agitator, a stirring shaft B and a disturbance impeller, the storage agitator is arranged on the upper end of the mixing and stirring box, the stirring shaft B and the storage agitator are driven and connected to each other, and the agitation impeller is connected to On stirring shaft B.
进一步,所述储存搅拌器的一侧设置有浓度控制器,浓度控制器连接在所述混合搅拌箱的顶部。Further, a concentration controller is provided on one side of the storage agitator, and the concentration controller is connected to the top of the mixing and stirring tank.
进一步,所述加药管的一侧连接有回流管,回流管的一端与所述混合搅拌箱相互连通,在回流管上安装有回流控制阀。Further, a return pipe is connected to one side of the dosing pipe, and one end of the return pipe communicates with the mixing tank, and a return control valve is installed on the return pipe.
进一步,所述加药输送管的上端连接有微循环控制阀,在加药管上连接有流量控制器B。Further, a microcirculation control valve is connected to the upper end of the drug feeding pipe, and a flow controller B is connected to the drug feeding pipe.
进一步,所述搅拌转轴A上设置有推力轴承与支撑轴承,推力轴承套设在搅拌转轴A的下部,支撑轴承套设在搅拌转轴A的上部。Further, the stirring shaft A is provided with a thrust bearing and a supporting bearing, the thrust bearing is sleeved on the lower part of the stirring shaft A, and the supporting bearing is sleeved on the upper part of the stirring shaft A.
进一步,所述储存静置箱的顶部连接有压力平衡器,在储存静置箱的底部连接有循环控制器,在储存静置箱的一侧连接有液位控制器。Further, a pressure balancer is connected to the top of the static storage tank, a circulation controller is connected to the bottom of the static storage tank, and a liquid level controller is connected to one side of the static storage tank.
本实用新型的优点在于:本实用新型提供了一种海水预处理全自动药剂混合储存装置,具有以下优点:The utility model has the advantages that: the utility model provides a seawater pretreatment automatic drug mixing storage device, which has the following advantages:
1.本装置是一种同时适用于固态药剂、液态药剂自由转换的通用型混合储存集成化一体装置,该装置具有操作简单、性能稳定、用途广泛、精准度高、方便实用且成本低等特点。1. This device is a universal mixed storage integrated device suitable for the free conversion of solid medicine and liquid medicine at the same time. The device has the characteristics of simple operation, stable performance, wide application, high precision, convenience and practicality, and low cost. .
2.本实用新型采用气源扰动混合、喷射吸入混合、螺旋流道混合、挡板扰动混合、叶轮提升混合、循环储存混合以及辅助搅拌混合七种混合方式,在七种混合方式的联合作用下可以充分提升混合效果,尤其针对一些难溶解、易析出类饱和药剂溶液混合、配制、储存过程效果更佳。针对相近行业药剂混合、配制、储存过程具有一定的技术借鉴价值。2. The utility model adopts seven mixing methods: gas source disturbance mixing, jet suction mixing, spiral channel mixing, baffle disturbance mixing, impeller lifting mixing, circulation storage mixing and auxiliary stirring mixing. Under the joint action of the seven mixing modes It can fully improve the mixing effect, especially for the mixing, preparation and storage of some difficult-to-dissolve and easy-to-precipitate saturated pharmaceutical solutions. It has a certain technical reference value for the mixing, preparation and storage of pharmaceuticals in similar industries.
3.本实用新型采用控制装置系统逻辑控制程序自动实施控制调节工程,从而实现全自动药剂连续、自动、精准的药剂混合、配制、储存控制过程,最大限度的减少人为干预程度。3. The utility model adopts the logic control program of the control device system to automatically implement the control and adjustment project, so as to realize the continuous, automatic and precise control process of the medicine mixing, preparation and storage of the fully automatic medicine, and reduce the degree of human intervention to the greatest extent.
4.本实用新型采用压缩空气和溶解水源作为药剂输送载体,在压缩空气混合扰动状态下进入混合装置前通过混合喷射装置一次混合,然后进入位于混合装置底部的螺旋混合流道二次混合,充分提升药剂预混合效果。4. The utility model adopts compressed air and dissolved water source as the agent delivery carrier. Before entering the mixing device under the compressed air mixing disturbance state, it is mixed once by the mixing injection device, and then enters the spiral mixing flow channel at the bottom of the mixing device for secondary mixing, fully Improve potion premix effect.
5.本实用新型在混合搅拌箱的恒温控制器内侧固定连接有扰动挡板,扰动挡板呈对称布置方式,并可根据控制装置控制信号自由调节切向角度。5. In this utility model, a disturbance baffle is fixedly connected inside the constant temperature controller of the mixing tank. The disturbance baffle is symmetrically arranged, and the tangential angle can be adjusted freely according to the control signal of the control device.
6.本实用新型采用混合加药口将药剂溶液均匀散射分配至螺旋混合器流道中进行再次混合,螺旋混合器为双蜗型出口的内螺旋形式的管道混合器,螺旋混合器的双侧出口分别与混合搅拌箱内侧罐体呈切向布置,其内螺旋形式作用在于延长药剂混合路径,其双蜗型出口切向布置作用在于与平衡叶轮、辅助叶轮形成相反的双涡流扰动形式促进药剂横向混合溶解过程,具有良好的混合效果。6. The utility model adopts the mixing dosing port to uniformly scatter and distribute the drug solution into the flow channel of the spiral mixer for re-mixing. The spiral mixer is an internal spiral pipeline mixer with a double-snail outlet, and the double-sided outlets of the spiral mixer They are respectively arranged tangentially with the inner tank of the mixing tank. The function of the inner helical form is to extend the mixing path of the chemical agent, and the tangential arrangement of the double volute outlet is to form a double vortex disturbance form opposite to the balance impeller and auxiliary impeller to promote the lateral flow of the chemical agent. The mixing and dissolving process has a good mixing effect.
附图说明Description of drawings
为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the utility model or the technical solutions in the prior art, the accompanying drawings that need to be used in the description of the specific implementation or the prior art will be briefly introduced below. Obviously, the following descriptions The accompanying drawings are some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without any creative effort.
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型中混合搅拌箱的俯视结构示意图;Fig. 2 is the top view structural representation of mixing box in the utility model;
图3为现有技术中药剂混合储存装置的结构示意图;Fig. 3 is a schematic structural diagram of a medicament mixing storage device in the prior art;
其中:in:
1、混合搅拌箱; 2、储存静置箱; 3、控制装置;1. Mixing tank; 2. Storage and static tank; 3. Control device;
4、进水控制阀; 5、进气控制阀; 6、气体干燥器;4. Water inlet control valve; 5. Air intake control valve; 6. Gas dryer;
7、增压控制阀; 8、药剂储存箱; 9、扰动控制阀;7. Boost control valve; 8. Chemical storage tank; 9. Disturbance control valve;
10、混合喷射器; 11、流量控制器A; 12、进药控制阀;10. Mixing injector; 11. Flow controller A; 12. Medicine feed control valve;
13、混合加药口; 14、平衡叶轮; 15、辅助叶轮;13. Mixing dosing port; 14. Balance impeller; 15. Auxiliary impeller;
16、推力轴承; 17、支撑轴承; 18、螺旋混合器;16. Thrust bearing; 17. Support bearing; 18. Spiral mixer;
19、扰动挡板; 20、循环混合器; 21、搅拌叶轮;19. Disturbance baffle; 20. Circulation mixer; 21. Stirring impeller;
22、提升叶轮; 23、循环控制器; 24、内循环输送泵;22. Lifting impeller; 23. Circulation controller; 24. Internal circulation delivery pump;
25、自清洗过滤器; 26、压力变送器; 27、回流控制阀;25. Self-cleaning filter; 26. Pressure transmitter; 27. Return control valve;
28、冲击控制阀; 29、储存搅拌器; 30、浓度控制器;28. Impact control valve; 29. Storage agitator; 30. Concentration controller;
31、加药输送泵; 32、微循环控制阀; 33、加药控制阀;31. Dosing pump; 32. Microcirculation control valve; 33. Dosing control valve;
34、流量控制器B; 35、压力平衡器; 36、液位控制器;34. Flow controller B; 35. Pressure balancer; 36. Liquid level controller;
37、恒温控制阀; 38、恒温控制器; 39、温感控制器;37. Constant temperature control valve; 38. Constant temperature controller; 39. Temperature sensor controller;
40、扰动叶轮; 41、加药输送管; 42、加药管;40. Disturbing impeller; 41. Dosing pipe; 42. Dosing pipe;
43、连接管; 44、搅拌转轴A; 45、回流管;43. Connecting pipe; 44. Stirring shaft A; 45. Return pipe;
46、搅拌转轴B; 47、进药管; 48、进气管;46. Stirring shaft B; 47. Medicine inlet pipe; 48. Air intake pipe;
49、进水管。49, water inlet pipe.
具体实施方式Detailed ways
下面将结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are part of the embodiments of the utility model, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise specified and limited, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal" ", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying the referred device or Elements must have certain orientations, be constructed and operate in certain orientations, and thus should not be construed as limitations on the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance, and the terms "installation", "connection", and "connection" should be interpreted in a broad sense , for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary; connectivity. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
实施例1:Example 1:
图1为本实用新型的结构示意图,图2为本实用新型中混合搅拌箱1的俯视结构示意图如图1与图2所示的一种海水预处理全自动药剂混合储存装置,包括混合搅拌箱1、储存静置箱2、控制装置3与药剂储存箱8,储存静置箱2设置在混合搅拌箱1的内部,控制装置3连接在混合搅拌箱1的一侧,药剂储存箱8连接在混合搅拌箱1的底部一侧,本实用新型通过上述结构可以设置固体药剂、液态药剂两种接入方式,适合形式的药剂混合配置过程,且可根据药剂浓度要求自动调节药剂量,本实用新型通过控制装置3及传感器反馈信息可以实现药剂精准混合投加过程;Fig. 1 is a structural schematic diagram of the utility model, and Fig. 2 is a top view structural schematic diagram of the mixing tank 1 in the utility model, as shown in Fig. 1 and Fig. 2, a kind of seawater pretreatment automatic medicament mixing storage device, including a mixing tank 1. Store the static box 2, the control device 3 and the
本实用新型在混合搅拌箱1的上端设置有加药输送管41、加药管42与加药输送泵31,加药输送管41的一端伸入至所述储存静置箱2的内部,加药输送管41的另一端与加药输送泵31相互连接,所述加药管42连接在加药输送泵31的一端,在加药管42上安装有加药控制阀33、压力变送器26与自清洗过滤器25,加药管42的一侧连接有回流管45,回流管45的一端与所述混合搅拌箱1相互连通,在回流管45上安装有回流控制阀27,本实用新型采用混合搅拌箱1和储存静置箱2叠加集成方式,大大降低设备占用空间,储存静置箱2的顶部连接有压力平衡器35,在储存静置箱2的底部连接有循环控制器23,在储存静置箱2的一侧连接有液位控制器36,可以利用循环控制器23实现药剂循环回流,循环控制器23可以根据储存静置箱2的液位控制器36检测液位信号反馈至控制装置3,再由控制装置3调节循环控制器23回流至混合搅拌箱1开度,以此维持储存静置箱2内液位处于相对恒定的状态;The utility model is provided with dosing delivery pipe 41, dosing pipe 42 and dosing delivery pump 31 at the upper end of mixing mixing box 1, and one end of dosing delivery pipe 41 stretches into the inside of described storage static box 2, adds The other end of the medicine delivery pipe 41 is connected to the medicine delivery pump 31, and the medicine delivery pipe 42 is connected to one end of the medicine delivery pump 31, and a medicine addition control valve 33 and a pressure transmitter are installed on the medicine delivery pipe 42. 26 and the self-cleaning
混合搅拌箱1采用椭球型底部空间布置形式,并在底部设置内循环输送泵24,可以避免难溶性药剂的沉积;所述混合搅拌箱1的内部设置有叶轮搅拌装置、循环混合器20与螺旋混合器18,叶轮搅拌装置包括有;搅拌转轴A44与内循环输送泵24,内循环输送泵24设置在所述混合搅拌箱1的底部,内循环输送泵24与搅拌转轴A44之间相互驱动连接,内循环输送泵24的一端与所述加药管42之间相互连接,所述搅拌转轴A44上连接有平衡叶轮14、辅助叶轮15、搅拌叶轮21与提升叶轮22,提升叶轮22与搅拌叶轮21位于循环混合器20的内部,螺旋混合器18设置在平衡叶轮14的上端,在螺旋混合器18的底部开设有混合加药口13,混合加药口13位于螺旋混合器18中心位置底部,经过气源扰动混合与喷射吸入混合后的药剂溶液由混合加药口13均匀散射分配至螺旋混合器18流道中进行再次混合;螺旋混合器18为双蜗型出口的内螺旋形式的管道混合器,螺旋混合器18的双侧出口分别与混合搅拌箱1内侧罐体呈切向布置,其内螺旋形式作用在于延长药剂混合路径,其双蜗型出口切向布置作用在于与平衡叶轮14、辅助叶轮15形成相反的双涡流扰动形式促进药剂横向混合溶解过程;推力轴承16、支撑轴承17均为封闭式自润滑冷却轴承,支撑轴承17为搅拌叶轮21、提升叶轮22起到主要的支撑作用,并与平衡叶轮14共同作用平衡,推力轴承16起到对搅拌叶轮21、提升叶轮22的轴向推力作用;辅助叶轮15位于平衡叶轮14下部,并位于混合搅拌箱1最低点,其作用在于药剂溶液的疏通导流,避免杂质沉积堵塞内循环输送泵24进口;提升叶轮22旋转过程形成向上升力,将循环混合器20底部药剂溶液提升至循环混合器20出口形成多角度纵向混合过程;搅拌叶轮21位于提升叶轮22中间位置,其作用在于对循环混合器20内药剂循环提升过程进行搅拌混合作用;输送叶轮为单吸式叶轮结构,位于内循环输送泵24内侧泵壳腔体,旋转过程输送叶轮中心位置形成真空区域吸入药剂再通过旋转离心作用将药剂甩出完成药剂内循环输送过程输送至储存静置箱2中;本实用新型采用多级叶轮搅拌方式提升混合效果,可以有效降低浓度控制偏差,本实用新型采用内循环输送泵24兼顾冲击性大剂量加药过程,节约设备设施成本,降低设备占用空间;The mixing and stirring box 1 adopts an ellipsoidal bottom space layout form, and an internal circulation delivery pump 24 is arranged at the bottom, which can avoid the deposition of insoluble medicaments; the inside of the mixing and stirring box 1 is provided with an impeller stirring device, a circulating mixer 20 and The screw mixer 18 and the impeller stirring device include; the stirring shaft A44 and the inner circulation delivery pump 24, the inner circulation delivery pump 24 is arranged on the bottom of the mixing and stirring box 1, and the inner circulation delivery pump 24 and the stirring shaft A44 are mutually driven Connect, one end of the internal circulation delivery pump 24 is connected to the dosing pipe 42, the stirring shaft A44 is connected with the balance impeller 14, the auxiliary impeller 15, the stirring impeller 21 and the lifting impeller 22, and the lifting impeller 22 and the stirring The impeller 21 is located inside the circulating mixer 20, the spiral mixer 18 is arranged on the upper end of the balance impeller 14, and the bottom of the spiral mixer 18 is provided with a mixing and feeding port 13, and the mixing and feeding port 13 is located at the bottom of the center of the spiral mixer 18 , the medicament solution mixed by air source disturbance mixing and jet inhalation is uniformly scattered and distributed to the flow channel of the spiral mixer 18 by the mixing and feeding port 13 for re-mixing; The two-sided outlets of the spiral mixer 18 are respectively arranged tangentially with the inner tank body of the mixing tank 1, and its inner spiral form is used to extend the mixing path of the medicament, and its double-screw outlets are arranged tangentially with the balance impeller 14, The auxiliary impeller 15 forms the opposite double vortex disturbance form to promote the lateral mixing and dissolving process of the agent; the thrust bearing 16 and the support bearing 17 are closed self-lubricating cooling bearings, and the support bearing 17 plays a major supporting role for the stirring impeller 21 and the lifting impeller 22 , and work together with the balance impeller 14 to balance, the thrust bearing 16 acts as an axial thrust to the stirring impeller 21 and the lifting impeller 22; The dredging and diversion of the medicament solution prevents impurities from depositing to block the inlet of the internal circulation delivery pump 24; the lifting impeller 22 rotates to form an upward lift force, and lifts the medicament solution at the bottom of the circulation mixer 20 to the outlet of the circulation mixer 20 to form a multi-angle longitudinal mixing process; The impeller 21 is located in the middle of the lifting impeller 22, and its function is to stir and mix the chemical circulation and lifting process in the circulating mixer 20; the delivery impeller is a single-suction impeller structure, located in the cavity of the pump casing inside the internal circulation delivery pump 24, and the rotation process The central position of the conveying impeller forms a vacuum area to inhale the medicament, and then throws the medicament out through the rotation and centrifugal action to complete the inner cycle delivery process of the medicament and transport it to the storage static box 2; the utility model adopts the multi-stage impeller stirring method to improve the mixing effect, which can effectively reduce the concentration To control the deviation, the utility model adopts the internal circulation delivery pump 24 to take into account the impacting large-dose dosing process, saving the cost of equipment and facilities, and reducing the space occupied by the equipment;
本实用新型中的自清洗过滤器25位于内循环输送泵24出口端,其作用在于截留药剂混合溶解过程夹杂的杂质,根据压力变送器26检测压差变化过程自主实现在线反洗排污操作,同时作为混合搅拌箱1低点排污口;回流控制阀27位于储存静置箱2进口端,其作用在于根据循环控制器23控制药剂循环回流量及液位控制器36监测液位数据自动调节控制储存静置箱2药剂进入量;冲击控制阀28接入加药控制阀33出口端,其作用在于为海水预处理工艺系统启动或停止运行期间提供冲击性大剂量加药过程;本实用新型中储存搅拌器29设置扰动叶轮40为单桨双导向搅拌叶轮21;其作用采用辅助搅拌混合方式避免药剂储存过程析出而导致浓度控制偏差;所述加药输送泵31为固定频率药剂输送投加装置,药剂投加过程根据流量控制器B34监测流量反馈信号号至控制装置3进行调节加药控制阀33开度,并与微循环控制阀32联合控制对外加药量,微循环控制阀32连接加药输送泵31出口端与进口端,根据加药控制阀33开度反向逻辑控制开度变化,进而维持对外加药量的精准投加过程;压力平衡器35位于储存静置箱2顶部,其作用在于储存静置箱2内外部压力平衡,避免循环控制器23及加药输送泵31因储存静置箱2内压力低于大气压而导致药剂循流通不畅;恒温控制器38为位于混合搅拌箱1、储存静置箱2内部独立密封的预热恒温控制装置3,其形式为螺旋缠绕导通换热翅片结构的换热器;恒温控制阀37根据温感控制器39监测恒温信号反馈至控制装置3自动调节进入恒温控制器38热源进入量,进而维持混合搅拌箱1、储存静置箱2药剂恒温控制状态;The self-cleaning
本实用新型在药剂储存箱8的底部连接有混合喷射器10,混合喷射器10通过连接管43与所述混合搅拌箱1之间相互连接,在混合喷射器10的上端连接有进药管47,在进药管47上连接有流量控制器A11与进药控制阀12,所述混合喷射器10的一端连接有进气管48,在进气管48上连接有进气控制阀5、气体干燥器6与增压控制阀7,在进气管48的下端设置有进水管49,进水管49与混合喷射器10之间相互连接,在进水管49上连接有进水控制阀4,进水控制阀4、流量控制器A11、进药控制阀12及药剂储存箱8固体药剂D的下药量均根据浓度控制器30反馈检测浓度信号反馈至控制装置3,再由控制装置3调节进水控制阀4、流量控制器A11、进药控制阀12开度及药剂储存箱8固体药剂下药量,以此保证混合搅拌箱1内药剂浓度精准控制过程;In the present utility model, a mixing
本实用新型通过采用压缩空气和溶解水源作为药剂输送载体,在压缩空气混合扰动状态下进入混合装置前通过混合喷射装置一次混合,然后进入位于混合装置底部的螺旋混合流道二次混合,充分提升药剂预混合效果,本实用新型可根据混合搅拌装置实际方式,将混合喷射装置前置,以此作为辅助药剂搬运装置,同时通过延长进入混合搅拌箱1的连接管43更便于药剂充分预混合效果;The utility model adopts compressed air and dissolved water source as the agent delivery carrier, mixes once through the mixing injection device before entering the mixing device under the compressed air mixing and disturbing state, and then enters the spiral mixing flow channel at the bottom of the mixing device for secondary mixing, fully improving Drug premixing effect, the utility model can put the mixing and spraying device in front according to the actual mode of the mixing and stirring device, as an auxiliary drug handling device, and at the same time, it is more convenient for the drug to fully premix the effect by extending the connecting pipe 43 entering the mixing and stirring box 1 ;
流量控制器A11、进药控制阀12作用在于精准调节液态药剂加入量,药剂储存箱8作用在于精准调节固态药剂加药量,所述进水控制阀4作用在于精准调节药剂混合所需的溶剂加入量,并于扰动控制阀9控制的压缩空气一同作为固态药剂、液态药剂吸入装置混合喷射器10的输送动力来源;进气控制阀5为压缩空气进气一次阀,其作用一在于与所述扰动控制阀9联合作用,作为混合喷射器10药剂吸入方式的主要动力来源及药剂预混合曝气扰动混合,其作用二在于为药剂储存箱8中固态药剂加药过程提供压缩空气辅助过程;所述气体干燥器6与增压控制阀7位于药剂储存箱8中固态药剂投加箱进口端,通过增压控制阀7控制固态药剂投加箱(图中未示出)内一定压力状态,辅助固体药剂通过螺杆加药泵精准投加过程;所述气体干燥器6其作用在于吸收压缩空气中水分,可以避免造成药剂储存箱8中固态药剂吸水板结;The function of the flow controller A11 and the drug feed control valve 12 is to accurately adjust the amount of liquid medicament added, the function of the
本实用新型在混合搅拌箱1的内侧壁安装有恒温控制器38,在恒温控制器38的外侧连接有恒温控制阀37与温感控制器39,可以根据控制装置3系统逻辑控制程序自动实施控制调节工程,从而实现全自动药剂连续、自动、精准的药剂混合、配制、储存控制过程,在恒温控制器38的内侧连接有扰动挡板19,扰动挡板19呈对称布置方式,并可根据控制装置3控制信号自由调节切向角度,本实用新型摒弃传统电加热恒温装置,有效降低设备能源消耗,本实用新型中的叶轮搅拌装置还包括有储存搅拌器29、搅拌转轴B46与扰动叶轮40,储存搅拌器29设置在所述混合搅拌箱1的上端,搅拌转轴B46与储存搅拌器29之间相互驱动连接,扰动叶轮40连接在搅拌转轴B46上,本实用新型可以通过调节叶轮搅拌装置转速调节及扰动挡板19的扰动角度控制实现药剂快速混合配置过程;The utility model is equipped with a constant temperature controller 38 on the inner wall of the mixing and stirring box 1, and a constant temperature control valve 37 and a temperature sensor controller 39 are connected outside the constant temperature controller 38, which can be automatically controlled according to the logic control program of the control device 3 system Adjustment engineering, so as to realize the continuous, automatic and precise drug mixing, preparation and storage control process of the automatic medicine. The inner side of the constant temperature controller 38 is connected with the
本实用新型在储存搅拌器29的一侧设置有浓度控制器30,浓度控制器30连接在所述混合搅拌箱1的顶部,在加药输送管41的上端连接有微循环控制阀32,在加药管42上连接有流量控制器B34,采用自控微循环调节加药量,实现运行期间精准回流控制加药过程,避免设置变频控制装置3增加设备成本。The utility model is provided with a concentration controller 30 on one side of the storage agitator 29, the concentration controller 30 is connected to the top of the mixing and stirring box 1, and the upper end of the drug delivery pipe 41 is connected with a microcirculation control valve 32. A flow controller B34 is connected to the dosing pipe 42, which uses self-controlled microcirculation to adjust the dosing volume, realizes precise backflow control of the dosing process during operation, and avoids setting up the frequency conversion control device 3 to increase equipment costs.
工作原理:根据上述全自动药剂混合储存装置的混合方法,包括液体药剂混合方法、固体药剂混合方法以及固液药剂同时混合方法,采用气源扰动混合、喷射吸入混合、螺旋流道混合、挡板扰动混合、叶轮提升混合、循环储存混合与辅助搅拌混合七种方式联合作用下充分提升混合效果,具体包括以下混合步骤:Working principle: According to the mixing method of the above-mentioned fully automatic medicine mixing storage device, including liquid medicine mixing method, solid medicine mixing method and solid-liquid medicine simultaneous mixing method, air source disturbance mixing, jet suction mixing, spiral channel mixing, baffle The mixing effect is fully improved under the joint action of seven methods of disturbance mixing, impeller lifting mixing, circulating storage mixing and auxiliary stirring mixing, including the following mixing steps:
液体药剂混合方法:Liquid medicine mixing method:
步骤A1:在控制装置3的控制下,液体药剂经过流量控制器A11、进药控制阀12吸入混合喷射器10进行气源扰动一次混合;Step A1: Under the control of the control device 3, the liquid medicament is sucked into the mixing
步骤A2:喷射吸入二次混合的药剂预混合过程,预混合后的药剂进入螺旋混合器18进行螺旋流道三次混合;Step A2: the medicament pre-mixing process of jet inhalation secondary mixing, the pre-mixed medicament enters the
步骤A3:螺旋混合器18双蜗型出口切向布置与扰动挡板19共同作用形成双涡流挡板扰动四次混合,循环混合器20底部药剂溶液提升至循环混合器20出口形成多角度纵向叶轮提升五次混合;Step A3: The tangential arrangement of the double spiral outlet of the
步骤A4:循环控制器23实现混合搅拌箱1、储存静置箱2间药剂回流循环储存六次混合;储存静置箱2上端的储存搅拌器29驱动搅拌转轴B46进行辅助搅拌七次混合;Step A4: Circulation controller 23 realizes mixing mixing box 1, storage resting box 2 medicament reflux cycle storage mixes six times; storage agitator 29 at the upper end of storage resting box 2 drives agitating shaft B46 to carry out auxiliary stirring and mixes seven times;
固体药剂混合方法:Mixing method of solid medicine:
步骤B1:在控制装置3的控制下,固体药剂经过增压控制阀7、药剂储存箱8吸入混合喷射器10进行气源扰动一次混合;Step B1: Under the control of the control device 3, the solid medicament is sucked into the mixing
步骤B2:喷射吸入二次混合的药剂预混合过程,预混合后的药剂进入螺旋混合器18进行螺旋流道三次混合,Step B2: the medicament premixing process of jet inhalation secondary mixing, the premixed medicament enters the
步骤B3:螺旋混合器18双蜗型出口切向布置与扰动挡板19共同作用形成双涡流挡板扰动四次混合,循环混合器20底部药剂溶液提升至循环混合器20出口形成多角度纵向叶轮提升五次混合;Step B3: the tangential arrangement of the double volute outlet of the
步骤B4:循环控制器23实现混合搅拌箱1、储存静置箱2间药剂回流循环储存六次混合;储存静置箱2储存搅拌器29辅助搅拌七次混合;Step B4: Circulation controller 23 realizes mixing and stirring box 1, medicament reflux cycle storage between 2 storage static boxes mixes six times; storage static box 2 stores agitator 29 auxiliary stirring and mixes seven times;
固液药剂同时混合方法为上述固体药剂混合以及固体药剂混合方法的结合。The simultaneous solid-liquid medicine mixing method is a combination of the above-mentioned solid medicine mixing and solid medicine mixing methods.
最后应说明的是:以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand : It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the various embodiments of the present invention Scope of technical solutions.
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CN115025692A (en) * | 2022-05-06 | 2022-09-09 | 天津国投津能发电有限公司 | Full-automatic medicament mixing and storing device for seawater pretreatment and mixing method thereof |
CN116688782A (en) * | 2023-08-04 | 2023-09-05 | 河北农业大学 | An agricultural water, fertilizer and pesticide mixing device |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN115025692A (en) * | 2022-05-06 | 2022-09-09 | 天津国投津能发电有限公司 | Full-automatic medicament mixing and storing device for seawater pretreatment and mixing method thereof |
CN115025692B (en) * | 2022-05-06 | 2025-05-27 | 天津国投津能发电有限公司 | A fully automatic reagent mixing and storage device for seawater pretreatment and a mixing method thereof |
CN116688782A (en) * | 2023-08-04 | 2023-09-05 | 河北农业大学 | An agricultural water, fertilizer and pesticide mixing device |
CN116688782B (en) * | 2023-08-04 | 2023-10-03 | 河北农业大学 | An agricultural water, fertilizer and pesticide mixing device |
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