CN218957742U - Back contact solar cell and photovoltaic module - Google Patents
Back contact solar cell and photovoltaic module Download PDFInfo
- Publication number
- CN218957742U CN218957742U CN202223149519.5U CN202223149519U CN218957742U CN 218957742 U CN218957742 U CN 218957742U CN 202223149519 U CN202223149519 U CN 202223149519U CN 218957742 U CN218957742 U CN 218957742U
- Authority
- CN
- China
- Prior art keywords
- semiconductor layer
- solar cell
- conductive
- projection
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000004065 semiconductor Substances 0.000 claims abstract 23
- 238000002955 isolation Methods 0.000 claims abstract 15
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract 8
- 229910052710 silicon Inorganic materials 0.000 claims abstract 8
- 239000010703 silicon Substances 0.000 claims abstract 8
- 239000000758 substrate Substances 0.000 claims abstract 5
- 239000010410 layer Substances 0.000 claims 31
- 230000004888 barrier function Effects 0.000 claims 3
- 239000002356 single layer Substances 0.000 claims 1
- 238000010329 laser etching Methods 0.000 abstract 2
Images
Landscapes
- Photovoltaic Devices (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及光伏技术领域,特别是涉及一种背接触太阳能电池及光伏组件。The utility model relates to the field of photovoltaic technology, in particular to a back-contact solar cell and a photovoltaic module.
背景技术Background technique
太阳能电池能将光能直接转换为电能用于生产生活中,具备高效、清洁、独立、可持续等优点,对于解决能源危机和生态危机具有重要的战略意义,因此具有广阔的应用前景。Solar cells can directly convert light energy into electrical energy for production and life. They have the advantages of high efficiency, cleanliness, independence, and sustainability. They have important strategic significance for solving the energy crisis and ecological crisis, so they have broad application prospects.
虽然有多种类型的太阳能电池,例如由化合物半导体或有机材料制成的太阳能电池,但目前主流的是由晶体硅制成的太阳能电池。太阳能电池按其结构形式分为:双面电极结构的太阳能电池,其中电极分别设置在入射光的主要接收表面和与入射光的主要接收表面相对的背光面上。以及具有仅在背光面设置电极的结构。具有背面电极结构的太阳能电池的优点在于,因为在入光面上不存在电极,所以可以增加入射太阳光的量,减少因入光面电极遮挡导致的电流损失。然而现有的背接触太阳能电池背面的正负极栅线的间隙在制成的过程中容易发生过刻,降低了背接触太阳能电池产品性能和良率。Although there are various types of solar cells, such as those made of compound semiconductors or organic materials, solar cells made of crystalline silicon are currently the mainstream. According to its structure, solar cells are divided into: solar cells with double-sided electrode structure, in which the electrodes are respectively arranged on the main receiving surface of incident light and the backlight surface opposite to the main receiving surface of incident light. And it has a structure in which electrodes are provided only on the backlight surface. The advantage of a solar cell with a back electrode structure is that since there are no electrodes on the light-incident surface, the amount of incident sunlight can be increased, and the current loss caused by the shading of the electrodes on the light-incident surface can be reduced. However, the gap between the positive and negative grid lines on the back of the existing back-contact solar cell is prone to overcut during the manufacturing process, which reduces the product performance and yield of the back-contact solar cell.
实用新型内容Utility model content
本实用新型提供一种背接触太阳能电池及光伏组件,旨在提升现有的背接触太阳能电池的电池性能及整体可靠性。The utility model provides a back-contact solar cell and a photovoltaic module, aiming at improving the cell performance and overall reliability of the existing back-contact solar cell.
本实用新型的第一方面,提供了一种背接触太阳能电池,包括:硅基底,所述硅基底包括第一表面,所述硅基底第一表面侧包括第一半导体层、第二半导体层、预留块;所述第一表面包括:第一导电区、第二导电区和位于所述第一导电区和第二导电区之间的绝缘隔离区;According to a first aspect of the present invention, a back contact solar cell is provided, comprising: a silicon substrate, the silicon substrate includes a first surface, and the first surface side of the silicon substrate includes a first semiconductor layer, a second semiconductor layer, A reserved block; the first surface includes: a first conductive region, a second conductive region, and an insulating isolation region between the first conductive region and the second conductive region;
所述第一半导体层至少具有位于所述第一导电区上的第一部分;所述第二半导体层至少具有位于所述第二导电区上的第二部分;The first semiconductor layer has at least a first portion located on the first conductive region; the second semiconductor layer has at least a second portion located on the second conductive region;
所述预留块在所述第一表面上的第一投影落在所述绝缘隔离区中,所述第一投影的面积小于所述绝缘隔离区的面积,且所述第一投影和所述第一导电区、所述第二导电区之间均具有间隙。A first projection of the reserved block on the first surface falls in the insulating isolation area, an area of the first projection is smaller than an area of the insulating isolation area, and the first projection and the insulating isolation area There are gaps between the first conductive region and the second conductive region.
在本实用新型实施例中,预留块在硅基底的第一表面上的第一投影落在绝缘隔离区中,该第一投影的面积小于绝缘隔离区的面积,且该第一投影和第一导电区、第二导电区之间均具有间隙,此处的间隙能够保障良好的绝缘效果,该预留块基本没有受到激光刻蚀,进而该预留块所覆盖的部分基本没有受到激光刻蚀,减少了激光损伤,提升了背接触太阳能电池的开路电压和填充因子,在批量生产的过程中有效降低了电池激光过刻造成的品质问题,提升了电池产品的可靠性。In the embodiment of the present invention, the first projection of the reserved block on the first surface of the silicon substrate falls in the insulating isolation region, the area of the first projection is smaller than the area of the insulating isolation region, and the first projection and the second There is a gap between the first conductive region and the second conductive region, and the gap here can ensure a good insulation effect. The reserved block is basically not subjected to laser etching, and the part covered by the reserved block is basically not subjected to laser etching. The etching reduces laser damage, improves the open circuit voltage and fill factor of back contact solar cells, effectively reduces the quality problems caused by laser over-etching of cells in the process of mass production, and improves the reliability of cell products.
可选的,所述第一半导体层还具有位于所述绝缘隔离区上的第三部分;所述太阳能电池还包括位于所述第三部分上的介电阻挡层;所述第二半导体层还具有位于所述介电阻挡层上的第四部分;所述第四部分在所述第一表面上的第二投影落在所述绝缘隔离区中,且所述第二投影的面积小于所述绝缘隔离区的面积;所述预留块包括至少局部所述第四部分。Optionally, the first semiconductor layer also has a third portion located on the insulating isolation region; the solar cell further includes a dielectric barrier layer located on the third portion; the second semiconductor layer also includes There is a fourth portion on the dielectric barrier layer; a second projection of the fourth portion on the first surface falls in the insulating isolation region, and the area of the second projection is smaller than the The area of the insulating isolation region; the reserved block includes at least part of the fourth portion.
可选的,所述太阳能电池还包括位于所述绝缘隔离区上的绝缘层;所述第二半导体层还具有位于所述绝缘层上的第五部分,以及位于所述第一部分上的第六部分;所述第五部分在所述第一表面上的第三投影落在所述绝缘隔离区中,且所述第三投影的面积小于所述绝缘隔离区的面积;所述预留块包括至少局部所述第五部分。Optionally, the solar cell further includes an insulating layer located on the insulating isolation region; the second semiconductor layer further has a fifth part located on the insulating layer, and a sixth part located on the first part. Part; the third projection of the fifth part on the first surface falls in the insulating isolation region, and the area of the third projection is smaller than the area of the insulating isolation region; the reserved block includes at least partially said fifth portion.
可选的,所述第二半导体层的厚度,大于或等于所述第一半导体层的厚度;所述厚度所在的方向和所述第一方向平行。Optionally, the thickness of the second semiconductor layer is greater than or equal to the thickness of the first semiconductor layer; the direction of the thickness is parallel to the first direction.
可选的,所述预留块为1个连续块状结构,或,所述预留块为多个间隔分布的块状结构。Optionally, the reserved block is a continuous block structure, or the reserved block is a plurality of block structures distributed at intervals.
可选的,所述第一投影的面积,小于所述第一投影和所述第一导电区之间的间隙的面积,与所述第一投影和所述第二导电区之间的间隙的面积两者的和。Optionally, the area of the first projection is smaller than the area of the gap between the first projection and the first conductive region, and the area of the gap between the first projection and the second conductive region The sum of the two areas.
可选的,所述第一表面为凹凸表面;其中,所述绝缘隔离区朝向远离所述硅基底的方向凸出;所述第一导电区、所述第二导电区均朝向靠近所述硅基底的方向内凹。Optionally, the first surface is a concave-convex surface; wherein, the insulating isolation region protrudes toward a direction away from the silicon substrate; the first conductive region and the second conductive region both face close to the silicon substrate The orientation of the base is concave.
可选的,所述第一投影的形状为多边形,所述多边形的每条边为弧线。Optionally, the shape of the first projection is a polygon, and each side of the polygon is an arc.
可选的,所述第二半导体层至少具有位于所述第二导电区上的第二部分;所述第一半导体层包括沿着远离所述硅基底的第一方向,层叠设置的第一本征半导体层和第一导电半导体层,所述第二半导体层包括沿着所述第一方向层叠设置的第二本征半导体层和第二导电半导体层;所述第一导电半导体层和所述第二导电半导体层的导电类型相反。Optionally, the second semiconductor layer has at least a second portion located on the second conductive region; the first semiconductor layer includes a first layer stacked along a first direction away from the silicon substrate. an intrinsic semiconductor layer and a first conductive semiconductor layer, the second semiconductor layer includes a second intrinsic semiconductor layer and a second conductive semiconductor layer stacked along the first direction; the first conductive semiconductor layer and the The conductivity type of the second conductive semiconductor layer is opposite.
可选的,所述多边形在各个方向上的尺寸均为1至30微米。Optionally, the size of the polygon in each direction is 1 to 30 microns.
可选的,所述弧线所在的圆的半径为1至60微米。Optionally, the radius of the circle where the arc is located is 1 to 60 microns.
可选的,所述多边形为三边形或四边形。Optionally, the polygon is a triangle or a quadrangle.
可选的,所述绝缘层为单层结构,或,所述绝缘层为叠层结构。Optionally, the insulating layer is a single-layer structure, or the insulating layer is a laminated structure.
可选的,所述太阳能电池还包括位于所述第一半导体层和所述第二半导体层上的透明导电层,所述预留块包括位于所述绝缘隔离区上的至少局部所述透明导电层。Optionally, the solar cell further includes a transparent conductive layer on the first semiconductor layer and the second semiconductor layer, and the reserved block includes at least part of the transparent conductive layer on the insulating isolation region. layer.
本实用新型的第二方面,提供了一种光伏组件,包括:若干个如任一前述的背接触太阳能电池。The second aspect of the utility model provides a photovoltaic module, including: a plurality of back contact solar cells as described above.
上述光伏组件具有与前述的背接触太阳能电池相同或相似的有益效果,为了避免重复,此处不再赘述。The above-mentioned photovoltaic module has the same or similar beneficial effects as the above-mentioned back-contact solar cell, and in order to avoid repetition, details are not repeated here.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对本实用新型实施例的描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments of the utility model. Obviously, the accompanying drawings in the following description are only the illustrations of the utility model. For some embodiments, those of ordinary skill in the art can also obtain other drawings based on these drawings without paying creative efforts.
图1示出了本实用新型实施例中的一种背接触太阳能电池的结构示意图;Fig. 1 shows a schematic structural view of a back contact solar cell in an embodiment of the present invention;
图2示出了本实用新型实施例中的另一种背接触太阳能电池的结构示意图;Figure 2 shows a schematic structural view of another back-contact solar cell in an embodiment of the present invention;
图3示出了本实用新型实施例中的一种第一投影的结构示意图;Fig. 3 shows a schematic structural diagram of a first projection in an embodiment of the present invention;
图4示出了本实用新型实施例中的另一种第一投影的结构示意图;Fig. 4 shows a schematic structural diagram of another first projection in the embodiment of the present invention;
图5示出了本实用新型实施例中的第一种背接触太阳能电池的局部结构示意图;Fig. 5 shows a schematic diagram of a partial structure of the first back-contact solar cell in an embodiment of the present invention;
图6示出了本实用新型实施例中的第二种背接触太阳能电池的局部结构示意图;Fig. 6 shows a schematic diagram of a partial structure of a second back-contact solar cell in an embodiment of the present invention;
图7示出了本实用新型实施例中的第三种背接触太阳能电池的局部结构示意图;Fig. 7 shows a schematic diagram of a partial structure of a third back contact solar cell in an embodiment of the present invention;
图8示出了本实用新型实施例中的第四种背接触太阳能电池的局部结构示意图;Fig. 8 shows a schematic diagram of a partial structure of a fourth back-contact solar cell in an embodiment of the present invention;
图9示出了本实用新型实施例中的第五种背接触太阳能电池的局部结构示意图;Fig. 9 shows a schematic diagram of a partial structure of a fifth back-contact solar cell in an embodiment of the present invention;
图10示出了本实用新型实施例中的第六种背接触太阳能电池的局部结构示意图;Fig. 10 shows a schematic diagram of a partial structure of a sixth back contact solar cell in an embodiment of the present invention;
图11示出了本实用新型实施例中的第七种背接触太阳能电池的局部结构示意图;Fig. 11 shows a schematic diagram of a partial structure of a seventh back contact solar cell in an embodiment of the present invention;
图12示出了本实用新型实施例中的第八种背接触太阳能电池的局部结构示意图。FIG. 12 shows a schematic diagram of a partial structure of an eighth back-contact solar cell in an embodiment of the present invention.
附图标记说明:Explanation of reference signs:
1-硅基底,111-第一导电区上的硅基底,112-绝缘隔离区上的硅基底,113-第二导电区上的硅基底,2-介质层,3-阻挡层,4-介电阻挡层,5-第一本征半导体层,6-第一导电半导体层,7-第一电极,8-第二电极,9-第二本征半导体层,10-第二导电半导体层,11-正面钝化层,12-正面减反层,13-预留块,14-透明导电层。1-silicon substrate, 111-silicon substrate on the first conductive region, 112-silicon substrate on the insulating isolation region, 113-silicon substrate on the second conductive region, 2-dielectric layer, 3-barrier layer, 4-dielectric Electric barrier layer, 5-first intrinsic semiconductor layer, 6-first conductive semiconductor layer, 7-first electrode, 8-second electrode, 9-second intrinsic semiconductor layer, 10-second conductive semiconductor layer, 11-front passivation layer, 12-front anti-reflection layer, 13-reserved block, 14-transparent conductive layer.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of them. . Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
图1示出了本实用新型实施例中的一种背接触太阳能电池的结构示意图。图2示出了本实用新型实施例中的另一种背接触太阳能电池的结构示意图。Fig. 1 shows a schematic structural diagram of a back-contact solar cell in an embodiment of the present invention. Fig. 2 shows a schematic structural diagram of another back-contact solar cell in an embodiment of the present invention.
参照图1、图2所示,该背接触太阳能电池包括:硅基底1,硅基底1可以是N型硅基底或者P型硅基底。硅基底1包括第一表面,第一表面可以为背接触太阳能电池中硅基底1设置电极的一侧的表面,也就是硅基底1的背光面,硅基底1的向光面为背接触太阳能电池主要吸收光照的表面,背光面与向光面相对设置。背接触太阳能电池还包括均位于硅基底1的第一表面侧的第一半导体层、第二半导体层、预留块13。第一表面包括:第一导电区、第二导电区和位于第一导电区和第二导电区之间的绝缘隔离区。背接触太阳能电池中,在第一表面的投影位于第一导电区内的结构,主要用于产生、分离并运输,第一类型的载流子。背接触太阳能电池中,在第一表面的投影位于第二导电区内的结构,主要用于产生、分离并运输,第二类型的载流子。第一类型的载流子和第二类型的载流子的类型不同,第一类型的载流子为电子、空穴中的一种,第二类型的载流子为电子、空穴中的另一种。背接触太阳能电池中,在第一表面的投影位于绝缘隔离区内的结构,主要用于避免短路、防止漏电等。Referring to Fig. 1 and Fig. 2, the back contact solar cell includes: a
例如,图1中,硅基底1的第一表面为硅基底1的下表面,第一导电区域可以为硅基底1的第一表面的左侧区域,即图1中111所指示的部分硅基底1的下表面,111为第一导电区上的硅基底,第二导电区域可以为硅基底1的第一表面的右侧区域,即图1中113所指示的部分硅基底1的下表面,113为第二导电区上的硅基底。绝缘隔离区内为硅基底1的第一表面的中间偏左区域,即图1中112所指示的部分硅基底1的下表面,112为绝缘隔离区上的硅基底。For example, in FIG. 1, the first surface of the
再例如,图2中,硅基底1的第一表面为硅基底1的上表面,第二导电区域可以为硅基底1的第一表面的右侧区域,即图2中113所指示的部分硅基底1的上表面,113为第二导电区上的硅基底,绝缘隔离区内为硅基底1的第一表面的中间区域,以及左侧区域,即图2中112所指示的部分硅基底1的上表面,112为绝缘隔离区上的硅基底。第一导电区域可以为硅基底1的第一表面上两个绝缘隔离区所夹的区域,即第一表面上左侧偏中间的区域,即图2中111所指示的部分硅基底1的上表面,111为第一导电区上的硅基底。For another example, in Fig. 2, the first surface of the
需要说明的是,图1、图2中贯穿太阳能电池的虚线仅为了区分第一导电区、第二导电区、绝缘隔离区,并不代表太阳能电池实际被上述虚线划分成几个部分。It should be noted that the dotted lines running through the solar cell in Fig. 1 and Fig. 2 are only for distinguishing the first conductive region, the second conductive region, and the insulating isolation region, and do not mean that the solar cell is actually divided into several parts by the above dotted lines.
第一半导体层至少具有位于第一导电区上的第一部分。第二半导体层至少具有位于第二导电区上的第二部分。可选的,第一半导体层包括沿着远离硅基底的第一方向L1,层叠设置的第一本征半导体层5和第一导电半导体层6,第二半导体层包括沿着远离硅基底1的第一方向L1层叠设置的第二本征半导体层9和第二导电半导体层10,第一导电半导体层6和第二导电半导体层10的导电类型或掺杂类型相反。即,第一导电半导体层6和第二导电半导体层10的导电类型一个为N型掺杂,则另一个为P型掺杂。The first semiconductor layer has at least a first portion located on the first conductive region. The second semiconductor layer has at least a second portion located on the second conductive region. Optionally, the first semiconductor layer includes a first
发明人发现,现有技术中,背接触太阳能电池的开路电压和填充因子稍低的主要原因在于:现有技术中,硅基底的背光侧,投影落在绝缘隔离区中的部分基本都采用激光刻蚀掉,以增强绝缘效果,然而,激光刻蚀不可避免的会带来激光损伤,由于激光刻蚀的区域较大,激光损伤较严重,较为严重的激光损伤会残留在背接触太阳能电池中,进而降低了背接触太阳能电池的开路电压和填充因子。The inventors found that in the prior art, the main reason for the slightly lower open-circuit voltage and fill factor of the back-contact solar cell is that in the prior art, the backlight side of the silicon substrate and the part where the projection falls in the insulating isolation area basically use laser However, laser etching will inevitably cause laser damage. Since the laser etching area is larger, the laser damage is more serious, and the more serious laser damage will remain in the back contact solar cell. , which in turn reduces the open circuit voltage and fill factor of back contact solar cells.
针对上述问题,本实用新型实施例中,预留块13在第一表面上的第一投影落在绝缘隔离区中,预留块13在第一表面上的第一投影的面积小于绝缘隔离区的面积,且预留块13在第一表面上的第一投影和第一导电区、第二导电区之间均具有间隙,预留块13在第一表面上的第一投影和第一导电区之间的间隙、预留块13在第一表面上的第一投影和第二导电区之间的间隙,均利于提升绝缘效果,同时,该预留块13基本没有受到激光刻蚀,进而该预留块13所覆盖的部分基本没有受到激光刻蚀,减少了激光损伤,提升了背接触太阳能电池的开路电压和填充因子,在批量生产的过程中有效降低了电池激光过刻造成的品质问题,提升了电池产品的可靠性。In view of the above problems, in the embodiment of the present invention, the first projection of the reserved
对于该预留块13在第一表面的第一投影的面积具体比绝缘隔离区的面积小多少不作具体限定。预留块13在第一表面上的第一投影和第一导电区之间的间隙的大小、预留块13在第一表面上的第一投影和第二导电区的之间间隙的大小也不作具体限定,以具有良好的绝缘效果,且尽量减少激光损伤为设定基准。There is no specific limitation on how much smaller the area of the first projection of the reserved
可选的,该背接触太阳能电池可以为背接触异质结太阳能电池,对于该背接触太阳能电池的类型不作具体限定。Optionally, the back contact solar cell may be a back contact heterojunction solar cell, and the type of the back contact solar cell is not specifically limited.
可选的,参照图1所示,第一半导体层还具有位于绝缘隔离区上的第三部分。太阳能电池还包括位于第三部分上的介电阻挡层4,第二半导体层还具有位于介电阻挡层4上的第四部分。即,介电阻挡层4在第一表面上的投影即为绝缘隔离区,第一表面上绝缘隔离区左侧的区域即为第一导电区域,第一表面上绝缘隔离区右侧的区域即为第二导电区域。第四部分在第一表面上的第二投影落在绝缘隔离区中,且第二投影的面积小于绝缘隔离区的面积。介电阻挡层4的主要作用在于提供第三部分和第四部分的绝缘作用,以及第三部分和第二部分的绝缘作用。预留块13包括至少局部该第四部分,则借助于背接触太阳能电池上已有的部分,无需再单独专门设置预留块13所在的层,可以适当降低成本。由于预留块13在第一表面的第一投影需要和第一导电区、第二导电区之间均具有间隙,因此,图1中,预留块13包括第四部分的中间部分,该中间部分在第一表面的第一投影和第一导电区、第二导电区之间均具有间隙。Optionally, referring to FIG. 1 , the first semiconductor layer further has a third portion located on the insulating isolation region. The solar cell also includes a
可选的,参照图2所示,太阳能电池还包括位于绝缘隔离区上的绝缘层。图2中的绝缘层可以为第一钝化层2和介质绝缘层3形成的叠层结构。绝缘层的主要作用在于提供第一部分和第二部分的绝缘作用。即,第一钝化层2和介质绝缘层3在第一表面上的投影即为绝缘隔离区,位于绝缘隔离区两侧的一个为第一导电区域,另一个为第二导电区域。第二半导体层还具有位于绝缘层上的第五部分,以及位于第一部分上的第六部分。第五部分在第一表面上的第三投影落在绝缘隔离区中,且第三投影的面积小于绝缘隔离区的面积,预留块13包括至少局部第五部分,则借助于背接触太阳能电池上已有的部分,无需再单独专门设置预留块13所在的层,可以适当降低成本。图2中第五部分在第一表面上的投影和第一导电区、第二导电区之间均具有间隙,因此,图2中,预留块13包括全部的第五部分。Optionally, as shown in FIG. 2 , the solar cell further includes an insulating layer on the insulating isolation region. The insulating layer in FIG. 2 may be a laminated structure formed by the first passivation layer 2 and the dielectric insulating layer 3 . The main function of the insulating layer is to provide insulation between the first part and the second part. That is, the projections of the first passivation layer 2 and the dielectric insulating layer 3 on the first surface are the insulating isolation regions, one of which is located on both sides of the insulating isolation region is the first conductive region, and the other is the second conductive region. The second semiconductor layer also has a fifth portion on the insulating layer, and a sixth portion on the first portion. The third projection of the fifth part on the first surface falls in the insulating isolation region, and the area of the third projection is smaller than the area of the insulating isolation region, the reserved
图2所示的太阳能电池的制备方法可以为:提供硅基底1,在硅基底1的第一表面上依次沉积第一钝化层2和介质绝缘层3。第一钝化层2可以包括氧化硅、氢化非晶硅等可以钝化表面悬挂键的材料,介质绝缘层3可以包括氧化硅、氮化硅等绝缘材料。然后采用激光在介质绝缘层3和第一钝化层2上形成第一开口,使得第一表面露出。在露出的第一表面上、以及剩余的介质绝缘层3上依次沉积第一本征半导体层5和第一导电半导体层6。然后采用激光在第一导电半导体层6、第一本征半导体层5、介质绝缘层3和第一钝化层2上形成第二开口,第一开口与第二开口具有间隔,使得第一表面露出。在露出的第一表面以及剩余的第一导电半导体层6上依次沉积第二本征半导体层9和第二导电半导体层10。在硅基底1上与第一表面相对的第二表面上依次沉积正面钝化层11和正面减反层12,采用激光在第二本征半导体层9和第二导电半导体层10上与第一开口对应的位置形成第三开口,第三开口落入第一开口中,且第三开口小于第一开口,使得第一导电半导体层6露出,在剩余的第一导电半导体层6和第二导电半导体层10上沉积透明导电层14,然后采用激光在第三开口和第二开口之间,形成至少两个第四开口,相邻的第四开口之间有预留块13。然后在透明导电层14上第三开口对应位置处形成第一电极7,在第二开口对应位置处形成第二电极8。需要说明的是,此处的第一开口、第二开口、第三开口、第四开口还可以采用湿法刻蚀等方式,对于形成开口的方式不作具体限定。The method for preparing the solar cell shown in FIG. 2 may include: providing a
可选的,第二半导体层的厚度,大于或等于第一半导体层的厚度,厚度所在的方向和前述第一方向平行。就是说,第二本征半导体层9和第二导电半导体层10两者的厚度之和,大于第一导电半导体层6、第一本征半导体层5两者的厚度之和,比第一半导体层更远离硅基底1的第二半导体层的厚度较大,可以对第一半导体层起到良好的保护作用,可以提升界面钝化和绝缘隔离的效果。第二半导体层的厚度,比第一半导体层的厚度大多少不作具体限定。Optionally, the thickness of the second semiconductor layer is greater than or equal to the thickness of the first semiconductor layer, and the direction of the thickness is parallel to the aforementioned first direction. That is to say, the sum of the thicknesses of the second
可选的,参照图1所示,预留块13为1个连续块状结构。或者,参照图2所示,预留块13为多个间隔分布的块状结构,预留块13的形状多样。图2中预留块13为3个间隔分布的块状结构。Optionally, as shown in FIG. 1 , the reserved
可选的,参照图1、图2所示,预留块13在所述第一表面上的第一投影的面积,小于该第一投影和第一导电区之间的间隙的面积,与该第一投影和第二导电区之间的间隙的面积两者的和,该第一投影和第一导电区之间的间隙较大,该第一投影和第二导电区之间的间隙也较大,进而能够进一步提升绝缘效果。Optionally, as shown in FIG. 1 and FIG. 2, the area of the first projection of the reserved
可选的,第一表面为凹凸表面,其中,绝缘隔离区朝向远离硅基底1的方向凸出,第一导电区、第二导电区均朝向靠近硅基底1的方向内凹,进而通过绝缘隔离区将第一导电区和第二导电区分别限定在各自相对独立的内凹区域内,增强了绝缘效果,可以提升填充因子和开路电压等。Optionally, the first surface is a concave-convex surface, wherein the insulating isolation region protrudes toward the direction away from the
针对第一表面为凹凸表面的硅基底1,可以先采用激光对第一导电区和第二导电区进行激光划刻,而绝缘隔离区无需激光划刻,经过激光划刻之后,第一导电区和第二导电区会呈现疏松状态,与没有激光划刻的绝缘隔离区相比,第一导电区和第二导电区更容易刻蚀。然后采用碱性溶液浸泡硅基底1,碱性溶液将疏松状态的第一导电区和第二导电区的部分区域刻蚀掉,就得了凹凸的第一表面。For the
图3示出了本实用新型实施例中的一种第一投影的结构示意图。图4示出了本实用新型实施例中的另一种第一投影的结构示意图。Fig. 3 shows a schematic structural diagram of a first projection in an embodiment of the present invention. Fig. 4 shows a schematic structural diagram of another first projection in the embodiment of the present invention.
可选的,参照图3、图4所示,预留块13在第一表面上的第一投影的形状为多边形,该多边形的每条边为弧线,具体的,目前,激光刻蚀的激光光束的形状通常为圆柱形,该预留块13的形状与常用的激光光束的形状较为适配,采用常用的激光光束刻蚀后残留的形状即为该预留块13的形状,加工工艺简单、成熟,易于实现量产。Optionally, as shown in FIG. 3 and FIG. 4, the shape of the first projection of the reserved
可选的,参照图3、图4,该多边形在各个方向上的尺寸均为1至30微米,该预留块13的形状既能实现良好的绝缘效果,且能够较大幅度的提升填充因子和开路电压。例如,该多边形在各个方向上的尺寸可以为:1微米、2微米、5微米、10微米、13微米、15微米、16微米、20微米、25微米、30微米。此处的各个方向上的尺寸,至少可以包括:相互垂直的两个方向上的尺寸。Optionally, referring to Figure 3 and Figure 4, the size of the polygon in all directions is 1 to 30 microns, the shape of the reserved
可选的,参照图3、图4,预留块13在第一表面上的第一投影的形状为多边形,该多边形的每条边为弧线,弧线所在的圆的半径为1至60微米,该弧线所在圆的半径与常用的激光光束的形状较为适配,采用常用的激光光束刻蚀后残留的形状即为该预留块13的形状,加工工艺简单、成熟,易于实现量产。例如,弧线所在的圆的半径为可以为:1微米、2微米、5微米、10微米、13微米、15微米、16微米、20微米、25微米、30微米、33微米、40微米、46微米、49微米、50微米、53微米、55微米、60微米。Optionally, referring to Fig. 3 and Fig. 4, the shape of the first projection of the reserved
可选的,参照图3、图4,预留块13在第一表面上的第一投影的形状为多边形,该多边形的形状为三边形或四边形。该预留块13的形状与常用的激光光束的形状较为适配,采用常用的激光光束刻蚀后残留的形状即为该预留块13的形状,加工工艺简单、成熟,易于实现量产。如,图3所示,预留块13在第一表面上的第一投影的形状四边形,如图4所示,该第一投影的形状为三边形。Optionally, referring to FIG. 3 and FIG. 4 , the shape of the first projection of the reserved
可选的,该绝缘层的形状为单层结构,或者,参照图2所示,绝缘层为叠层结构。绝缘层的形状多样。Optionally, the shape of the insulating layer is a single-layer structure, or, referring to FIG. 2 , the insulating layer is a stacked structure. The shape of the insulating layer varies.
可选的,参照图1、图2所示,太阳能电池还包括位于第一半导体层和第二半导体层上的透明导电层14,预留块13包括至少局部透明导电层14。即,预留块可以包括位于绝缘隔离区上,且其在第一表面上的投影与第一导电区、第二导电区之间均具有间隙的部分。Optionally, as shown in FIG. 1 and FIG. 2 , the solar cell further includes a transparent
下面结合具体实施例,进一步解释说明本申请。The present application will be further explained below in conjunction with specific embodiments.
硅基底1可以为N型硅基底。先对硅基底1中与第一表面相对设置的第二表面采用化学刻蚀形成绒面结构,对第一表面采用碱性或者酸性溶液腐蚀抛光。The
参照图5所示,硅基底1表面清洗后,在抛光的第一表面沉积第一本征半导体层5及第一导电半导体层6。沉积过程中:硅基底1的温度为200℃至300℃,沉积压力为4Torr(托)至7Torr,沉积功率为100W至400W,第一导电半导体层6为P型掺杂微晶结构,对第一导电半导体层6进行拉曼光谱测试,微晶结构特征峰位在520cm-1附近。在硅基底1的第二表面上沉积本征非晶硅层作为正面钝化层11,以及SiNx作为正面减反层12。Referring to FIG. 5 , after the surface of the
参照图6所示,采用低温CVD工艺在第一导电半导体层6上沉积100nm至500nm的介电阻挡层4,介电阻挡层4的材料为SiNx。Referring to FIG. 6 , a
参照图7所示,通过激光,如绿光纳秒激光器,能量密度为100mj/cm2至800mj/cm2蚀刻技术,依次去除第二导电区域上的介电阻挡层4、第一导电半导体层6、第一本征半导体层5,使得第二导电区域露出。Referring to FIG. 7, by laser, such as a green nanosecond laser, with an energy density of 100mj/ cm2 to 800mj/ cm2 etching technology, the
参照图8所示,在露出的第二导电区域上,以及剩余的介电阻挡层4上依次第二本征半导体层9和第二导电半导体层10,第二本征半导体层9为本征非晶硅层,第二导电半导体层10为N+型掺杂的非晶硅层。其中,第二本征半导体层9和第二导电半导体层10的总厚度大于第一导电半导体层6和第一本征半导体层5总厚度,以此保证第一导电半导体层6边界截面的良好钝化,具体的,第一导电半导体层6边界区在第二导电半导体层10膜层完全覆盖下可避免后续湿法工艺对第一导电半导体层6的侧蚀,减少电池边缘复合损失。Referring to FIG. 8, on the exposed second conductive region and on the remaining
参照图9所示,通过激光,如紫外纳秒激光器,能量密度200mj/cm2至600mj/cm2,蚀刻技术去除第一导电区上的第二本征半导体层9和第二导电半导体层10。Referring to FIG. 9, the second
参照图10所示,通过氢氟酸溶液去除第一导电区上介电阻挡层4,使得第一导电区上的第一导电半导体层6露出。Referring to FIG. 10 , the
参照图11,在露出的第一导电半导体层6和第二导电半导体层10上整面沉积透明导电层14,如TCO导电材料。Referring to FIG. 11 , a transparent
参照图12,通过激光,如紫外纳秒激光器,能量密度500mj/cm2至1000mj/cm2,或其他蚀刻,如湿刻工艺,3%至10%HCl溶液,完成透明导电层14的绝缘隔离,使得介电阻挡层4上的部分第二本征半导体层9、部分第二导电半导体层10、部分透明导电层14作为预留块13。Referring to FIG. 12, by laser, such as ultraviolet nanosecond laser, energy density 500mj/cm 2 to 1000mj/cm 2 , or other etching, such as wet etching process, 3% to 10% HCl solution, complete the insulation isolation of the transparent
参照图1所示可以采用丝网印刷方式,在透明导电层14上第一导电区对应的位置设置第一电极7,在透明导电层14上第二导电区对应的位置设置第二电极8,第一电极7和第二电极8均为金属电极。With reference to Fig. 1 shown in can adopt screen printing method, the
本申请还提供一种光伏组件,该光伏组件包括若干个任一前述的背接触太阳能电池,且具有与任一前述的背接触太阳能电池相同或相似的有益效果,为了避免重复,此处不再赘述。The present application also provides a photovoltaic module, which includes any of the aforementioned back-contact solar cells, and has the same or similar beneficial effects as any of the aforementioned back-contact solar cells. In order to avoid repetition, it is not repeated here repeat.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者装置不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者装置所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括该要素的过程、方法、物品或者装置中还存在另外的相同要素。It should be noted that, in this document, the term "comprising", "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not preclude the presence of additional identical elements in the process, method, article, or apparatus comprising that element.
上面结合附图对本实用新型的实施例进行了描述,但是本实用新型并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本实用新型的启示下,在不脱离本实用新型宗旨和权利要求所保护的范围情况下,还可做出很多形式,这些均属于本实用新型的保护之内。Embodiments of the present utility model have been described above in conjunction with the accompanying drawings, but the present utility model is not limited to the above-mentioned specific implementation, and the above-mentioned specific implementation is only illustrative, rather than restrictive. Under the enlightenment of the utility model, personnel can also make many forms without departing from the scope of protection of the purpose of the utility model and claims, and these all belong to the protection of the utility model.
Claims (12)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202223149519.5U CN218957742U (en) | 2022-11-24 | 2022-11-24 | Back contact solar cell and photovoltaic module |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202223149519.5U CN218957742U (en) | 2022-11-24 | 2022-11-24 | Back contact solar cell and photovoltaic module |
Publications (1)
Publication Number | Publication Date |
---|---|
CN218957742U true CN218957742U (en) | 2023-05-02 |
Family
ID=86104541
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202223149519.5U Active CN218957742U (en) | 2022-11-24 | 2022-11-24 | Back contact solar cell and photovoltaic module |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN218957742U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2025007851A1 (en) * | 2023-07-05 | 2025-01-09 | 隆基绿能科技股份有限公司 | Rear contact solar cell, preparation method therefor and photovoltaic module |
-
2022
- 2022-11-24 CN CN202223149519.5U patent/CN218957742U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2025007851A1 (en) * | 2023-07-05 | 2025-01-09 | 隆基绿能科技股份有限公司 | Rear contact solar cell, preparation method therefor and photovoltaic module |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN115148828B (en) | Solar cell, photovoltaic module and preparation method of solar cell | |
TW480737B (en) | Solar cell and method of manufacture thereof | |
JP7564974B2 (en) | Photovoltaic cells and photovoltaic modules | |
CN114823951A (en) | Solar cell and photovoltaic module | |
NL2034299B1 (en) | Solar cell and photovoltaic module | |
JP7453283B2 (en) | Semiconductor substrates, solar cells and photovoltaic modules | |
WO2023093604A1 (en) | Solar cell and preparation method for solar cell | |
WO2014206211A1 (en) | Back-passivated solar battery and manufacturing method therefor | |
US9997647B2 (en) | Solar cells and manufacturing method thereof | |
CN111799348A (en) | Heterojunction back-contact solar cell and method for forming the same | |
CN103022174B (en) | A kind of metal-through type emitters on back side crystal silicon solar battery based on n-type silicon chip and preparation method thereof | |
CN117352567A (en) | Solar cells and photovoltaic modules | |
CN218957742U (en) | Back contact solar cell and photovoltaic module | |
CN108461554A (en) | Full back-contact heterojunction solar battery and preparation method thereof | |
CN114975648A (en) | Solar cell, preparation method thereof and photovoltaic module | |
CN116666460A (en) | Solar cell, preparation method and photovoltaic module | |
CN103066133A (en) | Photoelectric device | |
CN117727808B (en) | Solar cell, preparation method thereof, laminated cell and photovoltaic module | |
CN110277463B (en) | Solar cell structure manufacturing method | |
CN118053925A (en) | Solar cell, preparation method thereof, laminated cell and photovoltaic module | |
CN218585995U (en) | Solar cells and photovoltaic modules | |
CN207705207U (en) | Full back-contact heterojunction solar battery | |
KR101318326B1 (en) | Heterojunction silicon solar cell having ultra high efficiency and preparation method thereof | |
CN202049959U (en) | Right side gate electrode of solar cell | |
CN222126546U (en) | Passivation contact crystalline silicon solar cell with back contact structure |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant |