CN218932332U - Guide rod righting device and loading and unloading station - Google Patents
Guide rod righting device and loading and unloading station Download PDFInfo
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- CN218932332U CN218932332U CN202222719375.6U CN202222719375U CN218932332U CN 218932332 U CN218932332 U CN 218932332U CN 202222719375 U CN202222719375 U CN 202222719375U CN 218932332 U CN218932332 U CN 218932332U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The utility model provides a guide rod righting device which is used for righting a guide rod of a residual anode group or an anode group. The guide rod centering device comprises a supporting frame, a connecting rod driving system, at least one first centering piece and at least one second centering piece. At least one first centralizer is rotatably arranged on the front side of the support frame. At least one second centralizer is arranged on the front side of the supporting frame. The connecting rod driving system is arranged on the supporting frame, is connected with at least one first centralizing piece and drives the at least one first centralizing piece to rotate. At least one first centralizing piece can be matched with at least one second centralizing piece to centralize the guide rod when rotating. According to the guide rod righting device provided by the utility model, the first righting piece is driven to rotate through the connecting rod driving system, so that the guide rod is righted by matching with the second righting piece. In addition, the utility model also provides a loading and unloading station, which is used for centralizing and loading the guide rod of the anode scrap group to the catenary system through the guide rod centralizing device and the movable loading and unloading vehicle, and unloading the anode scrap group from the catenary to the anode tray, so that automatic loading and unloading are realized, and the efficiency is improved.
Description
Technical Field
The utility model relates to an electrolytic aluminum equipment structure, in particular to a guide rod righting device and a loading and unloading station.
Background
In the electrolytic aluminum smelting process, a carbon anode connected to an anode guide rod group is generally immersed into an electrolytic tank filled with molten electrolyte, and under the action of an electric field between the carbon anode and a cathode at the bottom of the electrolytic tank, carbon elements in the carbon anode react with alumina molten in the electrolyte to generate carbon dioxide, so that aluminum ions in the alumina are reduced into elemental aluminum, and the preparation of the raw aluminum is completed. In this electrolysis process, the carbon anode is consumed continuously, and the anode becomes a anode scrap after about 30 days of consumption, so that it is necessary to replace the anode with a new one. The anode scrap is sent to an anode assembly shop for treatment. The char is recovered and the anode guide group needs to be treated to produce the anode group. The anode scrap group to be treated needs to be loaded onto a catenary system and processed by an anode assembly equipment production line, and in addition, the assembled anode scrap group needs to be unloaded from the catenary system to an anode tray and transported to an electrolysis plant by an anode trailer. The efficiency with which the anode scrap sets are loaded into and unloaded from the catenary affects the efficiency of the overall anode assembly plant. Therefore, how to improve the loading and unloading efficiency of the anode and anode assemblies on the catenary system becomes a problem to be solved.
Disclosure of Invention
In view of the foregoing, an object of the present utility model is to provide a guide bar centering device and a loading and unloading station for improving loading and unloading efficiency of anode and anode scrap sets on a catenary system of an assembly shop.
The utility model provides a guide rod righting device which is used for righting a guide rod of a residual anode group or an anode group. The guide rod righting device comprises a supporting frame, a connecting rod driving system, at least one first righting piece and at least one second righting piece. The at least one first righting member is rotatably arranged on the front side of the supporting frame. The at least one second centering member is fixedly connected to the front side of the support frame. The connecting rod driving system is arranged on the supporting frame and connected with the at least one first centering piece, and drives the at least one first centering piece to rotate relative to the supporting frame. The at least one first centering piece can be matched with the at least one second centering piece to perform centering operation on the guide rod when rotating.
Optionally, the at least one first centering member includes a first rotating shaft, a first centering arm, and a second centering arm. The first rotating shaft is rotatably arranged on the front side of the supporting frame. The first righting arm is fixedly arranged on the lower side of the first rotating shaft. The second righting arm is fixedly arranged on the upper side of the first rotating shaft.
Optionally, the first centering arm includes an oblique centering base and an oblique roller. The first end of the inclined centralizing base is fixedly connected to the lower side of the first rotating shaft. The second end of the inclined centralizing base extends forwards in an inclined mode. The inclined roller is arranged on one side of the inclined centering base and is rotatably connected between the first end and the second end of the inclined centering base.
Optionally, the second centering arm includes a first lateral centering base and a first lateral roller. The first side of the first transverse righting base is fixedly connected to the upper side of the first rotating shaft. The first transverse roller is arranged on the second side of the first transverse righting base and is rotatably connected between two ends of the first transverse righting base.
Optionally, the at least one second centering member includes a connecting rod and a third centering arm. The connecting rod connects the third righting arm to the front side of the support frame.
Optionally, the third centering arm includes a second lateral centering base and a second lateral roller. The first side of the second lateral righting base is fixedly connected to the front side of the support frame through the connecting rod. The second transverse roller is arranged on the second side of the second transverse righting base and is rotatably connected between two ends of the second transverse righting base.
Optionally, the connecting rod driving system comprises an oil cylinder, at least one deflector rod and a connecting rod. The first end of the oil cylinder is connected with the supporting frame, and the second end of the oil cylinder is rotatably connected with the first end of the at least one deflector rod. The second end of the at least one deflector rod is rotatably sleeved on the first rotating shaft of the at least one first centralizing piece. The connecting rod is rotatably connected to the at least one deflector rod.
Optionally, the guide rod centering device includes a third centering member and a fourth centering member. The third righting piece and the fourth righting piece are rotatably arranged on the front side of the supporting frame, and the third righting piece and the fourth righting piece are respectively equidistantly arranged on two sides of the at least one first righting piece. The third righting piece comprises a third rotating shaft and a fourth righting arm. The third rotating shaft is rotatably arranged on the front side of the supporting frame. The fourth righting arm is fixedly arranged on the lower side of the third rotating shaft. The fourth righting piece comprises a fourth rotating shaft and a fifth righting arm. The fourth rotating shaft is rotatably arranged on the front side of the supporting frame. The fifth centralizing arm is fixedly arranged on the upper side of the fourth rotating shaft.
Optionally, the number of the at least one first centralizer is three. The three first righting members are arranged between the third righting member and the fourth righting member at equal intervals. The number of the at least one second righting member is four. The four second righting members are arranged between the third righting member and the fourth righting member at equal intervals. The third centralizing piece, the three first centralizing pieces and the four spacing areas of the fourth centralizing piece are respectively provided with the four second centralizing pieces.
The utility model also provides a loading and unloading station for hanging the anode scrap group to the catenary bell of the catenary system and carrying away the anode scrap group or unloading the anode scrap group from the catenary bell of the catenary system. The loading and unloading station comprises a movable loading and unloading vehicle, an anode tray and the guide rod centering device. The anode tray is used for bearing the anode scrap group or the anode group. The movable loading and unloading vehicle is used for conveying the anode tray bearing the anode scrap group to the lower part of the catenary system and lifting upwards to enable the guide rod to be installed into the bell jar, or conveying the anode tray to the lower part of the anode group hung on the catenary, and unloading the anode group to the anode tray. The guide rod righting device is arranged on the movable loading and unloading vehicle and is used for righting the guide rod of the anode scrap group so as to align the guide rod with the catenary bell jar of the catenary system or righting the guide rod of the anode group when the movable loading vehicle unloads the anode group.
According to the guide rod righting device provided by the utility model, the first righting piece is driven to rotate relative to the supporting frame through the connecting rod driving system, so that the guide rod is righted by matching with the second righting piece. In addition, the utility model also provides a loading and unloading station, the residual anode group is conveyed to the lower part of the catenary system by the movable loading and unloading vehicle, and the residual anode group is righted and loaded to the catenary system by the guide rod righting device and the movable loading and unloading vehicle. The loading and unloading station provided by the utility model also loads the anode group from the catenary system through the matching of the guide rod righting device and the movable loading and unloading vehicle, realizes automatic loading and unloading treatment, and improves the loading and unloading efficiency of the anode group and the anode group on the catenary system of the assembly workshop.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following brief description of the drawings of the embodiments will make it apparent that the drawings in the following description relate only to some embodiments of the present utility model and are not limiting of the present utility model.
FIG. 1 is a schematic block diagram of a loading and unloading station and catenary system according to an embodiment of the present utility model.
Fig. 2 is a schematic structural view of the loading and unloading station and the anode scrap set shown in fig. 1.
FIG. 3 is a schematic view of the guide bar centering device of the loading and unloading station of FIG. 2.
FIG. 4 is a schematic view of the guide bar centering device of the loading and unloading station of FIG. 2.
FIG. 5 is a schematic view of another embodiment of a guide bar centering device of the loading and unloading station of FIG. 2.
Description of the embodiments
In order to make the objects, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. It will be apparent that the described embodiments are some, but not all, embodiments of the utility model. All other embodiments, which can be obtained by a person skilled in the art without creative efforts, based on the described embodiments of the present utility model belong to the protection scope of the present utility model.
Referring to FIGS. 1 and 2, a loading and unloading station 999 for hanging a stub set 888 to a catenary bell 997 of a catenary system 998 and for transporting it away from the catenary system 998 is provided in an embodiment of the present utility model. The anode scrap group 888 comprises a guide rod 881, a steel beam 882, steel claws 883 and carbon blocks 884 which are sequentially connected from top to bottom. The loading and unloading station 999 includes a mobile lift truck 910, an anode pallet 920, and a guide bar centering device 900 provided in accordance with an embodiment of the present utility model. The anode tray 920 is used for carrying the anode scrap group 888. The mobile lift truck 910 is movable in a loading/unloading 999 station, and the mobile lift truck 910 is configured to transport the anode tray 920 carrying the anode scrap set 888 under the catenary system 998 and raise the guide rods 881 of the anode scrap set 888 upward to fit into the catenary bell 997. The guide bar centering device 900 is disposed on the mobile lift truck 910 for centering the guide bar 881 of the anode scrap set 888 with respect to the catenary bell 997 of the catenary system 998. After the anode scrap set 888 is loaded into the catenary bell 997, it is transported by the catenary system 998 to downstream equipment for processing. When it is desired to remove the anode stack 777 from the catenary system 998, the guide bar centralizer 900 performs a centralizing operation on the guide bars of the anode stack 777, and the mobile lift truck 910 removes the anode stack 777 from the catenary bell 997 of the catenary system 998, places it on the anode tray 920, and transports the anode tray 920 carrying the anode stack 777 away by the anode trailer. Anode set 777 differs from anode stub set 888 in that the carbon blocks of anode set 777 are complete anode carbon blocks, and anode stub carbon blocks 884 of anode stub set 888 are incomplete carbon blocks with electrolyte attached after being consumed by electrolysis.
Referring to fig. 2 and 3, a guide bar centering device 900 is provided according to an embodiment of the present utility model. The guide bar centering device 900 is used for centering the guide bar 881 of the anode scrap group 888. The guide bar centering device 900 includes a support frame 100, a link drive system 200, three first centering members 300, four second centering members 400, a third centering member 500, a fourth centering member 600, two lift cylinders 700, two centering followers 820, and two sets of cam followers 840. Three first centralizers 300, third centralizer 500 and fourth centralizer 600 are rotatably disposed on the front side 110 of the support frame 100. The third centering components 500 and the fourth centering components 600 are disposed at equal intervals on both sides of the three first centering components 300, respectively. Four second centralizers 400 are provided on the front side 110 of the support frame 100. Three first centralizers 300 are disposed equally spaced between the third centralizer 500 and the fourth centralizer 600. Four second centralizers 400 are disposed equally spaced between the third centralizer 500 and the fourth centralizer 600. Four second centralizers 400 are provided at four spaced apart regions of the third centralizer 500, the three first centralizers 300, and the fourth centralizer 600, respectively. The link driving system 200 is disposed on the support frame 100 and connects the third centralizer 500, the three first centralizers 300, and the fourth centralizer 600. The link driving system 200 drives the third centralizer 500, the three first centralizers 300, and the fourth centralizer 600 to rotate with respect to the support frame 100. The third centering member 500, the three first centering members 300, and the fourth centering member 600 cooperate with the four second centering members 400 to perform the centering operation on the guide bar 881 when rotated. In the present embodiment, the number of the first centralizers 300 is three, and the number of the second centralizers 400 is four. The third centering member 500, the three first centering members 300 and the fourth centering member 600 can cooperate with the four second centering members 400 to simultaneously perform centering operation on the guide rods 881 of the four anode scrap groups 888 during rotation, and the centering efficiency is high. In other embodiments, the number of first centralizers 300 and second centralizers 400 may each be one, two or more. The guide rod centering device 900 provided by the embodiment of the utility model is also used for centering the guide rods of the anode group 777.
Referring to fig. 1 and 3 in combination, two lift cylinders 700 are disposed on both sides of the support frame 100, respectively. The upper ends 710 of the two lift cylinders 700 are fixedly connected to the support frame 100 to drive the support frame 100 to move up and down in the vertical direction, so that the guide rods 881 of the anode scrap group 888 are aligned with the catenary bell 997. When the anode group 777 needs to be detached from the catenary bell 997 of the catenary system 998, the two lifting cylinders 700 drive the supporting frame 100 to drive the guide rod centering device 900 to move up and down, so that smooth and steady action is ensured when the mobile lift truck 910 removes the anode group 777 from the catenary bell 997.
Referring to fig. 2 and 3 in combination, the mobile lift truck 910 includes two sets of cam latches 911. Two sets of cam clamps 911 are vertically disposed on both sides of the mobile lift truck 910, respectively. Two centralizing followers 820 are respectively disposed on both sides of the support frame 100. Two sets of cam followers 840 are disposed on either side of the support frame 100. The two centering followers 820 are used to keep stationary when the support frame 100 is moved up and down. When the two lift cylinders 700 drive the support frame 100 to move up and down, the two cam followers 840 respectively cooperate with the two cam clamps 911 of the mobile loader 910 to keep the support frame 100 stable when moving up and down, so that the anode scrap group 888 is accurately loaded into the catenary bell 997, and the anode scrap group 777 can be smoothly placed on the anode tray 920.
Referring to fig. 3 and 4, the first centralizer 300 includes a first shaft 310, a first centralizer arm 320, and a second centralizer arm 330. The first rotation shaft 310 is rotatably provided at the front side 110 of the support frame 100. The first centering arm 320 is fixedly disposed on the lower side 311 of the first rotating shaft 310. The second centering arm 330 is fixedly disposed on the upper side 312 of the first rotating shaft 310.
Referring to fig. 3 and 4, the first centering arm 320 includes a diagonal centering base 321 and a diagonal roller 322. The first end 3211 of the diagonal centering base 321 is fixedly coupled to the underside 311 of the first shaft 310. The second end 3212 of the diagonal centering base 321 extends obliquely forward. The inclined roller 322 is disposed at one side of the inclined centering base 321 and rotatably connected between the first end 3211 and the second end 3212 of the inclined centering base 321.
Referring to fig. 3 and 4, the second righting base arm 330 includes a first lateral righting base 331 and a first lateral roller 332. A first side 3311 of the first lateral registration base 331 is fixedly coupled to the upper side 312 of the first shaft 310. The first lateral roller 332 is disposed on the second side 3312 of the first lateral centering base 331 and rotatably coupled between the two ends of the first lateral centering base 331.
Referring to fig. 3 and 4, the second centralizer 400 includes a connecting rod 410 and a third centralizer arm 420. The connecting rod 410 connects the third righting arm 420 to the front side 110 of the support frame 100. The third centering arm 420 includes a second lateral centering base 421 and a second lateral roller 422. The first side 4211 of the second lateral righting base 421 is fixedly attached to the front side 110 of the support frame 100 by a connecting rod 410. The second lateral roller 422 is disposed on the second side 4212 of the second lateral support base 421 and rotatably connected between the two ends of the second lateral support base 421.
Referring to fig. 3 and 4, the third centralizer 500 includes a third shaft 510 and a fourth centralizer arm 520. The third rotating shaft 510 is rotatably disposed on the front side 110 of the support frame 100. The fourth centering arm 520 is fixedly disposed at the lower side 511 of the third rotating shaft 510. In the present embodiment, the structure of the fourth righting arm 520 is the same as that of the first righting arm 320 of the first righting member 300.
Referring to fig. 3 and 4, the fourth centralizer 600 includes a fourth shaft 610 and a fifth centralizer arm 620. The fourth rotation shaft 610 is rotatably disposed at the front side 110 of the support frame 100. The fifth centering arm 620 is fixedly disposed on the upper side 612 of the fourth rotating shaft 610. In the present embodiment, the structure of the fifth righting arm 620 is the same as the structure of the second righting arm 330 of the first righting member 300.
Referring to fig. 3-5, the linkage drive system 200 includes an oil cylinder 210, a linkage 220, and five levers 230. The five levers 230 specifically include a first lever 231, a second lever 232, a third lever 233, a fourth lever 234, and a fifth lever 235. The first end 211 of the cylinder 210 is connected to the support frame 100, and the second end 212 is rotatably connected to the first end 2311 of the first lever 231. The link 220 is rotatably coupled to five levers 230. The second end 2312 of the first lever is rotatably sleeved on the third rotating shaft 510 of the third centering component 500. The first ends of the second shift lever 232, the third shift lever 233 and the fourth shift lever 234 are respectively rotatably connected to the connecting rod 220, and the second ends are respectively rotatably sleeved on the first rotating shafts 310 of the three first centering components 300. The first end 2351 of the fifth lever 235 is rotatably connected to the link 220, and the second end 2352 is rotatably sleeved on the fourth rotating shaft 610 of the fourth centering component 600. When the oil cylinder 210 is in the contracted state, the fourth centering arm 520, the three first centering arms 320, the three second centering arms 330 and the fifth centering arm 620 are all oriented in the vertical direction, which is a scenario of releasing the guide rod 881. When the oil cylinder 210 is in an extended state, the oil cylinder 210 drives the third rotating shaft 510 to rotate relative to the support frame 100 through the first deflector 231, so that the fourth centering arm 520 is centered in the horizontal direction; simultaneously, the connecting rod 220, the second deflector rod 232, the third deflector rod 233, the fourth deflector rod 234 and the fifth deflector rod 235 are linked to drive the three first rotating shafts 310 and the fourth rotating shafts 610 to rotate relative to the support frame 100 respectively, so that the three first centering arms 320, the three second centering arms 330 and the fifth centering arms 620 are horizontally centered to form four clamping spaces 901 together with the third centering arms 420, and four guide rods 881 can be simultaneously centered.
According to the guide rod righting device provided by the utility model, the first righting piece is driven to rotate relative to the supporting frame through the connecting rod driving system, so that the guide rod is righted by matching with the second righting piece. In addition, the utility model also provides a loading and unloading station, the residual anode group is conveyed to the lower part of the catenary system by the movable loading and unloading vehicle, and the residual anode group is righted and loaded to the catenary system by the guide rod righting device and the movable loading and unloading vehicle. The loading and unloading station provided by the utility model also loads the anode group from the catenary system through the matching of the guide rod righting device and the movable loading and unloading vehicle, realizes automatic loading and unloading treatment, and improves the loading and unloading efficiency of the anode group and the anode group on the catenary system of the assembly workshop.
While there has been shown and described what are considered to be examples of the utility model, it will be understood by those skilled in the art that the examples and illustrations are not to be construed as limiting the scope of the utility model, and that various changes in form and details may be made therein without departing from the spirit and scope of the utility model. The scope of the disclosure is therefore not limited to the embodiments described above, but should be determined by the claims and their equivalents.
Claims (10)
1. The guide rod righting device is used for righting a guide rod of a residual anode group or an anode group and is characterized by comprising a supporting frame, a connecting rod driving system, at least one first righting piece and at least one second righting piece, wherein the at least one first righting piece is rotatably arranged on the front side of the supporting frame, the at least one second righting piece is fixedly connected to the front side of the supporting frame, the connecting rod driving system is arranged on the supporting frame and is connected with the at least one first righting piece, the at least one first righting piece is driven to rotate relative to the supporting frame, and the at least one first righting piece can be matched with the at least one second righting piece to carry out righting operation on the guide rod when rotating.
2. The guide bar centering device of claim 1, wherein the at least one first centering member comprises a first shaft rotatably disposed on the front side of the support frame, a first centering arm fixedly disposed on the underside of the first shaft, and a second centering arm fixedly disposed on the upper side of the first shaft.
3. The guide bar centering device according to claim 2, wherein the first centering arm includes a diagonal centering base and a diagonal roller, a first end of the diagonal centering base is fixedly connected to the lower side of the first rotating shaft, a second end of the diagonal centering base extends obliquely forward, and the diagonal roller is disposed on one side of the diagonal centering base and is rotatably connected between the first end and the second end of the diagonal centering base.
4. A guide bar straightening device according to claim 3, characterized in that the second straightening arm comprises a first lateral straightening base and a first lateral roller, a first side of the first lateral straightening base is fixedly connected to the upper side of the first rotating shaft, and the first lateral roller is arranged on a second side of the first lateral straightening base and is rotatably connected between two ends of the first lateral straightening base.
5. The guide bar centering device of claim 4, wherein said at least one second centering member includes a connecting rod and a third centering arm, said connecting rod connecting said third centering arm to said front side of said support frame.
6. The guide bar centering device of claim 5, wherein said third centering arm includes a second lateral centering base and a second lateral roller, a first side of said second lateral centering base being fixedly coupled to said front side of said support frame by said connecting rod, said second lateral roller being disposed on a second side of said second lateral centering base and rotatably coupled between two ends of said second lateral centering base.
7. The guide bar centering device of claim 6, wherein the link driving system comprises an oil cylinder, at least one shift lever and a link, wherein a first end of the oil cylinder is connected with the support frame, a second end of the oil cylinder is rotatably connected with a first end of the at least one shift lever, a second end of the at least one shift lever is rotatably sleeved on the first rotating shaft of the at least one first centering member, and the link is rotatably connected with the at least one shift lever.
8. The guide rod righting device according to claim 7, wherein the guide rod righting device comprises a third righting member and a fourth righting member, the third righting member and the fourth righting member are rotatably arranged on the front side of the supporting frame, and the third righting member and the fourth righting member are respectively arranged on two sides of the at least one first righting member at equal intervals; the third centering component comprises a third rotating shaft and a fourth centering arm, the third rotating shaft is rotatably arranged on the front side of the supporting frame, and the fourth centering arm is fixedly arranged on the lower side of the third rotating shaft; the fourth centering component comprises a fourth rotating shaft and a fifth centering arm, the fourth rotating shaft is rotatably arranged on the front side of the supporting frame, and the fifth centering arm is fixedly arranged on the upper side of the fourth rotating shaft.
9. The guide bar centering device of claim 8, wherein the number of the at least one first centering member is three, the three first centering members are disposed between the third centering member and the fourth centering member at equal intervals, the number of the at least one second centering member is four, the four second centering members are disposed between the third centering member and the fourth centering member at equal intervals, and the four spacing areas of the third centering member, the three first centering members, and the fourth centering member are respectively provided with the four second centering members.
10. A loading and unloading station for loading a stub assembly to a catenary bell of a catenary system and transporting the stub assembly by the catenary system to downstream equipment or unloading an anode stack transported by the catenary system from the catenary bell of the catenary system, characterized in that the loading and unloading station comprises a mobile loading and unloading carriage for carrying the stub stack or the anode stack and an anode tray for carrying the anode tray to below the catenary system and lifting up to load the anode tray to below the anode stack suspended on the catenary and unloading the anode stack to the anode tray, and a guide bar righting device provided on the mobile loading and unloading carriage for righting the anode stack with the anode bell of the catenary system or righting the anode stack while the anode stack is being unloaded by the mobile loading and unloading carriage.
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CN202222719375.6U CN218932332U (en) | 2022-10-17 | 2022-10-17 | Guide rod righting device and loading and unloading station |
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CN202222719375.6U CN218932332U (en) | 2022-10-17 | 2022-10-17 | Guide rod righting device and loading and unloading station |
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