CN218868340U - Wireless routing device designed for traditional ammeter communication - Google Patents
Wireless routing device designed for traditional ammeter communication Download PDFInfo
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Abstract
本实用新型公开一种针对传统电表通讯设计的无线路由装置,外壳外侧设有安装组件,内部设有信号采集单元、远程通讯单元、故障警报单元、电源单元和设备维运单元;外壳上设有电表信号连接串口、电源连接口、以太网连接口和存储卡安装槽,电表通过电表信号连接串口与无线路由装置连接;电表信号连接串口通过Modbus协议获取电表数据信号并转换成物联网的开放式MQTT/CoAP协议,通过远程通讯单元将数据发送到远程云端或数据中心。本方案设备具备轻型外观、安装方便、调试和故障分析简易、稳定性高、多通讯接口、功能完善等特点,是一种针对传统电表通讯设计的轻型无线路由装置,适用范围较广。
The utility model discloses a wireless routing device designed for traditional electric meter communication. An installation component is arranged on the outer side of the casing, and a signal acquisition unit, a remote communication unit, a fault alarm unit, a power supply unit and an equipment maintenance unit are arranged inside; The electric meter signal is connected to the serial port, the power connection port, the Ethernet connection port and the memory card installation slot, and the electric meter is connected to the wireless routing device through the electric meter signal connection serial port; the electric meter signal connection serial port obtains the electric meter data signal through the Modbus protocol and converts it into an open system of the Internet of Things MQTT/CoAP protocol, send data to the remote cloud or data center through the remote communication unit. The equipment of this solution has the characteristics of light appearance, convenient installation, simple debugging and fault analysis, high stability, multiple communication interfaces, and perfect functions. It is a light wireless routing device designed for traditional electric meter communication and has a wide range of applications.
Description
技术领域technical field
本实用新型属于通讯设备技术领域,具体涉及一种针对传统电表通讯设计的无线路由装置。The utility model belongs to the technical field of communication equipment, in particular to a wireless routing device designed for traditional electric meter communication.
背景技术Background technique
未来抄表市场的发展已经确定为远程无线抄表方向,现有已安装的各种电表无法在短时间内以无线智能电表取代,电表在重电与行业应用中因其特殊性也有持续存在必要,或安装于覆盖范围不佳的区域,都需要藉由外接无线路由装置进行无线抄表。然而,目前的外接工业无线路由器多数仅能针对商业或一般工业应用,并非专门针对电表安装位置与通讯需求开发的装置。因此需要针对传统的民用电表设计专用的通讯用无线路由设备,以供远程抄表。The future development of the meter reading market has been determined to be the direction of remote wireless meter reading. The existing installed meters cannot be replaced by wireless smart meters in a short period of time. It is necessary for electric meters to continue to exist in heavy electricity and industrial applications due to their particularity. , or installed in areas with poor coverage, it is necessary to use an external wireless routing device for wireless meter reading. However, most of the current external industrial wireless routers can only be used for commercial or general industrial applications, and are not specially developed for the installation location and communication requirements of electric meters. Therefore, it is necessary to design a dedicated wireless routing device for communication for traditional civil electricity meters for remote meter reading.
实用新型内容Utility model content
实用新型目的:本实用新型目的在于针对现有技术的不足,提供一种针对传统电表通讯设计的无线路由装置。Purpose of the utility model: The purpose of this utility model is to provide a wireless routing device designed for traditional electric meter communication in view of the deficiencies of the prior art.
技术方案:本实用新型所述的一种针对传统电表通讯设计的无线路由装置,包括外壳,所述外壳外侧设有安装组件,所述外壳内部设有信号采集单元、远程通讯单元、故障警报单元、电源单元和设备维运单元;所述外壳上设有电表信号连接串口、电源连接口、以太网连接口和存储卡安装槽,所述信号采集单元即为电表信号连接串口,用于采集电表数据信号,以太网连接口与内部网口连接,内部网口与信号采集单元、远程通讯单元、故障警报单元和设备维运单元连接,电表通过电表信号连接串口与无线路由装置连接;电表信号连接串口通过Modbus协议获取电表数据信号并转换成物联网的开放式MQTT/CoAP协议,通过远程通讯单元将数据发送到远程云端或数据中心;Technical solution: a wireless routing device designed for traditional electric meter communication according to the utility model, including a housing, an installation component is arranged on the outside of the housing, and a signal acquisition unit, a remote communication unit, and a fault alarm unit are arranged inside the housing , a power supply unit and an equipment maintenance and operation unit; the shell is provided with a meter signal connection serial port, a power connection port, an Ethernet connection port and a memory card installation slot, and the signal acquisition unit is the meter signal connection serial port for collecting the meter signal For data signals, the Ethernet connection port is connected to the internal network port, the internal network port is connected to the signal acquisition unit, the remote communication unit, the fault alarm unit and the equipment maintenance unit, and the electric meter is connected to the wireless routing device through the electric meter signal connection serial port; the electric meter signal connection The serial port obtains the data signal of the meter through the Modbus protocol and converts it into the open MQTT/CoAP protocol of the Internet of Things, and sends the data to the remote cloud or data center through the remote communication unit;
所述远程通讯单元包括CPU处理模块和通信模块,所述CPU处理模块与存储卡安装槽连接,存储卡安装槽内的存储卡可收集并存储来自远程通讯单元的数据;The telecommunication unit includes a CPU processing module and a communication module, the CPU processing module is connected to a memory card installation slot, and the memory card in the memory card installation slot can collect and store data from the telecommunication unit;
所述故障警报单元包括内置的Dying gsap发生器和拆壳窜改报警组件;所述Dying gsap发生器在系统输入电压中断或无法满足系统正常工作的时候,自动发出Dyinggsap信号给指定头端服务器,让头端服务器的管理系统实时作出相应反应;所述拆壳窜改报警组件包括内置数字输入接口和接触式传感器,当接触式传感器感应到拆壳压力时通过内置数字输入接口发出警报;The fault alarm unit includes a built-in Dying gsap generator and a tampering alarm component; the Dying gsap generator automatically sends a Dying gsap signal to the designated head-end server when the system input voltage is interrupted or cannot satisfy the normal operation of the system, so that The management system of the head-end server makes a corresponding response in real time; the tampering alarm assembly includes a built-in digital input interface and a contact sensor, and when the contact sensor senses the pressure to remove the shell, an alarm is issued through the built-in digital input interface;
所述电源单元连接电源连接口,给信号采集单元、远程通讯单元、故障警报单元和设备维运单元供电。The power supply unit is connected to the power connection port to supply power to the signal acquisition unit, the remote communication unit, the fault alarm unit and the equipment maintenance unit.
进一步为,为方便观察设备的运行状态,所述外壳内设有设备运行状态LED指示灯,所述外壳的前方设置为可视透明面板;透过所述可视透明面板直接观察无线路由装置的运行状态。Further, in order to facilitate the observation of the operating status of the equipment, an LED indicator light for equipment operating status is provided inside the housing, and a visible transparent panel is set in front of the housing; directly observe the status of the wireless routing device through the visible transparent panel. Operating status.
进一步为,作为较优实施方式,所述外壳采用UL94等级的防火材质,且达到防水IP51要求。Furthermore, as a preferred embodiment, the housing is made of UL94 grade fireproof material and meets the waterproof IP51 requirement.
进一步地,为避免现场人员误接不同电压导致损坏,所述电源连接口可接入110VAC、220VAC、48VDC或110VDC的电源。Furthermore, in order to avoid damage caused by field personnel mistakenly connecting different voltages, the power connection port can be connected to a power supply of 110VAC, 220VAC, 48VDC or 110VDC.
进一步地,所述外壳外部设有可复式保险丝,可防护设备不易受损。Further, a resettable fuse is provided on the outside of the housing, which can protect the equipment from damage.
进一步地,作为较优实施方式,安装组件为设置在外壳上三角式安装孔或Din导轨式安装件。Further, as a preferred implementation manner, the mounting assembly is a triangular mounting hole or a Din rail mounting member provided on the casing.
进一步地,为提高使用安全性,符合高电磁防护与环境参数要求,所述外壳内还设有电厂级EMC保护区。Furthermore, in order to improve the safety of use and meet the requirements of high electromagnetic protection and environmental parameters, a power plant-level EMC protection zone is also provided inside the casing.
进一步地,作为较优实施方式,所述电表信号连接串口采用RS232/RS485串口。Further, as a preferred implementation manner, the serial port for connecting the electric meter signal adopts an RS232/RS485 serial port.
进一步地,作为较优实施方式,所述外壳上还设有系统复位键。Further, as a preferred implementation manner, a system reset key is also provided on the housing.
进一步地,为及时解决设备运行异常问题,如天候异常造成的问题、机台环境安装不稳定性,实现通过数据分析解决异常现象,间接降低营运维护费用,所述外壳内还设有硬件看门狗与pin看门狗,监控远程通信状态并在确认联机中断时自动重启,及时恢复联线。Furthermore, in order to solve abnormal problems in equipment operation in a timely manner, such as problems caused by abnormal weather conditions and unstable installation of the machine environment, to solve abnormal phenomena through data analysis and indirectly reduce operation and maintenance costs, a hardware gatekeeper is also installed in the housing Dog and pin watchdog, monitor the status of remote communication and automatically restart when the connection is confirmed to be interrupted, so as to restore the connection in time.
有益效果:(1)本方案设备具备轻型外观、安装方便、调试和故障分析简易、稳定性高、多通讯接口、功能完善等特点,是一种针对传统电表通讯设计的轻型无线路由装置,适用范围较广;(2)本设备符合电力行业的外型与防护,适用于电力市场要求的外观与安装方式,符合高电磁防护与环境参数要求,因应环境高压采高耐度外壳,亦有外部可复式保险丝设计,保护设备不易损坏;(3)信号采集单元采用RS232/RS485串口设计,以硬件式调整按钮方式切换,并提供实时状态显示,依电表通讯方式设计对应的信号通讯协议;(4)设备维运单元采以太网络电口或无线Wi-fi进行设定,提供内嵌天线做近距离wi-fi设定,可搭配设定软件进行批量设定;(5)远程通讯单元采用高速CPU搭配4G LTE通讯方式,可将数据采集得到的讯息进行实时且长时间的稳定数据通讯,并在面板上提供对应的灯号实时显示联机状态,支持看门口机制监控远程通信状态并在确认联机中断时可自动重启,及时恢复联线;(6)故障警报单元,提供多种方式包含Dying Gasp可在设备无预警断电前及时透过4G网络回报设备保警,具有拆壳窜改报警功能,硬件看门狗与pin看门狗,监控远程通信状态并在确认联机中断时自动重启,及时恢复联线。Beneficial effects: (1) The equipment of this solution has the characteristics of light appearance, convenient installation, simple debugging and fault analysis, high stability, multiple communication interfaces, and perfect functions. It is a light wireless routing device designed for traditional electric meter communication. It is suitable for The scope is wide; (2) This equipment conforms to the appearance and protection of the electric power industry, and is suitable for the appearance and installation method required by the electric power market. It meets the requirements of high electromagnetic protection and environmental parameters. The design of the resettable fuse protects the equipment from damage; (3) The signal acquisition unit adopts RS232/RS485 serial port design, which is switched by hardware adjustment buttons, and provides real-time status display, and the corresponding signal communication protocol is designed according to the communication method of the meter; (4) ) The equipment maintenance and operation unit adopts Ethernet electrical port or wireless Wi-fi for setting, and provides built-in antenna for short-distance Wi-fi setting, which can be set in batches with setting software; (5) The remote communication unit adopts high-speed The CPU is equipped with 4G LTE communication mode, which can carry out real-time and long-term stable data communication of the information obtained from data collection, and provide corresponding lights on the panel to display the connection status in real time, and support the mechanism of watching the door to monitor the remote communication status and confirm the connection. It can automatically restart when it is interrupted and restore the connection in time; (6) The fault alarm unit provides multiple methods including Dying Gasp, which can report the device security through the 4G network in time before the device is powered off without warning, and has the function of unpacking and tampering alarm. The hardware watchdog and pin watchdog monitor the remote communication status and automatically restart when the connection is confirmed to be interrupted, so as to restore the connection in time.
附图说明Description of drawings
图1为实施例1方案的整体结构示意图;Fig. 1 is the overall structure schematic diagram of embodiment 1 scheme;
其中:1、外壳,2、电表信号连接串口,3、电源连接口,4、以太网连接口,5、存储卡安装槽,6、高速CPU处理模块,7、4G通信模块,8、Dying gsap发生器,9、数字输入接口,10、接触式传感器,11、电源单元,12、可复式保险丝,13、系统复位键,14、电厂级EMC保护区,15、内部网口。Among them: 1. Shell, 2. Electric meter signal connection serial port, 3. Power connection port, 4. Ethernet connection port, 5. Memory card installation slot, 6. High-speed CPU processing module, 7. 4G communication module, 8. Dying gsap Generator, 9. Digital input interface, 10. Contact sensor, 11. Power supply unit, 12. Resettable fuse, 13. System reset key, 14. Power plant level EMC protection zone, 15. Internal network port.
具体实施方式Detailed ways
下面通过附图对本实用新型技术方案进行详细说明,但是本实用新型的保护范围不局限于所述实施例。The technical scheme of the utility model will be described in detail below with the accompanying drawings, but the protection scope of the utility model is not limited to the described embodiments.
实施例1:一种针对传统电表通讯设计的无线路由装置,包括外壳1,所述外壳1外侧设有安装组件,所述外壳内部设有信号采集单元、远程通讯单元、故障警报单元、电源单元和设备维运单元;所述外壳1上设有电表信号连接串口2、电源连接口3、以太网连接口4和存储卡安装槽5,所述信号采集单元即为电表信号连接串口2,用于采集电表数据信号,以太网连接口4与内部网口15连接,内部网口与信号采集单元、远程通讯单元、故障警报单元和设备维运单元连接,电表通过电表信号连接串口2与无线路由装置连接;电表信号连接串口2通过Modbus协议获取电表数据信号并转换成物联网的开放式MQTT/CoAP协议,通过远程通讯单元将数据发送到远程云端或数据中心;Embodiment 1: A wireless routing device designed for traditional electric meter communication, including a housing 1, the outer side of the housing 1 is provided with installation components, and the inside of the housing is provided with a signal acquisition unit, a remote communication unit, a fault alarm unit, and a power supply unit and equipment maintenance and operation unit; the shell 1 is provided with an ammeter signal connection
所述远程通讯单元包括高速CPU处理模块6和4G通信模块7,所述CPU处理模块6与存储卡安装槽5连接,存储卡安装槽5内的存储卡可收集并存储来自远程通讯单元的数据;便于异常数据的收集和分析,为维护方案提供依据;Described remote communication unit comprises high-speed
所述故障警报单元包括内置的Dying gsap发生器8和拆壳窜改报警组件;所述Dying gsap发生器8在系统输入电压中断或无法满足系统正常工作的时候,自动发出Dyinggsap信号给指定头端服务器,让头端服务器的管理系统实时作出相应反应;所述拆壳窜改报警组件包括内置数字输入接口9和接触式传感器10,当接触式传感器10感应到拆壳压力时通过内置数字输入接口9发出警报;The fault alarm unit includes a built-in
所述电源单元11连接电源连接口3,给信号采集单元、远程通讯单元、故障警报单元和设备维运单元供电。The
为方便观察设备的运行状态,所述外壳内设有设备运行状态LED指示灯,所述外壳的前方设置为可视透明面板;透过所述可视透明面板直接观察无线路由装置的运行状态。For the convenience of observing the operating status of the equipment, an LED indicator light for equipment operating status is provided inside the housing, and a visible transparent panel is arranged in front of the housing; the operating status of the wireless routing device can be directly observed through the visible transparent panel.
所述外壳采用UL94等级的防火材质,且达到防水IP51要求。The shell is made of UL94 grade fireproof material and meets the waterproof IP51 requirement.
为避免现场人员误接不同电压导致损坏,所述电源连接口可接入110VAC、220VAC、48VDC或110VDC的电源。In order to avoid damage caused by accidental connection of different voltages by on-site personnel, the power supply connection port can be connected to a power supply of 110VAC, 220VAC, 48VDC or 110VDC.
所述外壳外部设有可复式保险丝12,可防护设备不易受损。A
安装组件为设置在外壳上三角式安装孔或Din导轨式安装件。The mounting component is a triangular mounting hole or a Din rail mounting piece set on the housing.
为提高使用安全性,符合高电磁防护与环境参数要求,所述外壳内还设有电厂级EMC保护区14。In order to improve the safety of use and meet the requirements of high electromagnetic protection and environmental parameters, a power plant-level
所述电表信号连接串口采用RS232/RS485串口。The serial port for connecting the electric meter signal adopts RS232/RS485 serial port.
所述外壳上还设有系统复位键13。The shell is also provided with a system reset key 13 .
为及时解决设备运行异常问题,如天候异常造成的问题、机台环境安装不稳定性,实现通过数据分析解决异常现象,间接降低营运维护费用,所述外壳内还设有硬件看门狗与pin看门狗,监控远程通信状态并在确认联机中断时自动重启,及时恢复联线。In order to solve abnormal problems in equipment operation in a timely manner, such as problems caused by abnormal weather conditions and unstable installation of the machine environment, to solve abnormal phenomena through data analysis and indirectly reduce operation and maintenance costs, a hardware watchdog and pin are also installed in the housing. The watchdog monitors the status of remote communication and automatically restarts when the connection is interrupted, so as to restore the connection in time.
本设备方案具备轻型外观、安装方便、调试和故障分析简易、稳定性高、多通讯接口、功能完善等特点,是一种针对传统电表通讯设计的轻型无线路由装置,适用范围较广;本设备符合电力行业的外型与防护,适用于电力市场要求的外观与安装方式,符合高电磁防护与环境参数要求,因应环境高压采高耐度外壳,亦有外部可复式保险丝设计,保护设备不易损坏;信号采集单元采用RS232/RS485串口设计,以硬件式调整按钮方式切换,并提供实时状态显示,依电表通讯方式设计对应的信号通讯协议;设备维运单元采以太网络电口或无线Wi-fi进行设定,提供内嵌天线做近距离wi-fi设定,可搭配设定软件进行批量设定;远程通讯单元采用高速CPU搭配4G LTE通讯方式,可将数据采集得到的讯息进行实时且长时间的稳定数据通讯,并在面板上提供对应的灯号实时显示联机状态,支持看门口机制监控远程通信状态并在确认联机中断时可自动重启,及时恢复联线;故障警报单元,提供多种方式包含Dying Gasp可在设备无预警断电前及时透过4G网络回报设备保警,具有拆壳窜改报警功能,硬件看门狗与pin看门狗,监控远程通信状态并在确认联机中断时自动重启,及时恢复联线。This equipment solution has the characteristics of light appearance, convenient installation, simple debugging and fault analysis, high stability, multiple communication interfaces, and perfect functions. It is a light wireless routing device designed for traditional electric meter communication and has a wide range of applications. It conforms to the appearance and protection of the electric power industry, and is suitable for the appearance and installation required by the electric power market. It meets the requirements of high electromagnetic protection and environmental parameters. It adopts a high-endurance shell in response to high pressure in the environment. It also has an external resettable fuse design to protect the equipment from damage. ;The signal acquisition unit adopts RS232/RS485 serial port design, which is switched by hardware adjustment buttons, and provides real-time status display, and the corresponding signal communication protocol is designed according to the communication mode of the meter; the equipment maintenance unit adopts Ethernet electrical port or wireless Wi-fi For setting, the built-in antenna is provided for short-distance wi-fi setting, and it can be set up in batches with setting software; the remote communication unit uses a high-speed CPU with 4G LTE communication mode, and the information obtained from data collection can be real-time and long-term Time stable data communication, and provide corresponding lights on the panel to display the online status in real time, support the door-to-door mechanism to monitor the remote communication status and automatically restart when the connection is interrupted, and restore the connection in time; the fault alarm unit provides a variety of The methods include Dying Gasp, which can report the device security through the 4G network in time before the device is powered off without warning. It has the function of unpacking and tampering alarm, hardware watchdog and pin watchdog, monitors the status of remote communication and automatically confirms that the connection is interrupted. Reboot and get back online in time.
如上所述,尽管参照特定的优选实施例已经表示和表述了本实用新型,但其不得解释为对本实用新型自身的限制。在不脱离所附权利要求定义的本实用新型的精神和范围前提下,可对其在形式上和细节上作出各种变化。As stated above, although the invention has been shown and described with reference to certain preferred embodiments, this should not be construed as limiting the invention itself. Various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
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