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CN218817296U - Floating control system of constant delivery pump system - Google Patents

Floating control system of constant delivery pump system Download PDF

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Publication number
CN218817296U
CN218817296U CN202223485984.6U CN202223485984U CN218817296U CN 218817296 U CN218817296 U CN 218817296U CN 202223485984 U CN202223485984 U CN 202223485984U CN 218817296 U CN218817296 U CN 218817296U
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valve
floating
pressure
actuator
control
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刘国良
杜昌辉
张宇效
赵俊波
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Hunan Sinoboom Intelligent Equipment Co Ltd
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Hunan Sinoboom Intelligent Equipment Co Ltd
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Abstract

本实用新型公开了一种定量泵系统浮动控制系统,涉及浮动机构技术领域,其包括:定量泵、浮动控制阀、浮动机构、动臂功能阀、执行机构以及控制装置,定量泵、浮动控制阀以及浮动机构依次连接,定量泵、动臂功能阀以及执行机构依次连接,浮动控制阀包括减压阀和浮动切换阀,动臂功能阀包括定差溢流阀和比例换向阀;定差溢流阀和比例换向阀并联设于定量泵和回油箱之间,浮动切换阀和定差溢流阀之间通过反馈油路连接、且浮动切换阀和定差溢流阀之间设有单向阀,执行机构通过比例换向阀与反馈油路连接。本系统可为浮动机构提供恒定压力、且不影响执行机构的转向动作输出。

Figure 202223485984

The utility model discloses a floating control system of a quantitative pump system, which relates to the technical field of a floating mechanism, and comprises: a quantitative pump, a floating control valve, a floating mechanism, a boom function valve, an executive mechanism and a control device, a quantitative pump, a floating control valve And the floating mechanism is connected in sequence, the quantitative pump, the boom function valve and the actuator are connected in sequence, the floating control valve includes a pressure reducing valve and a floating switching valve, the boom function valve includes a differential relief valve and a proportional reversing valve; The flow valve and the proportional reversing valve are set in parallel between the quantitative pump and the oil return tank, the floating switching valve and the differential relief valve are connected through the feedback oil circuit, and there is a single The actuator is connected to the feedback oil circuit through the proportional directional valve. This system can provide constant pressure for the floating mechanism without affecting the steering action output of the actuator.

Figure 202223485984

Description

一种定量泵系统浮动控制系统A floating control system for quantitative pump system

技术领域technical field

本实用新型涉及浮动机构技术领域,更具体地说,涉及一种定量泵系统浮动控制系统。The utility model relates to the technical field of floating mechanisms, in particular to a floating control system of a quantitative pump system.

背景技术Background technique

现有技术中,高空作业平台为了提高底盘越野性能和操作舒适性,一般都带有浮动功能,在行走动作时,需要液压系统为浮动机构提供恒定压力,以此确保浮动机构能够及时响应,另外,还需要保证在浮动机构起作用时不影响转向动作的输出。In the prior art, in order to improve the off-road performance and operating comfort of the chassis, the aerial work platform generally has a floating function. When walking, the hydraulic system needs to provide a constant pressure for the floating mechanism to ensure that the floating mechanism can respond in time. , it is also necessary to ensure that the output of the steering action is not affected when the floating mechanism is active.

针对以上高空作业平台的控制要求,部分高空作业平台使用定量泵的系统,该系统通常是通过一个电比例溢流阀,在系统运行时给电比例溢流阀信号,使其保持在相对低压的低压待命状态,同时,在需要浮动恒压待命时,再通过调整电比例溢流阀的电流信号,从而调整电比例溢流阀的压力,使其保持在浮动所需的压力值。为了保证行走时可以进行转向,该压力值还需兼顾转向压力,由于电比例发溢流阀本身的成本相对很高,加上其对控制要求很高,较难匹配控制。In view of the control requirements of the above aerial work platforms, some aerial work platforms use quantitative pump systems. This system usually uses an electric proportional relief valve to give a signal to the electric proportional relief valve when the system is running to keep it at a relatively low pressure. At the same time, when the floating constant pressure standby is required, the current signal of the electric proportional relief valve is adjusted to adjust the pressure of the electric proportional relief valve to keep it at the pressure value required for floating. In order to ensure that the steering can be performed while walking, the pressure value also needs to take into account the steering pressure. Because the cost of the electric proportional overflow valve itself is relatively high, and it has high requirements for control, it is difficult to match the control.

综上所述,如何为浮动机构提供恒定压力、不影响转向动作的输出,是目前本领域技术人员亟待解决的问题。To sum up, how to provide a constant pressure for the floating mechanism without affecting the output of the steering action is an urgent problem to be solved by those skilled in the art.

实用新型内容Utility model content

有鉴于此,本实用新型的目的是提供一种定量泵系统浮动控制系统,其可为浮动机构提供恒定压力、且不影响执行机构的转向动作输出。In view of this, the purpose of this utility model is to provide a floating control system of a quantitative pump system, which can provide a constant pressure for the floating mechanism without affecting the steering action output of the actuator.

为了实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:

一种定量泵系统浮动控制系统,包括:定量泵、浮动控制阀、浮动机构、动臂功能阀、执行机构以及控制装置,所述定量泵、所述浮动控制阀以及所述浮动机构依次连接,所述定量泵、所述动臂功能阀以及所述执行机构依次连接,所述浮动控制阀包括减压阀和浮动切换阀,所述动臂功能阀包括定差溢流阀和用于控制所述执行机构换向的比例换向阀;A floating control system of a quantitative pump system, comprising: a quantitative pump, a floating control valve, a floating mechanism, a boom function valve, an actuator, and a control device, the quantitative pump, the floating control valve, and the floating mechanism are connected in sequence, The quantitative pump, the boom function valve and the actuator are connected in sequence, the floating control valve includes a pressure reducing valve and a floating switching valve, the boom function valve includes a differential overflow valve and is used to control the Proportional directional valve for reversing the actuator;

所述定差溢流阀和所述比例换向阀并联设于所述定量泵和回油箱之间,所述浮动切换阀和所述定差溢流阀之间通过反馈油路连接、且所述浮动切换阀和所述定差溢流阀之间设有单向阀,所述执行机构通过所述比例换向阀与所述反馈油路连接,用于带动所述定量泵转动的电机、所述浮动控制阀中用于控制动作的电磁阀、以及所述动臂功能阀中用于控制动作的电磁阀均与所述控制装置连接。The differential relief valve and the proportional reversing valve are arranged in parallel between the quantitative pump and the oil return tank, the floating switching valve and the differential relief valve are connected through a feedback oil circuit, and the A one-way valve is provided between the floating switch valve and the differential relief valve, and the actuator is connected to the feedback oil circuit through the proportional directional valve, and is used to drive the motor of the quantitative pump to rotate, The electromagnetic valve used for controlling the action in the floating control valve and the electromagnetic valve used for controlling the action in the boom function valve are both connected to the control device.

优选的,所述定量泵出口处设有用于检测系统压力的压力传感器,所述压力传感器和所述控制装置连接,所述控制装置用于在所述浮动控制阀和所述动臂功能阀无输出、但检测到所述定量泵出口压力高于待机压力预设范围时,判定系统故障,以控制所述定量泵停止运行。Preferably, a pressure sensor for detecting system pressure is provided at the outlet of the quantitative pump, and the pressure sensor is connected to the control device, and the control device is used for switching between the floating control valve and the boom function valve. output, but when it is detected that the outlet pressure of the quantitative pump is higher than the preset range of the standby pressure, it is determined that the system is faulty, so as to control the quantitative pump to stop running.

优选的,所述动臂功能阀还包括卸荷阀,所述卸荷阀的一端设于所述反馈油路上、另一端与所述回油箱连接。Preferably, the boom function valve further includes an unloading valve, one end of the unloading valve is set on the feedback oil circuit, and the other end is connected to the oil return tank.

优选的,所述动臂功能阀还包括主溢流阀,所述主溢流阀的一端设于所述反馈油路上、另一端与所述回油箱连接。Preferably, the boom function valve further includes a main relief valve, one end of the main relief valve is arranged on the feedback oil circuit, and the other end is connected to the oil return tank.

优选的,所述定量泵的输出端设有单向阀。Preferably, the output end of the quantitative pump is provided with a one-way valve.

优选的,所述执行机构和所述比例换向阀的个数均大于或等于一个,且所述执行机构与所述比例换向阀一一对应连接。Preferably, the number of the actuator and the proportional reversing valve is greater than or equal to one, and the actuator is connected to the proportional reversing valve in a one-to-one correspondence.

优选的,所述执行机构的输入端、输出端均通过单向阀与所述反馈油路连接。Preferably, both the input end and the output end of the actuator are connected to the feedback oil circuit through a one-way valve.

优选的,所述执行机构上设有用于监测所述执行机构运行情况的检测传感器,所述检测传感器和所述控制装置连接,所述控制装置用于在所述检测传感器监测到所述执行机构具有动作输出、但未向所述执行机构的控制阀输出控制信号时,判定所述动臂功能阀故障,以控制系统停止运行。Preferably, the actuator is provided with a detection sensor for monitoring the operation of the actuator, the detection sensor is connected to the control device, and the control device is used to monitor the actuator when the detection sensor detects When there is an action output but no control signal is output to the control valve of the actuator, it is determined that the boom function valve is faulty, so that the control system stops running.

优选的,所述执行机构为转向油缸。Preferably, the actuator is a steering cylinder.

在使用本实用新型所提供的定量泵系统浮动控制系统时,当定量泵开始运行时,会输出一定量的油液到系统中,由于本系统采用了定差溢流阀,在未有负载反馈到定差溢流阀的反馈口时,定差溢流阀开启压力为弹簧设定压力,此时从定量泵流出的油液通过定差溢流阀进行溢流,且溢流压力与定差溢流阀的弹簧力相同,系统处于低压待命状态。When using the floating control system of the fixed-difference pump system provided by the utility model, when the fixed-difference pump starts to operate, a certain amount of oil will be output to the system. When it reaches the feedback port of the differential relief valve, the opening pressure of the differential relief valve is the spring setting pressure. At this time, the oil flowing out from the quantitative pump overflows through the differential relief valve, and the overflow pressure is the same as the differential pressure. The spring force of the overflow valve is the same, and the system is in a low pressure standby state.

当需要执行机构输出时,比例换向阀换向,此时便有负载压力反馈到定差溢流阀的反馈口,定差溢流阀在两边压力和弹簧力的同时作用下使得阀口减小,定量泵出口压力升高,进而使更多的油液通过比例换向阀进入执行机构,同时,由于定差减压阀的特性可使比例换向阀的前后压差始终保持一致,也即比例换向阀的流量不受负载的变化而变化,同时,这样可实现定量泵系统的负载敏感控制。动作执行完毕,比例换向阀缓慢到中位,反馈油路卸荷,定量泵出口的油液再次通过定差溢流阀低压溢流,系统回归低压待命状态。When the output of the actuator is required, the proportional reversing valve changes direction. At this time, the load pressure is fed back to the feedback port of the differential relief valve. Small, the outlet pressure of the quantitative pump increases, and more oil enters the actuator through the proportional reversing valve. That is, the flow rate of the proportional reversing valve is not changed by the change of the load, and at the same time, the load sensitive control of the quantitative pump system can be realized in this way. After the action is completed, the proportional reversing valve slowly moves to the neutral position, the feedback oil circuit unloads, the oil at the outlet of the quantitative pump passes through the differential relief valve to overflow at low pressure again, and the system returns to the low-pressure standby state.

当高空作业平台进行行走时,需要给浮动机构提供稳定的待命压力,此时浮动切换阀换向连通,减压阀后的压力通过浮动切换阀反馈到定差溢流阀的反馈口,定差溢流阀在两端压力和弹簧力的作用下阀口减小,此时由于各个工作阀口均处于关闭状态,油液累积后由于阀口减小、溢流量减小,定量泵出口压力升高,当压力升高至减压阀的设定压力后,减压阀后的压力不再升高,也即反馈油路的反馈压力也不再升高,此时定差溢流阀由于弹簧力的作用,其阀口还会继续减小,直至定量泵出口的压力维持在减压阀后反馈压力与定差溢流阀的弹簧设定压力之和,定差溢流阀阀口不再变化,系统维持平衡。而定差溢流阀阀口减小而减少的部分溢流油液,其可用于维持系统内部泄露,此时定量泵的出口压力不再变化,从而实现了给浮动机构提供稳定待命压力的作用。When the aerial work platform is walking, it is necessary to provide a stable standby pressure for the floating mechanism. At this time, the floating switching valve is switched and connected, and the pressure behind the pressure reducing valve is fed back to the feedback port of the differential relief valve through the floating switching valve. The valve port of the relief valve decreases under the action of the pressure at both ends and the spring force. At this time, since each working valve port is in a closed state, after the oil accumulates, the pressure at the outlet of the quantitative pump rises due to the reduction of the valve port and the decrease of the overflow volume. High, when the pressure rises to the set pressure of the pressure reducing valve, the pressure behind the pressure reducing valve will no longer rise, that is, the feedback pressure of the feedback oil circuit will no longer rise, at this time, the fixed differential relief valve will not rise due to the spring Under the action of force, its valve port will continue to decrease until the pressure at the outlet of the quantitative pump is maintained at the sum of the feedback pressure behind the pressure reducing valve and the spring setting pressure of the differential relief valve, and the valve port of the differential relief valve is no longer changes, the system maintains balance. The part of the overflow oil that is reduced due to the reduction of the valve port of the differential relief valve can be used to maintain the internal leakage of the system. At this time, the outlet pressure of the fixed-difference pump does not change any more, thus realizing the function of providing a stable standby pressure for the floating mechanism. .

本系统通过定差溢流阀组成定量泵的负载敏感系统,实现低压待命,同时,通过浮动控制阀和反馈油路为浮动机构提供稳定的恒压待命压力。并且,由于浮动切换阀和定差溢流阀之间设有单向阀,使油液仅从浮动切换阀流向定差溢流阀,有效避免反馈油路出现回流现象,因此,当浮动机构发挥作用时不影响执行机构的转向输出,二者互不干扰,也即可确保本系统在浮动恒压待命的同时不会影响执行机构的转向动作正常输出。The system composes the load-sensing system of the fixed-difference pump through the fixed-difference overflow valve to realize low-pressure standby. At the same time, it provides stable constant-pressure standby pressure for the floating mechanism through the floating control valve and the feedback oil circuit. Moreover, since there is a one-way valve between the floating switching valve and the differential relief valve, the oil only flows from the floating switching valve to the differential relief valve, which effectively avoids backflow in the feedback oil circuit. Therefore, when the floating mechanism works It does not affect the steering output of the actuator when it is active, and the two do not interfere with each other, which can ensure that the system will not affect the normal output of the steering action of the actuator while the system is on standby with floating constant pressure.

综上所述,本实用新型所提供的定量泵系统浮动控制系统,其可为浮动机构提供恒定压力、且不影响执行机构的转向动作输出。To sum up, the floating control system of the quantitative pump system provided by the utility model can provide constant pressure for the floating mechanism without affecting the steering action output of the actuator.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description It is only an embodiment of the utility model, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.

图1为本实用新型所提供的定量泵系统浮动控制系统的部件连接示意图。Fig. 1 is a schematic diagram of component connections of the floating control system of the quantitative pump system provided by the present invention.

图1中:In Figure 1:

1为定量泵、2为浮动控制阀、21为减压阀、22为浮动切换阀、3为浮动机构、4为动臂功能阀、41为定差溢流阀、42为比例换向阀、43为卸荷阀、44为主溢流阀、5为执行机构、6为压力传感器、7为回油箱、8为反馈油路、9为单向阀、10为检测传感器、11为控制装置。1 is fixed pump, 2 is floating control valve, 21 is pressure reducing valve, 22 is floating switching valve, 3 is floating mechanism, 4 is boom function valve, 41 is differential relief valve, 42 is proportional reversing valve, 43 is an unloading valve, 44 is a main relief valve, 5 is an actuator, 6 is a pressure sensor, 7 is an oil return tank, 8 is a feedback oil circuit, 9 is a check valve, 10 is a detection sensor, and 11 is a control device.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

本实用新型的核心是提供一种定量泵系统浮动控制系统,其可为浮动机构提供恒定压力、且不影响执行机构的转向动作输出。The core of the utility model is to provide a fixed-quantity pump system floating control system, which can provide constant pressure for the floating mechanism without affecting the steering action output of the actuator.

请参考图1,图1为本实用新型所提供的定量泵系统浮动控制系统的部件连接示意图。Please refer to FIG. 1 , which is a schematic diagram of component connection of the floating control system of the quantitative pump system provided by the present invention.

本具体实施例提供了一种定量泵系统浮动控制系统,包括:定量泵1、浮动控制阀2、浮动机构3、动臂功能阀4、执行机构5以及控制装置11,定量泵1、浮动控制阀2以及浮动机构3依次连接,定量泵1、动臂功能阀4以及执行机构5依次连接,浮动控制阀2包括减压阀21和浮动切换阀22,动臂功能阀4包括定差溢流阀41和用于控制执行机构5换向的比例换向阀42;定差溢流阀41和比例换向阀42并联设于定量泵1和回油箱7之间,浮动切换阀22和定差溢流阀41之间通过反馈油路8连接、且浮动切换阀22和定差溢流阀41之间设有单向阀9,执行机构5通过比例换向阀42与反馈油路8连接,用于带动定量泵1转动的电机、浮动控制阀2中用于控制动作的电磁阀、以及动臂功能阀4中用于控制动作的电磁阀均与控制装置11连接控制装置11。This specific embodiment provides a floating control system for a quantitative pump system, including: a quantitative pump 1, a floating control valve 2, a floating mechanism 3, a boom function valve 4, an actuator 5 and a control device 11, a quantitative pump 1, a floating control valve The valve 2 and the floating mechanism 3 are connected sequentially, the quantitative pump 1, the boom function valve 4 and the actuator 5 are connected sequentially, the floating control valve 2 includes a pressure reducing valve 21 and the floating switching valve 22, and the boom function valve 4 includes a differential overflow The valve 41 and the proportional reversing valve 42 used to control the reversing of the actuator 5; the differential relief valve 41 and the proportional reversing valve 42 are arranged in parallel between the quantitative pump 1 and the oil return tank 7, and the floating switching valve 22 and the differential reversing valve The relief valves 41 are connected through the feedback oil passage 8, and a check valve 9 is provided between the floating switching valve 22 and the differential relief valve 41, and the actuator 5 is connected with the feedback oil passage 8 through the proportional reversing valve 42, The motor for driving the quantitative pump 1 to rotate, the solenoid valve for controlling the action in the floating control valve 2 , and the electromagnetic valve for controlling the action in the boom function valve 4 are all connected to the control device 11 .

控制装置11控制装置11控制装置11需要说明的是,定差溢流阀41的特性可使比例换向阀42的前后压差始终保持一致,是指当比例换向阀42的开口从完全关闭到打开的过程中,比例换向阀42前端的压力与定差溢流阀41入口处的压力相等,比例换向阀42后端的压力通过单向阀9反馈到定差溢流阀41的弹簧侧,由于定差溢流阀41的特性是入口的压力=反馈口的压力+弹簧力,所以此时的比例换向阀42前后端压差=进口压力-出口压力=定差溢流阀41的弹簧力,所以在定差溢流阀41的作用下比例换向阀42的进出口压差保持不变。It should be noted that the control device 11 of the control device 11 is that the characteristic of the differential relief valve 41 can keep the pressure difference between the front and rear of the proportional reversing valve 42 consistent, which means that when the opening of the proportional reversing valve 42 is completely closed During the opening process, the pressure at the front end of the proportional reversing valve 42 is equal to the pressure at the inlet of the differential relief valve 41, and the pressure at the rear end of the proportional reversing valve 42 is fed back to the spring of the differential relief valve 41 through the check valve 9 On the other hand, since the characteristic of the differential relief valve 41 is that the inlet pressure = the pressure of the feedback port + the spring force, the pressure difference between the front and rear ends of the proportional reversing valve 42 at this time = the inlet pressure - the outlet pressure = the differential relief valve 41 The spring force, so under the action of the differential overflow valve 41, the pressure difference between the inlet and outlet of the proportional reversing valve 42 remains unchanged.

可以在实际运用过程中,根据实际情况和实际需求,对定量泵1、浮动控制阀2、浮动机构3、动臂功能阀4、执行机构5以及控制装置11的形状、结构、类型、位置等进行确定。In the actual application process, according to the actual situation and actual needs, the shape, structure, type, position, etc. Make sure.

在使用本实用新型所提供的定量泵系统浮动控制系统时,当定量泵1开始运行时,会输出一定量的油液到系统中,由于本系统采用了定差溢流阀41,在未有负载反馈到定差溢流阀41的反馈口时,定差溢流阀41开启压力为弹簧设定压力,此时从定量泵1流出的油液通过定差溢流阀41进行溢流,且溢流压力与定差溢流阀41的弹簧力相同,系统处于低压待命状态。When using the floating control system of the fixed-difference pump system provided by the utility model, when the fixed-difference pump 1 starts to run, a certain amount of oil will be output to the system. When the load is fed back to the feedback port of the differential relief valve 41, the opening pressure of the differential relief valve 41 is the spring setting pressure. At this time, the oil flowing out from the quantitative pump 1 overflows through the differential relief valve 41, and The overflow pressure is the same as the spring force of the differential overflow valve 41, and the system is in a low pressure standby state.

当需要执行机构5输出时,比例换向阀42换向,此时便有负载压力反馈到定差溢流阀41的反馈口,定差溢流阀41在两边压力和弹簧力的同时作用下使得阀口减小,定量泵1出口压力升高,进而使更多的油液通过比例换向阀42进入执行机构5,同时,由于定差溢流阀41的特性可使比例换向阀42的前后压差始终保持一致,也即比例换向阀42的流量不受负载的变化而变化,同时,这样可实现定量泵1系统的负载敏感控制。动作执行完毕,比例换向阀42缓慢到中位,反馈油路8卸荷,定量泵1出口的油液再次通过定差溢流阀41低压溢流,系统回归低压待命状态。When the output of the actuator 5 is required, the proportional reversing valve 42 changes direction. At this time, the load pressure is fed back to the feedback port of the differential relief valve 41. The differential relief valve 41 is under the simultaneous action of the pressure on both sides and the spring force. The valve port is reduced, and the outlet pressure of the quantitative pump 1 is increased, so that more oil enters the actuator 5 through the proportional reversing valve 42. At the same time, due to the characteristics of the differential relief valve 41, the proportional reversing valve 42 The pressure difference between the front and back of the pump is always consistent, that is, the flow rate of the proportional reversing valve 42 is not changed by the change of the load, and at the same time, the load sensitive control of the quantitative pump 1 system can be realized in this way. After the action is completed, the proportional reversing valve 42 slowly returns to the neutral position, the feedback oil circuit 8 unloads, and the oil at the outlet of the quantitative pump 1 overflows through the differential overflow valve 41 again at low pressure, and the system returns to the low pressure standby state.

当高空作业平台进行行走时,需要给浮动机构3提供稳定的待命压力,此时浮动切换阀22换向连通,减压阀21后的压力通过浮动切换阀22反馈到定差溢流阀41的反馈口,定差溢流阀41在两端压力和弹簧力的作用下阀口减小,此时由于各个工作阀口均处于关闭状态,油液累积后,由于阀口减小、溢流量减小,定量泵1出口压力升高,当压力升高至减压阀21的设定压力后,减压阀21后的压力不再升高,也即反馈油路8的反馈压力也不再升高,此时定差溢流阀41由于弹簧力的作用,其阀口还会继续减小,直至定量泵1出口的压力维持在减压阀21后反馈压力与定差溢流阀41的弹簧设定压力之和,定差溢流阀41阀口不再变化,系统维持平衡。而定差溢流阀41阀口减小而减少的部分溢流油液,其可用于维持系统内部泄露,此时定量泵1的出口压力不再变化,从而实现了给浮动机构3提供稳定待命压力的作用。When the aerial work platform is walking, it is necessary to provide a stable standby pressure for the floating mechanism 3. At this time, the floating switching valve 22 is switched and communicated, and the pressure behind the pressure reducing valve 21 is fed back to the pressure of the differential relief valve 41 through the floating switching valve 22. Feedback port, fixed difference relief valve 41, the valve port decreases under the action of the pressure at both ends and the spring force. Small, the outlet pressure of quantitative pump 1 rises. When the pressure rises to the set pressure of pressure reducing valve 21, the pressure behind pressure reducing valve 21 will no longer rise, that is, the feedback pressure of feedback oil circuit 8 will no longer rise. At this time, due to the effect of the spring force on the differential relief valve 41, its valve port will continue to decrease until the pressure at the outlet of the quantitative pump 1 is maintained at the pressure reducing valve 21, and the feedback pressure is the same as the spring of the differential relief valve 41. The sum of the set pressures, the valve port of the differential relief valve 41 no longer changes, and the system maintains balance. The part of the overflow oil that is reduced due to the reduction of the valve port of the fixed differential relief valve 41 can be used to maintain the internal leakage of the system. The role of pressure.

本系统通过定差溢流阀41组成定量泵1的负载敏感系统,实现低压待命,同时,通过浮动控制阀2和反馈油路8为浮动机构3提供稳定的恒压待命压力。并且,由于浮动切换阀22和定差溢流阀41之间设有单向阀9,使油液仅从浮动切换阀22流向定差溢流阀41,有效避免反馈油路8出现回流现象,因此,当浮动机构3发挥作用时不影响执行机构5的转向输出,二者互不干扰,也即可确保本系统在浮动恒压待命的同时不会影响执行机构5的转向动作正常输出。The system composes the load sensitive system of the quantitative pump 1 through the differential overflow valve 41 to realize low-pressure standby, and at the same time, provides stable constant pressure standby pressure for the floating mechanism 3 through the floating control valve 2 and the feedback oil circuit 8 . Moreover, since the check valve 9 is provided between the floating switching valve 22 and the differential relief valve 41, the oil only flows from the floating switching valve 22 to the differential relief valve 41, effectively avoiding backflow in the feedback oil circuit 8, Therefore, when the floating mechanism 3 functions, it does not affect the steering output of the actuator 5, and the two do not interfere with each other, that is, it can be ensured that the system will not affect the normal output of the steering action of the actuator 5 while the floating constant pressure is on standby.

综上所述,本实用新型所提供的定量泵系统浮动控制系统,其可为浮动机构3提供恒定压力、且不影响执行机构5的转向动作输出。To sum up, the floating control system of the quantitative pump system provided by the present invention can provide constant pressure for the floating mechanism 3 without affecting the steering action output of the actuator 5 .

在上述实施例的基础上,优选的,定量泵1出口处设有用于检测系统压力的压力传感器6,压力传感器6和控制装置11连接,控制装置11用于在浮动控制阀2和动臂功能阀4无输出、但检测到定量泵1出口压力高于待机压力预设范围时,判定系统故障,以控制定量泵1停止运行。On the basis of the above-mentioned embodiments, preferably, a pressure sensor 6 for detecting the system pressure is provided at the outlet of the quantitative pump 1, and the pressure sensor 6 is connected to the control device 11, and the control device 11 is used to control the floating control valve 2 and the boom function. When the valve 4 has no output but detects that the outlet pressure of the quantitative pump 1 is higher than the preset range of the standby pressure, the system is judged to be faulty, so as to control the quantitative pump 1 to stop running.

需要说明的是,液压油从定量泵1出来后分为两路,一路到浮动控制阀2,一路到动臂功能阀4,所以压力传感器6不仅可以检测到减压阀21前的压力,同时可以检测到动臂功能阀4入口的压力。因此,在浮动控制阀2和动臂功能阀4上的电磁阀没有输出的时候,若压力传感器6检测到定量泵1出口压力高于待机压力预设范围时,控制装置11将判定系统故障,进而控制用于带动定量泵1转动的电机停止转动,以确保液压系统出现故障时及时停机,对部件进行有效保护。It should be noted that the hydraulic oil is divided into two paths after coming out of the quantitative pump 1, one path to the floating control valve 2, and the other path to the boom function valve 4, so the pressure sensor 6 can not only detect the pressure in front of the pressure reducing valve 21, but also The pressure at the inlet of the boom function valve 4 can be detected. Therefore, when the solenoid valve on the floating control valve 2 and the boom function valve 4 has no output, if the pressure sensor 6 detects that the outlet pressure of the quantitative pump 1 is higher than the preset range of the standby pressure, the control device 11 will determine that the system is faulty, Furthermore, the motor used to drive the fixed displacement pump 1 is controlled to stop rotating, so as to ensure that the hydraulic system is stopped in time when a failure occurs, and the components are effectively protected.

另外,需要说明的是,作为定量泵1之一的齿轮泵,其以结构简单、耐污染能力强等优势成为高空作业平台液压系统动力源的主要选择。采用齿轮泵为主的定量泵1系统,通过定差溢流阀41组成定量泵1的负载敏感系统,实现低压待命,同时通过浮动控制回路为浮动机构3提供稳定的恒压待命压力,并且,在浮动恒压待命的同时不影响转向动作的正常输出。In addition, it should be noted that, as one of the quantitative pumps 1, the gear pump has become the main choice of power source for the hydraulic system of the aerial work platform due to its advantages of simple structure and strong pollution resistance. The fixed-difference pump 1 system mainly adopts the gear pump, and the load-sensing system of the fixed-difference pump 1 is formed through the differential overflow valve 41 to realize low-pressure standby, and at the same time, provide stable constant-pressure standby pressure for the floating mechanism 3 through the floating control circuit, and, While the floating constant voltage is on standby, it does not affect the normal output of the steering action.

还需要说明的是,齿轮泵作为液压系统动力源,当电机开始转动、齿轮泵作为液压系统动力源,当电机开始转动,会输出一定量的油液到系统中,由于本系统采用了定差溢流阀41,在没有负载反馈到定差溢流阀41的反馈口时,定差溢流阀41的开启压力为弹簧设定压力,一般为15-20bar,此时齿轮泵出口端的油液会通过定差溢流阀41进行溢流,且压力与定差溢流阀41的弹簧力相同,系统处于低压待命状态。It should also be noted that the gear pump is used as the power source of the hydraulic system. When the motor starts to rotate and the gear pump is used as the power source of the hydraulic system, when the motor starts to rotate, a certain amount of oil will be output to the system. Relief valve 41, when there is no load feedback to the feedback port of differential relief valve 41, the opening pressure of differential relief valve 41 is the spring setting pressure, generally 15-20bar, at this time the oil at the outlet end of the gear pump Relief will be performed through the differential relief valve 41, and the pressure is the same as the spring force of the differential relief valve 41, and the system is in a low pressure standby state.

优选的,动臂功能阀4还包括卸荷阀43,卸荷阀43的一端设于反馈油路8上、另一端与回油箱7连接。Preferably, the boom function valve 4 further includes an unloading valve 43 , one end of the unloading valve 43 is set on the feedback oil circuit 8 , and the other end is connected to the oil return tank 7 .

需要说明的是,当需要执行机构5输出时,卸荷阀43可切换至右位,比例换向阀42会换向到右位,此时便会有负载压力反馈到定差溢流阀41的反馈口,在两边压力和弹簧力的同时作用下,定差溢流阀41的阀口会关小,使更多的油液通过比例换向阀42进入执行机构5内。同时,由于定差溢流阀41的特性,使比例换向阀42的前后压差始终保持一致,也即可使经过比例换向阀42的油液流量不受负载的变化而变化,同时,这样实现了定量泵1系统的负载敏感控制。当执行机构5的动作执行完毕后,比例换向阀42缓慢恢复到中位,然后卸荷阀43切换到左位,反馈油路8卸荷,定量泵1出口的油液再次通过定差溢流阀41进行低压溢流,系统回归低压待命状态。It should be noted that when the output of the actuator 5 is required, the unloading valve 43 can be switched to the right position, and the proportional reversing valve 42 will be switched to the right position. At this time, the load pressure will be fed back to the differential relief valve 41 Under the simultaneous action of the pressure on both sides and the spring force, the valve port of the differential relief valve 41 will be closed, so that more oil enters the actuator 5 through the proportional reversing valve 42 . At the same time, due to the characteristics of the differential relief valve 41, the pressure difference between the front and rear of the proportional directional valve 42 is always consistent, that is, the oil flow through the proportional directional valve 42 is not changed by the change of the load, and at the same time, In this way, the load sensitive control of the quantitative pump 1 system is realized. After the action of the actuator 5 is completed, the proportional reversing valve 42 slowly returns to the neutral position, and then the unloading valve 43 switches to the left position, the feedback oil circuit 8 is unloaded, and the oil at the outlet of the quantitative pump 1 passes through the differential overflow again. Flow valve 41 performs low-pressure relief, and the system returns to the low-pressure standby state.

当高空作业平台进行行走时,需要为浮动机构3提供稳定的待命压力,此时卸荷阀43换向到右位,浮动切换阀22换向、处于连通状态,减压阀21后的压力通过浮动切换阀22和单向阀9之后反馈到定差溢流阀41的反馈口,在两端压力和弹簧力的作用下定差溢流阀41的阀口会减小。此时由于各个工作阀口都是关闭状态,使得油液累计,而后,定量泵1的出口压力升高,当压力升高到减压阀21的设定压力后,减压阀21后的压力不再升高,意味着反馈压力也不再升高,此时定差溢流阀41由于弹簧力的作用,其阀口还会继续减小,直至定量泵1的出口压力维持在减压阀21后反馈压力与定差溢流阀41的弹簧设定压力之和,定差溢流阀41的阀口不再变化,系统维持平衡。另外,由于定差溢流阀41的阀口减小而减少的部分溢流油液,其可用于平衡系统内部的油液泄露量,此时定量泵1的出口压力不再变化,从而实现为浮动机构3提供稳定待命压力的作用。When the aerial work platform is walking, it is necessary to provide a stable standby pressure for the floating mechanism 3. At this time, the unloading valve 43 is switched to the right position, the floating switching valve 22 is switched and is in a connected state, and the pressure behind the pressure reducing valve 21 passes through The floating switching valve 22 and the one-way valve 9 then feed back to the feedback port of the differential relief valve 41, and the valve port of the differential relief valve 41 will decrease under the action of the pressure at both ends and the spring force. At this time, since all the working valve ports are closed, the oil is accumulated, and then the outlet pressure of the quantitative pump 1 rises. When the pressure rises to the set pressure of the pressure reducing valve 21, the pressure behind the pressure reducing valve 21 It no longer increases, which means that the feedback pressure will no longer increase. At this time, due to the action of the spring force of the differential relief valve 41, its valve port will continue to decrease until the outlet pressure of the quantitative pump 1 is maintained at the pressure reducing valve. After 21, the sum of the feedback pressure and the spring setting pressure of the differential relief valve 41, the valve port of the differential relief valve 41 no longer changes, and the system maintains balance. In addition, due to the reduction of the valve port of the differential relief valve 41, the part of the overflow oil can be used to balance the oil leakage inside the system. At this time, the outlet pressure of the quantitative pump 1 will no longer change, so as to achieve The floating mechanism 3 provides the effect of stabilizing the standby pressure.

在上述实施例的基础上,优选的,动臂功能阀4还包括主溢流阀44,主溢流阀44的一端设于反馈油路8上、另一端与回油箱7连接。On the basis of the above embodiments, preferably, the boom function valve 4 further includes a main relief valve 44 , one end of the main relief valve 44 is set on the feedback oil circuit 8 , and the other end is connected to the oil return tank 7 .

优选的,定量泵1的输出端设有单向阀9,以有效限定油液流动方向,避免油液回流至定量泵1。Preferably, the output end of the quantitative pump 1 is provided with a one-way valve 9 to effectively limit the oil flow direction and prevent the oil from flowing back to the quantitative pump 1 .

优选的,执行机构5和比例换向阀42的个数均大于或等于一个,且执行机构5与比例换向阀42一一对应连接。Preferably, the numbers of the actuator 5 and the proportional reversing valve 42 are greater than or equal to one, and the actuator 5 and the proportional reversing valve 42 are connected in one-to-one correspondence.

优选的,执行机构5的输入端(A口)、输出端(B口)均通过单向阀9与反馈油路8连接。Preferably, both the input end (port A) and the output end (port B) of the actuator 5 are connected to the feedback oil circuit 8 through the one-way valve 9 .

需要说明的是,油液从定量泵1的出口流出、经过一个单向阀9,到达浮动控制阀2和动臂功能阀4。油液经过减压阀21进入浮动机构3,减压阀21后的浮动控制油路通过浮动切换阀22和单向阀9反馈到动臂功能阀4上。动臂功能阀4内部主油路连接定差溢流阀41和两个比例换向阀42(三位四通换向阀)。当比例换向阀42换向后会有油液进入输入端或输出端,再通入执行机构5,另外,动臂功能阀4的反馈油路8连接至定差溢流阀41的反馈口、连接至卸荷阀43的入口,执行机构5的输入端、输出端通过单向阀9与反馈油路8相连。It should be noted that the oil flows out from the outlet of the quantitative pump 1 , passes through a one-way valve 9 , and reaches the floating control valve 2 and the boom function valve 4 . The oil enters the floating mechanism 3 through the pressure reducing valve 21, and the floating control oil circuit behind the pressure reducing valve 21 is fed back to the boom function valve 4 through the floating switching valve 22 and the one-way valve 9. The internal main oil circuit of the boom function valve 4 is connected with a differential relief valve 41 and two proportional reversing valves 42 (three-position, four-way reversing valves). When the proportional reversing valve 42 changes direction, oil will enter the input or output end, and then flow into the actuator 5. In addition, the feedback oil circuit 8 of the boom function valve 4 is connected to the feedback port of the differential relief valve 41 , connected to the inlet of the unloading valve 43 , the input and output ends of the actuator 5 are connected to the feedback oil circuit 8 through the one-way valve 9 .

当浮动切换阀22切换后,减压阀21后的压力会经过单向阀9反馈到反馈油路8,进而到达定差溢流阀41的反馈口、以减小定差溢流阀41的阀口,使定量泵1的出口压力升高,如果此时有转向动作产生,转向的压力比浮动切换阀22后面反馈的压力小,那转向的负载压力无法打开执行机构5处的单向阀9、反馈到反馈油路8上,只有当转向压力比浮动切换阀22后面反馈的压力大时,转向压力才会打开执行机构5处的单向阀9、到达反馈油路8上,此时由于反馈油路8内为转向的负载压力,其大于浮动切换阀22处的压力,所以浮动切换阀22处的单向阀9又会关上。反馈油路8只能存在最大的负载,只有最大负载才能够反馈到反馈油路8,以调节定差溢流阀41的开度。When the floating switching valve 22 is switched, the pressure behind the pressure reducing valve 21 will be fed back to the feedback oil circuit 8 through the check valve 9, and then reach the feedback port of the differential relief valve 41 to reduce the pressure of the differential relief valve 41. The valve port increases the outlet pressure of the quantitative pump 1. If there is a steering action at this time, the steering pressure is smaller than the pressure fed back from the floating switching valve 22, and the steering load pressure cannot open the one-way valve at the actuator 5. 9. Feedback to the feedback oil circuit 8. Only when the steering pressure is greater than the feedback pressure behind the floating switching valve 22, the steering pressure will open the check valve 9 at the actuator 5 and reach the feedback oil circuit 8. At this time Since the load pressure of the steering in the feedback oil circuit 8 is greater than the pressure at the floating switching valve 22, the check valve 9 at the floating switching valve 22 will be closed again. Only the maximum load can exist in the feedback oil circuit 8 , and only the maximum load can be fed back to the feedback oil circuit 8 to adjust the opening degree of the differential relief valve 41 .

在上述实施例的基础上,优选的,执行机构5上设有用于监测执行机构5运行情况的检测传感器10,检测传感器10和控制装置11连接,控制装置11用于在检测传感器10监测到执行机构5具有动作输出、但未向执行机构5的控制阀输出控制信号时,判定动臂功能阀4故障,以控制系统停止运行。此时,可以控制动臂功能阀4上的卸荷阀43得电,切断反馈油路8,以停止执行机构5的动作;也可以控制用于带动定量泵1转动的电机停止运行,以停止定量泵1的流量输出,从而停止定量泵1的动作。On the basis of the above-mentioned embodiments, preferably, the actuator 5 is provided with a detection sensor 10 for monitoring the operation of the actuator 5, the detection sensor 10 is connected to the control device 11, and the control device 11 is used to monitor the execution by the detection sensor 10. When the mechanism 5 has an action output but does not output a control signal to the control valve of the actuator 5, it is determined that the boom function valve 4 is faulty, and the control system stops running. At this time, the unloading valve 43 on the boom function valve 4 can be controlled to be energized, and the feedback oil circuit 8 can be cut off to stop the action of the actuator 5; the motor used to drive the quantitative pump 1 can also be controlled to stop running to stop The flow output of the quantitative pump 1 stops the action of the quantitative pump 1.

需要说明的是,本系统结合部分电气元器件,检测传感器10可以实时监测各个执行机构5的控制阀故障,实现故障检测报警,并且,在发生故障后可以及时停止执行机构5动作,为整个高空作业平台提供安全保障。It should be noted that this system combines some electrical components, and the detection sensor 10 can monitor the control valve faults of each actuator 5 in real time, realize fault detection and alarm, and stop the action of the actuator 5 in time after a fault occurs, so as to provide high-altitude protection for the entire high altitude. The operating platform provides security.

需要补充说明的是,当系统只处于浮动输出状态时,假设其它执行机构5无需任何输出,此时压力传感器6检测到的系统压力应为定差溢流阀41的弹簧设定值与减压阀21设定值之和,但如果此时压力传感器6检测到的压力值大于该值,则可判断为系统故障,此时,可以通过控制装置11给卸荷阀43发送停止输出电流的信号,以使反馈油路8卸荷,定量泵1的出口无法建立压差,系统判定为阀组故障、发出报警信号,起到安全检测和故障切断的作用。It should be added that when the system is only in the floating output state, assuming that other actuators 5 do not need any output, the system pressure detected by the pressure sensor 6 should be the spring setting value of the differential relief valve 41 and the decompression value. The sum of the set values of the valve 21, but if the pressure value detected by the pressure sensor 6 is greater than this value at this time, it can be judged as a system failure. At this time, a signal to stop the output current can be sent to the unloading valve 43 through the control device 11 , so that the feedback oil circuit 8 is unloaded, and the pressure difference cannot be established at the outlet of the quantitative pump 1. The system determines that the valve group is faulty and sends an alarm signal, which plays the role of safety detection and fault cut-off.

优选的,执行机构5为转向油缸。Preferably, the actuator 5 is a steering cylinder.

需要说明的是,执行机构5为转向油缸,在进行行走动作的同时,还需要进行转向操作,用于控制执行机构5换向的比例换向阀42相应的也需要换向,将定量泵1出口的油液供给执行机构5,随着油液增多,执行机构5处的负载压力也逐渐升高,当执行机构5的负载压力大于减压阀21的设定压力时,此时执行机构5的负载压力开始起主要作用,定差溢流阀41在弹簧力的作用下阀口进一步减小,以使比例换向阀42前的压力升高,始终维持在大于弹簧力设定值的范围。由于减压阀21后的反馈油路8上设有单向阀9,所以本系统恒压待命的同时也不会相互影响执行机构5的输出。It should be noted that the actuator 5 is a steering oil cylinder, and it needs to perform a steering operation while walking. The proportional reversing valve 42 used to control the reversing of the actuator 5 also needs reversing accordingly. The oil at the outlet is supplied to the actuator 5. As the oil increases, the load pressure at the actuator 5 gradually increases. When the load pressure of the actuator 5 is greater than the set pressure of the pressure reducing valve 21, the actuator 5 The load pressure begins to play a major role, and the valve port of the differential relief valve 41 is further reduced under the action of the spring force, so that the pressure in front of the proportional reversing valve 42 is increased, and it is always maintained at a range greater than the set value of the spring force . Since the feedback oil circuit 8 behind the pressure reducing valve 21 is provided with a check valve 9, the system will not affect the output of the actuator 5 while the system is on standby at constant pressure.

本系统选择齿轮泵作为系统油源,通过反馈减压阀21后的压力到定差溢流阀41、实现浮动恒压待命,相对于其它方式更加简单、更易实现、更为节能,可减小系统噪音和系统发热量。由于减压阀21的反馈油路8有单向阀9,在恒压待命的同时不会影响其它动作进入负载敏感,相对更加节能。通过电气元器件与电气系统配合,再加上反馈油路8的卸荷阀43,可有效防止因阀组故障等原因对高空作业平台的安全性产生影响,相对来说系统的安全性更高。This system selects the gear pump as the oil source of the system, and realizes floating constant pressure standby by feeding back the pressure after the decompression valve 21 to the differential relief valve 41. Compared with other methods, it is simpler, easier to realize, and more energy-saving, and can reduce System noise and system heat generation. Since the feedback oil circuit 8 of the decompression valve 21 has a check valve 9, it will not affect other actions and enter the load sensitivity while the constant pressure is on standby, which is relatively more energy-saving. Through the cooperation of electrical components and electrical systems, coupled with the unloading valve 43 of the feedback oil circuit 8, it can effectively prevent the safety of the aerial work platform from being affected by the failure of the valve group, and the safety of the system is relatively higher. .

通过定差溢流阀41构成定量泵1系统的负载敏感回路,通过减压阀21反馈油路8实现浮动恒压待命,并且,在浮动恒压待命的同时与其它执行机构5之间不会相互影响;利用电气元器件和卸荷阀43与电气系统配合,可实现在浮动恒压时对各执行机构5的控制阀故障进行监测判断,在发生故障的时候可以及时切换,提高系统的安全可靠性。The load sensitive circuit of the quantitative pump 1 system is constituted by the differential relief valve 41, and the floating constant pressure standby is realized through the feedback oil circuit 8 through the pressure reducing valve 21, and there is no connection with other actuators 5 while the floating constant pressure is standby. Mutual influence; using electrical components and unloading valve 43 to cooperate with the electrical system, it is possible to monitor and judge the faults of the control valves of each actuator 5 at floating constant pressure, and to switch in time when a fault occurs, improving the safety of the system reliability.

另外,还需要说明的是,本申请的“出入”等指示的方位或位置关系,是基于附图所示的方位或位置关系,仅是为了便于简化描述和便于理解,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In addition, it should also be noted that the orientation or positional relationship indicated by "entering and exiting" in this application is based on the orientation or positional relationship shown in the drawings, and is only for simplifying description and understanding, rather than indicating or implying Means that a device or element must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the invention.

本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。本实用新型所提供的所有实施例的任意组合方式均在此实用新型的保护范围内,在此不做赘述。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other. Any combination of all the embodiments provided by the utility model is within the protection scope of the utility model, and will not be repeated here.

以上对本实用新型所提供的定量泵系统浮动控制系统进行了详细介绍。本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。The floating control system of the quantitative pump system provided by the utility model has been introduced in detail above. In this paper, specific examples are used to illustrate the principle and implementation of the present utility model, and the descriptions of the above embodiments are only used to help understand the method and core idea of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made to the utility model, and these improvements and modifications also fall into the protection of the claims of the utility model. within range.

Claims (9)

1. A constant displacement pump system float control system, comprising: the control system comprises a fixed displacement pump (1), a floating control valve (2), a floating mechanism (3), a movable arm functional valve (4), an actuating mechanism (5) and a control device (11), wherein the fixed displacement pump (1), the floating control valve (2) and the floating mechanism (3) are sequentially connected, the fixed displacement pump (1), the movable arm functional valve (4) and the actuating mechanism (5) are sequentially connected, the floating control valve (2) comprises a pressure reducing valve (21) and a floating switching valve (22), and the movable arm functional valve (4) comprises a fixed differential overflow valve (41) and a proportional reversing valve (42) for controlling the reversing of the actuating mechanism (5);
the constant-difference overflow valve (41) and the proportional reversing valve (42) are arranged in parallel between the fixed displacement pump (1) and the oil return tank (7), the floating switching valve (22) is connected with the constant-difference overflow valve (41) through a feedback oil path (8), the floating switching valve (22) is arranged with a one-way valve (9) between the constant-difference overflow valve (41), and the executing mechanism (5) is used for driving the motor rotating by the fixed displacement pump (1), the electromagnetic valve used for controlling the action in the floating control valve (2) and the electromagnetic valve used for controlling the action in the movable arm functional valve (4) are connected with the control device (11).
2. Fixed displacement pump system floating control system according to claim 1, characterized in that a pressure sensor (6) for detecting system pressure is provided at the outlet of the fixed displacement pump (1), the pressure sensor (6) is connected with the control device (11), and the control device (11) is used for determining system fault to control the fixed displacement pump (1) to stop running when the floating control valve (2) and the boom function valve (4) have no output but detect that the outlet pressure of the fixed displacement pump (1) is higher than a preset standby pressure range.
3. Fixed displacement pump system floating control system according to claim 1, wherein the boom function valve (4) further comprises an unloading valve (43), one end of the unloading valve (43) is arranged on the feedback oil path (8), and the other end is connected with the oil return tank (7).
4. Fixed displacement pump system floating control system according to claim 3, characterized in that the boom function valve (4) further comprises a main overflow valve (44), one end of the main overflow valve (44) is arranged on the feedback oil path (8), and the other end is connected with the oil return tank (7).
5. Dosing pump system floating control system according to one of claims 1 to 4, characterized in that the output of the dosing pump (1) is provided with a non-return valve (9).
6. Dosing pump system floating control system according to any of claims 1 to 4, characterized in that the number of actuators (5) and proportional reversing valves (42) is greater than or equal to one, and the actuators (5) are connected in one-to-one correspondence with the proportional reversing valves (42).
7. Dosing pump system floating control system according to claim 6, characterized in that the actuator (5) is connected to the feedback oil circuit (8) by a one-way valve (9) at both its input and output.
8. Fixed displacement pump system floating control system according to any of claims 1 to 4, characterized in that the actuator (5) is provided with a detection sensor (10) for monitoring the operation condition of the actuator (5), the detection sensor (10) is connected with the control device (11), and the control device (11) is used for determining the fault of the boom functional valve (4) to control the system to stop operating when the detection sensor (10) monitors that the actuator (5) has an action output but does not output a control signal to the control valve.
9. Dosing pump system floating control system according to one of claims 1 to 4, characterized in that the actuator (5) is a steering cylinder.
CN202223485984.6U 2022-12-19 2022-12-19 Floating control system of constant delivery pump system Active CN218817296U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115962170A (en) * 2022-12-19 2023-04-14 湖南星邦智能装备股份有限公司 Floating control system of constant delivery pump system
CN116557363A (en) * 2023-04-13 2023-08-08 徐州重型机械有限公司 A variable pressure difference load sensing system and control method of a quantitative pump
CN116733798A (en) * 2023-08-16 2023-09-12 湖南星邦智能装备股份有限公司 Aerial working platform and floating control system thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115962170A (en) * 2022-12-19 2023-04-14 湖南星邦智能装备股份有限公司 Floating control system of constant delivery pump system
WO2024130782A1 (en) * 2022-12-19 2024-06-27 湖南星邦智能装备股份有限公司 Fixed-displacement pump system-based floating control system
CN116557363A (en) * 2023-04-13 2023-08-08 徐州重型机械有限公司 A variable pressure difference load sensing system and control method of a quantitative pump
CN116733798A (en) * 2023-08-16 2023-09-12 湖南星邦智能装备股份有限公司 Aerial working platform and floating control system thereof
CN116733798B (en) * 2023-08-16 2023-11-07 湖南星邦智能装备股份有限公司 Aerial working platform and floating control system thereof

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