CN218761802U - A hydraulic underwater mechanical pipe clip - Google Patents
A hydraulic underwater mechanical pipe clip Download PDFInfo
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- CN218761802U CN218761802U CN202222292711.3U CN202222292711U CN218761802U CN 218761802 U CN218761802 U CN 218761802U CN 202222292711 U CN202222292711 U CN 202222292711U CN 218761802 U CN218761802 U CN 218761802U
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Description
技术领域technical field
本实用新型涉及一种水下管道修护设备的技术领域,具体是一液压式水下机械管卡,是一种广泛用于输送石油燃气等管道的快速修复作业的重要设备。The utility model relates to the technical field of maintenance equipment for underwater pipelines, in particular to a hydraulic underwater mechanical pipe clamp, which is an important equipment widely used in quick repair operations for pipelines such as transporting oil and gas.
背景技术Background technique
中国海洋石油总公司铺设的海底管道总长度已超过2000km,很多管道长期运行。进入20世纪90年代后,海底管道损坏事故逐年增多。这种情况不但影响了海上油气产量,而且修复费用高达几千万元。造成海底管道破损,如开裂、泄漏、断开等的原因有很多,常见的有材料缺陷、各种腐蚀、焊缝缺陷、外力破坏如船锚拖曳等。若不及时维修,必将造成停产或环境污染等重大事故。The total length of submarine pipelines laid by China National Offshore Oil Corporation has exceeded 2000km, and many pipelines have been in operation for a long time. Since the 1990s, submarine pipeline damage accidents have increased year by year. This situation not only affects offshore oil and gas production, but also costs tens of millions of dollars to repair. There are many reasons for damage to submarine pipelines, such as cracking, leakage, disconnection, etc. The common ones are material defects, various corrosions, weld defects, and external damage such as anchor dragging. If it is not repaired in time, it will cause major accidents such as production stoppage or environmental pollution.
管卡是管道维修或改换施工中的重要设备,它起着连接管道修复管道的重要作用。在管道维修或施工作业中,通常使用的管卡为注胶管卡与不带液压缸的管卡两种形式。但是这两种形式存在很大的缺陷:①注胶时非常费时费力,注入时还有注胶不均匀的风险。②不带有液压缸的管卡操作不能快速灵活,卡紧固定性差,且不能方便地进行远程或水下操作。③现用管卡密封部件牢固性差不能更好地密封,且使用寿命较短。因此,急需对现有管卡技术进行改进,提高性能和质量,更好地满足大量的水下管道修复工程的需要。Pipe clamp is an important equipment in pipeline maintenance or replacement construction, and it plays an important role in connecting pipeline repair pipelines. In pipeline maintenance or construction operations, there are two types of pipe clips that are usually used: glue injection pipe clips and pipe clips without hydraulic cylinders. But there is very big defect in these two forms: 1. it is very time-consuming and laborious to inject glue, also has the risk of uneven glue injection when injecting. ②The pipe clamp without hydraulic cylinder cannot be operated quickly and flexibly, the clamping fixation is poor, and it cannot be conveniently operated remotely or underwater. ③ The sealing parts of the existing pipe clamps are poor in firmness and cannot be sealed better, and the service life is short. Therefore, there is an urgent need to improve the existing pipe clip technology, improve performance and quality, and better meet the needs of a large number of underwater pipeline repair projects.
实用新型内容Utility model content
本实用新型的目的在于解决上述技术问题,提供一种液压式水下机械管卡,该设备采用液压式开合固定结构,紧密的固定和更高效的密封设置。具有结构完善、安装修护操作更便捷、更省工、更高效的优点,能够快速方便地将泄露或者破损的管道进行连接封堵和完善的修护,并能更长时间地保证管道的正常运行。The purpose of the utility model is to solve the above-mentioned technical problems, and to provide a hydraulic underwater mechanical pipe clip, which adopts a hydraulic opening and closing structure, tight fixing and more efficient sealing. It has the advantages of perfect structure, more convenient installation and maintenance operations, more labor-saving, and more efficient. It can quickly and conveniently connect, block and repair leaked or damaged pipelines, and can ensure the normal operation of pipelines for a longer period of time. run.
本实用新型为了实现上述目的,采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种液压式水下机械管卡装置,设有管卡主体、开合装置、紧固装置、密封装置,其特征在于:所述管卡主体为一个两端开口的圆筒形结构,该主体由两个方便开合的半圆筒形的半主体构成,在该半主体的上下两边外壁上固定设有两个半主体连接固定用的螺栓套筒和顶板,该套筒设有一排安装螺栓的内设螺纹的径向螺孔,顶板设在套筒里面端头,并设有与所述套筒的螺孔相匹配的径向螺栓;在两半主体的内壁左右两环向边沿上,均分别设有半圆环形密封条,该密封条的两侧边分别设有增加密封条强度的金属包角;在两半主体的上下轴向边沿内侧还分别设有一条轴向密封条;构成管卡主体的两半主体具有上述相同的结构,对称设置,该两半主体共用一套上下径向螺栓,用于该两半主体的连接固定;在两半主体的轴向上边沿的外壁上设有所述开合装置,该开合装置为两组液压式,分别设在两半主体的轴向左右两端外壁上面,每组设有一个液压缸,每个液压缸的两端:缸体一端和活塞外端,分别活动连接一个支腿的上端,每个支腿的下端分别固定在两个半主体对应的外壁上面边沿上,连接方式是:液压缸活塞向外伸出时将两支腿推开,活塞向内缩回时将两支腿收回,从而实现两半主体从上部的开合操作;另外,在所述管卡主体的轴向两端分别设有一个顶紧法兰,该两个顶紧法兰均为两个半圆环形的半法兰构成,每个半法兰的半圆环形壁内设有多个轴向螺孔,该螺孔的个数和位置与在管卡主体左右两端面上设置的轴向螺孔相对应,并设有相应数量的轴向固定螺栓和螺母,该固定螺栓螺母穿入并固定在所述半法兰和管卡主体上的轴向螺孔内,从而将半法兰与管卡主体固定在一起;在所述半法兰的内壁上设有一个半环形防尘圈;管卡主体每一端的两半法兰具有上述相同结构,对称设置;在所述两个半法兰的上、下接缝处的外壁上各设有一个锁紧栓,该锁紧栓由设置在两个半法兰外壁上的带孔栓座和穿过栓座的栓杆构成,该锁紧栓将两个半法兰锁紧固定成一个完整的顶紧法兰,管卡主体两端的顶紧法兰的上述结构相同,对称设置;上述的管卡主体上的套筒、顶板和径向螺栓以及主体两端的顶紧法兰构成了所述的紧固装置;上述的环向密封条、轴向密封条和防尘圈构成了所述的密封装置。A hydraulic underwater mechanical pipe clip device, which is provided with a pipe clip main body, an opening and closing device, a fastening device, and a sealing device, and is characterized in that: the pipe clip main body is a cylindrical structure with two ends open, and It consists of two semi-cylindrical semi-mains that are convenient to open and close. On the outer walls of the upper and lower sides of the semi-mains, there are fixed bolt sleeves and top plates for connecting and fixing the two semi-mains. The sleeve is provided with a row of mounting bolts. There are radial screw holes with threads inside, the top plate is set at the inner end of the sleeve, and radial bolts matching the screw holes of the sleeve are provided; There are semi-circular ring-shaped sealing strips respectively, and the two sides of the sealing strips are respectively provided with metal wrapping angles to increase the strength of the sealing strips; an axial sealing strip is respectively provided on the inner side of the upper and lower axial edges of the two halves of the main body; forming a pipe clip The two halves of the main body have the same structure as above and are arranged symmetrically. The two halves of the main body share a set of upper and lower radial bolts for the connection and fixing of the two halves of the main body; The opening and closing device, the opening and closing device is two groups of hydraulic type, which are respectively arranged on the outer walls of the left and right axial ends of the two halves of the main body, each group is provided with a hydraulic cylinder, and the two ends of each hydraulic cylinder: one end of the cylinder body and the outer end of the piston are respectively flexibly connected to the upper end of a leg, and the lower end of each leg is respectively fixed on the upper edge of the outer wall corresponding to the two semi-main bodies. The connection method is: when the piston of the hydraulic cylinder stretches out, the two legs When the piston is retracted, the two legs will be retracted, so as to realize the opening and closing operation of the two halves of the main body from the upper part; in addition, there are two clamping flanges at the two axial ends of the main body of the tube clamp. The two top tight flanges are composed of two semi-circular half-flanges. There are multiple axial screw holes in the semi-circular wall of each half-flange. The number and position of the screw holes are the same as those in the main body of the pipe clamp. The axial screw holes set on the left and right end surfaces correspond to each other, and a corresponding number of axial fixing bolts and nuts are provided. The fixing bolts and nuts penetrate and fix the axial screw holes on the half flange and the main body of the pipe clamp. inside, so that the half flange and the main body of the pipe clamp are fixed together; a semi-annular dust-proof ring is provided on the inner wall of the half flange; the two half flanges at each end of the main body of the pipe clamp have the same structure as above, and are arranged symmetrically ; On the outer walls of the upper and lower joints of the two half-flanges, a locking bolt is respectively provided, and the locking bolt is composed of a bolt seat with holes arranged on the outer walls of the two half-flanges and a through bolt The locking bolt locks and fixes the two half-flanges into a complete top-tightening flange. The above-mentioned structures of the top-tightening flanges at both ends of the main body of the pipe clamp are the same and symmetrically arranged; the main body of the above-mentioned pipe clamp The above-mentioned sleeve, top plate and radial bolts and the tightening flanges at both ends of the main body constitute the fastening device; the above-mentioned annular sealing strip, axial sealing strip and dust ring constitute the sealing device.
本实用新型进一步实施、完善和优化的补充方案是:The utility model further implements, perfects and the supplementary scheme of optimization is:
在所述管卡主体的侧壁上设有测试管卡主体内压力、密封效果的试压孔和压力表。A pressure test hole and a pressure gauge for testing the internal pressure and sealing effect of the pipe clamp main body are arranged on the side wall of the pipe clamp main body.
在所述顶紧法兰的两个半法兰的合并接触面上设有定位销,该定位销由相互吻合的一个凹槽和一个凸块构成,两个半法兰合并后,所述凹槽与凸块要相互吻合在一起,以保证两个半法兰准确的合并固定。A locating pin is arranged on the merged contact surface of the two half-flanges of the top-tightening flange. The groove and the protrusion should fit together to ensure that the two half-flanges are accurately merged and fixed.
在所述管卡主体外壁上的套筒上还设有T形螺栓,该T形螺栓垂直伸入套筒上的螺纹孔内,其下端顶在所述径向螺栓上,卡住或放开径向螺栓,在径向螺栓拧紧固定前将其锁住,以防径向螺栓掉出。There is also a T-shaped bolt on the sleeve on the outer wall of the main body of the pipe clamp. The T-shaped bolt vertically extends into the threaded hole on the sleeve, and its lower end is pressed against the radial bolt, and it is stuck or released. Radial bolts, lock them before the radial bolts are tightened to prevent the radial bolts from falling out.
在所述管卡主体的外壁上设有延长管卡使用寿命的牺牲阳极。A sacrificial anode is provided on the outer wall of the main body of the tube card to prolong the service life of the tube card.
在所述管卡主体的外壁上面设有吊环构成的吊起装置。A hoisting device consisting of hoisting rings is provided on the outer wall of the main body of the pipe clamp.
在所述顶紧法兰的底部设有管卡整体固定的固定座。At the bottom of the clamping flange, a fixing seat for integrally fixing the pipe clip is provided.
本实用新型的工作原理:首先根据所要修护的管道的直径和破损位置的长度,选择合适直径和轴向长度的管卡,要求管卡的内径要大于修护管道外直径1-5mm,长度要能把管道破损处完全覆盖。然后通过吊起装置将管卡包裹在管道修理处,并与管道保持同心。通过液压开合装置,并利用定位销,更精准的闭合主体到准确状态。通过转动T型螺栓,松开被锁定的径向螺栓,然后拧紧两侧径向螺栓,推动螺栓套筒与顶板,进而完成管卡主体的连接。拧紧径向螺栓,同时使轴向密封条完成轴向密封。拧紧管卡主体轴向两端紧固法兰轴向螺栓螺母,紧固法兰与管卡主体连接靠紧,使主体两侧的环向密封条受到挤压发生压缩变形,与管道形成挤压,完成环向密封动作。金属包角密封条保护密封条不会被割坏。底部固定装置便于管卡的摆放,完成上述操作后,通过试压装置进行压力测试,检验密封性能。牺牲阳极可以增加管卡的寿命。防尘圈可以有效阻挡尘土泥沙的进入影响管卡的密封。The working principle of the utility model: firstly, according to the diameter of the pipeline to be repaired and the length of the damaged position, select a pipe clip with a suitable diameter and axial length. It is necessary to completely cover the damaged part of the pipeline. Then use the lifting device to wrap the pipe clip on the repaired part of the pipe and keep it concentric with the pipe. Through the hydraulic opening and closing device and the use of positioning pins, the main body can be more accurately closed to an accurate state. By turning the T-shaped bolts, the locked radial bolts are loosened, and then the radial bolts on both sides are tightened to push the bolt sleeve and the top plate to complete the connection of the main body of the pipe clamp. Tighten the radial bolts and at the same time make the axial sealing strip complete the axial sealing. Tighten the axial ends of the main body of the pipe clamp and tighten the axial bolts and nuts of the flange. The fastening flange is closely connected with the main body of the pipe clamp, so that the circumferential sealing strips on both sides of the main body are compressed and deformed, forming extrusion with the pipe. , to complete the ring to seal action. The metal corner sealing strip protects the sealing strip from being cut. The bottom fixing device is convenient for placing the pipe clips. After the above operations are completed, the pressure test is carried out through the pressure test device to check the sealing performance. Sacrificial anodes can increase the life of the tube card. The dustproof ring can effectively prevent the entry of dust and sand from affecting the sealing of the pipe clamp.
本实用新型的一种液压式水下机械管卡的有益效果:The beneficial effect of a hydraulic underwater mechanical pipe clamp of the utility model:
1、多个分体分块设计,制作容易,储运方便,成本低。1. Multiple split and block designs, easy to manufacture, convenient to store and transport, and low cost.
2、紧固部件设计完善,管卡整体结合牢固,修护质量好。2. The design of fastening parts is perfect, the overall combination of pipe clips is firm, and the repair quality is good.
3、密封部件设计合理,密封效果好,保证了管道修护的完善。3. The design of sealing parts is reasonable, and the sealing effect is good, which ensures the perfection of pipeline maintenance.
4、设有结构设计合理的液压开合装置,操作容易,效率高,并且能实现通过液压管道进行远程和自控操作。节省人力物力,修护效率高;4. Equipped with a hydraulic opening and closing device with reasonable structural design, it is easy to operate and high in efficiency, and can realize remote and automatic control operation through hydraulic pipelines. Save manpower and material resources, high maintenance efficiency;
5、采用带金属包角的密封条,防止密封条被割断影响密封效果和使用寿命;5. The sealing strip with metal corners is used to prevent the sealing strip from being cut off and affect the sealing effect and service life;
6、采用牺牲阳极大大增加管卡寿命;采用防尘圈可以防止泥沙尘土进入,影响密封,整个管卡结构的设计周密完善。6. The use of sacrificial anodes greatly increases the life of the pipe clamp; the use of dust-proof rings can prevent the entry of sand and dust and affect the sealing. The design of the entire pipe clamp structure is well-designed and perfect.
附图说明Description of drawings
图1为本实用新型的立体结构示意图。Fig. 1 is a three-dimensional structure schematic diagram of the present utility model.
图2为本实用新型的轴向剖视结构示意图。Fig. 2 is a schematic view of the axial section structure of the utility model.
图3为本实用新型的轴向剖视立体结构示意图。Fig. 3 is a schematic diagram of the three-dimensional structure of the utility model in axial section.
图4为本实用新型的轴向剖视立体分解结构示意图。Fig. 4 is a schematic diagram of an axially sectional three-dimensional exploded structure of the present invention.
图5为图4中局部A的放大结构示意图。FIG. 5 is a schematic diagram of an enlarged structure of part A in FIG. 4 .
图6为本实用新型的端面结构示意图。Fig. 6 is a schematic diagram of the end face structure of the utility model.
具体实施方式Detailed ways
下面结合附图对本实用新型一种液压式水下机械管卡进行说明。Below in conjunction with accompanying drawing, a kind of hydraulic type underwater mechanical pipe clamp of the utility model is described.
实施例:参见附图,一种液压式水下机械管卡,本实施例为修护海底输油管的机械管卡,输油管外径为60cm,本实施例管卡内径为60.2cm。设有管卡主体、开合装置、紧固装置、密封装置,其中所有金属部件均用工具钢制作,所用密封件均用优质耐磨橡胶制作。所述管卡主体为一个两端开口的圆筒形结构,该主体由两个半圆筒形的半主体8构成,在该半主体的上下两边外壁上固定设有两个半主体连接固定用的螺栓套筒4和顶板12,该套筒设有一排6个安装螺栓的内设螺纹的径向螺孔11,顶板设在套筒里面端头,并设有与所述套筒的螺孔相匹配的6根径向螺栓9;在两半主体的内壁左右两环向边沿上,均分别设有半圆环形密封条14,该密封条设有并行3条,密封条两侧边分别设有增加密封条强度的不锈钢片包角13;在两半主体的上下轴向边沿内侧还分别设有一条轴向密封条15;构成管卡主体的两半主体具有上述相同的结构,对称设置,该两半主体共用一套上、下径向螺栓,用于该两半主体的连接固定;在两半主体的轴向上边沿的外壁上设有所述开合装置,该开合装置为两组液压式,分别设在两半主体的轴向左右两端外壁上面,每组设有一个液压缸1,每个液压缸的两端:缸体一端和活塞外端,分别活动连接一个支腿2的上端,每个支腿的下端分别固定在两个半主体对应的外壁上面边沿上,连接方式是:液压缸活塞向外伸出时将两支腿推开,活塞向内缩回时将两支腿收回,从而实现两半主体从上部的开合操作;另外,在所述管卡主体的轴向两端分别设有一个顶紧法兰6,该两个顶紧法兰均为两个半圆环形的半法兰构成,每个半法兰的半圆环形壁内设有9个轴向螺孔,该螺孔的个数和位置与在管卡主体左右两端面上设置的轴向螺孔相对应,并设有9个固定螺栓和螺母5,该固定螺栓螺母穿入并固定在所述半法兰和管卡主体上的轴向螺孔内,从而将半法兰与管卡主体固定在一起;在所述半法兰的内壁上设有一个半环形防尘圈17;管卡主体每一端的两半法兰具有上述相同结构,对称设置;在所述两个半法兰的上、下接缝处的外壁上各设有一个锁紧栓16,该锁紧栓由设置在两个半法兰外壁上的带孔栓座和穿过栓座的栓杆构成,该锁紧栓将两个半法兰锁紧固定成一个完整的顶紧法兰,管卡主体两端的顶紧法兰的上述结构相同,对称设置;上述的管卡主体上的套筒、顶板和径向螺栓以及主体两端的顶紧法兰构成了所述的紧固装置;上述的环向密封条、轴向密封条和防尘圈构成了所述的密封装置。Embodiment: Referring to the accompanying drawings, a hydraulic underwater mechanical pipe clamp, the present embodiment is a mechanical pipe clamp for repairing a submarine oil pipeline, the external diameter of the oil pipeline is 60cm, and the internal diameter of the pipe clamp in this embodiment is 60.2cm. There are pipe clip main body, opening and closing device, fastening device and sealing device. All metal parts are made of tool steel, and the seals are made of high-quality wear-resistant rubber. The main body of the pipe clamp is a cylindrical structure with openings at both ends. The main body is composed of two semi-cylindrical
另外,在所述管卡主体的侧壁上设有测试管卡主体内压力、密封效果的试压孔10和压力表。在所述顶紧法兰的两个半法兰的合并接触面上设有定位销20,该定位销由相互吻合的一个凹槽和一个凸块构成,两个半法兰合并后,所述凹槽与凸块要相互吻合在一起,以保证两个半法兰准确的合并固定。在所述管卡主体外壁上的套筒上还设有T形螺栓18,该T形螺栓垂直伸入在套筒上的螺纹孔内,其下端顶在所述径向螺栓上,卡住或放开径向螺栓,在径向螺栓拧紧固定前将其锁住,以防径向螺栓掉出。在所述管卡主体的外壁上设有延长管卡使用寿命的3块牺牲阳极19。在所述管卡主体的外壁上面设有两个吊环构成的吊起装置3。在所述管卡主体的底部设有管卡整体固定的固定座7。In addition, a
本实施例在操作时,使用液压油管向液压油缸注液压油,管卡的多块组件:组成主体的两个半主体组件、组成两个顶紧法兰的四块组件的连接紧固操作均由水下机器人操作,整个管道修护操作过程快捷高效,修护质量上乘。In the operation of this embodiment, the hydraulic oil pipe is used to inject hydraulic oil into the hydraulic oil cylinder, and the multi-block components of the pipe clamp: the connection and fastening operations of the two semi-main components forming the main body and the four components forming two tight flanges are smooth. Operated by underwater robots, the entire pipeline repair operation process is fast and efficient, and the repair quality is high.
应当指出,在本实用新型基本结构的基础上,还可以做出一些大同小异的变化和改进的技术方案,但都应在本专利的保护范围之中,其产品应视为侵权产品。It should be pointed out that on the basis of the basic structure of the utility model, some similar changes and improved technical solutions can also be made, but all should be within the scope of protection of this patent, and its products should be regarded as infringing products.
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