CN218699556U - A new punching and cutting machine - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及冲孔分切技术领域,具体为一种新型冲孔分切机。The utility model relates to the technical field of punching and cutting, in particular to a novel punching and cutting machine.
背景技术Background technique
打孔机是一种应用非常广泛的工业机械,几乎在所有的工业行业中都要用到。在纺织业中,打孔机也是一种非常重要的纺织机械,有不少纺织产品都有打孔要求,纺织行业的打孔机发展也非常迅速。从打孔机的发展历程来看,经历了手动打孔机,半自动打孔机,全自动打孔机,自动定位打孔机,超级全自动打孔机这一从手动到自动的高效线路。在我国有许多大型与超大型纺织企业都具有了非常先进的自动打孔机,但仍有数量巨大的小微型纺织企业使用传统的手动或机械打孔机,对于小微企业来说,自动打孔机的高昂成本是它们无法承担的。但手动与机械打孔机基本只能同时冲切一个冲孔,无法同时在纺织物上冲切多个冲孔。有时需要在纺织物上的同一片区域冲切多个孔,这样大多数打孔机只能一个一个孔的冲切,效率低下,费时费力;还不能保证孔与孔之间的距离。同时手动与机械打孔机基本只能冲切同一种形状的孔洞,如果需要另外形状的孔洞只能另购打孔机了。The punching machine is a very widely used industrial machinery, which is used in almost all industrial industries. In the textile industry, the punching machine is also a very important textile machinery. Many textile products have punching requirements, and the punching machine in the textile industry is developing very rapidly. From the perspective of the development of the punching machine, it has experienced manual punching machines, semi-automatic punching machines, fully automatic punching machines, automatic positioning punching machines, super automatic punching machines, an efficient line from manual to automatic. In our country, many large and super large textile enterprises have very advanced automatic punching machines, but there are still a large number of small and micro textile enterprises using traditional manual or mechanical punching machines. The high cost of the hole machine is something they cannot afford. However, manual and mechanical punching machines can basically only punch one punching hole at the same time, and cannot punch multiple punching holes on the textile at the same time. Sometimes it is necessary to punch multiple holes in the same area on the textile, so most punching machines can only punch one hole one by one, which is inefficient, time-consuming and laborious; the distance between holes cannot be guaranteed. At the same time, manual and mechanical punching machines can basically only punch holes of the same shape. If holes of other shapes are required, only another punching machine can be purchased.
如公告号为CN203096484U的中国专利,其公开了一种可以拆卸冲头与冲头座的多冲头布料打孔机,包括底座,主体,冲头座,冲头,所述的主体上有冲头台,所述的冲头台上有至少两个第一装卸槽,所述的第一装卸槽上有可以拆卸的所述的冲头,所述的底座上有与所述冲头相配合的冲头座。这样设置,冲头台上有至少两个第一装卸槽,第一装卸槽上可以装卸冲头,底座有与第一装卸槽数量位置相配合的冲头座。For example, the Chinese patent with the notification number CN203096484U discloses a multi-punch cloth punching machine that can disassemble the punch and the punch seat, including a base, a main body, a punch seat, and a punch. Head platform, said punch platform has at least two first loading and unloading slots, said first loading and unloading slots have said punches that can be disassembled, and said base has a punch seat. Arranged like this, there are at least two first loading and unloading slots on the punch table, punches can be loaded and unloaded on the first loading and unloading slots, and the base has punch seats matching the number and positions of the first loading and unloading slots.
但是上述方案存在以下不足:But there is following deficiency in above-mentioned scheme:
上述专利文件中的冲孔设备只能对布料进行冲孔作业,功能较为单一,而布料冲孔完成后,需要根据需求进行裁剪,使得现有的冲孔和裁切部件在流水线上为分别设置,没有能够实现即在布料冲孔又同时将布料进行裁剪分开的设备,从而影响加工的效率。The punching equipment in the above-mentioned patent document can only punch holes on the cloth, and its function is relatively single. After the cloth is punched, it needs to be cut according to the needs, so that the existing punching and cutting parts are set separately on the assembly line. There is no device capable of cutting and separating the cloth while punching the cloth, thus affecting the processing efficiency.
为此,我们推出一种新型冲孔分切机。To this end, we have introduced a new type of punching and slitting machine.
实用新型内容Utility model content
本实用新型的目的在于提供一种新型冲孔分切机,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a new type of punching and cutting machine to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种新型冲孔分切机,包括机架,所述机架上设置有处理箱,处理箱的底端设置有电机,所述电机的转子轴连接有主齿轮,所述处理箱内转动设置有安装杆,所述安装杆上设置有从动齿轮,所述主齿轮啮合连接从动齿轮,所述安装杆的两端均连接有曲杆,两个所述曲杆上均转动连接有摇臂,两个所述摇臂之间设置有冲孔刀具,所述处理箱的顶端设有安装槽,所述冲孔刀具固定安装在安装槽内,所述处理箱的一面设置有控制主机;In order to achieve the above object, the utility model provides the following technical solutions: a novel punching and cutting machine, including a frame, a processing box is arranged on the frame, a motor is arranged at the bottom of the processing box, and the rotor of the motor The shaft is connected with a main gear, and a mounting rod is installed for rotation in the processing box, and a driven gear is arranged on the mounting rod, and the main gear is meshed with the driven gear, and both ends of the mounting rod are connected with curved rods , a rocker arm is rotatably connected to the two crank bars, a punching tool is arranged between the two rocker arms, a mounting groove is arranged on the top of the processing box, and the punching tool is fixedly installed in the mounting groove Inside, one side of the processing box is provided with a control host;
处理箱的顶端一侧设置有滚筒机构,所述处理箱的内壁一侧设有排风口,所述排风口内设置有散热风扇,所述处理箱的内、位于冲孔刀具的正下方设置有收集斗,所述收集斗的底端穿出处理箱外;The top side of the processing box is provided with a roller mechanism, and one side of the inner wall of the processing box is provided with an air exhaust port. There is a collection bucket, and the bottom end of the collection bucket passes out of the treatment box;
处理箱的底端一侧设置有电动伸缩杆,所述电动伸缩杆的伸缩端连接有冲压刀片,所述处理箱的一侧上部设有滑槽,所述处理箱的顶端设置有刀具顶板,所述冲压刀片穿出滑槽的一端抵靠在刀具顶板上;One side of the bottom end of the processing box is provided with an electric telescopic rod, the telescopic end of the electric telescopic rod is connected with a stamping blade, a chute is provided at the upper part of one side of the processing box, and a cutter top plate is provided at the top of the processing box, One end of the stamping blade passing out of the chute abuts against the tool top plate;
滚筒机构包括设置有处理箱顶端的滚轴架,所述滚轴架的下部转动设置有转动滚筒,所述处理箱的一面设置有安装架,所述安装架上设置有转动电机,所述转动电机的转子轴和转动滚筒的一端均设置有带轮,两个所述带轮之间通过皮带连接,所述滚轴架的上部设置有夹持滚筒;The roller mechanism includes a roller frame provided with the top of the processing box, the bottom of the roller frame is rotatably provided with a rotating drum, one side of the processing box is provided with a mounting frame, and the mounting frame is provided with a rotating motor. The rotor shaft of the motor and one end of the rotating drum are both provided with a pulley, and the two pulleys are connected by a belt, and the upper part of the roller frame is provided with a clamping roller;
处理箱的顶端一侧设置有辅助板,所述辅助板上设置有分隔板,所述冲孔刀具和滚轴架之间设置有顶盖板。An auxiliary plate is arranged on the top side of the processing box, a partition plate is arranged on the auxiliary plate, and a top cover plate is arranged between the punching tool and the roller frame.
与现有技术相比,本实用新型的有益效果是:本实用新型通过控制主机启动电机带动主齿轮啮合从动齿轮,带动安装杆和曲杆转动,并通过两个摇臂带动冲孔刀具的对冲孔压板做垂直往复运动,带动冲动头穿出穿孔,对原料进行冲孔作业,冲孔产生的废料落入下方的收集斗后滚落在下方机架上,并通过启动转动电机带动带轮转动,使转动滚筒滚动并配合夹持滚筒将打孔完成的原料送入刀具顶板和冲压刀片之间的空隙,控制主机控制电动伸缩杆推动冲压刀片穿出滑槽,配合刀具顶板将原料进行裁剪,从而完成对原料的冲孔和裁剪作业,有利于提高加工的效率。Compared with the prior art, the beneficial effect of the utility model is that the utility model drives the main gear to engage the driven gear by controlling the starting motor of the host, drives the installation rod and the crank rod to rotate, and drives the punching tool through two rocker arms. Make vertical reciprocating motion on the punching platen, drive the impulsive head to punch out the hole, and punch the raw material. The waste generated by punching falls into the collecting bucket below and rolls down on the frame below, and drives the pulley by starting the rotating motor Turn to make the rotating roller roll and cooperate with the clamping roller to send the punched raw material into the gap between the top plate of the cutter and the stamping blade. The control host controls the electric telescopic rod to push the stamping blade out of the chute, and cuts the raw material with the top plate of the cutter. , so as to complete the punching and cutting of raw materials, which is conducive to improving the efficiency of processing.
附图说明Description of drawings
图1为本实用新型主视示意图;Fig. 1 is a schematic diagram of the front view of the utility model;
图2为本实用新型主视剖切示意图;Fig. 2 is the cut-away schematic diagram of the front view of the utility model;
图3为本实用新型俯视示意图;Fig. 3 is the schematic diagram of top view of the utility model;
图4为本实用新型安装杆和曲杆配合结构示意图。Fig. 4 is a schematic diagram of the cooperation structure of the installation rod and the curved rod of the utility model.
图中:1、机架;2、处理箱;3、电机;4、主齿轮;5、安装杆;6、从动齿轮;7、曲杆;8、摇臂;9、冲孔刀具;10、安装槽;11、控制主机;12、电动伸缩杆;13、冲压刀片;14、滑槽;15、刀具顶板;16、滚轴架;17、转动滚筒;18、安装架;19、转动电机;20、带轮;21、夹持滚筒;22、排风口;23、散热风扇;24、收集斗;25、辅助板;26、分隔板;27、顶盖板。In the figure: 1. rack; 2. processing box; 3. motor; 4. main gear; 5. installation rod; 6. driven gear; 7. curved rod; 8. rocker arm; 9. punching tool; , installation groove; 11, control host; 12, electric telescopic rod; 13, stamping blade; 14, chute; 15, tool top plate; 16, roller frame; 17, rotating drum; 18, installation frame; ; 20, pulley; 21, clamping roller; 22, air outlet; 23, cooling fan; 24, collecting bucket; 25, auxiliary plate;
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-4,本实用新型提供一种技术方案:一种新型冲孔分切机,包括机架1,机架1上通过螺栓固定安装有处理箱2,处理箱2的底端通过螺栓固定安装有电机3,电机3的输入端通过电线连接控制主机11的控制端,电机3的转子轴键连接有主齿轮4,处理箱2内转动设置有安装杆5,安装杆5上过盈套设有从动齿轮6,主齿轮4啮合连接从动齿轮6,安装杆5穿出处理箱2的两端均连接有曲杆7,两个曲杆7上均转动连接有摇臂8,两个摇臂8之间通过螺栓固定安装有冲孔刀具9,冲孔刀具9分别上部的冲孔压板和下部的冲孔模板,两个摇臂8带动冲孔刀具9的冲孔压板做垂直往复移动,冲孔压板的底端设有冲孔头,冲孔模板为双层结构,中间设有过料孔,冲孔模板的双层均设有穿孔,冲孔头可穿出冲孔模板上的穿孔,处理箱2的顶端设有安装槽10,冲孔刀具9固定安装在安装槽10内,处理箱2的前面通过螺栓固定安装有控制主机11,控制主机11的输入端通过电线连接电源;Please refer to Figures 1-4, the utility model provides a technical solution: a new punching and cutting machine, including a frame 1, a
处理箱2的顶端左侧通过螺栓固定安装有滚筒机构,处理箱2的底端左侧通过螺栓固定安装有电动伸缩杆12,电动伸缩杆12的输入端通过电线连接控制主机11的控制端,电动伸缩杆12的伸缩端通过螺栓固定连接有冲压刀片13,处理箱2的左侧上部设有滑槽14,处理箱2的顶端通过螺栓固定安装有刀具顶板15,冲压刀片13穿出滑槽14的一端抵靠在刀具顶板15上;The top left side of the
滚筒机构包括通过螺栓固定安装有处理箱2顶端的滚轴架16,滚轴架16的下部转动设置有转动滚筒17,处理箱2的前面通过螺栓固定安装有安装架18,安装架18上通过螺栓固定安装有转动电机19,转动电机19的输入端通过电线连接控制主机11的控制端,转动电机19的转子轴和转动滚筒17的一端均键有带轮20,两个带轮20之间通过皮带连接,滚轴架16的上部滑动安装有夹持滚筒21;The roller mechanism comprises the
处理箱2的内壁右侧设有排风口22,排风口22内通过螺栓固定安装有散热风扇23,散热风扇23的输入端通过电线连接控制主机11的控制端,处理箱2的内、位于冲孔刀具9的正下方通过螺栓固定安装有收集斗24,收集斗24的底端穿出处理箱2外,处理箱2的顶端右侧通过螺栓固定安装有辅助板25,辅助板25上通过螺栓固定安装有分隔板26,分隔板26可防止不同的原料带之间发生交叉缠绕,冲孔刀具9和滚轴架16之间通过螺栓固定安装有顶盖板27。The right side of the inner wall of
本实施例的工作原理如下:通过控制主机11启动电机3带动主齿轮4啮合从动齿轮6,带动安装杆5和曲杆7转动,并通过两个摇臂8带动冲孔刀具9的对冲孔压板做垂直往复运动,带动冲动头穿出穿孔,对原料进行冲孔作业,冲孔产生的废料落入下方的收集斗24后滚落在下方机架1上,并通过启动转动电机19带动带轮20转动,使转动滚筒17滚动并配合夹持滚筒21将打孔完成的原料送入刀具顶板15和冲压刀片13之间的空隙,控制主机11控制电动伸缩杆12推动冲压刀片13穿出滑槽14,配合刀具顶板15将原料进行裁剪,从而完成对原料的冲孔和裁剪作业,有利于提高加工的效率。The working principle of this embodiment is as follows: the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
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