CN218653012U - Dilute acid concentration device - Google Patents
Dilute acid concentration device Download PDFInfo
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- CN218653012U CN218653012U CN202222775386.6U CN202222775386U CN218653012U CN 218653012 U CN218653012 U CN 218653012U CN 202222775386 U CN202222775386 U CN 202222775386U CN 218653012 U CN218653012 U CN 218653012U
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- heat exchange
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- 239000002253 acid Substances 0.000 claims abstract description 56
- 239000003546 flue gas Substances 0.000 claims description 24
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 23
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 23
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 22
- -1 polytetrafluoroethylene Polymers 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 18
- 239000000919 ceramic Substances 0.000 claims description 12
- 239000000945 filler Substances 0.000 claims description 12
- 239000007789 gas Substances 0.000 claims description 11
- 238000012856 packing Methods 0.000 claims description 11
- 239000000779 smoke Substances 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 7
- 239000003595 mist Substances 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 abstract description 36
- 230000000694 effects Effects 0.000 abstract description 4
- 238000010438 heat treatment Methods 0.000 abstract description 3
- 229940058401 polytetrafluoroethylene Drugs 0.000 description 15
- 238000000034 method Methods 0.000 description 6
- 238000004939 coking Methods 0.000 description 4
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical group N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 3
- 239000006227 byproduct Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical class [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000006477 desulfuration reaction Methods 0.000 description 2
- 230000023556 desulfurization Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Chemical class 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 241000237983 Trochidae Species 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000011552 falling film Substances 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000010959 steel Chemical class 0.000 description 1
- 238000005987 sulfurization reaction Methods 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
本实用新型涉及换热器技术领域,尤其涉及一种稀酸浓缩装置。包括下管箱(1)、壳体(2)、管板式换热器(3)与上管箱(4);下管箱(1)、壳体(2)与上管箱(4)自下而上依次相连,管板换热器(3)立式固定在壳体(2)内;管板换热器(3)管程采用酸分布器,酸均匀沿换热管内壁成膜流下;壳体(2)内设有多个支持板(33),壳程通过支持板(33)分割为多层换热腔。本实用新型具有换热效果好、加热均匀、浓缩效率高、满足硫酸使用要求的优点。
The utility model relates to the technical field of heat exchangers, in particular to a dilute acid concentration device. Including lower tube box (1), shell (2), tube-sheet heat exchanger (3) and upper tube box (4); lower tube box (1), shell (2) and upper tube box (4) The tube-sheet heat exchanger (3) is vertically fixed in the shell (2); the tube-side of the tube-sheet heat exchanger (3) adopts an acid distributor, and the acid flows down evenly along the inner wall of the heat exchange tube The shell (2) is provided with a plurality of support plates (33), and the shell side is divided into multi-layer heat exchange chambers by the support plates (33). The utility model has the advantages of good heat exchange effect, uniform heating, high concentration efficiency and meeting the requirements for the use of sulfuric acid.
Description
技术领域technical field
本实用新型涉及换热器技术领域,尤其涉及一种稀酸浓缩装置。The utility model relates to the technical field of heat exchangers, in particular to a dilute acid concentration device.
背景技术Background technique
以“浆液进料、富氧燃烧、两转两吸”为特点的湿法进料制酸工艺是目前处理焦炉煤气氨法湿式催化氧化脱硫工艺副产低纯度硫磺及脱硫废液的主流工艺,也是国内中大型钢铁联合企业或焦化厂的首选工艺。该工艺的显著的技术优势为工艺流程短、操作简单、自动化水平高、连续稳定性好;但是,副产的稀硫酸量相对较大。The wet-feed acid production process characterized by "slurry feed, oxygen-enriched combustion, two-turn and two-suction" is currently the mainstream process for treating by-products of low-purity sulfur and desulfurization waste liquid in the coke oven gas ammonia wet catalytic oxidation desulfurization process , It is also the preferred process for domestic medium and large iron and steel complexes or coking plants. The significant technical advantages of this process are short process flow, simple operation, high level of automation, and good continuous stability; however, the amount of by-product dilute sulfuric acid is relatively large.
绝大多数情况下,副产的稀硫酸能全部送至硫铵单元回收利用;但是当硫铵单元对应的炼焦规模远小于制酸单元对应的炼焦规模时,或者当炼焦采用高硫煤,导致煤气中硫化氢含量过高时,稀硫酸不能全部送至硫铵单元回收利用,则相对过剩。In most cases, the by-product dilute sulfuric acid can be sent to the ammonium sulfate unit for recycling; but when the coking scale corresponding to the ammonium sulfate unit is much smaller than the coking scale corresponding to the acid production unit, or when high-sulfur coal is used for coking, resulting in When the hydrogen sulfide content in the gas is too high, dilute sulfuric acid cannot be sent to the ammonium sulfate unit for recycling, and there is a relative surplus.
目前开发稀酸浓缩装置,以处理相对过剩稀硫酸成为急需解决的技术问题。At present, it is an urgent technical problem to develop dilute acid concentrators to deal with relatively surplus dilute sulfuric acid.
实用新型内容Utility model content
为了克服现有技术的不足,本实用新型提供了一种稀酸浓缩装置,具有换热效果好、加热均匀、浓缩效率高、满足硫酸使用要求的优点。In order to overcome the deficiencies of the prior art, the utility model provides a dilute acid concentration device, which has the advantages of good heat exchange effect, uniform heating, high concentration efficiency and meeting the requirements for the use of sulfuric acid.
为了达到上述目的,本实用新型采用以下技术方案实现:In order to achieve the above object, the utility model adopts the following technical solutions to realize:
一种稀酸浓缩装置,包括下管箱(1)、壳体(2)、管板式换热器(3)与上管箱(4);下管箱(1)、壳体(2)与上管箱(4)自下而上依次相连,管板换热器(3)立式固定在壳体(2)内;管板换热器(3)管程采用酸分布器,酸均匀沿换热管内壁成膜流下;壳体(2)内设有多个支持板(33),壳程通过支持板(33)分割为多层换热腔。A dilute acid concentration device, comprising a lower tube box (1), a shell (2), a tube-sheet heat exchanger (3) and an upper tube box (4); a lower tube box (1), a shell (2) and The upper tube box (4) is connected sequentially from bottom to top, and the tube-sheet heat exchanger (3) is vertically fixed in the shell (2); the tube-side of the tube-sheet heat exchanger (3) adopts an acid distributor, and the acid The inner wall of the heat exchange tube forms a film and flows down; the casing (2) is provided with a plurality of support plates (33), and the shell side is divided into multi-layer heat exchange chambers by the support plates (33).
作为本实用新型的进一步改进,下管箱(1)包括下管箱人孔(11)、下管箱酸出口(12)、下管箱封头(13)、下管箱筒体(14)与下管箱法兰(15)。As a further improvement of the utility model, the lower pipe box (1) includes the lower pipe box manhole (11), the lower pipe box acid outlet (12), the lower pipe box head (13), the lower pipe box cylinder (14) with downtube flange (15).
下管箱筒体(14)轴线竖直,下管箱法兰(15)固接在下管箱筒体(14)顶端,下管箱封头(13)固接在下管箱筒体(14)底部,下管箱人孔(11)固接在下管箱筒体(14)侧壁上;下管箱酸出口(12)固接在下管箱封头(13)底部;下管箱(1)内喷涂聚四氟乙烯。The axis of the lower tube box body (14) is vertical, the lower tube box flange (15) is fixed on the top of the lower tube box body (14), and the lower tube box head (13) is fixed on the lower tube box body (14) At the bottom, the lower pipe box manhole (11) is fixedly connected to the side wall of the lower pipe box cylinder (14); the lower pipe box acid outlet (12) is fixedly connected to the bottom of the lower pipe box head (13); the lower pipe box (1) Sprayed PTFE inside.
作为本实用新型的进一步改进,壳体(2)包括壳体法兰(21)、烟气出口(22)、壳体筒体(23)、连通管(24)、支座(25)与烟气入口(26)。As a further improvement of the utility model, the housing (2) includes a housing flange (21), a flue gas outlet (22), a housing cylinder (23), a connecting pipe (24), a support (25) and a smoke outlet. Air inlet (26).
壳体筒体(23)轴线竖直,壳体法兰(21)固接在壳体筒体(23)两端,烟气出口(22)、连通管(24)、支座(25)、烟气入口(26)固接在壳体筒体(23)侧壁上,烟气出口(22)位于烟气入口(26)下方。The axis of the shell cylinder (23) is vertical, the shell flange (21) is fixedly connected to both ends of the shell cylinder (23), the smoke outlet (22), the connecting pipe (24), the support (25), The flue gas inlet (26) is fixedly connected to the side wall of the shell cylinder (23), and the flue gas outlet (22) is located below the flue gas inlet (26).
作为本实用新型的进一步改进,管板式换热器(3)包括上管板(31)、换热管(32)、支持板(33)、下管板(34)、拉杆(35)、定距管(36)、上管板固定件(37),下管板固定件(38)与支持板固定件(39)。As a further improvement of the utility model, the tube-sheet heat exchanger (3) includes an upper tube sheet (31), a heat exchange tube (32), a support plate (33), a lower tube sheet (34), a tie rod (35), a fixed Distance tube (36), last tube plate fixture (37), lower tube plate fixture (38) and support plate fixture (39).
多个支持板(33)水平固接在壳体(2)内,换热管(32)顶端通过上管板固定件(37)固接在上管板(31)上,换热管(32)底端通过下管板固定件(38)固接在下管板(34),中部通过支持板固定件(39)固接在支持板(33)上;拉杆(35)与定距管(36)螺纹连接,拉杆(35)固接在支持板(33)上。A plurality of support plates (33) are fixed horizontally in the casing (2), the top ends of the heat exchange tubes (32) are fixed on the upper tube plate (31) through the upper tube plate fixing piece (37), and the heat exchange tubes (32 ) bottom end is affixed to the lower tube plate (34) through the lower tube plate fixing piece (38), and the middle part is fixedly connected to the support plate (33) through the support plate fixing piece (39); ) threaded connection, and the pull rod (35) is affixed on the support plate (33).
作为本实用新型的进一步改进,换热管(32)采用石英玻璃材料制作,上部设有凸起部分;上管板(31)、下管板(34)开孔为阶梯状,喷涂聚四氟乙烯。As a further improvement of the utility model, the heat exchange tube (32) is made of quartz glass material, and the upper part is provided with a raised part; the upper tube plate (31) and the lower tube plate (34) have stepped holes, sprayed with polytetrafluoroethylene vinyl.
作为本实用新型的进一步改进,所述上管板固定件(37)包括换热管固定件(41)、管板填料(42)、紧固件(43)、酸分布器(44)、盖板(45)。As a further improvement of the utility model, the upper tube sheet fixing part (37) includes a heat exchange tube fixing part (41), a tube sheet filler (42), a fastener (43), an acid distributor (44), a cover board (45).
换热管固定件(41)设有内螺纹用于固定换热管(32),设有外螺纹用于连接紧固件(43);盖板(45)固接在酸分布器(44)上,紧固件(43)与酸分布器(44)螺纹连接。The heat exchange tube fixing part (41) is provided with an internal thread for fixing the heat exchange tube (32), and is provided with an external thread for connecting the fastener (43); the cover plate (45) is fixed on the acid distributor (44) On, the fastener (43) is threaded with the acid distributor (44).
作为本实用新型的进一步改进,下管板固定件(38)包括换热管固定件(41)、管板填料(42)、紧固件(43)。As a further improvement of the utility model, the lower tube sheet fixing part (38) includes a heat exchange tube fixing part (41), a tube sheet filler (42), and a fastener (43).
换热管固定件(41)设有内螺纹用于固定换热管(32),设有外螺纹用于连接紧固件(43)。The heat exchange tube fixing part (41) is provided with an internal thread for fixing the heat exchange tube (32), and is provided with an external thread for connecting the fastener (43).
作为本实用新型的进一步改进,支持板固定件(39)为环形卡箍结构;下部开豁口,用于安装到支持板(33)上,内径大于换热管(32)外径,卡箍外径小于支持板(33)开孔。As a further improvement of the utility model, the support plate fixing part (39) is an annular clamp structure; the lower part is opened for installation on the support plate (33), the inner diameter is larger than the outer diameter of the heat exchange tube (32), and the outer diameter of the clamp is The diameter is smaller than the opening of the support plate (33).
作为本实用新型的进一步改进,换热管(32)采用石英玻璃材料制作,所述上管板固定件(37)采用聚四氟乙烯材料制作,所述下管板固定件(38)采用聚四氟乙烯材料制作,所述支持板固定件(39)采用聚四氟乙烯材料制作。As a further improvement of the utility model, the heat exchange tube (32) is made of quartz glass material, the upper tube plate fixing part (37) is made of polytetrafluoroethylene material, and the lower tube plate fixing part (38) is made of polytetrafluoroethylene material. It is made of tetrafluoroethylene material, and the support plate fixing part (39) is made of polytetrafluoroethylene material.
作为本实用新型的进一步改进,上管箱(4)包括上管箱法兰(51)、分布瓷环填料及支撑(52)、上管箱人孔(53)、气体出口(54)、上管箱封头55、捕雾瓷环填料及支撑(56)、酸入口及喷头(57)与上管箱筒体(58);As a further improvement of the utility model, the upper pipe box (4) includes the upper pipe box flange (51), the distribution ceramic ring packing and support (52), the upper pipe box manhole (53), the gas outlet (54), the upper Tube box head 55, mist trap ceramic ring filler and support (56), acid inlet and nozzle (57) and upper tube box cylinder (58);
上管箱筒体(58)轴线竖直,上管箱法兰(51)固接在上管箱筒体(58)底端,上管箱封头(55)固接在上管箱筒体(58)顶部;上管箱人孔(53)固接在上管箱筒体(58)侧壁,气体出口(54)固接在上管箱封头(55)顶部;捕雾瓷环填料及支撑(56)、酸入口及喷头(57)、分布瓷环填料及支撑(52)自上而下依次固接在上管箱筒体(58)内;上管箱(4)内部喷涂聚四氟乙烯。The axis of the upper tube box body (58) is vertical, the upper tube box flange (51) is fixedly connected to the bottom end of the upper tube box body (58), and the upper tube box head (55) is fixedly connected to the upper tube box body (58) top; the upper pipe box manhole (53) is fixedly connected to the side wall of the upper pipe box cylinder (58), and the gas outlet (54) is fixedly connected to the top of the upper pipe box head (55); And support (56), acid inlet and nozzle (57), distribution ceramic ring packing and support (52) are fixed in the upper tube box cylinder (58) from top to bottom in sequence; the upper tube box (4) is sprayed with poly Tetrafluoroethylene.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1)本实用新型管板式换热器的管程采用酸分布器,上管箱硫酸经过喷头分布到填料上,均匀分布到上管板上,经过酸分布器分布到换热管内壁,以薄膜状态沿换热管向下流动,换热效果好。1) The tube side of the tube-sheet heat exchanger of the utility model adopts an acid distributor, and the sulfuric acid in the upper tube box is distributed to the filler through the nozzle, evenly distributed to the upper tube plate, and then distributed to the inner wall of the heat exchange tube through the acid distributor, and the thin film The state flows down along the heat exchange tube, and the heat exchange effect is good.
2)壳体内设有多个支持板,壳程通过支持板分割为多层换热腔,在第一个换热腔,来自转化器的热烟气横向经过换热管,换热后在出口通过连通管进入第二个换热腔,壳程烟气均匀加热换热管内硫酸,壳程烟气均匀浓缩硫酸。2) There are multiple support plates in the shell, and the shell side is divided into multi-layer heat exchange chambers by the support plates. In the first heat exchange chamber, the hot flue gas from the converter passes through the heat exchange tubes horizontally, and after heat exchange, it passes through the outlet Entering the second heat exchange chamber through the connecting pipe, the flue gas at the shell side evenly heats the sulfuric acid in the heat exchange tube, and the flue gas at the shell side uniformly concentrates the sulfuric acid.
3)本实用新型换热管采用石英玻璃材料制作,接触部分采用聚四氟乙烯材料制作,保证玻璃管安装膨胀安全。管箱及管板喷涂聚四氟乙烯,满足硫酸使用要求。3) The heat exchange tube of the utility model is made of quartz glass material, and the contact part is made of polytetrafluoroethylene material to ensure the safety of the glass tube when it is installed and expanded. The tube box and tube sheet are sprayed with polytetrafluoroethylene to meet the requirements of sulfuric acid.
4)本实用新型浓缩效率高,结构紧凑。4) The utility model has high concentration efficiency and compact structure.
附图说明Description of drawings
图1为本实用新型结构示意主视图;Fig. 1 is a schematic front view of the structure of the utility model;
图2为本实用新型上管板固定件结构示意图;Fig. 2 is a structural schematic diagram of the upper tube plate fixing part of the utility model;
图3为本实用新型下管板固定件结构示意图;Fig. 3 is a structural schematic diagram of the lower tube plate fixing part of the utility model;
图4为本实用新型支持板固定件结构示意图;Fig. 4 is a structural schematic diagram of a support plate fixture of the present invention;
图5为本实用新型上管板结构示意俯视图;Fig. 5 is a schematic top view of the upper tube plate structure of the utility model;
图6为本实用新型上管板结构示意局部主视图;Fig. 6 is a schematic partial front view of the structure of the upper tube plate of the utility model;
图7为本实用新型下管板结构示意俯视图;Fig. 7 is a schematic top view of the structure of the lower tube plate of the utility model;
图8为本实用新型下管板结构示意局部主视图;Fig. 8 is a schematic partial front view of the structure of the lower tube plate of the utility model;
图9为本实用新型支持板结构示意俯视图;Fig. 9 is a schematic top view of the structure of the support plate of the present invention;
图10为本实用新型酸分布器结构示意主视图;Fig. 10 is a schematic front view of the structure of the acid distributor of the present invention;
图11是图10的A-A剖视图;Fig. 11 is A-A sectional view of Fig. 10;
图12是图10的B-B剖视图;Fig. 12 is a B-B sectional view of Fig. 10;
图13是图10的C-C剖视图;Fig. 13 is a C-C sectional view of Fig. 10;
图14是图10的D-D剖视图;Fig. 14 is a D-D sectional view of Fig. 10;
图15是本实用新型换热管固定件结构示意主视图;Fig. 15 is a schematic front view of the structure of the heat exchange tube fixture of the present invention;
图16是本实用新型换热管固定件结构示意俯视图;Fig. 16 is a schematic top view of the structure of the heat exchange tube fixture of the present invention;
图17是本实用新型支持板固定件结构示意主视图;Fig. 17 is a schematic front view of the structure of the support plate fixture of the utility model;
图18是本实用新型支持板固定件结构示意俯视图;Fig. 18 is a schematic top view of the structure of the support plate fixture of the present invention;
图19是本实用新型换热管结构示意主视图;Fig. 19 is a schematic front view of the structure of the heat exchange tube of the present invention;
图20是本实用新型换热管结构示意俯视图。Fig. 20 is a schematic top view of the structure of the heat exchange tube of the present invention.
图中:1-下管箱 2-壳体 3-管板换热器 4-上管箱 11-下管箱人孔 12-下管箱酸出口 13-下管箱封头 14-下管箱筒体 15-下管箱法兰 21-壳体法兰 22-烟气出口 23-壳体筒体 24-连通管 25-支座 26-烟气入口 31-上管板 32-换热管 33-支持板 34-下管板35-拉杆 36-定距管 37-上管板固定件 38-下管板固定件 39-支持板固定件 41-换热管固定件 42-管板填料 43-紧固件 44-酸分布器 45-盖板 51-上管箱法兰 52-分布瓷环填料及支撑 53-上管箱人孔 54-气体出口 55-上管箱封头 56-捕雾瓷环填料及支撑 57-酸入口及喷头 58-上管箱筒体In the figure: 1-lower tube box 2-shell 3-tube sheet heat exchanger 4-upper tube box 11-lower tube box manhole 12-lower tube box acid outlet 13-lower tube box head 14-lower tube box Cylinder 15-lower tube box flange 21-shell flange 22-flue gas outlet 23-shell cylinder 24-communicating pipe 25-support 26-flue gas inlet 31-upper tube plate 32-heat exchange tube 33 - Support plate 34 - Lower tube plate 35 - Tie rod 36 - Spacer tube 37 - Upper tube plate fixing part 38 - Lower tube plate fixing part 39 - Supporting plate fixing part 41 - Heat exchange tube fixing part 42 - Tube plate packing 43 - Fastener 44-acid distributor 45-cover plate 51-top tube box flange 52-distribution ceramic ring packing and support 53-top tube box manhole 54-gas outlet 55-top tube box head 56-fog trapping porcelain Ring packing and support 57-acid inlet and nozzle 58-upper pipe box cylinder
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型的实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不能用来限制本实用新型的范围。The implementation of the present utility model will be further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the utility model, but cannot be used to limit the scope of the utility model.
在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后端”、“头部”、“尾部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present utility model, unless otherwise stated, the meaning of "plurality" is two or more; the terms "upper", "lower", "left", "right", "inner", "outer ", "front end", "rear end", "head", "tail", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the utility model and simplifying the description. It does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the present invention. In addition, the terms "first", "second", "third", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that unless otherwise specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, or Integratively connected; it can be mechanically or electrically connected; it can be directly connected or indirectly connected through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
【实施例】【Example】
如图1-20所示,一种稀酸浓缩装置,包括下管箱(1)、壳体(2)、管板式换热器(3)与上管箱(4)。下管箱(1)、壳体(2)与上管箱(4)自下而上依次相连,管板换热器(3)立式固定在壳体(2)内。As shown in Figure 1-20, a dilute acid concentration device includes a lower tube box (1), a shell (2), a tube-sheet heat exchanger (3) and an upper tube box (4). The lower tube box (1), the shell (2) and the upper tube box (4) are sequentially connected from bottom to top, and the tube-sheet heat exchanger (3) is vertically fixed in the shell (2).
下管箱(1)包括下管箱人孔(11)、下管箱酸出口(12)、下管箱封头(13)、下管箱筒体(14)与下管箱法兰(15)。下管箱筒体(14)为圆形筒体,其轴线竖直。下管箱法兰(15)固接在下管箱筒体(14)顶端,下管箱封头(13)固接在下管箱筒体(14)底部。下管箱人孔(11)固接在下管箱筒体(14)侧壁上,下管箱酸出口(12)固接在下管箱封头(13)底部。下管箱(1)内喷涂聚四氟乙烯。The lower pipe box (1) includes the lower pipe box manhole (11), the lower pipe box acid outlet (12), the lower pipe box head (13), the lower pipe box cylinder (14) and the lower pipe box flange (15 ). The lower pipe box cylindrical body (14) is a circular cylindrical body, and its axis is vertical. The lower tube box flange (15) is affixed to the top of the lower tube box cylinder (14), and the lower tube box head (13) is affixed to the bottom of the lower tube box cylinder (14). The lower tube box manhole (11) is fixedly connected on the lower tube box cylindrical body (14) side wall, and the lower tube box acid outlet (12) is fixedly connected with the lower tube box head (13) bottom. Spray polytetrafluoroethylene in the lower pipe box (1).
壳体(2)包括壳体法兰(21)、烟气出口(22)、壳体筒体(23)、连通管(24)、支座(25)与烟气入口(26)。壳体筒体(23)为圆形筒体,其轴线竖直。两个支持板(33)相互平行,水平固接在壳体筒体(23)内,将壳体(2)内部分为三层,壳程通过支持板(33)分割为多层换热腔。两个壳体法兰(21)分别固接在壳体筒体(23)顶端与底端,烟气出口(22)、连通管(24)、支座(25)、烟气入口(26)固接在壳体筒体(23)侧壁上,烟气出口(22)位于烟气入口(26)下方。烟气从上部烟气入口(26)进入,横向流动,通过连通管(24)进入下层,横向流动,最后从烟气出口(22)流出。烟气出口(22)与烟气入口(26)同时也作为安装口和检修口用。The casing (2) includes a casing flange (21), a flue gas outlet (22), a casing cylinder (23), a connecting pipe (24), a support (25) and a flue gas inlet (26). The shell cylinder (23) is a circular cylinder with a vertical axis. The two support plates (33) are parallel to each other and are horizontally fixed in the shell cylinder (23), dividing the interior of the shell (2) into three layers, and the shell side is divided into multi-layer heat exchange chambers by the support plates (33) . The two shell flanges (21) are fixedly connected to the top and bottom of the shell body (23) respectively, the smoke outlet (22), the connecting pipe (24), the support (25), the smoke inlet (26) It is fixedly connected to the side wall of the shell cylinder (23), and the smoke outlet (22) is located below the smoke inlet (26). The flue gas enters from the upper flue gas inlet (26), flows laterally, enters the lower layer through the communication pipe (24), flows laterally, and finally flows out from the flue gas outlet (22). The flue gas outlet (22) and the flue gas inlet (26) are also used as the installation port and the inspection port simultaneously.
管板式换热器(3)包括上管板(31)、换热管(32)、支持板(33)、下管板(34)、拉杆(35)、定距管(36)、上管板固定件(37),下管板固定件(38)与支持板固定件(39)。换热管(32)顶端通过上管板固定件(37)固接在上管板(31)上,换热管(32)底端通过下管板固定件(38)固接在下管板(34)上,中部通过支持板固定件(39)固接在支持板(33)上。拉杆(35)与定距管(36)螺纹连接,拉杆(35)固接在支持板(33)上,定距管(36)顶端固接在上管板(31)底面。换热管(32)采用石英玻璃材料制作,上部设有凸起部分。上管板(31)、下管板(34)开孔为阶梯状,喷涂聚四氟乙烯。The tube-sheet heat exchanger (3) includes an upper tube sheet (31), heat exchange tubes (32), support plate (33), lower tube sheet (34), tie rods (35), spacer tubes (36), upper tube Plate fixture (37), lower tube plate fixture (38) and support plate fixture (39). The top ends of the heat exchange tubes (32) are affixed to the upper tube sheet (31) through the upper tube sheet fixture (37), and the bottom ends of the heat exchange tubes (32) are fixed to the lower tube sheet (38) through the lower tube sheet fixture (38). 34), the middle part is affixed on the support plate (33) by the support plate fixture (39). Pull bar (35) is threadedly connected with distance tube (36), and pull bar (35) is affixed on the support plate (33), and distance tube (36) top is affixed in upper tube plate (31) bottom surface. The heat exchange tube (32) is made of quartz glass material, and the upper part is provided with a raised part. Upper tube plate (31), lower tube plate (34) perforate is stepped, and sprays polytetrafluoroethylene.
上管板固定件(37)包括换热管固定件(41)、管板填料(42)、紧固件(43)、酸分布器(44)、盖板(45)。换热管固定件(41)内径略大于换热管(32)外径,设有内螺纹用于固定换热管(32),设有外螺纹用于连接紧固件(43)。盖板(45)焊接在酸分布器(44)顶部,紧固件(43)与酸分布器44螺纹连接。通过酸分布器(44),硫酸为降膜状态分布到换热管(32)内壁。上管板固定件(37)材质为聚四氟乙烯。上管板(31)设有凹槽,管板填料(42)放置在凹槽内,通过紧固件(43)与换热管固定件(41)固定。The upper tube sheet fixing part (37) includes a heat exchange tube fixing part (41), a tube sheet filler (42), a fastener (43), an acid distributor (44), and a cover plate (45). The inner diameter of the heat exchange tube fixture (41) is slightly larger than the outer diameter of the heat exchange tube (32), and is provided with an internal thread for fixing the heat exchange tube (32), and an external thread for connecting the fastener (43). The cover plate (45) is welded on the top of the acid distributor (44), and the fastener (43) is threadedly connected with the
下管板固定件(38)包括换热管固定件(41)、管板填料(42)、紧固件(43)。换热管固定件(41)内径略大于换热管32外径,设有内螺纹用于固定换热管(32),设有外螺纹用于连接紧固件(43)。下管板固定件(38)材质为聚四氟乙烯。The lower tube sheet fixing part (38) includes a heat exchange tube fixing part (41), a tube sheet packing (42), and a fastener (43). The inner diameter of the heat exchange tube fixture (41) is slightly larger than the outer diameter of the
支持板固定件(39)为环形卡箍结构,下部开豁口,用于安装到支持板(33)上,内径略大于换热管(32)外径,卡箍外径略小于支持板(33)开孔。支持板固定件(39)材质聚四氟乙烯。The support plate fixing part (39) is an annular clamp structure with a gap at the bottom for installation on the support plate (33), the inner diameter is slightly larger than the outer diameter of the heat exchange tube (32), and the outer diameter of the clamp is slightly smaller than that of the support plate (33). ) hole. Support plate fixture (39) material polytetrafluoroethylene.
下管板(34)、底部的壳体法兰(21)通过螺栓固接在下管箱法兰(15)上。The lower tube plate (34) and the shell flange (21) at the bottom are fixedly connected on the lower tube box flange (15) by bolts.
上管箱(4)包括上管箱法兰(51)、分布瓷环填料及支撑(52)、上管箱人孔(53)、气体出口(54)、上管箱封头(55)、捕雾瓷环填料及支撑(56)、酸入口及喷头(57)与上管箱筒体(58)。The upper pipe box (4) includes the upper pipe box flange (51), the distribution ceramic ring packing and support (52), the upper pipe box manhole (53), the gas outlet (54), the upper pipe box head (55), Fog-trap ceramic ring filler and support (56), acid inlet and nozzle (57) and upper pipe box cylinder (58).
上管箱筒体(58)为圆筒结构,轴线竖直。上管箱法兰(51)固接在上管箱筒体(58)底端,上管板(31)、上管箱法兰(51)通过螺栓固接在顶部的壳体法兰(21)上。The upper pipe box body (58) is a cylindrical structure with a vertical axis. The upper tube box flange (51) is fixedly connected to the bottom of the upper tube box cylinder (58), and the upper tube plate (31) and the upper tube box flange (51) are fixedly connected to the top shell flange (21 )superior.
上管箱封头(55)固接在上管箱筒体(58)顶部,气体出口(54)固接在上管箱封头(55)顶部,两个上管箱人孔(53)一上一下固接在上管箱筒体(58)侧壁。The upper pipe box head (55) is fixedly connected to the top of the upper pipe box cylinder (58), the gas outlet (54) is fixedly connected to the top of the upper pipe box head (55), and the two upper pipe box manholes (53) one Up and down are affixed to the side wall of the upper tube box cylinder (58).
捕雾瓷环填料及支撑(56)、酸入口及喷头(57)、分布瓷环填料及支撑(52)自上而下依次固接在上管箱筒体(58)内。上管箱(4)内部喷涂聚四氟乙烯。The mist trapping ceramic ring filler and support (56), the acid inlet and nozzle (57), the distribution ceramic ring filler and support (52) are fixedly connected in the upper pipe box cylinder (58) in sequence from top to bottom. The inside of the upper pipe box (4) is sprayed with polytetrafluoroethylene.
烟气入口温度应低于聚四氟乙烯的使用温度。The flue gas inlet temperature should be lower than the use temperature of PTFE.
上管箱(4)硫酸经过酸入口及喷头(57)分布到填料上,均匀分布到上管板(31)上,经过酸分布器(44)分布到换热管(32)内壁,以薄膜状态沿换热管向下流动。壳程由于有支持板(33),分割为几个换热腔,在第一个换热腔,来自转化器的热烟气横向经过换热管(32),换热后在出口通过连通管(24)进入第二个换热腔,壳程烟气均匀加热换热管内硫酸,换热后烟气送回转化器。浓缩后的硫酸进入硫酸槽,如果酸浓度未达到要求,将浓缩未达到要求的硫酸再送回酸入口浓缩。稀硫酸浓缩后的气体经过除雾后送至尾气处理装置。The sulfuric acid in the upper tube box (4) is distributed to the filler through the acid inlet and the nozzle (57), evenly distributed to the upper tube sheet (31), and then distributed to the inner wall of the heat exchange tube (32) through the acid distributor (44), and the thin film The state flows down the heat exchange tubes. Due to the support plate (33), the shell side is divided into several heat exchange chambers. In the first heat exchange chamber, the hot flue gas from the converter passes through the heat exchange tube (32) horizontally, and passes through the connecting pipe at the outlet after heat exchange. (24) Entering the second heat exchange chamber, the flue gas at the shell side evenly heats the sulfuric acid in the heat exchange tube, and the flue gas is sent back to the converter after heat exchange. The concentrated sulfuric acid enters the sulfuric acid tank. If the acid concentration does not meet the requirements, the concentrated sulfuric acid that does not meet the requirements is sent back to the acid inlet for concentration. The gas concentrated by dilute sulfuric acid is sent to the tail gas treatment device after demisting.
本实用新型换热管(32)采用石英玻璃材料制作,接触部分采用聚四氟乙烯材料制作,保证玻璃管安装膨胀安全。管箱及管板喷涂聚四氟乙烯,满足硫酸使用要求。本实用新型浓缩效率高,结构紧凑。The heat exchange tube (32) of the utility model is made of quartz glass material, and the contact part is made of polytetrafluoroethylene material, so as to ensure that the glass tube is installed and expanded safely. The tube box and tube sheet are sprayed with polytetrafluoroethylene to meet the requirements of sulfuric acid. The utility model has high concentration efficiency and compact structure.
本实用新型具有换热效果好、加热均匀、浓缩效率高、满足硫酸使用要求的优点。The utility model has the advantages of good heat exchange effect, uniform heating, high concentration efficiency and meeting the requirements for the use of sulfuric acid.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
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