CN218636627U - Draw enrichment facility of sericin - Google Patents
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Abstract
本申请公开了一种提取丝胶蛋白的浓缩装置,属于丝胶蛋白提取装置,用于丝胶蛋白提取,其中底座通过侧边架体与锅体两端的转动轴连接,锅体上设置有加热层,且在锅体的上方设置有与其配合的顶盖,顶盖顶端与升降装置的活塞杆连接,活塞杆的驱动缸体固定于侧边架体的顶部架体上;顶盖的内部设置有齿轮变速箱,齿轮变速箱与主搅拌驱动电机、搅拌轴连接;搅拌轴的底端连接有搅拌装置,顶盖在齿轮变速箱的周边还设置有绕顶盖中心轴线均布的若干顶盖排气孔,顶盖排气孔通过集气圈体与抽气装置连通。本申请能够对经过高压脱胶后含有丝胶蛋白的水体进行加热浓缩,并且在加热浓缩的过程中避免对周围环境的影响且便于浓缩后丝胶蛋白的取出。
This application discloses a concentration device for extracting sericin, which belongs to the sericin extraction device and is used for sericin extraction. layer, and a matching top cover is provided above the pot, the top of the top cover is connected with the piston rod of the lifting device, and the driving cylinder of the piston rod is fixed on the top frame of the side frame; the inside of the top cover is set There is a gear box, the gear box is connected with the main stirring drive motor and the stirring shaft; the bottom end of the stirring shaft is connected with the stirring device, and the top cover is also provided with several top covers evenly distributed around the central axis of the top cover around the gear box Exhaust hole, the top cover exhaust hole communicates with the air extraction device through the gas collector body. The present application can heat and concentrate the water body containing sericin after high-pressure degumming, avoid the impact on the surrounding environment during the heating and concentration process, and facilitate the removal of sericin after concentration.
Description
技术领域technical field
本申请属于丝胶蛋白提取装置,具体地说,尤其涉及一种提取丝胶蛋白的浓缩装置。The present application belongs to a sericin extracting device, and in particular relates to a concentration device for extracting sericin.
背景技术Background technique
丝胶蛋白由于其具有良好的成胶性、生物相容性、较低的免疫原性和独特的天然荧光特性而成为广受关注的新型天然材料,但是,丝胶蛋白多为蚕丝的主要组分,将蚕丝经过高压脱胶后能够获得高分子丝胶蛋白,再经过降解、纯化、超滤和减压浓缩,最后经过喷雾干燥制成各种相对分子范围不同的水溶性丝胶蛋白粉末。因此,在上述丝胶蛋白的制备过程中,需要对高压脱胶等处理后的丝胶蛋白进行减压浓缩处理,而减压浓缩处理多采用蒸煮的方式进行,以去除多余的水体,如何设计合理的蒸煮结构以进行丝胶蛋白的浓缩,并且能够便于浓缩后丝胶蛋白的取出,成为行业需要解决的技术问题之一。Sericin has become a new type of natural material that has attracted wide attention due to its good gelation, biocompatibility, low immunogenicity and unique natural fluorescence properties. However, sericin is mostly the main component of silk. After high-pressure degumming, silk can be degummed to obtain high-molecular sericin, then degraded, purified, ultra-filtered and concentrated under reduced pressure, and finally spray-dried to produce various water-soluble sericin powders with different relative molecular ranges. Therefore, in the preparation process of the above-mentioned sericin protein, the sericin protein after high-pressure degumming and other treatments needs to be concentrated under reduced pressure, and the reduced-pressure concentration treatment is mostly carried out by steaming to remove excess water. How to design a reasonable The cooking structure is used to concentrate the sericin protein, and it can facilitate the removal of the concentrated sericin protein, which has become one of the technical problems that the industry needs to solve.
发明内容Contents of the invention
本申请的目的在于提供一种提取丝胶蛋白的浓缩装置,其能够对经过高压脱胶后含有丝胶蛋白的水体进行加热浓缩,并且在加热浓缩的过程中避免对周围环境的影响且便于浓缩后丝胶蛋白的取出。The purpose of this application is to provide a concentrating device for extracting sericin, which can heat and concentrate the water containing sericin after high-pressure degumming, and avoid the impact on the surrounding environment during the process of heating and concentrating, and facilitate the concentration after concentrating The removal of sericin.
为达到上述目的,本申请是通过以下技术方案实现的:In order to achieve the above object, the application is achieved through the following technical solutions:
本申请中所述的提取丝胶蛋白的浓缩装置,包括放置于水平面的底座,所述底座的两侧设置有与底座垂直设置的侧边架体,所述侧边架体通过轴承结构与转动轴连接,所述转动轴位于锅体的两侧且与锅体固定连接;所述锅体上设置有加热层,且在锅体的上方设置有与其配合的顶盖,所述顶盖的顶端具有与其一体的顶盖连接端,所述顶盖连接端与升降装置的活塞杆连接,所述活塞杆在驱动缸体内活动且驱动缸体固定于顶部架体上,所述顶部架体与两侧设置的侧边架体连接;所述顶盖的内部设置有齿轮变速箱,所述齿轮变速箱的输入端连接有主搅拌驱动电机,所述齿轮变速箱的输出端连接有搅拌轴,所述搅拌轴的中心轴线与顶盖的中心轴线重合;所述搅拌轴的底端连接有搅拌装置;所述顶盖在齿轮变速箱的周边还设置有绕顶盖中心轴线均布的若干顶盖排气孔,在顶盖对应顶盖排气孔的外壁上固定连接有集气圈体,集气圈体与顶盖排气孔贯通,且所述集气圈体与抽气装置连通。The concentrating device for extracting sericin described in this application includes a base placed on a horizontal plane, and side frames perpendicular to the base are arranged on both sides of the base. shaft connection, the rotating shaft is located on both sides of the pot body and is fixedly connected with the pot body; the pot body is provided with a heating layer, and a top cover is provided on the top of the pot body, and the top of the top cover It has a connecting end of the top cover integrated with it, and the connecting end of the top cover is connected with the piston rod of the lifting device. The piston rod moves in the driving cylinder and the driving cylinder is fixed on the top frame. The top frame and the The side frames arranged on both sides are connected; the inside of the top cover is provided with a gear box, the input end of the gear box is connected to the main stirring drive motor, and the output end of the gear box is connected to the stirring shaft. The central axis of the stirring shaft coincides with the central axis of the top cover; the bottom end of the stirring shaft is connected with a stirring device; Cover vent hole, on the outer wall of the top cover corresponding to the top cover vent hole, a gas collector body is fixedly connected, the gas collector body is connected with the top cover vent hole, and the gas collector body communicates with the air extraction device.
作为优选的技术方案之一,本申请中所述的锅体在与两侧转动轴垂直的中心截面位置处设置有翻转齿条,翻转齿条固定于锅体的外壁,且所述翻转齿条分别与底座上的辅助齿轮、主驱动齿轮啮合传动,所述主驱动齿轮、辅助齿轮分列于翻转齿条的两端,且所述主驱动齿轮由底座上的翻转驱动电机驱动。As one of the preferred technical solutions, the pot body described in this application is provided with an overturning rack at the central cross-sectional position perpendicular to the rotation axes on both sides, the overturning rack is fixed on the outer wall of the pot body, and the overturning rack The auxiliary gear and the main driving gear on the base are respectively meshed and driven. The main driving gear and the auxiliary gear are arranged at the two ends of the turning rack, and the main driving gear is driven by the turning driving motor on the base.
作为优选的技术方案之一,本申请中所述的辅助齿轮通过轴体安装于辅助限位齿箱内,所述辅助限位齿箱通过支脚固定于底座上;在所述辅助限位齿箱的一侧固定连接有限位弧形板,所述限位弧形板上开设有若干限位缺口,所述限位缺口内插接有插接限位杆,所述插接限位杆的插接端截面为多边形,所述辅助齿轮的轴体上开设有与插接限位杆配合的多边形盲孔;所述主驱动齿轮通过轴体安装于主限位齿箱中。As one of the preferred technical solutions, the auxiliary gear described in this application is installed in the auxiliary limit gear box through the shaft body, and the auxiliary limit gear box is fixed on the base through the feet; One side of the limiting arc plate is fixedly connected with a limit arc plate, and a number of limit gaps are opened on the limit arc plate, and a plug-in limit rod is inserted into the limit gap, and the plug-in limit rod of the plug-in limit rod The cross-section of the connecting end is polygonal, and the shaft body of the auxiliary gear is provided with a polygonal blind hole for matching with the plug-in limit rod; the main driving gear is installed in the main limit gear box through the shaft body.
作为优选的技术方案之一,本申请中所述的顶盖的两侧对称设置有导向轮,所述导向轮沿侧边架体的滑槽运动,所述侧边架体的滑槽内部设置有与侧边架体固定连接的滑槽导向块,所述导向轮内设置有与滑槽导向块配合的轮体导向槽。As one of the preferred technical solutions, the two sides of the top cover described in this application are symmetrically provided with guide wheels, and the guide wheels move along the chute of the side frame body, and the inside of the chute of the side frame body is set There is a chute guide block fixedly connected with the side frame body, and a wheel guide groove cooperating with the chute guide block is arranged in the guide wheel.
作为优选的技术方案之一,本申请中所述的搅拌装置包括搅拌扇叶,搅拌扇叶通过扇叶连接轴套固定于搅拌轴的底端,所述搅拌扇叶至少为两个,其中一个搅拌扇叶上开设有沿搅拌扇叶长度方向分布的若干扇叶通孔,另外一个搅拌扇叶的底端设置有活动板,活动板的两端通过轴体与搅拌扇叶转动连接。As one of the preferred technical solutions, the stirring device described in this application includes a stirring fan blade, the stirring fan blade is fixed to the bottom end of the stirring shaft through the fan blade connection bushing, and there are at least two stirring fan blades, one of which is The stirring blades are provided with a plurality of blade through holes distributed along the length direction of the stirring blades, and the bottom end of the other stirring blade is provided with a movable plate, and the two ends of the movable plate are rotatably connected with the stirring blades through the shaft body.
作为优选的技术方案之一,本申请中所述的集气圈体通过伸缩气管与外部设置的抽气装置连通,所述抽气装置包括排气风机;所述顶部架体在伸缩气管穿出的位置处设置有伸缩管套管,所述伸缩管套管为套设于伸缩气管外部的橡胶管体。As one of the preferred technical solutions, the gas collector body described in this application communicates with an external air extraction device through a telescopic air pipe, and the air extraction device includes an exhaust fan; the top frame body passes through the telescopic air pipe A telescopic tube sleeve is arranged at the position of the telescopic tube, and the telescopic tube sleeve is a rubber tube sleeved on the outside of the telescopic trachea.
作为优选的技术方案之一,本申请中所述的锅体的内部设置有供导热介质通入的夹层,在锅体上设置有与内部夹层连通的导热介质入口、导热介质出口,所述锅体的内部设置有夹层接触的导热金属材质,所述锅体的外部设置有与锅体形状相同的外壳,外壳与锅体之间设置有隔热棉,外壳与翻转齿条固定连接。As one of the preferred technical solutions, the interior of the pot body described in this application is provided with an interlayer for the passage of a heat transfer medium, and the pot body is provided with a heat transfer medium inlet and a heat transfer medium outlet communicating with the inner interlayer. The inside of the body is provided with a heat-conducting metal material in contact with the interlayer, and the outside of the pot body is provided with a shell with the same shape as the pot body, and heat insulation cotton is arranged between the shell and the pot body, and the shell is fixedly connected with the turning rack.
与现有技术相比,本申请的有益效果是:Compared with prior art, the beneficial effect of the present application is:
1、本申请设置与锅体可相对运动的搅拌装置及顶盖,能够实现含丝胶蛋白水体的浓缩与粘连,继而提高含丝胶蛋白水体的浓缩效率,避免逸出的水汽对于周围环境的影响。1. This application is equipped with a stirring device and a top cover that can move relative to the pot body, which can realize the concentration and adhesion of the water body containing sericin, and then improve the concentration efficiency of the water body containing sericin, and avoid the damage of the escaping water vapor to the surrounding environment. Influence.
2、本申请通过在锅体底部设置有翻转齿条,并通过辅助齿轮、主驱动齿轮实现对锅体的翻转,有利于与升降的顶盖配合,实现浓缩后丝胶蛋白的便利取出。2. In this application, a turning rack is provided at the bottom of the pot body, and the turning of the pot body is realized through the auxiliary gear and the main driving gear, which is beneficial to cooperate with the lifting top cover and realize the convenient removal of the concentrated sericin protein.
附图说明Description of drawings
图1是本申请的立体图一。Fig. 1 is a three-dimensional view of the present application.
图2是本申请的立体图二。Figure 2 is the second perspective view of the present application.
图3是本申请的左视图。Figure 3 is a left side view of the present application.
图4是图3中A-A部分的剖视图。Fig. 4 is a sectional view of part A-A in Fig. 3 .
图5是本申请除去锅体后的结构示意图。Fig. 5 is a schematic structural view of the present application after removing the pot body.
图6是图5中I部分的放大图。Fig. 6 is an enlarged view of part I in Fig. 5 .
图中:1、驱动缸体;2、顶部架体;3、伸缩管套管;4、伸缩气管;5、侧边架体;6、导向轮;7、顶盖;8、集气圈体;9、锅体;10、搅拌装置;11、翻转齿条;12、底座;13、辅助限位齿箱;14、辅助齿轮;15、限位弧形板;16、插接限位杆;17、搅拌轴;18、转动轴;19、主搅拌驱动电机;20、顶盖连接端;21、活塞杆;22、辅搅拌驱动电机;23、主限位齿箱;24、主驱动齿轮;25、翻转驱动电机;26、顶盖排气孔;27、齿轮变速箱;28、滑槽导向块;29、轮体导向槽;30、扇叶连接轴套;31、搅拌扇叶;32、活动板;33、扇叶通孔;34、限位缺口;35、多边形盲孔。In the figure: 1. Drive cylinder body; 2. Top frame body; 3. Telescopic pipe sleeve; 4. Telescopic air pipe; 5. Side frame body; 6. Guide wheel; 7. Top cover; 8. Gas
具体实施方式Detailed ways
下面结合附图对本申请所述的技术方案作进一步地描述说明。在进行详细说明的段落中所涉及到的方位名词,仅为方便本领域的技术人员依照附图所展示的视觉方位理解本申请所记载的技术方案。除另有明确的规定和限定外,术语“设置”“安装”、“连接”等应做广义理解,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。The technical solution described in the present application will be further described below in conjunction with the accompanying drawings. The orientation nouns involved in the detailed description are only for the convenience of those skilled in the art to understand the technical solutions described in the application according to the visual orientation shown in the drawings. Unless otherwise specified and limited, the terms "setting", "installation", "connection", etc. meaning.
参见图1至图6,一种提取丝胶蛋白的浓缩装置,其能够用于承接来自高压蒸煮后的含丝胶蛋白的水溶液,并且能够通过含有夹层的锅体9来实现对含丝胶蛋白的水溶液的浓缩。具体来讲,所述的锅体9含有可通入导热介质的夹层,夹层通过锅体9上的导热介质入口、导热介质出口与外部介质循环设备连接。所述锅体9的外部套设有与其形状相同的外壳,外壳与锅体9之间采用隔热棉进行隔热,锅体的内部为与夹层接触的导热金属材质。上述结构可使得导热介质通入的热量通过锅体9内部的导热金属材质传递至含有丝胶蛋白的水体中,以实现对锅体9内水体的浓缩。所述锅体9上的导热介质入口、导热介质出口通过耐热伸缩管与实现热介质循环的装置连通。Referring to Figures 1 to 6, a concentration device for extracting sericin can be used to receive sericin-containing aqueous solution from high-pressure cooking, and can achieve sericin-containing sericin-containing solution through a
本申请中所记载的锅体9两侧设置有与其一体的转动轴18,所述转动轴18通过轴承结构安装于对应位置处的侧边架体5上,所述侧边架体5的底端固定于底座12上。所述底座12为矩形板体,且放置于水平面或水平面的基座上。Both sides of the
所述锅体9的外壳设置有翻转齿条11,所述翻转齿条11在垂直于转动轴18的中心轴面上沿锅体9或锅体9外壳的外轮廓分布。所述翻转齿条11的两端分别与辅助齿轮14、主驱动齿轮24啮合传动,所述辅助齿轮14、主驱动齿轮24分别通过轴体连接于对应设置的辅助限位齿箱13、主限位齿箱23中,所述辅助限位齿箱13、主限位齿箱23分别通过支腿固定于所述的底座12上。The shell of the
参见图1、图5、图6,在本申请中,所述的辅助限位齿箱13所连接的辅助齿轮14的轴体端部加工有多边形盲孔35,在盲孔内插接有插接限位杆16,所述插接限位杆16的截面为与多边形盲孔35配合的多边形。所述辅助限位齿箱13用于插接限位杆16对应的侧面设置有与其固定为一体的限位弧形板15,所述限位弧形板15为弧形板体,其侧面加工有若干缺口构成的限位缺口34,所述限位缺口34能够与插入至多边形盲孔35内的插接限位杆16配合,以实现对辅助齿轮14自身转动状态的限定,进而能够实现辅助翻转齿条11定位状态的功能。Referring to Fig. 1, Fig. 5 and Fig. 6, in this application, the end of the shaft body of the
所述主驱动齿轮24通过轴体及轴承结构安装于对应位置处的主限位齿箱23中,所述的主驱动齿轮24由位于底座12上的翻转驱动电机25驱动,翻转驱动电机25输入的动力传递至主驱动齿轮24,主驱动齿轮24将动力传递至与之啮合的翻转齿条11中。翻转齿条11在主驱动齿轮24的作用下带动与其连接的锅体9绕着转动轴18转动,进而实现锅体9顶部开口相对于水平面的翻转。The
所述锅体9顶部开口的位置处配合有相对运动的顶盖7,所述顶盖7的顶端固定连接有与其一体的顶盖连接端20,所述顶盖连接端20通过紧固件连接有活塞杆21的底端。所述顶盖7的内部顶端位置处设置有齿轮变速箱27,所述齿轮变速箱27内具有多级齿轮传动结构,其能够将主搅拌驱动电机19和/或辅搅拌驱动电机22送入的动力传递至搅拌轴17上。所述搅拌轴17的中心轴线与顶盖7、锅体9的中心轴线重合,且所述搅拌轴17的底端设置有通过紧固件连接的可拆卸的搅拌装置10。The position of the top opening of the
所述搅拌装置10随着搅拌轴17一同伸入至锅体9内,并且所述搅拌装置10包括与搅拌轴17底端连接的扇叶连接轴套30,扇叶连接轴套30上设置有绕其中心轴线均布的搅拌扇叶31,所述搅拌扇叶31至少为两个,且在其中一个的搅拌扇叶31上设置有若干沿搅拌扇叶31长度方向分布的扇叶通孔33,在另一个搅拌扇叶31的底端设置有活动板32,所述活动板32在其长度方向的两端通过轴体以转动连接的方式连接于所述搅拌扇叶31上。The stirring
上述结构的作用在于,当搅拌装置10随着搅拌轴17一同转动时,所述的搅拌扇叶31的底端能够在运动过程中带动锅体9底部的沉积物向上翻动,避免底部沉积物在锅体9的加热作用下与锅体9内部的金属材质粘连。所述搅拌扇叶31上分布的若干扇叶通孔33在不影响搅拌扇叶31自身强度的作用下能够起到扰流的作用,增加搅拌效果。其次,同样能够增加底部扰流效果的是能够在转动方向上摆动的活动板32。The effect of the above structure is that when the stirring
所述活塞杆21与驱动缸体1构成驱动顶盖7上下运动的驱动结构,可采用气缸或者油缸,以实际的尺寸规格而定。所述的驱动缸体1位于顶部架体2上,顶部架体2为U型结构的架体,其底部两端分列于对应的侧边架体5的顶部且与侧边架体5固定连接。上述结构中,顶部架体2能够实现增加顶盖7运动行程的目的,避免顶盖7对待翻转的锅体9的影响。The
在本申请中,所述的侧边架体5的内部设置有供导向轮6滑动的滑槽,且在侧边架体5的滑槽内设置有轮体导向块28,轮体导向块28与导向轮6上的轮体导向槽29配合,所述轮体导向槽29与导向轮6同轴设置。In the present application, the inside of the
所述顶盖7在齿轮变速箱27的周边位置处设置有若干贯穿顶盖7的顶盖排气孔26,顶盖排气孔26在穿出顶盖7外壁的位置处连通有集气圈体8,所述集气圈体8与顶盖7的外壁固定为一体,且在集气圈体8上设置有与抽气装置连通的伸缩气管4,所述伸缩气管4穿过顶部架体2的位置处应当套有伸缩管套管3,所述伸缩管套管3位于顶部架体2上。The top cover 7 is provided with a number of top cover exhaust holes 26 passing through the top cover 7 at the peripheral position of the gear box 27, and the top cover exhaust holes 26 are communicated with a gas collector at the position passing through the outer wall of the top cover 7
在上述实施例的基础上,本申请继续对其中涉及到的技术特征及该技术特征在本申请中所起到的功能、作用进行详细的描述,以帮助本领域的技术人员充分理解本申请的技术方案并且予以重现。On the basis of the above-mentioned embodiments, this application continues to describe in detail the technical features involved and the functions and effects of the technical features in this application, so as to help those skilled in the art fully understand the content of this application. technical solutions and reproduce them.
本申请在使用时,将通过高压蒸煮之后的含有丝胶蛋白的水体转移(倒入)本申请所记载的锅体9中,由于锅体9采用夹层内的导热介质来实现对含有丝胶蛋白的水体进行浓缩。此时,驱动缸体1通过活塞杆21带动顶盖7向下运动,并且同时位于顶盖7上的主搅拌驱动电机19开始工作(辅搅拌驱动电机22作为备用,在主搅拌驱动电机19无法工作时启用)。所述搅拌轴17通过搅拌装置10实现对锅体9内的液体的搅拌,且此时顶盖7、锅体9构成浓缩用的腔体,所述顶盖7上所连通的顶盖排气孔26通过集气圈体8及排气装置实现对产生的蒸汽的排出。且在搅拌一定时间后(依照技术人员的经验设定),驱动缸体1使得活塞杆21动作,通过活塞杆21实现对顶盖7的抬起,锅体9与顶盖7、搅拌装置10分离。When this application is in use, the water body containing sericin protein after high-pressure cooking is transferred (poured) into the
位于底座12上的翻转驱动电机25开始工作,翻转驱动电机25带动主驱动齿轮24转动,主驱动齿轮24带动与之啮合的翻转齿条11开始工作,翻转齿条11使得锅体9绕着转动轴18开始向辅助齿轮14所在方向转动,待锅体9转动至合适角度后,翻转驱动电机25停止工作,辅助齿轮14能够通过插入至多边形盲孔35、限位缺口34中的插接限位杆16来限制辅助齿轮14的转动。操作人员通过工具将浓缩后的丝胶蛋白取出。待取出完成后,排气装置停止工作,各组成单元复位至初始状态。The overturn
最后,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。Finally, although this description is described according to implementation modes, not each implementation mode only includes an independent technical solution. This description in the description is only for the sake of clarity. The technical solutions in the examples can also be properly combined to form other implementations that can be understood by those skilled in the art.
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