CN218615179U - A non-destructive high-precision PE sleeve production mold - Google Patents
A non-destructive high-precision PE sleeve production mold Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 230000001066 destructive effect Effects 0.000 title description 9
- 238000007789 sealing Methods 0.000 claims description 16
- 238000000465 moulding Methods 0.000 abstract description 3
- 230000006978 adaptation Effects 0.000 abstract 1
- 229920003023 plastic Polymers 0.000 abstract 1
- 239000004033 plastic Substances 0.000 abstract 1
- 238000002360 preparation method Methods 0.000 abstract 1
- 239000004698 Polyethylene Substances 0.000 description 27
- 238000001746 injection moulding Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- -1 polyethylene Polymers 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及PE套管加工生产技术领域,尤其涉及一种无损高精度PE套管生产模具。The utility model relates to the technical field of PE casing processing and production, in particular to a non-destructive and high-precision PE casing production mold.
背景技术Background technique
根据中国专利号为CN211467271U公开的一种高品质PE管道生产用注塑模具,属于PE管道技术领域,包括载板、交流电机、高速轴承、转动杆、支撑杆、垫板、内筒、对接环、外筒、加固环、滑环、挡板、螺纹环、螺纹杆、螺纹卡栓和橡胶块,载板的顶部通过支杆焊接设置有交流电机,载板的顶部通过支杆焊接设置有两个高速轴承,高速轴承的中间均被转动杆活动贯穿。本实用新型中的转动杆能够带动外筒和内筒高速旋转,利用离心力搅动内筒和外筒之间的聚乙烯,使聚乙烯均匀的分布在内筒和外筒之间,进而大大提高聚乙烯成型后管材的平整,同时内筒和外筒高速转动,能够使内筒和外筒的热量快速被空气带走,具有冷却效率快速,聚乙烯成型速率快,生产效率高等优点。According to the Chinese Patent No. CN211467271U, a high-quality PE pipe production injection mold belongs to the technical field of PE pipes, including carrier plates, AC motors, high-speed bearings, rotating rods, support rods, backing plates, inner cylinders, docking rings, Outer cylinder, reinforcement ring, slip ring, baffle plate, threaded ring, threaded rod, threaded clamp and rubber block, the top of the carrier plate is provided with an AC motor through the welding of the pole, and the top of the carrier plate is provided with two High-speed bearings, the center of the high-speed bearings are all run through by rotating rods. The rotating rod in the utility model can drive the outer cylinder and the inner cylinder to rotate at high speed, and use the centrifugal force to stir the polyethylene between the inner cylinder and the outer cylinder, so that the polyethylene is evenly distributed between the inner cylinder and the outer cylinder, thereby greatly improving the polyethylene The flatness of the pipe after ethylene molding, and the high-speed rotation of the inner and outer cylinders can make the heat of the inner and outer cylinders quickly taken away by the air, which has the advantages of fast cooling efficiency, fast polyethylene molding speed, and high production efficiency.
上述专利文件中在进行PE管道注塑使用时,仅仅通过模具旋转使注塑材料均匀分布,但针对不同厚度的PE管道的生产,需要设置不同的模具件使用,适配性不高,不利于PE管道的多尺寸生产。In the above-mentioned patent documents, when the injection molding of PE pipes is used, the injection material is evenly distributed only through the rotation of the mold, but for the production of PE pipes of different thicknesses, it is necessary to set up different mold parts for use, and the adaptability is not high, which is not conducive to PE pipes. multi-size production.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种无损高精度PE套管生产模具。The purpose of the utility model is to solve the shortcomings in the prior art, and propose a non-destructive high-precision PE casing production mold.
为了实现上述目的,本实用新型采用了如下技术方案:一种无损高精度PE套管生产模具,包括导向槽、模具外筒和模具内筒,所述模具外筒内部中心位置设有模具内筒,所述模具内筒外壁与模具外筒内壁之间固定设有固定圆盘,所述模具外筒内壁圆周开设有限位弧槽,所述模具内筒圆周固定设有限位弧块,所述模具外筒内壁卡合设有调节外套管,所述模具内筒外壁卡合设有调节内套管,所述模具外筒顶面固定设有进料管道,所述调节外套管与进料管道对应位置开设有通孔。In order to achieve the above purpose, the utility model adopts the following technical scheme: a non-destructive high-precision PE sleeve production mold, including a guide groove, a mold outer cylinder and a mold inner cylinder, and the inner center of the mold outer cylinder is provided with a mold inner cylinder , a fixed disc is fixed between the outer wall of the inner cylinder of the mold and the inner wall of the outer cylinder of the mold, the inner wall of the outer cylinder of the mold is provided with a limit arc groove, the inner cylinder of the mold is fixed with a limit arc block, the mold The inner wall of the outer cylinder is engaged with an adjusting outer sleeve, the outer wall of the inner cylinder of the mold is engaged with an adjusting inner sleeve, and the top surface of the outer cylinder of the mold is fixed with a feeding pipe, and the adjusting outer sleeve corresponds to the feeding pipe A through hole is opened at the position.
优选的,所述导向槽内部中心位置固定设有支撑座,所述支撑座两侧水平栓接设有承重液压缸,所述承重液压缸的活动端固定连接设有支撑架,所述支撑架顶端水平嵌入设有动力电机,所述动力电机的输出轴端部连接设有L型连接杆,所述L型连接杆端部连接设有密封螺盖,所述密封螺盖内壁与模具外筒外壁螺纹连接。Preferably, a support seat is fixed at the center of the guide groove, a load-bearing hydraulic cylinder is horizontally bolted on both sides of the support seat, and a support frame is fixedly connected to the movable end of the load-bearing hydraulic cylinder. A power motor is embedded horizontally at the top, and an L-shaped connecting rod is connected to the end of the output shaft of the power motor. External wall threaded connection.
优选的,所述支撑座顶面活动嵌入设有支撑套架,且支撑套架顶面与模具外筒外壁相抵,所述支撑套架竖直中线与模具外筒正面竖直中线重合。Preferably, a support sleeve is movably embedded in the top surface of the support seat, and the top surface of the support sleeve is against the outer wall of the mold outer cylinder, and the vertical centerline of the support sleeve coincides with the vertical centerline of the front surface of the mold outer cylinder.
优选的,所述支撑架靠近模具外筒的一侧表面焊接设有导向圆盘,且动力电机的输出轴与导向圆盘中心位置贯穿,所述L型连接杆底面与导向圆盘内壁相抵。Preferably, a guide disc is welded on the surface of the support frame close to the outer cylinder of the mold, and the output shaft of the power motor penetrates through the center of the guide disc, and the bottom surface of the L-shaped connecting rod is in contact with the inner wall of the guide disc.
优选的,所述L型连接杆与密封螺盖表面中心位置螺纹连接,且密封螺盖内壁和外壁螺纹方向相同。Preferably, the L-shaped connecting rod is threadedly connected to the center of the surface of the sealing screw cap, and the thread direction of the inner wall and the outer wall of the sealing screw cap are the same.
优选的,所述固定圆盘的竖直中线与模具外筒的竖直中线以及模具内筒的竖直中线重合,所述调节外套管和调节内套管均沿固定圆盘两侧对称分布,且调节外套管和调节内套管长度相同。Preferably, the vertical centerline of the fixed disk coincides with the vertical centerline of the mold outer cylinder and the vertical centerline of the mold inner cylinder, and the adjustment outer sleeve and the adjustment inner sleeve are symmetrically distributed along both sides of the fixed disk, And the length of the adjustment outer sleeve is the same as that of the adjustment inner sleeve.
优选的,所述模具外筒的水平中线与模具内筒的水平中线重合,所述模具外筒和模具内筒表面均光滑处理。Preferably, the horizontal centerline of the mold outer cylinder coincides with the horizontal centerline of the mold inner cylinder, and the surfaces of the mold outer cylinder and the mold inner cylinder are both smooth.
有益效果Beneficial effect
本实用新型中,采用模具外筒内壁开设的限位弧槽与调节外套管卡合,模具内筒外壁设置的调节弧块与调节内套管内壁卡合,从而通过调节模具外筒与模具内筒之间的间距,便于对注塑的PE套管的内外壁厚度进行调节,无需单独生产制备整体模具,适配性强,便于对多种厚度的PE套管进行适配生产。In the utility model, the limit arc groove opened on the inner wall of the outer cylinder of the mold is used to engage with the adjustment outer sleeve, and the adjustment arc block provided on the outer wall of the inner cylinder of the mold is engaged with the inner wall of the adjustment inner sleeve, so that the outer cylinder of the mold can be adjusted to the inside of the mold. The distance between the barrels is convenient to adjust the thickness of the inner and outer walls of the injection-molded PE casing, and there is no need to prepare a whole mold for separate production. The adaptability is strong, and it is convenient to adapt and produce PE casings of various thicknesses.
附图说明Description of drawings
图1为一种无损高精度PE套管生产模具的正面剖视图;Fig. 1 is a front sectional view of a non-destructive high-precision PE sleeve production mold;
图2为一种无损高精度PE套管生产模具的立体结构示意图;Fig. 2 is a three-dimensional structural schematic diagram of a non-destructive high-precision PE sleeve production mold;
图3为一种无损高精度PE套管生产模具的侧视剖视图;Fig. 3 is a side sectional view of a non-destructive high-precision PE casing production mold;
图4为一种无损高精度PE套管生产模具的模具外筒爆炸结构图。Fig. 4 is an explosion structure diagram of a mold outer cylinder of a non-destructive high-precision PE casing production mold.
图例说明:illustration:
1、导向槽;2、支撑架;3、承重液压缸;4、支撑套架;5、进料管道;6、支撑座;7、模具外筒;8、模具内筒;9、限位弧块;10、限位弧槽;11、调节外套管;12、调节内套管;13、密封螺盖;14、动力电机;15、导向圆盘;16、L型连接杆;17、固定圆盘。1. Guide groove; 2. Support frame; 3. Load-bearing hydraulic cylinder; 4. Support sleeve frame; 5. Feed pipe; 6. Support seat; 7. Mold outer cylinder; 8. Mold inner cylinder; 9. Limiting
具体实施方式Detailed ways
为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例和附图,进一步阐述本实用新型,但下述实施例仅仅为本实用新型的优选实施例,并非全部。基于实施方式中的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得其它实施例,都属于本实用新型的保护范围。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments and accompanying drawings, but the following embodiments are only preferred embodiments of the utility model , not all. Based on the examples in the implementation manners, other examples obtained by those skilled in the art without making creative efforts all belong to the protection scope of the present utility model.
下面结合附图描述本实用新型的具体实施例。Describe the specific embodiment of the utility model below in conjunction with accompanying drawing.
具体实施例:Specific examples:
参照图1-4,一种无损高精度PE套管生产模具,包括导向槽1、模具外筒7和模具内筒8,模具外筒7内部中心位置设有模具内筒8,模具内筒8外壁与模具外筒7内壁之间固定设有固定圆盘17,模具外筒7内壁圆周开设有限位弧槽10,模具内筒8圆周固定设有限位弧块9,模具外筒7内壁卡合设有调节外套管11,模具内筒8外壁卡合设有调节内套管12,模具外筒7顶面固定设有进料管道5,调节外套管11与进料管道5对应位置开设有通孔,调节外套管11和调节内套管12分别通过限位弧槽10和限位弧块9与模具外筒7和模具内筒8进行卡合,由于调节外套管11和调节内套管12均具有一定的厚度,卡合后的调节外套管11内壁和调节内套管12外壁之间的间距则为PE套管的注塑空间,为生产不同厚度的PE套管,可通过生产不同厚度的调节外套管11和调节内套管12进行使用,从而在生产不同厚度的PE管道使用时,只需插入不同厚度的调节内套管12和调节外套管11即可,无需单独使用其他生产模具,在进行生产使用时由于模具外筒7顶面的进料管道5位置固定,因而调节外套管11在生产时需要在与进料管道5底端对应的位置开设有通孔,便于PE生产用的材料通过进料管道5进入调节外套管11和调节内套管12之间进行注塑使用,采用模具外筒7内壁开设的限位弧槽10与调节外套管11卡合,模具内筒8外壁设置的限位弧块9与调节内套管12内壁卡合,从而通过调节模具外筒7与模具内筒8之间的间距,便于对注塑的PE套管的内外壁厚度进行调节,无需单独生产制备整体模具,适配性强,便于对多种厚度的PE套管进行适配生产,导向槽1内部中心位置固定设有支撑座6,支撑座6两侧水平栓接设有承重液压缸3,承重液压缸3的活动端固定连接设有支撑架2,支撑架2顶端水平嵌入设有动力电机14,动力电机14的输出轴端部连接设有L型连接杆16,L型连接杆16端部连接设有密封螺盖13,密封螺盖13内壁与模具外筒7外壁螺纹连接,密封螺盖13对模具外筒7两端进行螺纹密封,动力电机14运转,动力电机14的输出轴通过L型连接杆16带动模具外筒7及其内部结构旋转,通过旋转对模具外筒7内部的PE管道注塑用的材料均匀混合,使材料沿模具外筒7内壁和模具内筒8外壁均匀分布,两侧动力电机14的旋转方向相同,便于对模具外筒7两侧同时提供动力,便于旋转,支撑座6顶面活动嵌入设有支撑套架4,且支撑套架4顶面与模具外筒7外壁相抵,支撑套架4竖直中线与模具外筒7正面竖直中线重合,支撑套架4对模具外筒7进行支撑,减缓动力电机14的输出轴的受力,便于快速旋转,支撑架2靠近模具外筒7的一侧表面焊接设有导向圆盘15,且动力电机14的输出轴与导向圆盘15中心位置贯穿,L型连接杆16底面与导向圆盘15内壁相抵,导向圆盘15为L型连接杆16的旋转提供导向作用,同时对L型连接杆16提供支撑,减缓动力电机14的输出轴的受力,L型连接杆16与密封螺盖13表面中心位置螺纹连接,且密封螺盖13内壁和外壁螺纹方向相同,密封螺盖13可通过旋转与L型连接杆16和模具外筒7分离,便于对调节外套管11和调节内套管12的安装与拆卸,同时动力电机14的旋转方向与密封螺盖13表面螺纹的锁紧方向相同,便于动力电机14带动密封螺盖13和模具外筒7同步旋转,固定圆盘17的竖直中线与模具外筒7的竖直中线以及模具内筒8的竖直中线重合,调节外套管11和调节内套管12均沿固定圆盘17两侧对称分布,且调节外套管11和调节内套管12长度相同,模具外筒7的水平中线与模具内筒8的水平中线重合,模具外筒7和模具内筒8表面均光滑处理,便于PE管道的注塑使用,同时模具外筒7内部在进行调节外套管11和调节内套管12的插入与拆卸时,首先缓慢转动密封螺盖13与模具外筒7分离,此时承重液压缸3的活动端缓慢伸长,为密封螺盖13的分离提供空间,密封螺盖13分离后承重液压缸3的活动端伸长,带动支撑架2沿导向槽1向两侧移动,转动支撑套架4,使支撑套架4旋转90度,便于对调节外套管11和调节内套管12的插入和更换。Referring to Figures 1-4, a non-destructive and high-precision PE sleeve production mold includes a
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "below" a second feature may include direct contact between the first and second features, and may also include the first and second features being in direct contact with each other. The features are not in direct contact but through another feature between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的仅为本实用新型的优选例,并不用来限制本实用新型,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions are only preferred examples of the utility model, and are not used to limit the utility model. Without departing from the utility model Under the premise of the spirit and scope, the utility model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A non-destructive high-precision PE casing production mold Granted publication date: 20230314 Pledgee: Honghu Kaiyuan Financing Guarantee Co.,Ltd. Pledgor: Hubei Emei Plastic Products Co.,Ltd. Registration number: Y2025980007255 |