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CN2185810Y - Signal generator devices for internal combustion engines - Google Patents

Signal generator devices for internal combustion engines Download PDF

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Publication number
CN2185810Y
CN2185810Y CN 93240316 CN93240316U CN2185810Y CN 2185810 Y CN2185810 Y CN 2185810Y CN 93240316 CN93240316 CN 93240316 CN 93240316 U CN93240316 U CN 93240316U CN 2185810 Y CN2185810 Y CN 2185810Y
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signal
signal element
signal generator
internal combustion
engine
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古焕隆
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Industrial Technology Research Institute ITRI
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Innovative Industrial Technology Transfer Co ltd
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Abstract

A signal generator for IC engine is composed of main body, rotary axle, wing vane rotor, signal element holder, signal element, signal output socket and noise isolating plate.

Description

本实用新型涉及一种内燃机引擎上用的信号产生器装置。The utility model relates to a signal generator device for an internal combustion engine.

通常在内燃机引擎中,使用霍耳效应感测元件为信号元件之信号产生器(如图7所示),为了紧缩空间,其信号元件固定座A1是以其中心孔之内缘,锁紧在转轴A2的轴承座A3上,其轴承座A3只要增加三条以上之肋,就能将信号元件固定座A1固定在很小的轴承座承面上,这种固定方式,虽然具有只要很小的空间的优点,但是仍有若干缺点存在:一者由于信号元件固定座是以中心孔内缘之圆周锁在轴承座上,其固定面积及力矩均不大,信号元件固定座之直径不能扩大,若扩大则易产生振动等不良现象。其二因为信号元件固定座不能增大外径,故其信号元件的位置,距离转轴中心之半径很小,使得翼形叶片转子切割信号元件产生正时信号之解析度及精确度均降低许多。其三由于轴承座是在分电盘的底部位置,使得信号元件之信号线要引导至本体座上之信号输出插座,装配上很麻烦,成本较高。其四使用常用之设计,其信号元件固定座下方即是轴承座,没有空间可以增加信号元件,故不适宜较先进之引擎控制系统(即必须有二个正时信号之信号产生器。其五常用之设计,并没有使用噪音隔离板元件,其正时信号不适宜应用于微计算机控制系统。Usually in the internal combustion engine, the signal generator using the Hall effect sensing element as the signal element (as shown in Figure 7), in order to tighten the space, the signal element fixing seat A1 is locked on the inner edge of the center hole. On the bearing seat A3 of the rotating shaft A2, as long as more than three ribs are added to the bearing seat A3, the signal element fixing seat A1 can be fixed on the small bearing seat bearing surface. Although this fixing method has only a small space advantages, but there are still some disadvantages: one, because the signal element fixing seat is locked on the bearing seat by the circumference of the inner edge of the center hole, its fixing area and torque are not large, and the diameter of the signal element fixing seat cannot be enlarged. Expansion is prone to adverse phenomena such as vibration. Second, because the signal element fixing seat cannot increase the outer diameter, the position of the signal element has a very small radius from the center of the rotating shaft, which reduces the resolution and accuracy of the timing signal generated by the wing-shaped blade rotor cutting signal element. Third, because the bearing seat is at the bottom of the distribution board, the signal line of the signal element will be guided to the signal output socket on the body seat, which is very troublesome and expensive to assemble. The fourth is to use the commonly used design, the bearing seat is under the signal element fixing seat, there is no space to add signal elements, so it is not suitable for more advanced engine control systems (that is, there must be two signal generators for timing signals. Fifth The commonly used design does not use noise isolation board components, and its timing signal is not suitable for microcomputer control systems.

所以,由上可知,传统的内燃机引擎信号产生器之结构及装配,在实际使用运行上,显然仍具有若干不便与缺陷,而有待改善。Therefore, it can be seen from the above that the structure and assembly of the traditional internal combustion engine signal generator obviously still have some inconveniences and defects in actual use and operation, and need to be improved.

因此,本创作人有感上述缺陷之可改善,乃潜心研究并配合学术理论之运用,终于提出一种设计合理且有效改善上述缺陷之本实用新型。Therefore, the creator feels that the above-mentioned defects can be improved, so he devotes himself to research and cooperates with the application of academic theories, and finally proposes a utility model with reasonable design and effective improvement of the above-mentioned defects.

为解决上述常用使用霍耳效应感测元件之信号产生器之缺点,其最经济有效之方法,就是将信号元件固定座之固定位置提高,并以本体座之内壁加工台阶为其固定面。其上方之隔离板以导电性能良好的材料制造,则在分电盘内部时,不仅和常用之隔离罩可以阻隔分火头产生之臭氧及水气,并且可以隔离高压电气噪声,使信号产生器之信号更纯,以利微计算机控制器之使用。另外,感测元件固定座之上、下面均有足够之空间可利用,可装设两个感测元件,产生两个正时信号波,使得应用者可以使用廉价之霍耳效应感测元件组合信号产生器,供作先进之内燃机引擎控制系统之用。In order to solve the above-mentioned shortcomings of signal generators that commonly use Hall effect sensing elements, the most economical and effective method is to increase the fixing position of the signal element fixing seat, and use the processing steps on the inner wall of the main body seat as the fixing surface. The isolation plate above it is made of materials with good electrical conductivity. When it is inside the distribution board, it can not only block the ozone and water vapor generated by the fire distribution head with the commonly used isolation cover, but also isolate high-voltage electrical noise, so that the signal generator The signal is purer to facilitate the use of the microcomputer controller. In addition, there is enough space available above and below the sensing element fixing seat, two sensing elements can be installed to generate two timing signal waves, so that the user can use a combination of cheap Hall effect sensing elements Signal generator for advanced internal combustion engine control systems.

本实用新型之目的,系为增大信号元件固定座之稳固性,并增大使用面积与空间,故将信号元件固定座之固定方式,由信号元件固定座中心孔内缘固锁在轴承座上,改为以信号元件固定座外缘整圈固锁在信号产生器之本体座内壁上。由于信号元件固定座外缘之半径及周长比其内缘之半径及周长增大很多,所以只要很短的径长固持在外缘,将可获得很大之总固定面积,而且原螺丝锁定之位置亦由内缘移至外缘,其固定整个信号元件固定座之力矩大为增大,固定效果更佳,信号元件更不易受引擎之振动影响。又因信号元件可放置于离转轴中心更大半径处,翼形叶片转子所切割之总周长将大幅增加,而总角度360°不变,使得翼形叶片转子切割一样的周长时,能代表更狭窄的角度值,故能使正时信号之波形的精确度与解析度大幅改善。又当本实用新型信号产生器被应用于微计算机系统时,其正时信号,不受外在高压电气噪音的干扰,尤其是有分电盘的情况,其分火头跳火时产生电气噪音,将受到隔离板之隔断(此隔离板需为良导电材料制成)。在先进之引擎控制系统中,必须有两个正时信号波,本实用新型由于信号元件固定座之下方空间,可以再增装一组信号元件及翼形叶片转子,因此可以用廉价的元件,组成一种适合现代引擎控制系统使用的信号产生器。再由于信号元件固定座之位置提高,于装配时其一个或两个信号元件及信号输出插座,可以预先接线,并组装成一体成为一个组件,再装配于信号产生器或分电盘上,使得装配较为容易,装配成本大为降低。The purpose of this utility model is to increase the stability of the signal element fixing seat, and increase the use area and space, so the fixing method of the signal element fixing seat is fixedly locked on the bearing seat by the inner edge of the center hole of the signal element fixing seat Instead, the outer edge of the signal component fixing seat is fixed and locked on the inner wall of the signal generator body seat. Since the radius and perimeter of the outer edge of the signal element fixing seat are much larger than the radius and perimeter of the inner edge, as long as a very short diameter is held on the outer edge, a large total fixing area can be obtained, and the position locked by the original screw It is also moved from the inner edge to the outer edge, and the torque for fixing the entire signal element fixing seat is greatly increased, the fixing effect is better, and the signal element is less susceptible to the vibration of the engine. And because the signal element can be placed at a larger radius from the center of the rotating shaft, the total circumference cut by the wing-shaped blade rotor will be greatly increased, while the total angle of 360° remains unchanged, so that when the wing-shaped blade rotor cuts the same circumference, it can represent more The narrow angle value can greatly improve the accuracy and resolution of the waveform of the timing signal. And when the signal generator of the present invention is applied to the microcomputer system, its timing signal is not disturbed by external high-voltage electrical noise, especially when there is a distribution board, electrical noise will be generated when the sub-fire breaks out. It will be separated by the isolation board (the isolation board must be made of good conductive material). In an advanced engine control system, there must be two timing signal waves. Due to the space under the signal element fixing seat, the utility model can add another set of signal elements and wing-shaped blade rotors, so cheap elements can be used. Form a signal generator suitable for use in modern engine control systems. And because the position of the signal component fixing seat is improved, one or two signal components and signal output sockets can be pre-wired during assembly, and assembled into one component, and then assembled on the signal generator or the distribution board, so that The assembly is relatively easy, and the assembly cost is greatly reduced.

本实用新型之内燃机引擎上用的信号产生器装置,系由一个本体座,一根在本体座上自由旋转的转轴,一片以上固定在转轴上具有成直角与轴心平行的扇翼之翼形叶片转子,一个固锁在本体座上的信号元件固定座,一个以上信号元件,一个固定在本体座上之信号输出插座,一片可隔绝电气噪音并盖住本体座开口的噪音隔离板等元件所构成。其中转轴的一端与引擎的凸轮轴或曲轴系统相啮合,可与引擎同步旋转,进而带动翼形叶片转子与引擎同步旋转,该翼形叶片转子旋转时,切割信号元件,应用常用之霍耳效应感测元件为信号元件,此霍耳效应感测元件受到导磁性良好的翼形叶片转子切割时,将产生方波信号于信号输出插座中输出到引擎控制系统中的微计算机控制器,用以控制引擎的喷油及点火。当引擎之点火系统使用分电盘时,本实用新型信号产生器与分电盘同一体并装设在分电盘下方,若无分电盘时则本实用新型信号产生器则是独立之组件。本实用新型之主要特征系在于,其信号元件固定座系以其整圈外缘为支点固定在本体座上,而不是如常用设计以其内缘为支点固定在转轴的轴承座上,本实用新型不仅使得整个信号元件固定座更加稳固、不易振动,也使得固定座的使用空间加大,不仅其上、下面皆可用以固定信号元件,以满足新的引擎控制系统需要更多正时信号的要求,而且信号元件可以固定在离转轴更远的位置,使得翼形叶片转子切割而产生的信号精度及解析度更高。The signal generator device used on the internal combustion engine of the utility model is composed of a body seat, a rotating shaft freely rotating on the body seat, and more than one piece is fixed on the rotating shaft to have a wing shape of a fan wing parallel to the axis at right angles. The vane rotor, a signal element fixing seat locked on the body seat, more than one signal element, a signal output socket fixed on the body seat, a noise isolation plate that can isolate electrical noise and cover the opening of the body seat and other components constitute. One end of the rotating shaft meshes with the camshaft or crankshaft system of the engine, which can rotate synchronously with the engine, and then drive the wing-shaped blade rotor to rotate synchronously with the engine. When the wing-shaped blade rotor rotates, the signal element is cut, and the commonly used Hall effect is applied. The sensing element is a signal element. When the Hall effect sensing element is cut by the blade rotor with good magnetic permeability, it will generate a square wave signal in the signal output socket and output it to the microcomputer controller in the engine control system for Control the fuel injection and ignition of the engine. When the ignition system of the engine uses a distribution board, the signal generator of the present utility model is integrated with the distribution board and installed under the distribution board. If there is no distribution board, the signal generator of the present invention is an independent component . The main feature of this utility model is that the signal element fixing seat is fixed on the main body seat with the outer edge of its entire circle as the fulcrum, instead of being fixed on the bearing seat of the rotating shaft with its inner edge as the fulcrum as in the usual design. The new type not only makes the entire signal component fixing base more stable and less prone to vibration, but also increases the use space of the fixing base. Not only the upper and lower sides of the fixing base can be used to fix the signal components, so as to meet the new engine control system that requires more timing signals. Requirements, and the signal element can be fixed at a position farther from the rotating shaft, so that the signal accuracy and resolution generated by the blade rotor cutting are higher.

本实用新型之再一特征在于,在不对称之翼形叶片转子上相对于各直角扇翼位置设有孔洞,用以减少叶片重量,以达到更佳之动平衡,使得因翼形叶片转子旋转时所产生之振动减少。Another feature of the utility model is that holes are provided on the asymmetric wing-shaped blade rotor relative to the positions of the right-angled blades to reduce the weight of the blade and achieve better dynamic balance, so that when the wing-shaped blade rotor rotates The resulting vibration is reduced.

本实用新型之另一特征在于,在信号产生器上方设有噪音隔离板之装置,该隔离板具有导电性,一方面可隔离分火头跳火及点火线圈和火花塞点火时及其它可能产生之高压电气噪音,另一方面可隔离分火头跳火产生的大量臭氧,臭氧不稳定,很容易使分电盘内部产生水气,并使铁材料制成的翼形叶片转子生锈,锈垢太多时,又易使信号元件短路,造成正时信号错误杂乱,致使引擎运转错乱。当信号产生器不兼做分电盘时,本实用新型杂噪音离板则兼做上盖,兼具防尘、防潮及防止异物落入信号产生器内。Another feature of this utility model is that a noise isolation board is provided above the signal generator. The isolation board has conductivity, and on the one hand, it can isolate the flashover of the sub-ignition head, the ignition of the ignition coil and the spark plug, and other possible high voltages. Electrical noise, on the other hand, can isolate a large amount of ozone generated by the flashover of the distributor. The ozone is unstable, and it is easy to generate moisture inside the distributor, and make the wing blade rotor made of iron material rust. When there is too much rust , and it is easy to short-circuit the signal components, causing timing signal errors and confusion, resulting in disordered engine operation. When the signal generator is not used as a power distribution board, the utility model is used as a top cover to prevent dust, moisture and foreign objects from falling into the signal generator.

本实用新型之又一特征在于,信号元件固定座之上面及下面都可装设感测元件,使得当正时信号数目需求增加时,不会造成感测元件及翼形叶片转子过于拥挤之现象。Another feature of the utility model is that sensing elements can be installed on the upper and lower sides of the signal element fixing seat, so that when the number of timing signals increases, the phenomenon of overcrowding of sensing elements and wing-shaped blade rotors will not be caused. .

以下将配合附图而对本实用新型之其它目的、特征及工作原理作更进一步之说明。The other purposes, features and working principles of the present utility model will be further described below in conjunction with the accompanying drawings.

图1系本实用新型第一实施例装置于分电盘内部之平面视图。Fig. 1 is a plan view of the first embodiment of the utility model installed inside the distribution board.

图2系本实用新型第二实施例装置于分电盘内部之平面视图。Fig. 2 is a plan view of the second embodiment of the utility model installed inside the distribution board.

图3系本实用新型第三实施例为独立之信号产生器之平面视图。Fig. 3 is a plan view of a third embodiment of the utility model which is an independent signal generator.

图4-1系常用切割霍耳效应感测元件应用于四缸引擎之翼形叶片转子正视图。Figure 4-1 is a front view of a wing-shaped blade rotor that is commonly used to cut Hall effect sensing elements for a four-cylinder engine.

图4-2系常用切割霍耳效应感测元件应用于四缸引擎之翼形叶片转子侧视图。Figure 4-2 is a side view of the airfoil rotor of a commonly used cutting Hall effect sensing element applied to a four-cylinder engine.

图4-3系常用切割霍耳效应感测元件应用于六缸引擎之翼形叶片转子正视图。Figure 4-3 is a front view of a wing-shaped blade rotor that is commonly used to cut Hall effect sensing elements for a six-cylinder engine.

图4-4系常用切割霍耳效应感测元件应用于六缸引擎之翼形叶片转子侧视图。Figure 4-4 is a side view of a wing-shaped blade rotor that is commonly used to cut Hall effect sensing elements for a six-cylinder engine.

图4-5系常用切割霍耳效应感测元件增加引擎位置时信号之翼形叶片转子正视图。Figure 4-5 is the front view of the airfoil blade rotor which is commonly used to cut the Hall effect sensing element to increase the signal when the engine is positioned.

图4-6系常用切割霍耳效应感测元件增加引擎位置正时信号之翼形叶片转子侧视图。Figure 4-6 is a side view of the airfoil blade rotor commonly used to cut the Hall effect sensing element to increase the engine position timing signal.

图5系常用之四缸四冲程引擎应用一个正时信号时之喷油点火方式:Figure 5 is the fuel injection ignition method when a commonly used four-cylinder four-stroke engine is applied with a timing signal:

其中之图(a)系四缸四冲程引擎之角度展开坐标线图。The figure (a) is the coordinate line diagram of the angle expansion of the four-cylinder four-stroke engine.

(b)系正时信号波形图。(b) is the waveform diagram of the timing signal.

(c)系四缸各缸点火位置图。(c) is the ignition position map of each cylinder of the four cylinders.

(d)系多点式分批喷射方式的第一缸及第四缸喷油位置图。(d) is the injection position map of the first cylinder and the fourth cylinder of the multi-point batch injection method.

(d′)系多点式分批喷射方式的第二缸及第三缸喷油位置图。(d') is the fuel injection position diagram of the second cylinder and the third cylinder of the multi-point batch injection method.

(e)系多点式同步喷射方式的喷油位置图。(e) is the fuel injection position diagram of the multi-point synchronous injection method.

(f)系单点式节流阀体喷射方式的喷油位置图。(f) is the fuel injection position diagram of the single-point throttle valve body injection mode.

图6系常用之四缸四冲程引擎应用两个正时信号时之喷油点火方式:Figure 6 is the fuel injection ignition mode when two timing signals are applied to a commonly used four-cylinder four-stroke engine:

其中之图(a)为四缸四冲程引擎之角度展开坐标线图。The figure (a) is the coordinate line diagram of the angle expansion of the four-cylinder four-stroke engine.

(b)为表示位置之正时信号波形图。(b) is the waveform diagram of the timing signal indicating the position.

(c)为计算转速之正时信号波形图。(c) is the waveform diagram of the timing signal for calculating the rotational speed.

(d)为四缸各缸点火位置图。(d) is the ignition position diagram of each cylinder of the four cylinders.

(e)为多点式顺序喷射方式的喷油位置图。(e) is the fuel injection position map of the multi-point sequential injection method.

图7系常用之以霍耳效应感测元件为信号元件之信号产生器之平面视图。FIG. 7 is a plan view of a commonly used signal generator using Hall effect sensing elements as signal elements.

附图中参考标号    1表示信号产生器,2表示分电盘,3表示本体座,4表示转轴,5表示扇翼,6表示翼形叶片转子,7表示信号元件固定座,8表示信号元件,9信号输出插座,10噪音隔离板,11表示分电盘盖,12表示分火头,13表示通气孔,14表示螺丝,15表示定位孔,16表示信号线,17表示小孔,18表示钩状槽,19表示扇翼,20表示翼形叶片转子,21表示信号元件,22表示信号线,23表示小孔,24表示固定面,25表示定位面,26表示螺丝,27表示空槽,28表示螺丝,29表示橡胶,30表示扇翼,31表示翼形叶片转子,32表示台面,33表示孔洞。Reference numerals in the accompanying drawings 1 denotes a signal generator, 2 denotes a distribution board, 3 denotes a body seat, 4 denotes a rotating shaft, 5 denotes a fan wing, 6 denotes an airfoil rotor, 7 denotes a signal component fixing seat, 8 denotes a signal component, 9. Signal output socket, 10. Noise isolation board, 11. Distributor cover, 12. Distributor, 13. Air vent, 14. Screw, 15. Positioning hole, 16. Signal line, 17. Small hole, 18. Hook Slot, 19 indicates fan blade, 20 indicates wing blade rotor, 21 indicates signal element, 22 indicates signal line, 23 indicates small hole, 24 indicates fixing surface, 25 indicates positioning surface, 26 indicates screw, 27 indicates empty slot, 28 indicates Screws, 29 represent rubber, 30 represent fan blades, 31 represent wing blade rotors, 32 represent table tops, and 33 represent holes.

如图1所示,为引擎点火系统需使用分电盘(DISTRIBUTOR)时,本实用新型之信号产生器1装置装设于分电盘2内部时之实施例。As shown in Fig. 1, when the engine ignition system needs to use the distributor (DISTRIBUTOR), the embodiment of the signal generator 1 device of the present invention is installed inside the distributor 2.

本实用新型信号产生1系由一个本体座(HOUSING)3、一根可在本体座3内自由旋转之转轴(SHAFT)4、一片以上(包括一片)固定在转轴3上具有成直角与轴心平行的扇翼5之翼形叶片转子(VANE    TYPE    ROTOR)6、一个固锁在本体座3上的信号元件固定座(SIGNAL    ELEMENT    MOUNTING    PLATE)7、一个以上(包括一个)之信号元件(SINGNAL    ELEMENT)8、一个固持在本体座3上之信号输出插座(PLUG)9、及一片可隔绝电气噪音(NOISE)并盖住本体座3开口的噪音隔离板(NOISE    ISOLATING    PLATE)10等元件所构成,其中转轴4的一端与引擎的凸轮轴或曲轴系统相啮合,可与引擎同步旋转,进而带动翼形叶片转子6与引擎同步旋转,此翼形叶片转子6于旋转时,将切割信号元件8。一般应用上多以常用之霍耳效应感测元件(HALL    EFFECT    SENSOR)为信号元件8,此霍耳效应感测元件受到导磁性(MAGNETIC    CONDUCTIVE)良好的翼形叶片转子6切割时将产生方波信号(SQUARE    WAVE    SINGNAL)于信号输出插座9中输出到引擎控制系统(ENGINE    MANAGENET    SYSTEM)中的微计算机控制器(MICROCOMPUTER    CONTROL    UNIT),用以控制引擎的喷油(FUEL    INJECTION)及点火(IGNITION)。本实用新型分电盘2系设于信号产生器1上方,其顶端为一分电盘盖11,其内有分火头12,分火头12系销固在转轴4上端,分火头12下方设置之噪音隔离板10系以导电材料制成,故不仅能隔离分火头12跳火时产生之臭氧及随之产生之水气,因高压电跳过分火点产生之电弧火花,将使空气中之氧气变成臭氧,臭氧容易与铁金属表面结合成氧化铁锈垢,而且与空气中少量之氢气结合成水气,此水气日久累积成水滴,加速铁金属表面之锈化,被此噪音隔离板10阻隔后,分电盘2内大部之臭氧将由分电盘盖11上的通气孔13和大气流通。另外分火头12跳火时会产生高压电波噪音,此噪音若不被隔离,将感应信号产生器1的导电线,致使信号产生器1输出异常之噪音波形,易造成引擎控制系统及微计算机控制器错误,本实用新型之信号产生器1为了提供正确的正时信号波给微计算机控制器使用,故特别以良导电材料如金属或电镀塑料制成,使高压电波无法穿透此噪音隔离板10。转轴4的下端与引擎之曲轴或凸轮轴啮合,故能与引擎之转速完全同步而旋转,第一片翼形叶片转子6系定位固锁在转轴4之上,与转轴4完全同步旋转,在本实施例中翼形叶片转子6是以螺丝14定位锁固在转轴4之上,但在应用上亦可以使用各种不同的方式将翼形叶片转子6定位固锁在转轴4上。此翼形叶片转子6与转轴4随著引擎同步旋转时,其扇翼5将在固定的圆周上旋转并切割信号元件8,在本实施例中以常用之霍耳效应感测元件作为信号元件8,此种感测元件之应用成本非常低廉为其优点,霍耳效应感测元件之信号元件8置于信号元件固定座7之上面,并以铆合、螺丝固锁或以其它任何方式定位在信号元件固定座7之定位孔15上,与信号元件固定座7牢固地结合,信号元件8的输出信号线16由小孔17穿过,并与信号输出插交9相连接,由此将信号输出。若信号线16很长,则须以信号元件固定座7表面上之钩状槽18扣住,以避免信号线散乱浮起或被翼形叶片转子6碰到。另外一片具有扇翼19之第二片翼形叶片转子20也定位固锁在转轴4之上,但在信号元件固定交7之下方,且其装置方向与第一片翼形叶片转子6之方向相反,使其扇翼5及扇翼19相对,并皆朝向信号元件固定座7,如此第二片翼形叶片转子20的扇翼19将切割第二个信号元件21(于本实施例为常用之霍耳效应感测元件),此第二个为霍尔效应感测元件之信号元件21系设置于信号元件固定座7之下面,并以铆合或螺丝固定在信号元件固定座7之下面,其输出信号线22亦由小孔23经钩状槽18扣住定位,并与信号输出插座9相连接,由此输出第二道正时信号波。The signal generator 1 of the utility model is composed of a body seat (HOUSING) 3, a shaft (SHAFT) 4 that can rotate freely in the body seat 3, and more than one piece (including one piece) fixed on the shaft 3 with a right angle to the axis Wing blade rotor (VANE TYPE ROTOR) of parallel fan wings 5, a signal element fixing seat (SIGNAL ELEMENT MOUNTING PLATE) fixedly locked on the body seat 3, 7, more than one (including one) signal element (SINGNAL ELEMENT ) 8. A signal output socket (PLUG) 9 fixed on the body seat 3, and a noise isolation plate (NOISE ISOLATING PLATE) 10 that can isolate electrical noise (NOISE) and cover the opening of the body seat 3, etc., One end of the rotating shaft 4 meshes with the camshaft or crankshaft system of the engine, and can rotate synchronously with the engine, thereby driving the wing-shaped blade rotor 6 to rotate synchronously with the engine. When the wing-shaped blade rotor 6 rotates, it will cut the signal element 8 . In general applications, the commonly used Hall effect sensing element (HALL EFFECT SENSOR) is used as the signal element 8. When the Hall effect sensing element is cut by the blade rotor 6 with good magnetic conductivity (MAGNETIC CONDUCTIVE), it will generate a square wave. The signal (SQUARE WAVE SINGNAL) is output to the microcomputer controller (MICROCOMPUTER CONTROL UNIT) in the engine control system (ENGINE MANAGENET SYSTEM) through the signal output socket 9 to control the fuel injection (FUEL INJECTION) and ignition (IGNITION) of the engine . Distributor 2 of the present utility model is arranged above signal generator 1, and its top is a distributor cover 11, and there is distributor 12 in it, and distributor 12 is pinned on the upper end of rotating shaft 4, and the lower part of distributor 12 is arranged. The noise isolation board 10 is made of conductive material, so it can not only isolate the ozone and the water vapor produced when the distributor 12 flashes over, but also the arc sparks generated by the high voltage jumping over the ignition point will make the air in the air Oxygen turns into ozone. Ozone easily combines with iron metal surface to form oxidized iron scale, and combines with a small amount of hydrogen in the air to form water vapor. This water vapor accumulates into water droplets over time, which accelerates the rusting of iron metal surface and is isolated by this noise. After the plate 10 blocks, most of the ozone in the distribution board 2 will circulate through the air hole 13 on the distribution board cover 11 and the atmosphere. In addition, high-voltage electric wave noise will be generated when the ignition head 12 jumps over. If the noise is not isolated, it will induce the conductive wire of the signal generator 1, causing the signal generator 1 to output abnormal noise waveforms, which may easily cause engine control system and microcomputer control. In order to provide the correct timing signal wave for the microcomputer controller, the signal generator 1 of the utility model is specially made of good conductive material such as metal or electroplated plastic, so that the high-voltage electric wave cannot penetrate the noise isolation board 10. The lower end of the rotating shaft 4 is meshed with the crankshaft or camshaft of the engine, so it can rotate completely synchronously with the speed of the engine. The first wing-shaped blade rotor 6 is fixed on the rotating shaft 4 and rotates completely synchronously with the rotating shaft 4. In this embodiment, the wing-shaped blade rotor 6 is positioned and locked on the rotating shaft 4 by the screws 14 , but in application, various methods can be used to position and lock the wing-shaped blade rotor 6 on the rotating shaft 4 . When the wing blade rotor 6 and the rotating shaft 4 rotate synchronously with the engine, the fan blade 5 will rotate on a fixed circle and cut the signal element 8. In this embodiment, the commonly used Hall effect sensing element is used as the signal element 8. The application cost of this kind of sensing element is very low. Its advantage is that the signal element 8 of the Hall effect sensing element is placed on the signal element fixing seat 7 and positioned by riveting, screw locking or any other method. On the positioning hole 15 of the signal element fixing seat 7, it is firmly combined with the signal element fixing seat 7, the output signal line 16 of the signal element 8 passes through the small hole 17, and is connected with the signal output plug 9, thereby connecting signal output. If the signal line 16 is very long, it must be fastened with the hook-shaped groove 18 on the surface of the signal component holder 7, so as to avoid the signal line from being scattered and floating or being touched by the wing-shaped blade rotor 6. In addition, the second wing-shaped blade rotor 20 with fan wings 19 is also positioned and locked on the rotating shaft 4, but below the signal element fixed junction 7, and its device direction is the same as the direction of the first blade-shaped blade rotor 6. On the contrary, make its fan wing 5 and fan wing 19 opposite, and all towards the signal element fixing seat 7, the fan wing 19 of the second wing-shaped blade rotor 20 will cut the second signal element 21 (used in this embodiment) Hall effect sensing element), the second signal element 21 which is a Hall effect sensing element is set under the signal element fixing seat 7, and fixed under the signal element fixing seat 7 by riveting or screws , its output signal line 22 is also fastened and positioned by the small hole 23 through the hook groove 18, and is connected with the signal output socket 9, thereby outputting the second timing signal wave.

信号元件固定座7系以其外缘为固定面24定位固锁在本体座3上凸缘状之定位面25上,此定位面25经过加工故有其精度,使信号元件固定座7能稳定的镶在本体座3之上,并以螺丝26锁定位,当螺丝26放松时,此信号元件固定座7之位置可微调,以改变正时信号波和引擎角度之相对位置,此信号元件固定座7与各信号元件8、21及信号输出插座9可以预先组装成一组件,这使得整个信号产生器7的组装变得很容易。而在信号输出插座9的上方的本体座3有空槽27,可用以锁紧或放松翼形叶片转子6、20之固定螺丝14、28,并且用以将信号输出插座9装配定位。此空槽27于装配时,用橡胶29封住,以防止异物进入信号产生器1内,同时将信号输出插座9压住使其不松动。The signal element fixing seat 7 is positioned and locked on the flange-shaped positioning surface 25 on the body seat 3 with its outer edge as the fixing surface 24. This positioning surface 25 has its precision through processing, so that the signal element fixing seat 7 can be stabilized. set on the body seat 3, and lock the position with the screw 26, when the screw 26 is loosened, the position of the signal element fixing seat 7 can be fine-tuned to change the relative position of the timing signal wave and the engine angle, the signal element is fixed The seat 7, the signal elements 8, 21 and the signal output socket 9 can be pre-assembled into an assembly, which makes the assembly of the entire signal generator 7 easy. And the body seat 3 above the signal output socket 9 has an empty slot 27, which can be used to lock or loosen the fixing screws 14, 28 of the wing blade rotors 6, 20, and to assemble and position the signal output socket 9. This empty groove 27 is sealed with rubber 29 when assembling, to prevent foreign matter from entering in the signal generator 1, and signal output socket 9 is pushed down so that it does not loosen simultaneously.

前项所述之信号产生器1装设有两个信号元件(霍耳效应感测器)8、21,故可以产生两个正时信号波,其波形随着翼形叶片转子6、20的形状而变,一般先进之引擎控制系统必须有两个正时信号波,一个正时信号波波形数目与引擎的汽缸数目相同,其波形用以精确计算引擎的角速度,如图4-1及4-2所示的是四缸引擎使用的翼形叶片转子6,其切割信号元件的部位是与翼形叶片转子6中心孔平行的扇翼5,四缸引擎使用的翼形叶片转子需有四片扇翼5。若是六缸引擎使用的翼形叶片转子31(如图4-3及4-4所示),则需有六片扇翼30,所有的扇翼5、30各在同一圆周上并将圆周等分成一定角度,依此类推至八缸引擎或其它数目之引擎。另一个正时信号波只有一个波形,而与引擎的汽缸数目无关,其波形是用以确定引擎的特定参考位置,当引擎的喷油系统是各缸独立在不同时间喷射时,即所谓的多点式燃油顺序喷射方式(MULTI-POINT-FUEL-INJECTOR    SEQUENTIAL    INJECTION)的系统,则必须有此第二个正时信号作为控制系统计算喷油时间之用,如图4-5及4-6所示,此翼形叶片转子20只有一片扇翼19。由于只有一片扇翼19,造成翼形叶片转子20不对称,于转动时产生离心振动,故必须将其台面32上部份材料挖去,如设以孔洞33,使其旋转力矩能够平衡,此单片之扇翼19之形状与工作原理和前述之多片之扇翼5、30相似,均是切割各自之信号元件(霍耳效应感测器)而产生信号波。The signal generator 1 mentioned in the previous item is equipped with two signal elements (Hall effect sensors) 8, 21, so it can generate two timing signal waves, and its waveform follows the movement of the airfoil rotor 6, 20. The general advanced engine control system must have two timing signal waves. The number of waveforms of a timing signal wave is the same as the number of cylinders of the engine. The waveforms are used to accurately calculate the angular velocity of the engine, as shown in Figure 4-1 and 4 -2 shows the wing-shaped blade rotor 6 used by the four-cylinder engine. The position for cutting the signal element is the fan wing 5 parallel to the center hole of the wing-shaped blade rotor 6. The wing-shaped blade rotor used by the four-cylinder engine needs four Sheet fan wing 5. If the airfoil rotor 31 used by the six-cylinder engine (as shown in Figures 4-3 and 4-4), then six fan wings 30 are required, and all fan wings 5, 30 are respectively on the same circumference and the circumferences are equal. Divided into a certain angle, and so on to eight-cylinder engines or other numbers of engines. The other timing signal wave has only one waveform, which has nothing to do with the number of cylinders of the engine. Its waveform is used to determine the specific reference position of the engine. For systems with point-type fuel sequential injection (MULTI-POINT-FUEL-INJECTOR SEQUENTIAL INJECTION), the second timing signal must be used for the control system to calculate the fuel injection time, as shown in Figure 4-5 and 4-6 Shown, this airfoil blade rotor 20 has only a fan blade 19. Because there is only one fan wing 19, the wing-shaped blade rotor 20 is asymmetrical, and centrifugal vibration is generated when it rotates. Therefore, part of the material on the table top 32 must be dug out. If a hole 33 is provided, the rotational moment can be balanced. The shape and working principle of the single-piece fan wing 19 are similar to those of the multi-piece fan wings 5 and 30 mentioned above, both of which cut respective signal elements (Hall effect sensors) to generate signal waves.

在较简单的引擎控制系统中,其信号产生器1只需要一个引擎正时信号,此时本实用新型之装置中的翼形叶片转子6只需一个(另一个单片扇翼之翼形叶片转子则省略),相对的信号元件(霍耳效应感测器)8也只需一个(如图2所示),为只产生一个引擎正时信号产生器1,其各元件组合之特征与工作原理均和图1所示之产生两个引擎正时信号之信号产生器1完全相同,只是一个引擎正时信号之信号产生器1将单片扇翼19之翼形叶片转子20及一个信号元件21取消,而保留了多片扇翼5之翼形叶片转子6。In a simpler engine control system, its signal generator 1 only needs an engine timing signal, and now the airfoil rotor 6 in the device of the present utility model only needs one (the airfoil blade of another single fan wing The rotor is omitted), and the relative signal element (Hall effect sensor) 8 only needs one (as shown in Figure 2), in order to generate only one engine timing signal generator 1, the characteristics and work of the combination of its components The principle is exactly the same as the signal generator 1 that produces two engine timing signals shown in Figure 1, except that the signal generator 1 of one engine timing signal combines the wing-shaped blade rotor 20 of the single-piece fan wing 19 and a signal element 21 cancels, and retains the airfoil blade rotor 6 of many fan wings 5.

目前更先进之引擎点火系统(ENGINE    IGNITION    SYSTEM)不再使用分电盘(DISTRIBUTOR),而是使用微计算机控制多个点火线圈(IGNTIONCOIL),构成所谓无分电盘式点火系统(DISTRIBUTOR    LESS    IGNITION    SYSTEM),此时之信号产生器1(如图3所示),不必再有如前述图1及图2中之分电盘盖11、分火头12及通气孔13之元件及设计,因此其转轴4的长度缩短,其噪音隔离板10兼具盖板功能,除了防止外在如点火线圈、火花塞跳火及高压电线之电气噪音之外,并防止其它各种异物之侵入,故此噪音隔离板10仍必须是以导电材料制成,其余的各元件与图1实施例所示的结构特征、功能完全相同,另外随本体座3的长度不同,可以使用或取消橡胶29零件。当然为防止外在之电气噪音感应信号元件8及输出信号线16,图1、图2及图3所示之本体座3亦必须是以导电材料或外表面电镀有导电物质的材料制成,这样电气噪音将不会侵入信号产生器1内部,而在高品质的控制系统中;信号输出插座9的外表面为防噪音入侵,如以电镀层或以金属网或以一层导电材料包覆。At present, the more advanced engine ignition system (ENGINE IGNITION SYSTEM) no longer uses the distributor (DISTRIBUTOR), but uses a microcomputer to control multiple ignition coils (IGNTIONCOIL), forming the so-called DISTRIBUTOR LESS IGNITION SYSTEM ), the signal generator 1 (as shown in Figure 3) at this time does not need to have the components and designs of the distributor cover 11, the distributor 12 and the air hole 13 in the aforementioned Figures 1 and 2, so its rotating shaft 4 The length is shortened, and the noise isolation plate 10 also has the function of a cover plate. In addition to preventing external electrical noise such as ignition coils, spark plug flashovers, and high-voltage wires, it also prevents the intrusion of various foreign objects. Therefore, the noise isolation plate 10 is still It must be made of conductive material, and all the other elements have the same structural features and functions as shown in the embodiment of Fig. 1. In addition, with the different lengths of the body seat 3, rubber 29 parts can be used or cancelled. Of course, in order to prevent external electrical noise from inducing the signal element 8 and the output signal line 16, the main body seat 3 shown in Fig. 1, Fig. 2 and Fig. 3 must also be made of a conductive material or a material whose outer surface is plated with a conductive substance. In this way, electrical noise will not invade the inside of the signal generator 1, and in a high-quality control system; the outer surface of the signal output socket 9 is to prevent noise intrusion, such as with an electroplating layer or with a metal mesh or with a layer of conductive material. .

图5与图6所示为四缸四冲程引擎控制系统所需之正时信号波与点火及喷油的正时关系图,图5所示为只有一道正时信号波时之点火及喷油正时关系,通常这种引擎控制系统不能操作太精确的喷油时间,只能应用于较粗略的如分批喷射(GROUP    INJECTION)、同步喷射(SIMULTANEOUS    INJECTION)及单点式喷射(SINGLE    POINT    FUEL    INTECTOR    SYSTEM)。图5之图(a)表示四缸引擎以第一缸上死点为原点的引擎角度坐标;图(b)为第一道正时信号波,用以让微计算机控制计算引擎各区间之转速,并用以控制引擎点火之正时及喷油之正时与时宽;图(c)为各缸之点火正时位置图;图(d)及(d′)为多点式喷油系统(MULTI-POINT-FUEL-INJECTOR-SYSTEM)中的分批喷射方式(GROUP    INJECTION);图(e)为另一种喷油方式,也是多点式喷油系统但为同步喷射方式(SIMULTANEOUS    INJECTION),四个汽缸的喷嘴同时喷射燃料,其点火之正时没有不同;图(f)为单点式喷油系统(SINGLE-POINT-FUEL-INJECTOR-SYSTEM),一般为节流阀体喷射(THROTTLE-BODY-INJECTION)之喷油正时及时宽,其点火正时亦如同图(c)。图6显示有两种正时信号波时之点火及喷油正时关系,图6之图(a)亦为引擎角度坐标;图(b)为第二道正时信号波,用以显示引擎是在第一缸为参考点之特定位置,再加上图(c)的第一道正时信号波所产生转速计算之资料,使得微计算机控制器能分别对多缸引擎的各个喷嘴做控制,故而可以进行较精确的多点式喷油系统中的顺序喷射(SEQUENTIAL    INJECTION),如图(e)所示。此时的点火正时如图(d)所示与图5所示的三种喷油方式所应用的点火正时相同。Figure 5 and Figure 6 show the relationship between the timing signal wave and the ignition and fuel injection timing required by the four-cylinder four-stroke engine control system, and Figure 5 shows the ignition and fuel injection when there is only one timing signal wave Timing relationship, usually this kind of engine control system cannot operate too precise fuel injection time, it can only be applied to relatively rough injection (GROUP INJECTION), synchronous injection (SIMULTANEOUS INJECTION) and single point injection (SINGLE POINT FUEL INTECTOR SYSTEM). Figure 5 (a) shows the engine angle coordinates of the four-cylinder engine with the top dead center of the first cylinder as the origin; Figure (b) shows the first timing signal wave, which is used to allow the microcomputer to control and calculate the speed of each section of the engine , and used to control the engine ignition timing and fuel injection timing and time width; Figure (c) is the ignition timing position map of each cylinder; Figures (d) and (d') are the multi-point fuel injection system ( Batch injection method (GROUP INJECTION) in MULTI-POINT-FUEL-INJECTOR-SYSTEM); Figure (e) is another fuel injection method, which is also a multi-point fuel injection system but is a synchronous injection method (SIMULTANEOUS INJECTION), The nozzles of the four cylinders inject fuel at the same time, and the ignition timing is not different; Figure (f) is a single-point fuel injection system (SINGLE-POINT-FUEL-INJECTOR-SYSTEM), generally throttle body injection (THROTTLE- BODY-INJECTION) fuel injection timing is wide and timely, and its ignition timing is also as shown in Figure (c). Figure 6 shows the relationship between ignition and fuel injection timing when there are two timing signal waves. Figure 6 (a) is also the engine angle coordinates; Figure (b) is the second timing signal wave to show the engine It is at the specific position of the first cylinder as the reference point, coupled with the data of the calculation of the rotational speed generated by the first timing signal wave in Figure (c), so that the microcomputer controller can control each nozzle of the multi-cylinder engine separately , so it is possible to perform sequential injection (SEQUENTIAL INJECTION) in a more accurate multi-point fuel injection system, as shown in figure (e). At this time, the ignition timing shown in Figure (d) is the same as the ignition timing applied by the three fuel injection modes shown in Figure 5.

本实用新型之安装位置,不仅可以连结引擎之凸轮轴,亦可连结在曲轴或任何能与引擎正时同步之机构上,且本发明之信号元件,不仅可以为霍耳效应感测器,亦可以为各种能产生电气(含电压、电流、电阻、电感、电容、电磁等)感应信号之元件。再者,本实用新型之信号元件数目,不仅可以为一个或两个,亦可以为一面多个,且本实用新型之翼形叶片转子之数目,亦不仅可以为一个或两个,亦可以为多个,又本实用新型之信号元件固定座不仅可以为一层,亦可以为多层。The installation position of the utility model can not only be connected to the camshaft of the engine, but also can be connected to the crankshaft or any mechanism that can be synchronized with the engine timing, and the signal element of the present invention can be not only a Hall effect sensor, but also a It can be a variety of components that can generate electrical (including voltage, current, resistance, inductance, capacitance, electromagnetic, etc.) induction signals. Furthermore, the number of signal elements of the present invention can not only be one or two, but can also be multiple on one side, and the number of wing-shaped blade rotors of the present invention can not only be one or two, but can also be Multiple, and the signal component fixing seat of the present utility model can be not only one layer, but also multiple layers.

综上所述,本实用新型具有信号元件固定座稳固、翼形叶片转子振动减少及隔离高压电波噪音等优点,为内燃机引擎之控制系统上良好的信号产生器组件,确已符合新型专利之要求,于是依法提出新型专利之申请。To sum up, the utility model has the advantages of stable signal component fixing seat, reduced vibration of wing blade rotor and isolation of high-voltage electric wave noise. , and then filed an application for a new patent according to the law.

Claims (7)

1; the signal generator device of using on a kind of internal combustion engine; system includes a noumenal seat; one rotating shaft; the air-foil blade rotor that a slice above (comprising a slice) is connected with rotating shaft; (comprise one) more than one and be fixed on the signal element fixed base on the noumenal seat; (comprise one) more than one and be fixed on the signal element on the signal element fixed base; signal accessory power outlet and a slice sound barrier sheet that the output line of signal element is guided away; it is characterized in that: above-mentioned signal element fixed base is that the plane with its outer rim is that the fixing surface locking is on the locating face of noumenal seat inwall; and sound barrier sheet is fixed on the signal element top, forms an airtight guard space with noumenal seat.
2, the signal generator device of using on the internal combustion engine according to claim 1 is characterized in that the upper and lower faces of signal element fixed base wherein all can be in order to the fixed signal element.
3, the signal generator device of using on the internal combustion engine according to claim 1, it is characterized in that, conductive material is made or be coated with in sound barrier sheet system wherein with conductive material, and constitute an obturator with noumenal seat, to prevent the accuracy of electric wave noise and foreign material intrusion signal producer internal interference signals.
4, the signal generator device of using on the internal combustion engine according to claim 1 is characterized in that the table top on the asymmetric air-foil blade rotor of wherein part is provided with hole, to reach the running torque balance of rotor.
5, the signal generator device of using on the internal combustion engine according to claim 1 is characterized in that, air-foil blade rotor wherein can be assemblied on the signal element fixed base face and below, and induction is at the signal element of same signal element fixed base.
6, the signal generator device of using on the internal combustion engine according to claim 1 is characterized in that there is hook-shaped groove on the surface of signal element fixed base wherein, fastens the location in order to the signaling line with signal element.
7, the signal generator device of using on the internal combustion engine as claimed in claim 1, it is characterized in that wherein signal element fixed base, signal element, signaling line and signal accessory power outlet, can be assembled into a grip assembly in advance, when signal generator assembles, this assembly one is assemblied in the signal generator.
CN 93240316 1993-09-20 1993-09-20 Signal generator devices for internal combustion engines Expired - Lifetime CN2185810Y (en)

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CN 93240316 CN2185810Y (en) 1993-09-20 1993-09-20 Signal generator devices for internal combustion engines

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CN 93240316 CN2185810Y (en) 1993-09-20 1993-09-20 Signal generator devices for internal combustion engines

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1073211C (en) * 1995-07-03 2001-10-17 罗伯特-博希股份公司 Pressure sleeve with thread ring

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1073211C (en) * 1995-07-03 2001-10-17 罗伯特-博希股份公司 Pressure sleeve with thread ring

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