CN218579284U

CN218579284U - Fiber winding machine

Info

Publication number: CN218579284U
Application number: CN202222664646.2U
Authority: CN
Inventors: 杜永建; 刘祖俊; 任浩然; 郭征东; 智建
Original assignee: Orte Photonics Co ltd
Current assignee: Orte Photonics Co ltd
Priority date: 2022-10-10
Filing date: 2022-10-10
Publication date: 2023-03-07
Anticipated expiration: 2032-10-10

Abstract

The utility model provides a wind fine machine, include: the feeding mechanism is used for conveying a product to be wound with tail fibers to a position to be fed; the taking and placing mechanism is used for taking out the product to be wound from the feeding mechanism at the position to be fed and conveying the product to be wound to a fiber winding position, or conveying the product subjected to fiber winding to a finished product placing position from the fiber winding position; and the fiber winding mechanisms are arranged on two sides of the fiber winding position and are used for winding the tail fibers at two ends of the fiber product to be wound. The utility model provides a wind fine machine through feed mechanism automatic feeding, through getting the automatic unloading of putting the mechanism, carries out automatic winding through winding fine mechanism, can improve tail optical fiber winding efficiency to can ensure that the winding size is unanimous. Simultaneously the utility model provides a wind fine machine, locate simultaneously around the both sides of fine position around fine mechanism, can treat simultaneously and carry out the winding around the tail optical fiber at fine product both ends, further improve production efficiency.

Description

Fiber winding machine

Technical Field

The utility model belongs to the technical field of the optic fibre processing, concretely relates to wind fine machine.

Background

In recent years, optical fiber communication technologies represented by 5G technologies are becoming mature, the optical fiber communication industry is rapidly developed, and various optical fiber communication devices, modules and systems are applied in a large scale. On the premise of ensuring the product quality, the method reduces the production cost, thereby reducing the cost of network laying, further accelerating the industry development, and is always the research direction of the optical fiber communication manufacturing industry.

At present, from the conditions at home and abroad, the manufacturing and packaging of optical fiber communication devices are basically performed by a pure manual fiber winding operation mode or by means of a tool manual fiber winding operation mode, the production efficiency is very low, the production cost of the optical devices is high, the growth speed of the industrial scale is influenced, and the industrialization process of the whole optical fiber communication is restricted to a certain extent. Aiming at the problems of low production efficiency and high manufacturing cost, if mechanized and automatic production can be realized, the production efficiency is undoubtedly greatly improved, and the technical level of the production process is improved.

Most of the existing optical fiber devices are provided with tail fibers more than 1 meter, the left tail fibers need to be manually wound in the production and circulation process and before shipment and packaging, the labor intensity is high, the production efficiency is low, and the winding coils are different in size when the optical fiber rings are manually wound.

SUMMERY OF THE UTILITY MODEL

The utility model discloses aim at solving one of the above-mentioned technical problem that exists among the prior art at least. Therefore, the utility model provides a wind fine machine can carry out the rolling of tail optical fiber winding automatically, raises the efficiency, ensures that the optic fibre circle size is unanimous.

According to the utility model discloses around fine machine, include: the feeding mechanism is used for conveying a product to be wound with tail fibers to a position to be fed; the taking and placing mechanism is used for taking out the product to be wound from the feeding mechanism at the position to be fed and conveying the product to be wound to a fiber winding position, or conveying the product subjected to fiber winding to a finished product placing position from the fiber winding position; and the fiber winding mechanisms are arranged on two sides of the fiber winding position and are used for winding the tail fibers at two ends of the fiber product to be wound.

According to the utility model discloses around fine machine has following beneficial effect at least:

the utility model provides a wind fine machine through feed mechanism automatic feeding, through getting the automatic unloading of putting the mechanism, carries out automatic winding through winding fine mechanism, can improve tail optical fiber winding efficiency to can ensure that the winding size is unanimous. Simultaneously the utility model provides a wind fine machine, locate simultaneously around the both sides of fine position around fine mechanism, can treat simultaneously and carry out the winding around the tail optical fiber at fine product both ends, further improve production efficiency.

According to the utility model discloses a some embodiment, feed mechanism removes and is equipped with the product and places the frock, the product is placed the frock and is had a plurality of product locating positions to be used for putting waiting of a plurality of tape trailer fibers around fine product, the product is placed the frock and can be passed in and out at the removal in-process wait to expect the position, and control product locating position docks one by one get and put the mechanism.

According to the utility model discloses a few embodiments, the frock is placed to the product the both sides of product locating position are equipped with the tail optical fiber locating hole that supplies the tail optical fiber to pass in order to fix a position the tail optical fiber.

According to some embodiments of the present invention, the pick and place mechanism is provided with:

the fiber winding device comprises a taking and placing clamping jaw, a winding mechanism and a winding mechanism, wherein the taking and placing clamping jaw is used for clamping a fiber product to be wound;

and the picking and placing moving assembly is used for controlling the picking and placing clamping jaw to move among the material waiting position, the fiber winding position and the finished product placing position.

According to some embodiments of the invention, the fiber winding mechanism comprises:

a moving portion that can move closer to or farther from the fiber winding position;

the fiber winding part is rotatably arranged on the moving part, a clamping part is arranged on the fiber winding part, and the clamping part is used for fixing the tail fiber on the fiber winding part at the initial fiber winding stage;

and the fiber pressing part is arranged on the moving part and is used for pressing the optical fiber ring wound on the fiber winding part from the outer side.

According to the utility model discloses a some embodiments, be equipped with a plurality of fine fingers of winding that are located same circumference around self pivot around fine portion, one of them is located to the clamping part around the nearly heart end that fine finger, press fine portion to locate each around the telecentric end that fine finger.

According to some embodiments of the invention, the clamping portion comprises:

the clamping base is arranged on the fiber winding finger, and an open clamping space is formed between the clamping base and the tail end of the fiber winding finger;

the clamping head is arranged on the clamping base in a telescopic mode and used for extending close to the fiber winding fingers to perform optical fiber clamping action or retracting away from the fiber winding fingers to perform fiber releasing action.

According to some embodiments of the invention, the fiber pressing part comprises:

the fiber pressing plate is rotatably arranged at the far end of the fiber winding finger and forms a fiber pressing space with the tail end of the fiber winding finger;

and the fiber pressing driving part is arranged on the fiber winding finger and is in transmission connection with the fiber pressing plate and used for controlling the fiber pressing plate to rotate.

According to some embodiments of the utility model, it still includes spiral around fine portion to wind fine mechanism, the spiral is located around fine portion remove portion for control tail optical fiber winding around fine portion is around the optic fibre circle of book.

According to some embodiments of the invention, the spiral wound fiber portion comprises: the mounting plate is movably arranged on the moving part; the split ring is rotatably arranged on the mounting plate, the center of a rotating shaft of the split ring is perpendicular to the center of a rotating shaft of the fiber winding part, a clamping groove is formed in the opening end of the split ring, and the clamping groove is used for clamping the tail fiber and driving the tail fiber to rotate along with the split ring in the rotating process; and the deflector rod is rotatably arranged on the mounting plate and used for deflecting the tail fiber to pass through the optical fiber ring in the rotating process.

Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.

Drawings

The invention will be further described with reference to the following drawings and examples, in which:

fig. 1 is a schematic view of an overall structure of a fiber winding machine of the present invention;

fig. 2 is a schematic diagram of the relative positions of the components of the fiber winding machine according to the present invention;

FIG. 3 is a schematic structural diagram of the feeding mechanism, the pick-and-place mechanism and the fiber winding mechanism;

FIG. 4 is a schematic structural view of a fiber winding mechanism;

FIG. 5 is a schematic structural diagram of the feeding mechanism and the pick-and-place mechanism;

FIG. 6 is a schematic diagram of a product placement tool;

FIG. 7 is a schematic structural view of the moving part, the fiber winding part and the fiber pressing part;

FIG. 8 is a schematic view of a configuration of a helically wound fiber portion;

fig. 9 is a schematic diagram of the product.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.

In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the present invention, such as the upper and lower directions, is the orientation or positional relationship shown in the drawings, and is only for the convenience of description and simplification of the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.

In the description of the present invention, a plurality means two or more. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.

In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.

Referring to fig. 1 to 9, a fiber winding machine according to an embodiment of the present invention includes a feeding mechanism 100, a pick-and-place mechanism 200, and a fiber winding mechanism 300, wherein the feeding mechanism 100 is configured to convey a product to be wound with tail fibers to a position to be wound; the picking and placing mechanism 200 is used for picking the product to be wound from the feeding mechanism 100 at the position to be fed and conveying the product to be wound to the fiber winding position, or conveying the product subjected to fiber winding from the fiber winding position to a finished product placing position; the fiber winding mechanisms 300 are disposed at two sides of the fiber winding position, and are used for winding the tail fibers at two ends of the fiber product to be wound. The utility model provides a wind fine machine through 100 automatic feeding of feed mechanism, through getting the automatic unloading of putting mechanism 200, through carrying out automatic winding around fine mechanism 300, can improve tail optical fiber winding efficiency to can ensure that the winding size is unanimous. Simultaneously the utility model provides a wind fine machine, locate simultaneously around the both sides of fine position around fine mechanism 300, can treat simultaneously and carry out the winding around the tail optical fiber at fine product both ends, further improve production efficiency.

Referring to fig. 3, in some embodiments of the present invention, the feeding mechanism 100 is moved to be equipped with the product and place the tooling 101, the product is placed the tooling 101 and has a plurality of product locating positions for placing a plurality of fiber products to be wound with tail fiber, the product is placed the tooling 101 and can pass in and out at the removal in-process and wait to expect the position, and control the product locating position to dock the pick-and-place mechanism 200 one by one. By adopting the structure of the embodiment, a plurality of fiber products to be wound can be placed at one time, and the production efficiency is improved.

Referring to fig. 5 and 6, in some embodiments of the present invention, the product placing tool 101 is provided with a tail fiber positioning hole 1013 at two sides of the product placing position, through which the tail fiber passes to position the tail fiber. When the product to be wound with fibers is placed on the product placement position, the tail fibers at the two ends pass through the tail fiber positioning holes 1013 downwards. The structure setting of this embodiment of adoption can be fixed a position tail optical fiber through tail optical fiber locating hole 1013, avoids around fine in-process, and tail optical fiber scurries in disorder, and then can improve around fine efficiency and quality. The tail fiber is continuously drawn out from the tail fiber positioning hole 1013 upwards in the winding process to a certain extent, and the tail fiber is completely separated from the tail fiber positioning hole 1013, at this time, the remaining length of the tail fiber is not easy to mix, and the smooth operation of the fiber winding work is not influenced.

Referring to fig. 6, in some embodiments of the present invention, the product placing tool 101 is provided with a bottom plate 1011 and two vertical plates 1012 arranged on the bottom plate 1011, a distance is kept between two vertical plates 1012 in parallel, a plurality of concave positions are arranged on the two vertical plates 1012 along the length direction, and a plurality of product placing positions are formed. The tail fiber positioning holes 1013 are formed on two sides of the base plate 1011 and are disposed corresponding to the recessed positions. The product to be wound is placed on two vertical plates 1012, and the tail fiber passes through the tail fiber positioning hole 1013. The spacing between the two risers 1012 forms an operating space for the pick and place mechanism 200 to pick up the fiber product to be wound.

Referring to fig. 3 and 5, in some embodiments of the present invention, the feeding mechanism 100 is provided with longitudinal sliding rails 102 in the front-back direction, a longitudinal sliding seat 103 is slidably mounted on the longitudinal sliding rails 102, and the product placing tool 101 is mounted on the longitudinal sliding seat 103. It can be understood that the product placing tool 101 can be placed on the longitudinal sliding base 103 in a positioning manner, and can also be detachably mounted on the longitudinal sliding base 103 in a connecting manner.

Referring to fig. 5, in some embodiments of the present invention, the pick and place mechanism 200 is provided with: the fiber winding device comprises a picking and placing clamping jaw 204, wherein the picking and placing clamping jaw 204 is used for clamping a fiber product to be wound; and the picking and placing moving assembly is used for controlling the picking and placing clamping jaws 204 to move among the material waiting position, the fiber winding position and the finished product placing position.

In some embodiments, the pick-and-place moving assembly includes a vertical slide rail 201, a vertical slide 202 disposed on the vertical slide rail 201, a rotating base 203 rotatably disposed on the vertical slide 202, and a pick-and-place clamping jaw 204 disposed on the rotating base 203. The picking and placing clamping jaws 204 move downwards through the vertical sliding seats 202 to butt the product placing tool 101, so that a fiber product to be wound is picked out, the fiber product to be wound is moved upwards to a fiber winding position, after the fiber winding mechanisms 300 on two sides clamp the fiber product to be wound, the picking and placing clamping jaws 204 are loosened and continue to move upwards, and the fiber winding position is withdrawn. After the fiber winding is completed, the picking and placing clamping jaw 204 moves downwards to clamp the product, and the product is switched to a finished product placing position through rotation.

Referring to fig. 3 and 4, in some embodiments of the present invention, the fiber winding mechanism 300 includes a moving portion 301, a fiber winding portion, and a fiber pressing portion, wherein the moving portion 301 can be close to or far from the fiber winding position; the fiber winding part is rotationally arranged on the moving part 301, a clamping part is arranged on the fiber winding part, and the clamping part is used for fixing the tail fiber on the fiber winding part in the initial fiber winding stage; the fiber pressing section is provided on the moving section 301 for pressing the optical fiber loop wound around the fiber winding section from the outside. Adopt the structure setting of this embodiment, fix the tail fibre on winding fine portion through clamping part for can carry out the tail fibre coiling when rotating around fine portion. After the winding is finished, the optical fiber ring is pressed by the fiber pressing part, so that the optical fiber ring can be prevented from being loosened.

Specifically, in some embodiments of the present invention, a plurality of fiber winding fingers 302 located on the same circumference are provided around the fiber part around the rotation axis, the clamping part is provided at one of the fiber winding fingers 302 near the center, and the fiber pressing part is provided at each of the fiber winding fingers 302 far from the center. By adopting the structure of the embodiment, the interference between the fiber pressing part and the clamping part can be avoided, and meanwhile, the fiber pressing part and the clamping part can be ensured to smoothly realize corresponding actions and functions.

In some embodiments of the present invention, the clamping portion comprises: the clamping base 303, the clamping base 303 is mounted on the fiber winding finger 302, and an open clamping space is formed between the clamping base 303 and the tail end of the fiber winding finger 302; and the clamping head 304 is telescopically arranged on the clamping base 303 and is used for extending to be close to the fiber winding finger 302 to perform a fiber clamping action or retracting to be far away from the fiber winding finger 302 to perform a fiber releasing action.

In some embodiments of the present invention, the fiber pressing part includes: a fiber pressing plate 305 which is rotatably arranged at the far end of the fiber winding finger 302 and forms a fiber pressing space with the tail end of the fiber winding finger 302; a fiber pressing driving part 306, wherein the fiber pressing driving part 306 is arranged on the fiber winding finger 302 and is in transmission connection with the fiber pressing plate 305 for controlling the fiber pressing plate 305 to rotate. The fiber pressing driving part 306 may adopt a telescopic structure such as an air cylinder, a hydraulic cylinder, etc., or may adopt other structures with similar functions.

In some embodiments of the present invention, the moving part 301 is disposed on the lateral sliding rail, thereby realizing the side-to-side movement. When a fiber product to be wound is conveyed to a fiber winding position, the moving part 301 approaches to control a clamping space between the fiber winding finger 302 and the clamping base 303 to align the tail fiber, the tail fiber is clamped, then the fiber winding finger 302 rotates to wind the tail fiber on the outer side of the fiber winding finger 302, and the tail fiber is compressed through the fiber pressing plate 305 after winding is completed.

In some embodiments of the present invention, the fiber winding mechanism 300 further includes a spiral fiber winding portion 400, and the spiral fiber winding portion 400 is disposed on the moving portion 301 for controlling the winding of the tail fiber around the optical fiber loop of the fiber winding portion. The winding of the pigtail around the optical fiber loop is controlled by the spirally winding part 400, so that the optical fiber loop can be prevented from being loosened.

In some embodiments of the present invention, the spiral winding fiber part 400 is provided with a mounting plate 401, a split ring 402 rotatably disposed on the mounting plate 401, a clamping groove 403 disposed at an opening end of the split ring 402, and a deflector rod 404 rotatably disposed on the mounting plate 401 and located below the split ring 402. The mounting plate 401 is movably disposed on the moving part 301 for controlling the entire spiral fiber part 400 to enter and exit the pigtail region when necessary. After the fiber winding is finished, the mounting plate 401 moves, the split ring 402 enters the tail fiber part, the tail fiber is clamped through the clamping groove 403, the tail fiber is wound on the optical fiber ring through the rotation of the split ring 402, and the deflector rod 404 rotates for a circle every time the tail fiber rotates for one circle, the tail fiber wound on the optical fiber ring is stirred to completely penetrate through the optical fiber ring, and the situation that part of the tail fiber is wound on the optical fiber ring and part of the tail fiber is not wound on the optical fiber ring is avoided. Therefore, the optical fiber ring is wound by the tail fiber, and the optical fiber ring is prevented from being loosened. In practical applications, the operation of the spiral winding the fiber part 400 can be performed several times, that is, several times of spiral winding the tail fiber, so as to improve the effect.

In addition, the utility model discloses still provide a around fine method, include following step:

placing a to-be-wound fiber product with tail fibers on a product placing tool 101 of a feeding mechanism 100, and controlling the product placing tool 101 to convey backwards to a to-be-wound position by the feeding mechanism 100;

the picking and placing mechanism 200 moves downwards, a fiber product to be wound is taken out from the product placing tool 101 to a fiber winding position through the picking and placing clamping jaw 204, the fiber winding mechanisms 300 on two sides clamp tail fibers at two ends of the product through clamping parts, the picking and placing mechanism 200 is loosened and moves upwards, the fiber winding mechanisms 300 simultaneously wind the tail fibers at two ends, and the tail fibers are smoothly wound and wound on fiber winding fingers 302 under the constraint of tail fiber positioning holes 1013 on the tail fibers;

after a certain length of winding, the remaining pigtails are controlled by the spiral winding portion 400 to perform spiral winding on the optical fiber coil.

The utility model provides a wind fine method winds the fibre through treating simultaneously around the both ends of fine product, than the manual mode of winding the fibre of tradition, can greatly improve and wind fine efficiency, and the simultaneous control tail optical fiber winding optic fibre circle can prevent that the optic fibre circle is loose to come, ensures around fine quality and effect.

The present invention has been described in detail with reference to the embodiments, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the gist of the present invention within the scope of knowledge possessed by a person of ordinary skill in the art.

Claims

1. A fiber winding machine, comprising:

the feeding mechanism is used for conveying a product to be wound with tail fibers to a position to be fed;

the taking and placing mechanism is used for taking out the product to be wound from the feeding mechanism at the position to be fed and conveying the product to be wound to a fiber winding position, or conveying the product subjected to fiber winding to a finished product placing position from the fiber winding position;

and the fiber winding mechanisms are arranged on two sides of the fiber winding position and are used for winding the tail fibers at two ends of the fiber product to be wound.

2. The fiber winding machine according to claim 1, wherein the feeding mechanism is movably provided with a product placing tool, the product placing tool is provided with a plurality of product placing positions for placing a plurality of fiber products to be wound with tail fibers, the product placing tool can enter and exit the material placing positions during moving, and the product placing positions are controlled to be butted against the picking and placing mechanisms one by one.

3. The fiber winding machine according to claim 2, wherein the product placement tool is provided with tail fiber positioning holes for tail fibers to pass through to position the tail fibers on two sides of the product placement position.

4. The fiber winding machine according to claim 1, wherein the pick and place mechanism is provided with:

5. The fiber winding machine according to any one of claims 1 to 4, wherein the fiber winding mechanism comprises:

6. The fiber winding machine according to claim 5, wherein the fiber winding part is provided with a plurality of fiber winding fingers located on the same circumference around the rotation axis thereof, the clamping part is arranged at the proximal end of one of the fiber winding fingers, and the fiber pressing part is arranged at the distal end of each fiber winding finger.

7. The fiber winding machine according to claim 6, wherein the clamping portion includes:

8. The fiber winding machine according to claim 6, wherein the fiber pressing part comprises:

9. The fiber winding machine according to claim 5, wherein the fiber winding mechanism further comprises a spiral fiber winding part, and the spiral fiber winding part is provided on the moving part and used for controlling a tail fiber to wind the optical fiber loop wound by the fiber winding part.

10. The fiber winding machine according to claim 9, wherein the spiral fiber winding portion includes:

the mounting plate is movably arranged on the moving part;

the split ring is rotatably arranged on the mounting plate, the center of a rotating shaft of the split ring is perpendicular to the center of a rotating shaft of the fiber winding part, a clamping groove is formed in the opening end of the split ring, and the clamping groove is used for clamping the tail fiber and driving the tail fiber to rotate along with the split ring in the rotating process;

and the deflector rod is rotatably arranged on the mounting plate and used for deflecting the tail fiber to pass through the optical fiber ring in the rotating process.