CN218376717U - Magnetic coupling supercharging mechanism driven by residual pressure energy - Google Patents
Magnetic coupling supercharging mechanism driven by residual pressure energy Download PDFInfo
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Abstract
本实用新型公开了一种余压能驱动的磁力耦合增压机构,包括依次设置在输送管上轴流透平装置、磁力耦合装置和磁力泵装置,轴流透平装置包括轴流透平叶轮和通过第一转轴与轴流透平叶轮连接的导流片,导流片上开设有导流孔。通过设置开设有导流孔的导流片提高轴流透平叶轮转速,进而提高驱动离心叶轮的转速,可以通过导流孔提升小流量的给水到较高压头;通过离心泵装置,可以将小流量的给水提高到较高压头,有效提高了能量转化效率。磁力耦合装置包括转子部件密封筒和间隔设置在转子部件密封筒内的轴流透平转子部件与离心泵转子部件,如此设置,保证了密封性,省去了复杂的轴封,降低了装配难度,同时减小了摩擦阻力,进一步提高了能量转化效率。
The utility model discloses a magnetic coupling supercharging mechanism driven by excess pressure energy, which comprises an axial flow turbine device, a magnetic coupling device and a magnetic pump device sequentially arranged on a conveying pipe, and the axial flow turbine device includes an axial flow turbine impeller and a guide vane connected with the axial flow turbine impeller through the first rotating shaft, and guide holes are opened on the guide vane. By setting guide vanes with guide holes to increase the speed of the axial flow turbine impeller, and then increase the speed of driving the centrifugal impeller, the small flow of water can be raised to a higher pressure head through the guide holes; through the centrifugal pump device, the small The flow of feed water is increased to a higher pressure head, which effectively improves the energy conversion efficiency. The magnetic coupling device includes the rotor part sealing cylinder and the axial flow turbine rotor part and the centrifugal pump rotor part which are arranged at intervals in the rotor part sealing cylinder. This arrangement ensures the sealing performance, saves the complicated shaft seal and reduces the difficulty of assembly , while reducing frictional resistance and further improving energy conversion efficiency.
Description
技术领域technical field
本实用新型涉及磁力耦合增压技术领域,具体涉及一种余压能驱动的磁力耦合增压机构。The utility model relates to the technical field of magnetic coupling supercharging, in particular to a magnetic coupling supercharging mechanism driven by residual pressure.
背景技术Background technique
在工业和生活中,通常采用电能驱动泵来提升水的压头使水增压,由于自然界中河流中的水和工业排水均具有一定机械能,包括动能和压能,直接利用水的机械能驱动泵,减少电能消耗,实现节能减排和低碳排放。In industry and life, electric energy is usually used to drive pumps to increase the pressure head of water to pressurize water. Since water in rivers in nature and industrial drainage have certain mechanical energy, including kinetic energy and pressure energy, the mechanical energy of water is directly used to drive the pump. , reduce power consumption, realize energy saving and emission reduction and low carbon emission.
传统的节能提水机,采用机械轴封进行密封,且密封效果较差;同时,这种节能提水机在进行能量转换时,采用连接装置和活塞、活塞缸将水流的动能转化为活塞的机械能,再以此提升水的压力能,其能量转化效率较低。Traditional energy-saving water lifters use mechanical shaft seals for sealing, and the sealing effect is poor; at the same time, when this energy-saving water lifter performs energy conversion, it uses connecting devices, pistons, and piston cylinders to convert the kinetic energy of water flow into pistons. The mechanical energy is used to increase the pressure energy of the water, and its energy conversion efficiency is relatively low.
现有的余压能驱动的磁力耦合泵装置,利用管道中水的余压能驱动轴流叶轮,通过磁力耦合带动离心叶轮转动,从而实现做功。但磁力耦合装置结构复杂、装配时需要克服磁场力,难以实现定位。The existing residual pressure energy-driven magnetic coupling pump device uses the residual pressure energy of water in the pipeline to drive the axial flow impeller, and drives the centrifugal impeller to rotate through magnetic coupling, thereby realizing work. However, the structure of the magnetic coupling device is complex, and the magnetic field force needs to be overcome during assembly, so it is difficult to achieve positioning.
实用新型内容Utility model content
因此,本实用新型要解决的技术问题在于现有技术中的水增压装置密封性差、能量转化效率低的缺陷,从而提供一种余压能驱动的磁力耦合增压机构。Therefore, the technical problem to be solved by the utility model lies in the defects of poor sealing and low energy conversion efficiency of the water booster device in the prior art, so as to provide a magnetic coupling booster mechanism driven by residual pressure.
为解决上述技术问题,本实用新型的技术方案如下:For solving the problems of the technologies described above, the technical scheme of the utility model is as follows:
一种余压能驱动的磁力耦合增压机构,包括:A magnetically coupled supercharging mechanism driven by residual pressure, comprising:
输送管,其上依次设置有轴流透平出口、轴流透平进口和离心泵进水口;所述轴流透平出口和所述离心泵进水口分别位于所述输送管的两个端部;The delivery pipe is provided with an axial flow turbine outlet, an axial flow turbine inlet and a centrifugal pump water inlet in sequence; the axial flow turbine outlet and the centrifugal pump water inlet are respectively located at the two ends of the delivery pipe ;
轴流透平装置,设置在所述输送管上靠近所述轴流透平出口的一端,包括靠近所述轴流透平出口设置的轴流透平叶轮、位于所述轴流透平进口与所述轴流透平叶轮之间的导流片,所述导流片上开设有与所述轴流透平叶轮对应设置的导流孔;The axial flow turbine device is arranged on one end of the delivery pipe close to the outlet of the axial flow turbine, including an axial flow turbine impeller arranged close to the outlet of the axial flow turbine, located between the inlet of the axial flow turbine and A guide vane between the axial flow turbine impellers, the guide vanes are provided with guide holes corresponding to the axial flow turbine impellers;
磁力耦合装置,通过转子部件密封筒设置在所述输送管中部,包括间隔设置在所述转子部件密封筒的轴流透平转子部件与离心泵转子部件;所述轴流透平转子部件可通过磁力驱动所述离心泵转子部件进行转动,所述轴流透平转子部件通过第一转轴与所述轴流透平叶轮连接;The magnetic coupling device is arranged in the middle of the conveying pipe through the sealing cylinder of the rotor part, including the axial flow turbine rotor part and the centrifugal pump rotor part arranged at intervals in the rotor part sealing cylinder; the axial flow turbine rotor part can pass through The rotor part of the centrifugal pump is magnetically driven to rotate, and the rotor part of the axial flow turbine is connected to the impeller of the axial flow turbine through a first rotating shaft;
离心泵装置,设置在所述输送管上靠近所述离心泵进水口的一端,包括离心蜗壳、设置在所述离心蜗壳内且通过第二转轴与所述离心泵转子部件连接的离心叶轮,所述离心蜗壳上开设有与所述离心泵进水口相通的离心泵出水口。Centrifugal pump device, arranged on the delivery pipe at one end close to the water inlet of the centrifugal pump, comprising a centrifugal volute, a centrifugal impeller arranged in the centrifugal volute and connected to the rotor part of the centrifugal pump through a second rotating shaft , A centrifugal pump outlet connected to the centrifugal pump inlet is provided on the centrifugal volute.
进一步地,所述导流孔在所述导流片上周向均匀分布有多个,多个所述导流孔呈轴向倾斜设置,且与所述轴流透平叶轮对应设置。Further, there are a plurality of guide holes evenly distributed in the circumferential direction of the guide vane, and the plurality of guide holes are arranged obliquely in the axial direction and corresponding to the axial flow turbine impeller.
进一步地,所述轴流透平转子部件和所述离心泵转子部件均为圆盘结构;两个所述圆盘结构同轴设置于所述转子部件密封筒内,两个所述圆盘结构相对的一侧上均设置有多个以N级和S级交替布置的永磁铁,多个所述永磁铁周向均匀间隔布置在所述圆盘结构上。Further, both the axial flow turbine rotor part and the centrifugal pump rotor part are disc structures; the two disc structures are coaxially arranged in the sealing cylinder of the rotor part, and the two disc structures A plurality of permanent magnets alternately arranged in N stages and S stages are arranged on opposite sides, and the plurality of permanent magnets are arranged at even intervals in the circumferential direction on the disc structure.
进一步地,所述转子部件密封筒包括与所述离心泵转子部件对应设置的离心泵转子密封外壳和与所述轴流透平转子部件对应设置的轴流透平转子密封外壳,所述离心泵转子密封外壳和所述轴流透平转子密封外壳之间通过磁力耦合法兰连接固定。Further, the rotor part sealing cylinder includes a centrifugal pump rotor sealing shell corresponding to the centrifugal pump rotor part and an axial flow turbine rotor sealing shell corresponding to the axial flow turbine rotor part, the centrifugal pump The rotor sealing shell and the axial flow turbine rotor sealing shell are connected and fixed through a magnetic coupling flange.
进一步地,所述离心泵转子密封外壳和所述轴流透平转子密封外壳通过所述磁力耦合法兰固定有隔板,所述隔板与所述离心泵转子密封外壳和所述轴流透平转子密封外壳之间均存在间隙。Further, the sealed casing of the centrifugal pump rotor and the sealed casing of the axial flow turbine rotor are fixed with a partition through the magnetic coupling flange, and the partition is connected to the sealed casing of the centrifugal pump rotor and the axial flow turbine. There are gaps between the flat rotor seal shells.
进一步地,所述第一转轴与所述轴流透平转子密封外壳的连接处设置有第一密封件;所述第二转轴的一端与所述离心泵转子密封外壳的连接处、所述第二转轴的另一端与所述离心泵装置的连接处均设置有第二密封件。Further, a first sealing member is provided at the connection between the first rotating shaft and the sealing casing of the axial turbine rotor; at the connection between one end of the second rotating shaft and the sealing casing of the centrifugal pump rotor, the first Second seals are provided at the joints between the other ends of the two rotating shafts and the centrifugal pump device.
进一步地,所述输送管包括依次设置的第一管体、第二管体、第三管体和第四管体;所述第二管体呈L型,所述第一管体的一端通过轴流透平法兰与所述第二管体的一端连接,所述第三管体连接在所述第二管体与所述转子部件密封筒之间,所述第四管体连接在所述转子部件密封筒与所述离心泵装置之间;所述轴流透平进口位于所述第二管体的另一端,所述轴流透平出口位于所述第一管体另一端,所述轴流透平叶轮位于所述第一管体内;所述导流片通过所述轴流透平法兰固定于所述第一管体与所述第二管体之间。Further, the delivery pipe includes a first pipe body, a second pipe body, a third pipe body and a fourth pipe body arranged in sequence; the second pipe body is L-shaped, and one end of the first pipe body passes through The flange of the axial flow turbine is connected to one end of the second pipe body, the third pipe body is connected between the second pipe body and the sealing cylinder of the rotor part, and the fourth pipe body is connected to the Between the sealing cylinder of the rotor part and the centrifugal pump device; the inlet of the axial flow turbine is located at the other end of the second pipe body, and the outlet of the axial flow turbine is located at the other end of the first pipe body, so The axial flow turbine impeller is located in the first pipe body; the deflector is fixed between the first pipe body and the second pipe body through the axial flow turbine flange.
进一步地,所述第三管体内设置有穿设在所述第一转轴上的第一轴承;所述第四管体内设置有穿设在所述第二转轴上的第二轴承。Further, the third tube body is provided with a first bearing passing through the first rotating shaft; the fourth pipe body is provided with a second bearing passing through the second rotating shaft.
进一步地,所述离心泵进水口上设置有过滤网。Further, a filter screen is provided on the water inlet of the centrifugal pump.
进一步地,所述隔板采用哈氏合金材料制成。Further, the separator is made of Hastelloy material.
本实用新型技术方案,具有如下优点:The technical scheme of the utility model has the following advantages:
1.本实用新型提供的余压能驱动的磁力耦合增压机构,通过第一转轴使轴流透平叶轮带动轴流透平转子部件转动,通过轴流透平转子部件驱动离心泵转子部件转动,可以通过第二转轴带动离心叶轮转动,实现机械能的传递,对比现有的余压能驱动的磁力耦合泵装置,减少了机械能转化为电能的中间环节,提高了能量转化效率,提高了能源的利用效率。通过设置开设有导流孔的导流片,使大流量的水流经过轴流透平进口后再从导流孔流向轴流透平叶轮,可以加快水流的流速,以此提高轴流透平叶轮转速,进而提高驱动离心叶轮的转速,可以通过导流孔提升小流量的给水到较高压头;离心叶轮的转动使水流从离心泵进水口进到离心蜗壳内,将大流量低压头的水的机械能传递给离心泵装置,水流再从离心泵出水口流出,可以将小流量的给水提高到较高压头,有效提高了能量转化效率。轴流透平转子部件与离心泵转子部件间隔设置在转子部件密封筒内,保证了密封性,省去了复杂的轴封,降低了装配难度,同时减小了摩擦阻力,进一步提高了能量转化效率。1. The residual pressure energy-driven magnetic coupling supercharging mechanism provided by the utility model drives the axial flow turbine rotor part to rotate through the first rotating shaft, and drives the centrifugal pump rotor part to rotate through the axial flow turbine rotor part. , the centrifugal impeller can be driven to rotate through the second rotating shaft to realize the transmission of mechanical energy. Compared with the existing magnetic coupling pump device driven by residual pressure energy, the intermediate link of converting mechanical energy into electrical energy is reduced, the energy conversion efficiency is improved, and the energy consumption is improved. usage efficiency. By setting the deflector vanes with diversion holes, the large flow of water flows through the inlet of the axial flow turbine and then flows from the diversion holes to the impeller of the axial flow turbine, which can speed up the flow rate of the water flow and improve the efficiency of the axial flow turbine impeller. The rotating speed of the centrifugal impeller can be increased to increase the rotating speed of the centrifugal impeller, and the water with a small flow rate can be raised to a higher pressure head through the diversion hole; the rotation of the centrifugal impeller makes the water flow into the centrifugal volute from the water inlet of the centrifugal pump, and the water with a large flow rate and a low head The mechanical energy of the pump is transferred to the centrifugal pump device, and the water flows out from the outlet of the centrifugal pump, which can increase the small flow of water to a higher pressure head, effectively improving the energy conversion efficiency. Axial flow turbine rotor parts and centrifugal pump rotor parts are arranged in the sealing cylinder of the rotor parts at intervals, which ensures the sealing performance, saves the complicated shaft seal, reduces the difficulty of assembly, reduces the frictional resistance, and further improves the energy conversion efficiency.
2.本实用新型提供的余压能驱动的磁力耦合增压机构,导流孔在导流片上周向均匀分布有多个,多个导流孔呈轴向倾斜设置,且多个导流孔与轴流透平叶轮对应设置。如此设置,可以通过多个导流孔加强轴流透平叶轮的转速,进一步提高了能量转化效率;同时多个导流孔呈轴向倾斜设置,且与轴流透平叶轮对应设置,可以改变水流冲击轴流透平叶轮时的角度,进而可以提高轴流透平叶轮的转速,从而提高能量转化效率。2. In the magnetic coupling supercharging mechanism driven by residual pressure provided by the utility model, there are a plurality of diversion holes evenly distributed in the circumferential direction of the diversion plate, and the plurality of diversion holes are arranged obliquely in the axial direction, and the plurality of diversion holes The holes are set corresponding to the axial flow turbine impeller. With this arrangement, the rotation speed of the axial flow turbine impeller can be enhanced through multiple flow guide holes, further improving the energy conversion efficiency; at the same time, the multiple flow guide holes are arranged obliquely in the axial direction and corresponding to the axial flow turbine impeller, which can be changed The angle at which the water flow impinges on the impeller of the axial flow turbine can further increase the rotational speed of the impeller of the axial flow turbine, thereby improving the energy conversion efficiency.
3.本实用新型提供的余压能驱动的磁力耦合增压机构,轴流透平转子部件和离心泵转子部件均为圆盘结构;两个圆盘结构同轴设置于转子部件密封筒内,两个圆盘结构相对的一侧上均设置有多个以N级和S级交替布置的永磁铁,多个永磁铁周向均匀间隔布置在圆盘结构上。如此设置,通过圆盘结构可以便于定位;多个永磁铁周向等间距分布在圆盘结构上,且以N级和S级交替布置,当水流冲击轴流透平叶轮时,轴流透平叶轮转动,进而通过轴流透平叶轮转轴驱动轴流透平转子部件转动,使得磁通量发生改变,磁场旋转,通过磁力耦合装置,离心泵转子部件转动,通过第二转轴驱动离心叶轮转动,将水从离心泵进水口引进,从离心泵出水口流出,提升水的压头,从而实现增压效果。3. The residual pressure energy-driven magnetic coupling supercharging mechanism provided by the utility model, the axial flow turbine rotor part and the centrifugal pump rotor part are both disc structures; the two disc structures are coaxially arranged in the sealing cylinder of the rotor part, A plurality of permanent magnets alternately arranged in N-level and S-level are arranged on opposite sides of the two disc structures, and the plurality of permanent magnets are evenly spaced on the disc structure in the circumferential direction. In this way, the positioning can be facilitated by the disk structure; multiple permanent magnets are distributed on the disk structure at equal intervals in the circumferential direction, and are arranged alternately in N stages and S stages. When the water flow impacts the axial flow turbine impeller, the axial flow turbine The impeller rotates, and then drives the rotor part of the axial flow turbine to rotate through the shaft of the axial flow turbine impeller, so that the magnetic flux changes and the magnetic field rotates. Through the magnetic coupling device, the rotor part of the centrifugal pump rotates, and the centrifugal impeller is driven to rotate through the second rotating shaft, and the water It is introduced from the water inlet of the centrifugal pump and flows out from the water outlet of the centrifugal pump to increase the pressure head of the water, thereby achieving the boosting effect.
4.本实用新型提供的余压能驱动的磁力耦合增压机构,转子部件密封筒包括与离心泵转子部件对应设置的离心泵转子密封外壳和与轴流透平转子部件对应设置的轴流透平转子密封外壳,离心泵转子密封外壳和轴流透平转子密封外壳之间通过磁力耦合法兰连接固定。如此设置,可以通过磁力耦合法兰实现离心泵转子部件和轴流透平转子部件的定位,且便于安装和拆卸。4. In the residual pressure energy-driven magnetic coupling supercharging mechanism provided by the utility model, the rotor component sealing cylinder includes a centrifugal pump rotor sealing shell corresponding to the centrifugal pump rotor component and an axial flow turbine corresponding to the axial flow turbine rotor component. The sealing shell of the flat rotor, the sealing shell of the rotor of the centrifugal pump and the sealing shell of the rotor of the axial flow turbine are connected and fixed by a magnetic coupling flange. With such an arrangement, the positioning of the rotor part of the centrifugal pump and the rotor part of the axial flow turbine can be realized through the magnetic coupling flange, and the installation and disassembly are convenient.
5.本实用新型提供的余压能驱动的磁力耦合增压机构,离心泵转子密封外壳和轴流透平转子密封外壳通过磁力耦合法兰固定有隔板,隔板与离心泵转子密封外壳和轴流透平转子密封外壳之间均存在间隙。如此设置,通过隔板可以保证离心泵转子部件和轴流透平转子部件在转子部件密封筒内的密封性。5. The magnetic coupling supercharging mechanism driven by the residual pressure provided by the utility model, the centrifugal pump rotor sealing shell and the axial flow turbine rotor sealing shell are fixed with a partition through the magnetic coupling flange, and the partition is connected with the centrifugal pump rotor sealing shell and There are gaps between the sealing shells of the axial flow turbine rotors. With such an arrangement, the sealing performance of the rotor part of the centrifugal pump and the rotor part of the axial flow turbine in the sealing cylinder of the rotor part can be guaranteed through the partition plate.
6.本实用新型提供的余压能驱动的磁力耦合增压机构,第一转轴与轴流透平转子密封外壳的连接处设置有第一密封件;第二转轴的一端与离心泵转子密封外壳的连接处、第二转轴的另一端与离心泵装置的连接处均设置有第二密封件。如此设置,通过第一密封件可以保证一转轴与轴流透平转子密封外壳的连接处的密封性;通过两个第二密封接,可以保证第二转轴的一端与离心泵转子密封外壳的连接处的密封性、以及第二转轴的另一端与离心泵装置的连接处的密封性。6. In the magnetic coupling supercharging mechanism driven by residual pressure provided by the utility model, a first seal is provided at the joint between the first rotating shaft and the sealing casing of the axial turbine rotor; one end of the second rotating shaft is connected to the sealing casing of the centrifugal pump rotor. The joint of the second rotating shaft and the joint of the other end of the second rotating shaft and the centrifugal pump device are all provided with a second sealing member. In this way, the first sealing member can ensure the tightness of the connection between a rotating shaft and the axial flow turbine rotor sealing shell; through two second sealing joints, the connection between one end of the second rotating shaft and the centrifugal pump rotor sealing shell can be ensured. The tightness of the place, and the tightness of the connection between the other end of the second rotating shaft and the centrifugal pump device.
7.本实用新型提供的余压能驱动的磁力耦合增压机构,第一管体的一端通过轴流透平法兰与第二管体的一端连接,导流片通过轴流透平法兰固定于第一管体与第二管体之间,如此设置,可以保证导流片的稳定性。7. In the magnetic coupling supercharging mechanism driven by residual pressure provided by the utility model, one end of the first pipe body is connected to one end of the second pipe body through the axial flow turbine flange, and the deflector is passed through the axial flow turbine flange. It is fixed between the first pipe body and the second pipe body, so that the stability of the deflector can be guaranteed.
8.本实用新型提供的余压能驱动的磁力耦合增压机构,第三管体内设置有穿设在第一转轴上的第一轴承;第四管体内设置有穿设在第二转轴上的第二轴承。如此设置,可以通过第一轴承保证第一转轴的转动效果,同时可以对第一转轴进行支撑;通过第二轴承可以保证第二转轴的转动效果,同时可以对第二转轴进行支撑。8. In the magnetic coupling supercharging mechanism driven by residual pressure provided by the utility model, the third tube body is provided with a first bearing on the first rotating shaft; the fourth tube body is provided with a bearing on the second rotating shaft. Second bearing. With such an arrangement, the first bearing can ensure the rotation effect of the first rotating shaft while supporting the first rotating shaft; the second bearing can ensure the rotating effect of the second rotating shaft while supporting the second rotating shaft.
9.本实用新型提供的余压能驱动的磁力耦合增压机构,隔板采用哈氏合金材料制成,如此设置,可以避免隔板影响磁力传递,从而保证轴流透平转子部件对离心泵转子部件的磁力驱动效果。9. The residual pressure energy-driven magnetic coupling supercharging mechanism provided by the utility model, the separator is made of Hastelloy material, which can avoid the influence of the separator on the transmission of magnetic force, thereby ensuring that the axial flow turbine rotor components have a positive impact on the centrifugal pump. Magnetic drive effect on rotor components.
附图说明Description of drawings
为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the utility model or the technical solutions in the prior art, the accompanying drawings that need to be used in the description of the specific implementation or the prior art will be briefly introduced below. Obviously, the following descriptions The accompanying drawings are some implementations of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without any creative work.
图1为本实用新型实施例提供的余压能驱动的磁力耦合增压机构的立体结构图;Fig. 1 is a three-dimensional structure diagram of a magnetically coupled supercharging mechanism driven by residual pressure energy provided by an embodiment of the present invention;
图2为本实用新型实施例提供的余压能驱动的磁力耦合增压机构的爆炸图;Fig. 2 is an exploded diagram of a magnetically coupled supercharging mechanism driven by residual pressure energy provided by an embodiment of the present invention;
图3为本实施例中余压能驱动的磁力耦合增压机构的内部结构示意图;FIG. 3 is a schematic diagram of the internal structure of the magnetically coupled supercharging mechanism driven by residual pressure energy in this embodiment;
图4为本实施例中的离心泵装置和离心泵转子部件的连接关系示意图;Fig. 4 is a schematic diagram of the connection relationship between the centrifugal pump device and the centrifugal pump rotor components in this embodiment;
图5为本实施例中磁力耦合装置和离心泵装置的连接关系示意图;5 is a schematic diagram of the connection relationship between the magnetic coupling device and the centrifugal pump device in this embodiment;
图6为本实施例中磁力耦合装置的立体结构图;FIG. 6 is a three-dimensional structural diagram of the magnetic coupling device in this embodiment;
图7为本实施例中导流片的立体结构图。FIG. 7 is a three-dimensional structure diagram of the guide vane in this embodiment.
附图标记说明:Explanation of reference signs:
0、输送管;01、第一管体;02、第二管体;03、第三管体;04、第四管体;1、轴流透平装置;11、轴流透平进口;12、轴流透平出口;13、第一转轴;14、导流片;15、轴流透平法兰;16、轴流透平叶轮;17、导流孔;18、第一固定件;119、第一轴承;2、磁力耦合装置;21、轴流透平转子部件;22、离心泵转子部件;23、第二固定件;24、永磁铁;25、隔板;26、离心泵转子密封外壳;27、磁力耦合法兰;28、轴流透平转子密封外壳;29、第一密封件;3、离心泵装置;31、离心叶轮;32、过滤网;33、第二转轴;34、离心泵进水口;35、离心泵出水口;36、离心蜗壳;37、第二密封件;38、第二轴承。0. Delivery pipe; 01. First pipe body; 02. Second pipe body; 03. Third pipe body; 04. Fourth pipe body; 1. Axial flow turbine device; 11. Axial flow turbine inlet; 12 1. Axial flow turbine outlet; 13. First rotating shaft; 14. Guide vane; 15. Axial flow turbine flange; 16. Axial flow turbine impeller; 17. Guide hole; 18. First fixing member; 119 , the first bearing; 2, the magnetic coupling device; 21, the axial flow turbine rotor part; 22, the centrifugal pump rotor part; 23, the second fixing part; 24, the permanent magnet; 25, the separator; 26, the centrifugal pump rotor seal Shell; 27. Magnetic coupling flange; 28. Axial turbine rotor sealing shell; 29. First seal; 3. Centrifugal pump device; 31. Centrifugal impeller; 32. Filter screen; 33. Second shaft; 34. Centrifugal pump water inlet; 35, centrifugal pump water outlet; 36, centrifugal volute; 37, second seal; 38, second bearing.
具体实施方式Detailed ways
下面将结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are part of the embodiments of the utility model, but not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, use a specific The azimuth structure and operation, therefore can not be construed as the limitation of the present utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
此外,下面所描述的本实用新型不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in different embodiments of the present invention described below can be combined with each other as long as they do not constitute conflicts with each other.
如图1-7所示的一种余压能驱动的磁力耦合增压机构,包括输送管0以及依次设置在输送管0上的轴流透平装置1、磁力耦合装置2和离心泵装置3。输送管0上依次开设有轴流透平出口12、轴流透平进口11和离心泵进水口34。其中,轴流透平装置1靠近轴流透平出口12设置,包括靠近轴流透平出口12设置的轴流透平叶轮16、与轴流透平叶轮16连接的第一转轴13、以及穿设在第一转轴13上且位于轴流透平进口11与轴流透平叶轮16之间的导流片14,导流片14上开设有导流孔17。磁力耦合装置2包括转子密封外壳、以及设置在转子密封外壳内的轴流透平转子部件21与离心泵转子部件22;轴流透平转子部件21和离心泵转子部件22相对的一侧上均设置有多个以N级和S级交替布置的永磁铁24;轴流透平转子部件21和离心泵转子部件22之间设置有隔板25。离心泵装置3靠近离心泵进水口34设置,包括与输送管0连通的离心蜗壳36、转动安装在离心蜗壳36内的离心叶轮31、以及连接在离心叶轮31与离心泵转子部件22之间的第二转轴33;离心蜗壳36上开设有离心泵出水口35;第二转轴33设置在离心叶轮31与离心泵转子部件22之间。As shown in Figure 1-7, a residual pressure energy-driven magnetic coupling supercharging mechanism includes a
这种余压能驱动的磁力耦合增压机构,通过第一转轴13使轴流透平叶轮16带动轴流透平转子部件21转动,通过轴流透平转子部件21驱动离心泵转子部件22转动,可以通过第二转轴33带动离心叶轮31转动,实现机械能的传递,对比现有的余压能驱动的磁力耦合泵装置,减少了机械能转化为电能的中间环节,提高了能量转化效率,提高了能源的利用效率。通过设置开设有导流孔17的导流片14,使大流量的水流经过轴流透平进口11后再从导流孔17流向轴流透平叶轮16,可以加快水流的流速,以此提高轴流透平叶轮16转速,进而提高驱动离心叶轮31的转速,可以通过导流孔17提升小流量的给水到较高压头;离心叶轮31的转动使水流从离心泵进水口34进到离心蜗壳36内,将大流量低压头的水的机械能传递给离心泵装置3,水流再从离心泵出水口35流出,可以将小流量的给水提高到较高压头,有效提高了能量转化效率。轴流透平转子部件21与离心泵转子部件22间隔设置在转子部件密封筒内,保证了密封性,省去了复杂的轴封,降低了装配难度,同时减小了摩擦阻力,进一步提高了能量转化效率。This residual pressure energy-driven magnetic coupling supercharging mechanism makes the axial
在本实施例中,输送管0包括依次设置的第一管体01、第二管体02、第三管体03和第四管体04;第二管体02呈L型,第一管体01的一端通过轴流透平法兰15配合第一固定件18与第二管体02的一端连接,第三管体03连接在第二管体02与转子部件密封筒之间,第四管体04连接在转子部件密封筒与离心泵装置3之间,具体的,第四管体04上设置有位于离心泵进水口34上的过滤网32,使过滤网32位于离心泵进水口34处,可以将水中的杂质过滤并分离出来。轴流透平进口11位于第二管体02的另一端,轴流透平出口12位于第一管体01另一端,轴流透平叶轮16位于第一管体01内。具体的,导流片14通过轴流透平法兰15固定于第一管体01与第二管体02之间,如此设置,可以保证导流片14的稳定性。具体的,第一固定件18为适于紧固轴流透平法兰15的螺杆和锁紧螺钉。In this embodiment, the
在本实施例中,导流孔17在导流片14上周向均匀分布有六个,轴流透平叶轮16扇叶的数量与导流片14上导流孔17的数量相同,六个导流孔17均呈轴向倾斜设置;六个导流孔17与轴流透平叶轮16上的六个扇叶对应设置。如此设置,可以通过导流孔17加强轴流透平叶轮16的转速,进一步提高了能量转化效率;同时六个导流孔17呈轴向倾斜设置,且与轴流透平叶轮16对应设置,可以改变水流冲击轴流透平叶轮16时的角度,进而可以提高轴流透平叶轮16的转速,从而提高能量转化效率。In this embodiment, there are six
在本实施例中,第三管体03内设置有穿设在第一转轴13上的第一轴承119;第四管体04内设置有穿设在第二转轴33上的第二轴承38。如此设置,可以通过第一轴承119保证第一转轴13的转动效果,同时可以对第一转轴13进行支撑;通过第二轴承38可以保证第二转轴33的转动效果,同时可以对第二转轴33进行支撑。In this embodiment, the third tube body 03 is provided with a first bearing 119 penetrating on the
在本实施例中,轴流透平转子部件21和离心泵转子部件22均为圆盘结构;两个圆盘结构同轴设置于转子部件密封筒内,两个圆盘结构相对的一侧上均设置有六个以N级和S级交替布置的永磁铁24,且六个永磁铁24周向均匀间隔布置在同一圆盘结构上。如此设置,通过将轴流透平转子部件21和离心泵转子部件22均设置为圆盘结构,可以便于在安装轴流透平转子部件21和离心泵转子部件22时进行定位,多个永磁铁24周向等间距分布在圆盘结构上,且以N级和S级交替布置,当水流冲击轴流透平叶轮16时,轴流透平叶轮16转动,进而通过轴流透平叶轮16转轴驱动轴流透平转子部件21转动,使得磁通量发生改变,磁场旋转,通过磁力耦合装置2,离心泵转子部件22转动,通过第二转轴33驱动离心叶轮31转动,将水从离心泵进水口34引进,从离心泵出水口35流出,提升水的压头,从而实现增压效果;同时,利用离心叶轮31,将小流量的给水提高到较高压头,可应用于农田灌溉,污水净化,海水反渗透膜淡化等领域。In this embodiment, both the axial flow turbine rotor part 21 and the centrifugal
在本实施例中,转子部件密封筒包括与离心泵转子部件22对应设置的离心泵转子密封外壳26和与轴流透平转子部件21对应设置的轴流透平转子密封外壳28,离心泵转子密封外壳26和轴流透平转子密封外壳28之间通过磁力耦合法兰27配合第二固定件23连接固定。如此设置,可以通过磁力耦合法兰27实现离心泵转子部件22和轴流透平转子部件21的定位,且便于安装和拆卸。具体的,第二固定件23为适于紧固磁力耦合法兰27的螺杆和锁紧螺钉。In this embodiment, the rotor component seal cylinder includes a centrifugal pump
在本实施例中,离心泵转子密封外壳26和轴流透平转子密封外壳28通过磁力耦合法兰27固定有隔板25,隔板25与离心泵转子密封外壳26和轴流透平转子密封外壳28之间均存在间隙。如此设置,通过隔板25可以保证离心泵转子部件22和轴流透平转子部件21在转子部件密封筒内的密封性。具体的,隔板25采用哈氏合金材料制成,如此设置,可以避免隔板25影响磁力传递,从而保证轴流透平转子部件21对离心泵转子部件22的磁力驱动效果。In this embodiment, the centrifugal pump
在本实施例中,第一转轴13与轴流透平转子密封外壳28的连接处设置有第一密封件29。第二转轴33连接在离心泵转子密封外壳26与离心叶轮31之间,且两端的连接处均设置有第二密封件37。如此设置,通过第一密封件29可以保证一转轴与轴流透平转子密封外壳28的连接处的密封性;通过两个第二密封接,可以保证第二转轴33的一端与离心泵转子密封外壳26的连接处的密封性、以及第二转轴33的另一端与离心泵装置3的连接处的密封性。进而保证离心泵装置3与轴流透平装置1的内部互不相通,从而实现水的零泄漏。In this embodiment, a first sealing
在本实施例中,第一转轴13与轴流透平转子密封外壳28的连接处设置有第一密封件29;第二转轴33的一端与离心泵转子密封外壳26的连接处、第二转轴33的另一端与离心泵装置3的连接处均设置有第二密封件37。如此设置,通过第一密封件29可以保证一转轴与轴流透平转子密封外壳28的连接处的密封性;通过两个第二密封接,可以保证第二转轴33的一端与离心泵转子密封外壳26的连接处的密封性、以及第二转轴33的另一端与离心泵装置3的连接处的密封性。In this embodiment, a
工作原理:working principle:
排水从轴流透平进口11流入,依次经过第二管体02和第一管体01,再从轴流透平出口12流出,大流量的水流进入第二管体02时冲击到轴流透平叶轮16,轴流透平叶轮16发生转动,通过第一转轴13带动轴流透平转子部件21转动,使得磁通量发生改变,磁场旋转。离心泵转子部件22感应到磁通量的变化进而发生转动,其转动方向与磁场旋转方向相同,进而通过第二转轴33驱动离心叶轮31转动做功,进而将水从离心泵进水口34引进,水流从离心泵出水口35流出,进而提高水的压头,实现增压效果。Drainage flows in from the inlet 11 of the axial flow turbine, passes through the second pipe body 02 and the first pipe body 01 in turn, and then flows out from the outlet 12 of the axial flow turbine. The
综上所述,这种余压能驱动的磁力耦合增压机构,通过第一转轴13使轴流透平叶轮16带动轴流透平转子部件21转动,通过轴流透平转子部件21驱动离心泵转子部件22转动,可以通过第二转轴33带动离心叶轮31转动,实现机械能的传递,对比现有的余压能驱动的磁力耦合泵装置,减少了机械能转化为电能的中间环节,提高了能量转化效率,提高了能源的利用效率。通过设置开设有导流孔17的导流片14,使大流量的水流经过轴流透平进口11后再从导流孔17流向轴流透平叶轮16,可以加快水流的流速,以此提高轴流透平叶轮16转速,进而提高驱动离心叶轮31的转速,可以通过导流孔17提升小流量的给水到较高压头;离心叶轮31的转动使水流从离心泵进水口34进到离心蜗壳36内,将大流量低压头的水的机械能传递给离心泵装置3,水流再从离心泵出水口35流出,可以将小流量的给水提高到较高压头,有效提高了能量转化效率。轴流透平转子部件21与离心泵转子部件22间隔设置在转子部件密封筒内,保证了密封性,省去了复杂的轴封,降低了装配难度,同时减小了摩擦阻力,进一步提高了能量转化效率。To sum up, this residual pressure energy-driven magnetic coupling supercharging mechanism makes the axial
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本实用新型创造的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clear description, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. And the obvious changes or variations derived therefrom are still within the scope of protection of the utility model.
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