CN218372716U - Weaving machine body for carbon fiber weaving machine - Google Patents
Weaving machine body for carbon fiber weaving machine Download PDFInfo
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- CN218372716U CN218372716U CN202222413512.3U CN202222413512U CN218372716U CN 218372716 U CN218372716 U CN 218372716U CN 202222413512 U CN202222413512 U CN 202222413512U CN 218372716 U CN218372716 U CN 218372716U
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- frame
- carbon fiber
- dial
- braiding
- core sleeve
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- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 42
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 42
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 42
- 238000009941 weaving Methods 0.000 title claims abstract description 15
- 238000009954 braiding Methods 0.000 claims description 17
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 238000010586 diagram Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
Images
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- Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及碳纤维编织技术领域,尤其是一种用于碳纤维编织机的编织机体。The utility model relates to the technical field of carbon fiber weaving, in particular to a weaving body for a carbon fiber weaving machine.
背景技术Background technique
碳纤维材料具有质轻、高强度、高模量、耐高低温、耐腐蚀、抗冲刷及溅射以及良好的可设计性、可复合性等一系列其他材料所不可替代的优良性能。Carbon fiber materials have a series of excellent properties that cannot be replaced by other materials such as light weight, high strength, high modulus, high and low temperature resistance, corrosion resistance, erosion and sputtering resistance, good designability, and compoundability.
在制备管道或结构件的碳纤维产品时,一般是先将碳纤维线束编织成碳纤维编织布,然后将碳纤维编织布通过热熔缝边,这样生产的碳纤维产品,其缝边处容易断裂。When preparing carbon fiber products for pipes or structural parts, carbon fiber wire harnesses are generally woven into carbon fiber woven fabrics first, and then the carbon fiber woven fabrics are welded through hot-melt seams. The carbon fiber products produced in this way are easy to break at the seams.
发明内容Contents of the invention
本实用新型克服了现有技术的不足,提供了一种用于碳纤维编织机的编织机体,其搭配外部牵引机构,可直接将碳纤维线束编织成碳纤维产品。The utility model overcomes the deficiencies of the prior art and provides a weaving machine body for a carbon fiber weaving machine, which is matched with an external traction mechanism and can directly weave carbon fiber wire bundles into carbon fiber products.
为了实现上述目的,本实用新型采用的技术方案是:一种用于碳纤维编织机的编织机体,包括机架,机架在其中心轴方向的两侧处分别为进线区和编织区,所述机架上设置有若干个拨盘轴,各拨盘轴围绕机架的中心轴间隔分布,各拨盘轴贯穿机架设置,各拨盘轴的中心轴处分别开设有可供碳纤维线束穿设的引线孔,所述机架在远离放线架的一侧设置有若干个可用于安装外部张力器的拨盘,各拨盘分别转动设置在对应的拨盘轴上,机架上设置有驱动各拨盘进行转动的驱动组件。In order to achieve the above object, the technical solution adopted by the utility model is: a weaving machine body for a carbon fiber weaving machine, including a frame, and the two sides of the frame in the direction of its central axis are respectively an incoming line area and a weaving area, so The frame is provided with several dial shafts, each dial shaft is distributed around the central axis of the frame at intervals, each dial shaft is set through the frame, and the central axis of each dial shaft is respectively provided with holes for the carbon fiber wire harness to pass through. The lead hole is set, and the frame is provided with several dials that can be used to install the external tensioner on the side away from the pay-off frame. Each dial is respectively rotated and set on the corresponding dial shaft. A drive unit that drives each dial to rotate.
通过采用上述方案,可在靠近机架的进线区处放线架,并将各碳纤维线束卷分别放置于放线架上,各碳纤维线束卷的碳纤维线束分别贯穿对应的引线孔并穿过机架,拨盘上可安装张力器,从而调节碳纤维线束的张力,各碳纤维线束的端部在编织区处聚集后由外部牵引机构夹持后进行牵引,外部牵引机构带动各碳纤维线束的端部往远离机架的方向移动的同时,各碳纤维线束可相互缠绕编织成碳纤维产品,其搭配外部牵引机构,可直接将碳纤维线束编织成碳纤维产品。By adopting the above scheme, the wire rack can be placed near the wire inlet area of the frame, and the carbon fiber wire harness coils are placed on the wire rack respectively. A tensioner can be installed on the dial to adjust the tension of the carbon fiber harness. The ends of each carbon fiber harness are gathered at the weaving area and then pulled by an external traction mechanism. The external traction mechanism drives the ends of each carbon fiber harness to the While moving away from the frame, the carbon fiber wire harnesses can be intertwined and woven into carbon fiber products. With the external traction mechanism, the carbon fiber wire bundles can be directly woven into carbon fiber products.
本实用新型的进一步设置是:还包括芯套,芯套安装在机架上并位于机架的编织区处,芯套的中心轴与机架的中心轴沿同一直线设置,芯套上设置有通道,各碳纤维线束分别抵设在芯套的外壁上并且在芯套的端部位置相互缠绕编织。The further setting of the utility model is: it also includes a core sleeve, the core sleeve is installed on the frame and is located at the braiding area of the frame, the central axis of the core sleeve and the central axis of the frame are set along the same straight line, and the core sleeve is provided with Channels, each carbon fiber wire bundle is respectively arranged on the outer wall of the core sleeve and intertwined and braided at the end of the core sleeve.
通过采用上述方案,芯套成环形设置,各碳纤维线束经引线孔和外部张力器传输至芯套外周,由于外部牵引机构夹持各碳纤维线束的端部,各碳纤维线束分别抵设在芯套的外壁上,在外部牵引机构的牵引带动下,各碳纤维线束可在芯套的端部位置相互缠绕编织。By adopting the above scheme, the core sleeve is arranged in a ring shape, and each carbon fiber wire bundle is transmitted to the outer periphery of the core sleeve through the lead hole and the external tensioner. Since the end of each carbon fiber wire bundle is clamped by the external traction mechanism, each carbon fiber wire bundle is respectively arranged on the core sleeve. On the outer wall, driven by the traction of the external traction mechanism, each carbon fiber harness can be intertwined and braided at the end of the core sleeve.
本实用新型的进一步设置是:所述的机架在芯套的外圈处还设置有撑线圈,撑线圈可沿机架的中心轴方向位置可调的设置机架上。The further setting of the utility model is: the frame is also provided with a support coil at the outer ring of the core sleeve, and the support coil can be set on the frame in an adjustable position along the central axis of the frame.
通过采用上述方案,撑线圈可将各碳纤维线束撑开,撑线圈的支架与机架滑移锁紧配合,这样可沿机架的中心轴方向调整撑线圈的位置。By adopting the above scheme, the supporting coils can stretch the carbon fiber wire harnesses, and the brackets supporting the coils are slid and locked with the frame, so that the positions of the supporting coils can be adjusted along the central axis of the frame.
本实用新型的进一步设置是:所述的驱动组件包括伺服电机,伺服电机固定设置在机架上,伺服电机的输出轴上同步转动设置有主动齿轮,各拨盘上分别同步转动设置有从动齿轮,各从动齿轮之间相互咬合,主动齿轮通过齿轮组带动其中一个从动齿轮转动。The further setting of the present utility model is: the drive assembly includes a servo motor, the servo motor is fixedly arranged on the frame, the output shaft of the servo motor is provided with a driving gear for synchronous rotation, and each dial is respectively provided with a driven gear for synchronous rotation. gears, each driven gear meshes with each other, and the driving gear drives one of the driven gears to rotate through the gear set.
通过采用上述方案,伺服电机驱动其中一个拨盘转动,即可通过该拨盘带动其他拨盘进行转动,伺服电机的设置便于控制各拨盘的转动速度,结构简单,操作方便。By adopting the above scheme, the servo motor drives one of the dials to rotate, and the other dials can be driven to rotate through the dial. The setting of the servo motor is convenient for controlling the rotation speed of each dial, and the structure is simple and the operation is convenient.
本实用新型的更进一步设置是:所述的拨盘上设置有供外部张力器安装的卡槽。A further setting of the utility model is that: the dial is provided with a slot for installing an external tensioner.
通过采用上述方案,卡槽的设置,以便外部张力器进行安装。By adopting the above solution, the card slot is provided to facilitate the installation of the external tensioner.
下面结合附图对本实用新型作进一步描述。Below in conjunction with accompanying drawing, the utility model is further described.
附图说明Description of drawings
图1为本实用新型实施例的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the utility model embodiment;
图2为驱动组件的结构示意图;Fig. 2 is a structural schematic diagram of a drive assembly;
图3为拨盘轴、拨盘和从动齿轮的配合结构示意图;Fig. 3 is a schematic diagram of the cooperation structure of the dial shaft, the dial and the driven gear;
图4为图3的剖面结构示意图;Fig. 4 is the schematic cross-sectional structure diagram of Fig. 3;
图5为拨盘和从动齿轮的配合结构示意图。Fig. 5 is a schematic diagram of the cooperation structure of the dial and the driven gear.
图中:1、机架;2、进线区;3、编织区;4、拨盘轴;41、引线孔;5、拨盘;51、插块;52、卡槽;6、芯套;61、通道;7、撑线圈;81、伺服电机;82、主动齿轮;83、从动齿轮;831、插槽;84、齿轮组。In the figure: 1. Rack; 2. Inlet area; 3. Weaving area; 4. Dial shaft; 41. Lead hole; 5. Dial; 51. Insert block; 52. Card slot; 6. Core sleeve; 61, channel; 7, supporting coil; 81, servo motor; 82, driving gear; 83, driven gear; 831, slot; 84, gear set.
具体实施方式Detailed ways
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或原件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or original must have a specific orientation , are constructed and operated in a specific orientation and therefore cannot be construed as limiting the invention.
如图1-图5所示,一种用于碳纤维编织机的编织机体,包括机架1,机架1在其中心轴方向的两侧处分别为进线区2和编织区3,机架1上设置有若干个拨盘轴4,各拨盘轴4围绕机架1的中心轴间隔分布,各拨盘轴4贯穿机架1设置,各拨盘轴4的中心轴处分别开设有可供碳纤维线束穿设的引线孔41,机架1在靠近编织区3的一侧设置有若干个可用于安装外部张力器的拨盘5,各拨盘5分别转动设置在对应的拨盘轴4上,机架1上设置有驱动各拨盘5进行转动的驱动组件。其中机架1的中心轴方向为附图1中A所指的方向。As shown in Figures 1-5, a braiding body for a carbon fiber braiding machine includes a frame 1, and the two sides of the frame 1 in the direction of its central axis are respectively an incoming line area 2 and a braiding area 3, and the frame 1 is provided with
在本实施例中,还包括芯套6,芯套6安装在机架1上并位于机架1的编织区处,芯套6的中心轴与机架1的中心轴沿同一直线设置,芯套6上设置有通道61,各碳纤维线束分别抵设在芯套6的外壁上并且在芯套6的端部位置相互缠绕编织。In this embodiment, it also includes a core cover 6, the core cover 6 is installed on the frame 1 and is located at the braiding area of the frame 1, the central axis of the core cover 6 is arranged along the same straight line as the central axis of the frame 1, and the core The sleeve 6 is provided with a
在本实施例中,机架1在芯套6的外圈处还设置有撑线圈7,撑线圈7可沿机架1的中心轴方向位置可调的设置机架1上,撑线圈7的支架与机架1滑移配合并且可通过螺栓锁紧。In this embodiment, the frame 1 is also provided with a support coil 7 at the outer ring of the core sleeve 6, and the support coil 7 can be adjusted along the central axis of the frame 1. On the frame 1, the position of the support coil 7 The bracket is slidingly matched with the frame 1 and can be locked by bolts.
在本实施例中,驱动组件包括伺服电机81,第一伺服电机81固定设置在机架1上,伺服电机81的输出轴上固定套设有主动齿轮82,各拨盘5上分别同步转动设置有从动齿轮83,拨盘5上设置有插块51,从动齿轮83上设置有插槽831,插块51和插槽831插接配合实现拨盘5和从动齿轮83的同步转动配合,各从动齿轮83之间相互咬合,主动齿轮82通过齿轮组84带动其中一个从动齿轮83转动,齿轮组84为至少两个齿轮相互啮合,起到减速作用。In this embodiment, the driving assembly includes a
在本实施例中,拨盘5上设置有供外部张力器安装的卡槽52。In this embodiment, the
以上实施例,只是本实用新型优选地具体实施例,本领域技术人员在本实用新型技术方案范围内进行的通常变化和替换都包含在本实用新型的保护范围内。The above embodiments are only preferred specific embodiments of the utility model, and the usual changes and replacements performed by those skilled in the art within the scope of the technical solution of the utility model are included in the protection scope of the utility model.
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CN202222413512.3U CN218372716U (en) | 2022-09-09 | 2022-09-09 | Weaving machine body for carbon fiber weaving machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115976713A (en) * | 2023-03-22 | 2023-04-18 | 无锡市鼎麒新材料科技有限公司 | Let-off tension adjusting device based on carbon fiber loom |
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2022
- 2022-09-09 CN CN202222413512.3U patent/CN218372716U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115976713A (en) * | 2023-03-22 | 2023-04-18 | 无锡市鼎麒新材料科技有限公司 | Let-off tension adjusting device based on carbon fiber loom |
CN115976713B (en) * | 2023-03-22 | 2023-12-29 | 广东宝维新材料科技有限公司 | Warp let-off tension adjusting device based on carbon fiber loom |
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Effective date of registration: 20250327 Address after: 734000, 1st Floor, Research Building, Living Area, Intelligent Manufacturing Park, Intersection of Chongye Road and Tengfei Road, Binhe New District, Ganzhou District, Zhangye City, Gansu Province, China Patentee after: Gansu Zhangye Zhixin Composite Materials Research Institute Co.,Ltd. Country or region after: China Address before: 313100 No.19-3, Baoqiao Road, Huaxi street, Changxing County, Huzhou City, Zhejiang Province Patentee before: Zhejiang Zhixin Technology Co.,Ltd. Country or region before: China |